Kollmorgen EB-10 Series Instruction Manual Download Page 3

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1 English

1.1 Introduction

1.1.1 Symbols Used

1.2 Safety

1.2.1 Important Notes

1.2.2 Use As Directed

1.2.3 Prohibited Use

1.3 Package

1.3.1 Delivery Package

1.3.2 Nameplate

1.3.3 Model Number Description

1.3.4 Certifications & Approvals

1.3.5 Motor Inspection

1.4 Mechanical Installation

1.4.1 Important Notes

1.5 Electrical Installation

1.5.1 Important Notes

1.5.2 Kollmorgen Servo Drive Options

1.6 Set Up

1.6.1 Servo Amplifier Requirements

1.6.2 Typical Servo Amplifier & Power Supply Ratings for EB Motors

1.6.3 Kollmorgen Servo Amplifiers & Torque Angle Advance

1.6.4 Servo Amplifier Wiring

1.6.5 Troubleshooting

Goldline EB Instructions | 1 English

Kollmorgen | kdn.kollmorgen.com | August 2021

Summary of Contents for EB-10 Series

Page 1: ...ruction Manual Edition B August 2021 Part Number 974769 English Original Language is English All other content is translated from the original language or For safe and proper use follow these instruct...

Page 2: ...the performance of the equipment may be made without prior notice All rights reserved No part of this work may be reproduced in any form by photocopying microfilm or any other method or stored proces...

Page 3: ...ection 11 1 4 Mechanical Installation 12 1 4 1 Important Notes 12 1 5 Electrical Installation 13 1 5 1 Important Notes 13 1 5 2 Kollmorgen Servo Drive Options 13 1 6 Set Up 14 1 6 1 Servo Amplifier Re...

Page 4: ...er rotor inertia permits higher acceleration rates l The motor is thermally more efficient since all heat is generated in the stator windings located in the outside shell l Higher speed operation and...

Page 5: ...situation which if not avoided could result in minor or moderate injury Indicates situations which if not avoided could result in property damage This symbol indicates important notes Warning of a dan...

Page 6: ...0664 and national accident prevention regulations 1 2 1 2 Read The Documentation Read the available documentation before installation and commissioning Improper handling of the motor can cause harm to...

Page 7: ...er connections may carry voltage even if the motor shaft is not rotating l Do not unplug any connectors during operation There is a risk of death or severe injury from touching exposed contacts Power...

Page 8: ...are designed as standstill brakes and are not suited for repeated operational dynamic braking 1 2 3 Prohibited Use l The use of Standard Motors is prohibited l directly on mains supply networks l in...

Page 9: ...plate is included for Brake models optional l Year of manufacturing is coded in the serial number The first two digits of the serial number are the year of manufacturing e g 17 means 2017 1 3 2 1 EB M...

Page 10: ...hese configurations and their corresponding certifications are mutually exclusive UL configurations do not have ATEX IECEx CCC certifications ATEX IECEx CCC cETLus have the ETL listed mark instead of...

Page 11: ...e motor on top of the leadwires as it may damage the wires Visually inspect the motor for any shipping damage that may have occurred l Motor frame and exterior covers are to be free of nicks burrs or...

Page 12: ...use of force will lead to damage to the bearings and the shaft l Wherever possible use only backlash free frictionally locking collets or couplings Ensure correct alignment of the couplings A displace...

Page 13: ...the motor is not rotating control and power leads may be live l Measure the DC link voltage and wait until it has fallen below 60V 1 5 2 Kollmorgen Servo Drive Options All EB rated values and perform...

Page 14: ...1 Servo Amplifier Requirements l Synchronous Servomotors are operated in drive systems together with a servo amplifier which may vary by size and operating characteristics voltage current internal Re...

Page 15: ...Wiring Pinout of the servo amplifier s end can be found in the instruction manual of the servo amplifier 1 6 4 1 Motor Thermostat l The motor thermostat is an automatic resetting device that is used t...

Page 16: ...ses in wrong sequence l Correct the phase sequence Motor oscillates l Break in the shielding of the feedback cable l Amplifier gain to high l Replace feedback cable l Use motor default values Error me...

