Original operating instructions
Direct cutting system
X-Disc 620
(from serial no.: 922 361)
Order no.: 150 000 687 00 en
20.05.2015
Page 1: ...Original operating instructions Direct cutting system X Disc 620 from serial no 922 361 Order no 150 000 687 00 en 20 05 2015 ...
Page 2: ... is authorised to compile the technical documents Spelle 13 04 2015 Dr Ing Josef Horstmann Managing Director Design and Development Year of manufacture Machine no Pos 2 BA Vorwort Sehr geehrter Kunde 0 mod_1195626300326_78 docx 905 1 Dear customer Dear customer You have now received the operating instructions for the KRONE product which you have purchased These operating instructions contain impor...
Page 3: ...ipment 17 3 4 12 Safety signs on the machine 17 3 4 13 Traffic safety 18 3 4 14 Parking the machine safely 18 3 4 15 Consumables 19 3 4 16 Sources of danger on the machine 19 3 4 17 Dangers associated with certain activities Work on the machine 21 3 4 18 Behaviour in hazardous situations and when accidents occur 22 3 5 Safety routines 23 3 5 1 Stopping and securing the machine 23 3 5 2 Supporting ...
Page 4: ...e table 54 10 4 Tightening torques 55 10 4 1 Metric Thread Screws with Control Thread 55 10 4 2 Metric Thread Screws with Fine Thread 56 10 4 3 Metric Thread Screws with Countersunk Head and Hexagonal Socket 56 10 5 Main angular gearbox 57 10 6 L corner gearbox 58 10 7 Cutter bar drive gear 59 10 8 Oil level check and oil change on the cutter bar 60 10 8 1 Oil change 60 10 8 2 Checking the oil lev...
Page 5: ... Safety Instructions 78 11 2 PTO shaft 78 11 3 Lubrication Chart 79 12 Placing in Storage 80 13 Before the Start of the New Season 81 13 1 Special Safety Instructions 81 13 2 Test run 82 14 Disposal of the machine 83 14 1 Disposal of the machine 83 15 Index 84 Pos 5 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...
Page 6: ...tze Weiterer Verlauf X Disc 12 mod_1224571947171_78 docx 151288 1 Note In the operating instructions which follow the direct cutting system will also be referred to as the machine Pos 6 4 BA Vorwort Beachten Sie für Maschine 0 mod_1195626904076_78 docx 944 1 Please note The operating instructions are part of your machine Only operate this machine after you have been trained to do so and according ...
Page 7: ... Pos 8 Layout Module Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 docx 54443 1 This page has been left blank deliberately Pos 9 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...
Page 8: ...and signal words The warnings must be read completely and the measurements must be strictly adhered to in order to avoid personal injury Pos 14 BA Sicherheit 6 Überarbeitete Warnhinweise Kennzeichnung der Gefahrenhinweise 2012 07 26 15 10 30 28 mod_1250244370070_78 docx 274714 2 1 2 3 Identification of the hazard warnings Danger DANGER Type and source of the hazard Effect Danger to life or serious...
Page 9: ...orised modifications to the machine may have a negative effect on the machine characteristics or safe and reliable use of the machine or may interfere with proper operation Unauthorised modifications shall therefore release the manufacturer of any liability for consequential damage Pos 17 5 Überschriften Überschriften 2 K O Nutzungsdauer der Maschine 318 mod_1423658430909_78 docx 2465744 2 1 3 3 S...
Page 10: ...me read and follow all the Basic safety instructions in the chapter Safety Before working also read and observe the respective sections in the operating instructions Retain the operating instructions and ensure that they are always available Hand over the operating instructions to subsequent users Pos 17 8 5 Überschriften Überschriften 3 P T PPersonalqualifikation 187 mod_1380011550253_78 docx 160...
Page 11: ...cted to a forage harvester there is a risk of causing serious accidents When connecting front attachments or trailers follow all operating instructions The operating instructions for the machine The operating instructions for the forage harvester The operating instructions for the universal shaft Follow the coupling instructions see chapter Initial start up Adjusting machine to forage harvester an...
Page 12: ...nal or standard parts which comply with the requirements of the manufacturer If in doubt have parts verified by the dealer or manufacturer Pos 17 8 17 Überschriften Überschriften 3 A E A Arbeitsplätze und mitfahrende Personen 187 mod_1380012130656_78 docx 1606849 3 1 3 4 7 Workstations and passengers Pos 17 8 18 BA Sicherheit 1 Grundlegende Sicherheitshinweise Arbeitsplätze Mitfahrende Personen Ge...