Page 17: ...3 22 2 3 23 2 3 1 23 2 3 2 23 2 3 3 24 2 3 4 25 2 3 5 25 2 4 26 2 4 1 26 2 5 27 2 5 1 27 2 5 2 Kollmorgen 27 2 6 28 2 6 1 28 2 6 2 EB 28 2 6 3 Kollmorgen 28 2 6 4 29 2 6 5 29 Goldline EB Instructions...

Page 18: ...Goldline EB Instructions 2 2 1 Goldline EB 3 Y l l l l l l CD PC l https www kollmorgen cn l https kdn kollmorgen cn 18 Kollmorgen kdn kollmorgen com August 2021...

Page 19: ...2 1 1 Goldline EB Instructions 2 Kollmorgen kdn kollmorgen com August 2021 19...

Page 20: ...Goldline EB Instructions 2 2 2 2 2 1 2 2 1 1 l l l l IEC 60364 IEC 60664 2 2 1 2 2 2 1 3 2 2 1 4 2 2 1 5 20 20 Kollmorgen kdn kollmorgen com August 2021...

Page 21: ...2 2 1 6 100 C l 40 C PE l l l 60V l Goldline EB Instructions 2 Kollmorgen kdn kollmorgen com August 2021 21...

Page 22: ...Goldline EB Instructions 2 2 2 2 l EB l l l l 2 2 3 l l l l l l l EMC l l l 22 Kollmorgen kdn kollmorgen com August 2021...

Page 23: ...2 3 2 3 1 l EB 2 3 2 l l l l l 17 2017 2 3 2 1 EB 2 3 2 2 EB UL 2 3 2 3 EB ATEX IECEX CCC ETL 2 3 2 4 EB Goldline EB Instructions 2 Kollmorgen kdn kollmorgen com August 2021 23...

Page 24: ...Goldline EB Instructions 2 2 3 3 EB cULus ATEX IECex CCC cETLus UL ATEX IECEx CCC ATEX IECEx CCC cETLus ETL UL UL CSA 24 Kollmorgen kdn kollmorgen com August 2021...

Page 25: ...roups C D 2 3 4 2 ATEX IECEx CCC ETL ATEX IECEx l ATEX IECEx EB IECEx ATEX Ex II 2 G Ex d IIB T3 Gb 40 C Ta 40deg C l ATEX IECEx CCC l EB 80x ATEX IECEx CCC 2 3 5 l l l l l l Goldline EB Instructions...

Page 26: ...rawings 2 4 1 l l l 40 l l l l l l l Motor Specifications For EB 10x Motor Specifications For EB 20x Motor Specifications For EB 40x Motor Specifications For EB 60x Motor Specifications For EB 80x 26...

Page 27: ...l S600 https www kollmorgen com en us products drives servo serviced drives s600 l CD Kollmorgen https kdn kollmorgen cn l AKD https www kollmorgen com en us products drives servo akd l AKD TAA Kollmo...

Page 28: ...6 7 8 9 2 6 1 l 3 l l 2 6 2 EB 235 VRMS L L 2 10 1000 115 VAC 325 VDC 230 VRMS L L 10 ARMS 5 30 ARMS 200 0 55 C 10 kHz 2 6 3 Kollmorgen EB CD SERVOSTAR CD SERVOSTAR TAA EB CD SERVOSTAR TAA EB TAA 50...

Page 29: ...l l 2 6 4 2 90VDC B2 24VDC B3 l l Technical Data For Brakes 2 6 5 l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l Goldline EB Instructions 2 Kollmorgen kdn kollmorgen com A...

Page 30: ...Goldline EB Instructions 2 30 Kollmorgen kdn kollmorgen com August 2021...

Page 31: ...fications For EB 10x 34 3 4 Motor Specifications For EB 20x 40 3 5 Motor Specifications For EB 40x 49 3 6 Motor Specifications For EB 60x 58 3 7 Motor Specifications For EB 80x 67 3 8 Technical Data F...

Page 32: ...ting of the motors Permissible humidity at rated values l 95 rel humidity no condensation Power De Rating Current and Torque l for site altitude above 1000m amsl and 40 C l 6 up to 2000m amsl l 17 up...