Page 13: ...nce and Adjustment Before performing any maintenance or adjustment work shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine Pos 17 8 23 BA Sicherheit 1 Grundlegende Sicherheitshinweise Betriebssicherheit Gefahr durch Schäden an der Maschine X Disc 329 mod_1426851679903_78 docx 2519666 1 Danger from damage to the machine Damage to the machine may affect...
Page 14: ... triggered due to unintentional activation of lifting unit An exposed turning shaft or a damaged or incorrectly mounted universal shaft may grasp clothes and wind them up Machine parts may rotate or swivel when the drive is switched on Hydraulically raised machine parts may lower unnoticeably and slowly If the danger zone is not monitored by the driver there is a risk of serious injuries or death ...
Page 15: ...haltetem Antrieb 176 mod_1372940161761_78 docx 1507966 1 Danger zone when drive switched on When the drive is switched on there is a danger to life from rotating and swivelling machine parts There must be nobody in the danger zone of the machine Before starting the machine direct all people out of the danger zone of the machine If a hazardous situation arises switch off drives and diesel engine im...
Page 16: ...rts continuing to run After the drives have been switched off the following machine parts will continue to run Mower drums Persons may be seriously injured or killed when machine parts continue to run Only touch machine parts when they are at standstill Pos 17 8 35 Überschriften Überschriften 3 P T SSchutzvorrichtungen funktionsfähig halten 187 mod_1380021062004_78 docx 1607105 3 1 3 4 10 Keeping ...
Page 17: ...becoming caught or wrapped around rotating parts and of it becoming caught on protruding parts As a result people may be seriously injured or killed Wear tight fitting clothing Never wear rings chains or other items of jewellery Cover long hair with a hairnet Wear sturdy shoes or protective work boots Pos 17 8 41 Überschriften Überschriften 3 P T SSicherheitskennzeichnungen an der Maschine 187 mod...
Page 18: ...eise Verkehrssicherheit Kippgefahr 176 mod_1373015315156_78 docx 1508598 1 Danger of overturning The machine may overturn when driving on slopes As a result accidents may occur and people may be seriously injured or killed The risk of overturning depends on many factors Observe procedures for driving see chapter Driving and transportation Pos 17 8 48 Überschriften Überschriften 3 K O Maschine sich...
Page 19: ...ent material or with sand place in a liquid tight labelled container and dispose of according to the official regulations Pos 17 8 55 Überschriften Überschriften 3 F J Gefahrenquellen an der Maschine 187 mod_1380022841201_78 docx 1607417 3 1 3 4 16 Sources of danger on the machine Pos 17 8 56 BA Sicherheit 1 Grundlegende Sicherheitshinweise Gefahrenquellen Lärm Selbstfahrer 177 mod_1373275278932_7...
Page 20: ...ions also affect the loads Observe the maintenance intervals for the seat see chapter Maintenance of basic machine Maintenance table Adjust the driver s seat to the operator see chapter Adjusting driver s seat Pos 17 8 59 BA Sicherheit 1 Grundlegende Sicherheitshinweise Gefahrenquellen Heiße Flüssigkeiten 177 mod_1373282065737_78 docx 1509989 1 Hot liquids Risk of burns and scalding from hot liqui...
Page 21: ...nd repair work Incorrect maintenance and repair work will endanger operational safety As a result accidents may occur and people may be seriously injured or killed Only perform work which is described in these operating instructions Before performing any work shut down and safeguard the machine see chapter Safety Shutting down and safeguarding the machine All other maintenance and repair work may ...
Page 22: ...nfällen 187 mod_1380023393504_78 docx 1607682 3 1 3 4 18 Behaviour in hazardous situations and when accidents occur Pos 17 8 68 BA Sicherheit 1 Grundlegende Sicherheitshinweise Verhalten in Gefahrensituationen und bei Unfällen 177 mod_1373291508723_78 docx 1510758 1 Neglected or incorrect procedures in hazardous situations may obstruct or prevent the rescue of people in danger Difficult rescue con...
Page 23: ...10 4 Überschriften Überschriften 3 A E A Angehobene Maschine und Maschinenteile sicher unterbauen 190 mod_1381323662799_78 docx 1624809 3 1 3 5 2 Supporting lifted machine and machine parts securely Pos 17 10 5 BA Sicherheit 3 Sicherheitsroutinen Angehobene Maschine und Maschinenteile sicher unterbauen Easy Flow 300 S_ALTE FORM 326 mod_1426056362031_78 docx 2505165 1 WARNING Crushing hazard by mov...
Page 24: ...1 4 Machine Description Pos 20 Überschriften Überschriften 2 K O Maschinenübersicht 0 mod_1195565731130_78 docx 555 2 1 4 1 Machine overview Pos 21 BA Maschinenbeschreibung Maschinenübersicht Vorsätze Maschinenübersicht X Disc 620 335 mod_1429695887395_78 docx 2554546 1 1 13 14 15 7 6 9 8 11 11 10 12 8 2 2 4 3 1 1 5 7 7 Fig 1 ...
Page 25: ...gear 4 L corner gearbox 5 Drive chains 6 Type plate 7 Suspension point 8 Parking support 9 Holding bow 10 Main angular gearbox 11 Locking sheet 12 Infeed sheets 13 Conveyor auger 14 Guard cloth 15 Mower drums Pos 22 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...
Page 26: ...entire identification plate represents a legal document and should not be altered or rendered illegible When asking questions concerning the machine or ordering spare parts be sure to provide type designation machine number and the year of manufacture of the relevant machine To ensure that these data are always available we recommend that you enter them in the fields above Note Authentic KRONE spa...
Page 27: ...3305789479_78 docx 1099853 1 WARNING Danger of injury on machine parts if danger zones have not been marked when warning pictograms are missing damaged or illegible Danger of injury due to dangerous parts and other residual risks as users or third parties enter the danger area or reach into it as they are not aware of the danger Immediately replace damaged or illegible labels Following repair work...
Page 28: ...erheitsaufkleber an der Maschine 0 mod_1195634967326_78 docx 1020 2 1 4 5 Position of the Adhesive Safety Stickers on the Machine Pos 35 BA Sicherheit Aufkleber Vorsätze Sicherheitsaufkleber X Disc 620 335 mod_1429704753739_78 docx 2554711 1 GL GPS00036 3 1 3 3 5 3 5 4 4 2 Fig 3 ...
Page 29: ... period of time before being switched off completely Do not touch any moving parts of the machine Wait until they have come to a complete stop b Move the safety devices into protective position prior to start up c When the machine is running keep your distance 942 197 1 939 572 0 939 410 2 STOP 3a 3b 3c 4 Do not enter the danger zone between header and machine Order no 942 312 0 2x 5 Before start ...
Page 30: ...cants Pos 41 Überschriften Überschriften 3 F J Füllmengen und Schmiermittelbezeichnungen der Getriebe 33 mod_1254230622207_78 docx 318675 3 1 4 7 1 Filling Quantities and Lubrication Designations for Gearboxes Pos 42 BA Wartung Umwelt Hinweis Umwelt Betriebsstoffe entsorgen und lagern 313 mod_1421247863386_78 docx 2418631 1 Environment Disposing of consumables and storage Effect Environmental dama...
Page 31: ... 1 Checklist for Initial Operation The following points must be checked and observed Check whether the front attachment for the forage harvester has been released observe the operating licence of the forage harvester Lubricate the front attachment thoroughly Check the oil level in the gearboxes Check the screws for firm attachment Check the cutter blades for damage and to make certain they are cor...
Page 32: ...en Anschlagpunkte Bild X Disc 620 336 mod_1429869487083_78 docx 2556877 1 GPS00040 2x Fig 4 Pos 45 10 BA Inbetriebnahme Vorsätze Anschlagpunkte 12 mod_1224668047156_78 docx 152398 1 For transporting from one place to another onsite e g loading brace the lifting tool against the illustrated points Pos 45 11 Überschriften Überschriften 2 A E Abstellen der Maschine 19 mod_1238403937949_78 docx 215639...
Page 33: ...nger to life or serious injuries When making the coupling ensure there is no one between the forage harvester and the machine Pos 45 17 Überschriften Zwischenüberschriften K OKupplungsscheibe reinigen 258 mod_1398412317227_78 docx 1976199 1 Cleaning the coupling disc Pos 45 18 BA Inbetriebnahme Vorsätze Pendelrahmen Kupplungsscheibe reinigen Bild BiG X 480 580__X Disc 620 336 mod_1429871316858_78 ...
Page 34: ...os 45 26 BA Inbetriebnahme Vorsätze Pendelrahmen Verriegelungsbleche einstelle n Schrauben lösen EasyFlow 300 S 262 mod_1399963851761_78 docx 2001947 1 Loosen the screw connections 5 6 on the front attachment Pos 45 27 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 45 28 BA Inbetriebnahme Vorsätze Adapterrahmen Verriegelungsbleche einstellen T2 Bild X Disc 620 336 mod_143011963...
Page 35: ...rsätze Adapterrahmen Verriegelungsbleche einstellen T2 X Disc 620 338 mod_1430731131142_78 docx 2564167 1 Lock the locking pins 1 Check whether the locking sheets 2 are under the centring triangles 3 If not Align the locking sheets using a soft faced hammer until they rest against the centring triangles Tighten screw connections 5 6 again Pos 45 34 Layout Module Seitenumbruch 0 mod_1196175311226_0...
Page 36: ...oupling journal Pos 45 38 1 BA Inbetriebnahme Vorsätze Adapterrahmen Getriebe einstellen Einleitung X Disc 620_Bild 336 mod_1430128849160_78 docx 2558310 1 GPS00038 5 6 4 GPS00049 7 Fig 11 Pos 45 38 2 BA Inbetriebnahme Vorsätze Adapterrahmen Getriebe einstellen Einleitung X Disc 620_Text 337 mod_1430219710996_78 docx 2559970 1 Correct position of clutch disc The clutch disc is correctly aligned wh...
Page 37: ...orrectly Set the main angular gearbox Pos 45 38 6 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 45 38 7 Überschriften Zwischenüberschriften K ONeigungseinstellung I 326 mod_1425998851223_78 docx 2503940 1 Inclination setting I Pos 45 38 8 BA Inbetriebnahme Vorsätze Adapterrahmen Getriebe einstellen Neigungseinstellung X Disc 620_Bild 336 mod_1430146207936_78 docx 2558655 1 GPS...
Page 38: ...main angular gearbox housing until they are at the same height Position main angular gearbox 3 laterally in such a way that the coupling journal is aligned centrally to the housing Tighten screws 1 again Pos 45 38 14 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 45 38 15 BA Inbetriebnahme Vorsätze Pendelrahmen Position der Kupplungsscheibe kontrollieren X Disc 620 338 mod_1430...
Page 39: ...s protects against flying stones and similar objects and prevents access to hazardous areas For this reason you must always move them to their protective position before starting work Do not enter the area between the forage harvester and the machine while the machine is being converted from the transport to the working position and vice versa Pos 47 3 BA Inbetriebnahme Vorsätze X Disc 6200 Vor In...
Page 40: ... Align the pendulum tube 2 on the feed drive horizontally Make certain the locking bolts 3 are unlocked unlock if necessary Pos 47 10 BA Sicherheit Transportwagen Achtung Ankuppeln 5 mod_1214207864310_78 docx 91932 1 Danger Coupling Effect Danger to life or serious injuries When making the coupling ensure there is no one between the forage harvester and the machine Pos 47 11 BA Inbetriebnahme Vors...
Page 41: ...peln Ankuppeln T1b Text BiG X 480 580 EasyFlow 300 BX014 163 mod_1366113157525_78 docx 1426107 1 When lifting the centring triangles 3 run in the locking plates 4 Pos 47 18 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 47 19 BA Inbetriebnahme Vorsätze Ankuppeln Ankuppeln T2 Bild BiG X 480 580 X Disc 620 336 mod_1430199517002_78 docx 2559139 1 GPS00054 1 4 5 2 3 Fig 17 Pos 47 2...
Page 42: ...rechts links in Transportposition 15 mod_1232964423395_78 docx 177066 3 1 6 2 2 Parking supports in transport position on the right left Pos 47 26 BA Inbetriebnahme Vorsätze Ankuppeln Ankuppeln T3 Bild X Disc 620 336 mod_1430200167062_78 docx 2559264 1 Fig 19 Pos 47 27 BA Inbetriebnahme Vorsätze Ankuppeln Ankuppeln T3 Text BiG X 480 580 EasyFlow 300 BV014 160 mod_1365576079251_78 docx 1412531 1 Sw...
Page 43: ...ies or damage to the machine The direct cutting system may only be used on public roads with the designated transportation trailer The transportation trailer is described in a separate set of operating instructions It is forbidden to carry passengers on the machine When driving on roads the general requirements or special conditions of the Road Traffic Type Approval Law StVZO and the Road Traffic ...
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Page 45: ...nsupervised Check the safety devices each time before the machine is used Replace damaged safety devices immediately Do not work on the front attachment until the engine has been stopped and the ignition key has been removed All operating levers should be in the neutral position and no hydraulic lines should be under pressure Always check the attachment before use and after driving into an obstacl...
Page 46: ...ing Gear Note The lower the bearing pressure the lower the wear at the ground skids Pos 53 7 BA Bedienung Vorsätze Schneidwerk Antriebsdrehzahl 750 beachten 12 mod_1224742253248_78 docx 153193 1 DANGER Observe drive speed Effect Danger to life or serious injuries Do not exceed the maximum drive speed of 750 rpm Pos 53 8 BA Bedienung Vorsätze Schneidwerk Schneidwerk einsetzen 12 mod_1224742534795_7...
Page 47: ...e machine do not walk between the forage harvester and the machine Pos 53 12 BA Bedienung Vorsätze Maisgebiss Abbau Schneidwerk ausheben 68 mod_1304420964999_78 docx 627351 1 Lifting cutting system Pos 53 13 BA Bedienung Hinweis Maschine stillsetzen 26 mod_1244443159144_78 docx 257575 1 Note Stop the machine Pos 53 14 BA Bedienung Vorsätze EASYFLOW Abbau T1 Bild X Disc 620 337 mod_1430206458918_78...
Page 48: ...3 19 BA Bedienung Vorsätze EASYFLOW Abbau T3 EasyFlow 300 BV014 326 mod_1426057586627_78 docx 2505322 1 Unlock locking bolt 1 Lower intake of forage harvester until the roll guides 2 are free and can be moved back without touching the holding bow 3 Move forage harvester back Pos 54 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...
Page 49: ... greases cleaning agents and solvents In the event of injuries or burns due to oils cleaning agents or solvents contact a doctor immediately All other safety instructions must also be followed to avoid injuries and accidents Pos 55 3 BA Sicherheit Vorsätze Gefahr Reparatur Wartungs und Reinigungsarbeiten Erweiterung Messerteller 12 mod_1224846225151_78 docx 153983 1 Danger When performing repair m...
Page 50: ...e that the auger or rocker arm 1 rests on the bump stop 2 To set the lower scraper bar 3 Unscrew screw connections 5 and set the distance from scraper bars 3 to auger spiral 7 to dimension a 3 6 mm Tighten screw connections 5 To set the upper scraper bar 4 Unscrew screw connections 6 and set the distance from scraper bars 4 to auger spiral 7 to dimension b 4 7 mm Tighten screw connections 6 After ...
Page 51: ...e desired position I Tighten screw connections Pos 55 11 Layout Module Leerzeile 240 mod_1395147357027_0 docx 1890988 1 Pos 55 12 Überschriften Überschriften 2 A E Einweisbleche einstellen 338 mod_1430740186754_78 docx 2564690 2 1 9 2 Setting Infeed Sheets Pos 55 13 BA Einstellungen Vorsätze Einweisbleche einstellen Bild 338 mod_1430740471501_78 docx 2564723 1 Fig 25 Pos 55 14 BA Einstellungen Vor...
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Page 53: ...sets to prevent unbalanced rotation Never mount unevenly worn blades on a drum disc Whenever a blade is changed also inspect the fasteners and replace them if necessary Pos 59 5 Überschriften Überschriften 3 P T PProbelauf 0 mod_1196833698843_78 docx 15023 3 1 10 1 1 Test run Pos 59 6 BA Sicherheit 7 Gefahrenhinweise alt Mähwerke Gefahr Probelauf Einzahl Maschine muss auf Boden aufliegen 13 mod_12...
Page 54: ...ck X X Oil change X X X L corner gearbox Oil level check X X Oil change X X X Cutterbar drive gear Oil level check X X Oil change X X X Cutterbar Oil level check X X Oil change not required Cutter blades Check X X Cutting discs mower drums Check X X Rotary hub Check X X Drive chains Check the pretension X X Tightening screws nuts All screws X X Wear sheets for trough Check for wear X X Scraper bar...
Page 55: ...winde Tabelle 321 mod_1424760222607_78 docx 2477725 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket Tightening torque in Nm unless otherwise stated A thread size stability class can be seen on screw head A Stability class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 2...
Page 56: ...pf und Innensechskant 323 mod_1424945970760_78 docx 2484818 3 1 10 4 3 Metric Thread Screws with Countersunk Head and Hexagonal Socket Pos 59 14 8 BA Wartung Drehmomente Anziehdrehmomente Anziehdrehmomente Metrische Gewindeschrauben mit Senkkopf und Innensechskant Tabelle 321 mod_1424843938347_78 docx 2480155 1 NOTICE The table applies only to countersunk screws with hexagonal socket and metric th...
Page 57: ...os 59 17 6 BA Wartung Ölkontrolle_Wechsel Vorsätze X Disc Bild Hauptwinkelgetriebe X Disc 620 337 mod_1430208292577_78 docx 2559551 1 Fig 26 1 Inspection screw inspection hole 2 Drain plug 3 Filler plug oil filling hole Pos 59 17 7 BA Wartung Ölkontrolle_WechselÖlkontrolle NEU über Kontrollschraube 140 mod_1355141753680_78 docx 1244582 1 Oil level check Screw out inspection screw Oil level up to c...
Page 58: ... oil level check and oil change refer to chapter Maintenance Maintenance Table Pos 59 19 7 BA Wartung Ölkontrolle_Wechsel Vorsätze X Disc Bild L Eckgetriebe X Disc 620 337 mod_1430209625213_78 docx 2559645 1 Fig 27 1 Inspection screw inspection hole 2 Drain plug 3 Filler plug oil filling hole Pos 59 19 8 BA Wartung Ölkontrolle_WechselÖlkontrolle NEU über Kontrollschraube 140 mod_1355141753680_78 d...
Page 59: ...evel check and oil change refer to chapter Maintenance Maintenance Table Pos 59 21 6 BA Wartung Ölkontrolle_Wechsel Vorsätze X Disc Bild Mähholm Antriebsgetreibe X Disc 6200 140 mod_1355143052846_78 docx 1244726 1 Fig 28 1 Viewing glass 2 Drain plug 3 Filler plug oil filling hole Pos 59 21 7 BA Wartung Ölkontrolle_Wechsel Ölkontrolle NEU über Schauglas 140 mod_1355143186009_78 docx 1244755 1 Oil l...
Page 60: ...juries Lower guards Nobody should be in the danger zone around the machine Pos 59 23 6 BA Sicherheit 7 Gefahrenhinweise alt Mähwerke Gefahr Schnell rotierende Messerteller Messertrommeln_1 0 mod_1197017696736_78 docx 16001 1 Danger Rapidly rotating cutting discs blade drums Effect Danger to life or serious injuries Switch off the engine and remove the ignition key The cutting discs blade drums con...
Page 61: ...tting discs blade drums have come to a complete stop EC 0 003 Fig 30 Check the oil level before every use Remove the oil level inspection screw 1 from the cutting disc hub The oil level must be up to the bore hole If required top up the oil SAE 90 Screw in the oil level inspection screw 1 again and tighten securely Pos 59 24 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...
Page 62: ... 1 Cutter Blades Pos 59 25 4 BA Wartung Mähwerke Die Bohrung der Mähklingen kann sich durch Verschleiß aufweiten 10 mod_1221048982715_78 docx 131675 1 The borehole on the cutter blades may spread due to wear Pos 59 25 5 BA Sicherheit 7 Gefahrenhinweise alt Mähwerke Warnung Zu geringe Materialstärke an den Mähklingen_neu 312 mod_1418983956660_78 docx 2409555 1 Danger Insufficient thickness of mater...
Page 63: ...rial on the retaining bolts Effect Danger to life or serious injuries At every blade changing check the thickness of the holding bolts material Damage or worn retaining bolts must always be replaced by sets on each cutting disc blade drum The material thickness of the retaining bolts must not be less than 14 mm at the weakest point EC 240 0 min 14 mm Fig 32 Pos 59 25 9 Layout Module Seitenumbruch ...
Page 64: ...life or serious injuries At every blade changing check the thickness of the holding bolts material Damage or worn retaining bolts must always be replaced by sets on each cutting disc blade drum The material thickness of the retaining bolts must not be less than 14 mm at the weakest point The material thickness of the leaf spring must not be less than 3 mm at the weakest point EC 239 0 min 14 mm Fi...
Page 65: ...af springs Effect Danger to life or serious injuries Check the leaf springs for damages at least once a day or after contact with foreign objects The abrasion limit of the leaf springs will be achieved if the application seam 1 is worn on one point EC 225 0 1 1 Fig 34 Note Use only original Krone spare parts to replace the leaf springs Pos 59 25 13 Layout Module Seitenumbruch 0 mod_1196175311226_0...
Page 66: ...ade Drums Effect Danger to life or serious injuries Check the cutting discs or blade drums for damages at least once per day or after contact with foreign objects In case of deformed cuttings discs or drums the dimension of A 48 mm must never be exceeded EC 0 211 A 1 Fig 35 Note The cutting discs or drums must be replaced by Original Krone spare parts only Pos 59 25 15 Layout Module Seitenumbruch ...
Page 67: ...Effect Danger to life or serious injuries The abrasion limit 2 will be achieved if the min material thickness of 3 mm is no longer given EC 226 0 2 2 Fig 36 Note If cutting discs or blade drums show deformations or wear in form of abrasions 2 or similar these components have to be replaced by Original Krone spare parts Pos 59 25 17 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...
Page 68: ...ms continue to run Do not leave the driver s cab until the cutting discs blade drums have come to a complete stop Pos 59 25 20 BA Sicherheit 7 Gefahrenhinweise alt Mähwerke Gefahr Sich lösende Mähklingen 0 mod_1197269483265_78 docx 16540 1 Danger Cutter blades coming loose Effect Danger to life or serious injuries After changing the blades check that they fit perfectly and that they can move freel...
Page 69: ...isc Place the locknut 4 on the retaining bolt from above and tighten it firmly tightening torque refer to chapter Torques Repeat the process for all blades After fitting the blades fold the safety device down again Note The cutter blades of anticlockwise rotating cutting discs blade drums are different to those of clockwise rotating ones Make certain the direction of rotation is correct when insta...
Page 70: ...ew blade 2 onto the retaining bolt and allow the blade key to return upwards After fitting the blades fold the protective device down again Note The cutter blades of anticlockwise rotating cutting discs blade drums are different than those of clockwise rotating ones Make certain the direction of rotation is correct when installing The arrow on the cutter blades must match the direction of rotation...
Page 71: ...to the cutter bar material and to the lining or carry out a trial welding if necessary EC 0 012 Fig 39 Open the welding seams of the old lining Remove the lining Deburr the contact surface EC 252 0 Fig 40 Adapt the new lining 3 Weld short I seams on the upper surface of the cutter bar in the areas marked 1 each should be approx 30 mm Do not weld the edges 2 On the lower surface of the cutter bar w...
Page 72: ...2 1 10 12 Rotary hub with shear fuse optional Pos 59 27 2 BA Wartung Mähwerke Schersicherung Bild Mähholm Aufstellung X Disc 620 329 mod_1427096024109_78 docx 2520208 1 2 1 4 a b GPS00031 3 A B X Disc 620 Fig 41 A Direction of rotation to the middle not provided Pos 59 27 3 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1 ...
Page 73: ...ing groove Pos 59 27 6 BA Wartung Mähwerke Schersicherung Beschreibung Schersicherung RE LE 99 mod_1330074896634_78 docx 889358 1 For protection against overload on the mowing units the rotary hubs 1 are secured with nuts 2 and shear pins 3 If the machine strikes obstacles for example stones the 2 shear pins in the rotary hub will be sheared off The rotary hub and nut turn upward on the pinion sha...
Page 74: ...tion of the bearing housing not observed Effect Damage to the machine Right rotating RE RZ cutting discs and drums always have right handed pinion shafts and nuts no groove mark on the pinion shaft and nut Left rotating LE LZ cutting discs and drums always have left handed pinion shafts and nuts with groove mark on the pinion shaft and nut 1 3 2 8 7 3 4 c d a 9 b EC 255 1 10 3a 3a 3a Fig 42 ...
Page 75: ...ew shear pins 3 through the hub 1 and shaft 4 Note Note the position of the shear pins Drive the shear pins 3 into the hole from outside until the end of the pin reaches the surface of the hub d he slots of the shear pins 3 must be mounted facing each other horizontally see detail I Install the nut 2 using the special key 10 included with delivery tighten to a tightening torque of 300 Nm Install a...
Page 76: ...et by new one Ensure that the wear sheet 1 rests neatly against the wear sheet 2 Tighten the screw connections 3 Pos 59 30 BA Wartung Vorsätze Einweisbleche an Förderschnecke X Disc 620 338 mod_1430741832670_78 docx 2564779 2 1 10 14 Infeed Sheets Fig 44 The infeed sheets 1 on the auger conveyor are subject to natural wear due to crop and therefore they must be checked for wear once a year at the ...
Page 77: ...1246355234599_78 docx 267399 2 1 10 16 Drive chains Pos 59 33 2 BA Wartung Antriebsketten Ketten Hinweis Antriebsketten Kontrollieren 92 mod_1326780628689_78 docx 781669 1 Note Check the pretension of the drive chains every 10 hours of operation and correct if necessary Pos 59 33 3 BA Wartung Antriebsketten Ketten Antriebskette X Disc 92 mod_1326780583141_78 docx 781641 1 GPS00027 1 2 3 4 3 2 Fig ...
Page 78: ...ignition key Secure the forage harvester against accidental start up and against rolling away Switch off the PTO and disengage it After the repair maintenance cleaning work or technical modifications are completed mount all protective covers and protective devices properly again Avoid skin contact with oils greases cleaning agents and solvents In the event of injuries or burns due to oils cleaning...
Page 79: ... nach Betriebsstunden abschmieren 12 mod_1224841289385_78 docx 153941 1 The lubrication points mentioned below must be lubricated after the operating hours indicated Pos 59 35 9 BA Wartung Vorsätze X Disc 6200 Schmierplan X Disc 620 337 mod_1430212046909_78 docx 2559812 1 GPS00061 250h 250h 250h 25h 25h 25h 25h 25h 25h 10h Fig 48 Pos 61 Layout Module Seitenumbruch 0 mod_1196175311226_0 docx 4165 1...
Page 80: ...on the bearing rings of the guard tubes Pos 62 2 4 BA Einlagerung Alle Gelenkstellen einölen 70 mod_1305633347429_78 docx 638432 1 Oil all joint points Pos 62 2 5 BA Einlagerung Lackschäden ausbessern blanke Stellen gründlich mit Rostschutzmittel konservieren 70 mod_1305630900253_78 docx 638320 1 Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent Pos 62 2 ...
Page 81: ... completed mount all protective covers and protective devices properly again Avoid skin contact with oils greases cleaning agents and solvents In the event of injuries or burns due to oils cleaning agents or solvents contact a doctor immediately All other safety instructions must also be followed to avoid injuries and accidents Pos 62 7 BA Sicherheit Vorsätze Gefahr Reparatur Wartungs und Reinigun...
Page 82: ... that neither persons animals nor objects are in the danger zone Start a trial run of the machine from the driver s seat only Pos 62 11 BA Einlagerung EasyCut AM Mähwerke Vor der Saison ohne Bereifung 3 mod_1204731533226_78 docx 72767 1 Lubricate the machine thoroughly Remove any condensation water which may have collected in the bearings Check oil level in the gearbox es and top up if necessary C...
Page 83: ...o a metal recycling centre The components must be freed from operating fluids and lubricants gear oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gear oil oil from hydraulic system mu...
Page 84: ... From transport into working position 45 I Identification Plate 26 Importance of the operating instructions 10 Indications in the Document 8 Infeed Sheets 76 Information Required for Questions and Orders 26 Intended Use 9 K Keeping safety devices functional 16 L Lubricants 30 Lubrication Chart 79 M Machine overview 24 Maintenance 53 Maintenance lubrication chart 78 Maintenance table 54 Metric Thre...
Page 85: ...t up 39 Stop points 32 Stopping and securing the machine 23 Structural changes to the machine 11 Supporting lifted machine and machine parts securely 23 T Technical data 30 Test run 82 Test run 53 Tightening torques 55 Traffic safety 18 W Wear Sheets for Trough 76 Working Position 45 Workstations and passengers 12 ...
Page 86: ...Maschinenfabrik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de ...