Page 33: ...is less The system voltage limit line is set by the voltage rating of the drives the line voltage supplied and the motor winding The system can operate on a continuous basis anywhere within this area...

Page 34: ...ak Torque Nom Tp lb ft 1 8 N m 2 41 Peak Line Current Nom Ip amps RMS 7 2 Theoretical Acceleration Nom acc rad sec 78070 Horsepower Rated Hp rtd HP 0 73 Speed Rated N rtd RPM 7500 Torque Rated T rtd l...

Page 35: ...assume operation with CD SERVOSTAR drives which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance Motor Drive Voltage EB 102 A BDS4 203...

Page 36: ...1 50 Speed Rated N rtd RPM 5600 7500 Torque Rated T rtd lb ft 1 14 1 06 N m 1 55 1 44 Torque Sensitivity 10 Kt lb ft amp RMS 0 38 0 27 N m amp RMS 0 51 0 37 10 Kb Vrms KRPM 31 22 5 Max Line to Line Vo...

Page 37: ...es which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 3 4 1 EB 104 A Motor Drive Voltage EB 104 A BDS5 203 230 VAC 3 3 4 2 EB 104...

Page 38: ...0 Torque Rated T rtd lb ft 1 50 1 38 N m 2 03 1 87 Torque Sensitivity 10 Kt lb ft amp RMS 0 533 0 274 N m amp RMS 0 723 0 372 Back EMF Line to Line 10 Kb Vrms KRPM 43 7 22 5 Max Line to Line Volts Max...

Page 39: ...es which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 3 6 1 EB 106 A Motor Drive Voltage EB 106 A BDS4 203 230 VAC 3 3 6 2 EB 106...

Page 40: ...2 5 2 5 2 N m 7 05 7 05 7 05 Peak Line Current Nom Ip amps RMS 6 1 9 15 7 Theoretical Acceleration Nom acc rad sec 70750 70750 70750 Horsepower Rated Hp rtd HP 0 08 1 30 1 80 Speed Rated N rtd RPM 250...

Page 41: ...s which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 4 2 1 EB 202 A Motor Drive Voltage EB 202 A BDS4 230 3 230 VAC 3 4 2 2 EB 20...

Page 42: ...Goldline EB Instructions 3 Technical Data 3 4 2 3 EB 202 C Motor Drive Voltage EB 202 C BDS4 230 6 230 VAC 42 Kollmorgen kdn kollmorgen com August 2021...

Page 43: ...600 6200 Torque Rated T rtd lb ft 3 2 3 41 3 13 N m 4 34 4 62 4 24 Torque Sensitivity 10 Kt lb ft amp RMS 1 23 0 62 0 36 N m amp RMS 1 66 0 85 0 49 10 Kb Vrms KRPM 100 5 51 2 29 6 Max Line to Line Vol...

Page 44: ...t assume operation with CD SERVOSTAR drives which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 4 4 1 EB 204 A Motor Drive Voltage...

Page 45: ...3 4 4 3 EB 204 C Motor Drive Voltage EB 204 C BDS4 230 10 230 VAC Goldline EB Instructions 3 Technical Data Kollmorgen kdn kollmorgen com August 2021 45...

Page 46: ...1 20 2 45 3 78 4 53 Speed Rated N rtd RPM 1400 2800 4900 7000 Torque Rated T rtd lb ft 4 5 4 6 4 06 3 4 N m 6 10 6 24 5 50 4 61 Torque Sensitivity 10 Kt lb ft amp RMS 1 59 0 79 0 46 0 32 N m amp RMS...

Page 47: ...ves which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 4 6 1 EB 206 A Motor Drive Voltage EB 206 A BDS4 230 3 230 VAC 3 4 6 2 EB...

Page 48: ...EB Instructions 3 Technical Data 3 4 6 3 EB 206 C Motor Drive Voltage EB 206 C BDS4 230 10 230 VAC 3 4 6 4 EB 206 D Motor Drive Voltage EB 206 D BDS5 220 230 VAC 48 Kollmorgen kdn kollmorgen com Augu...

Page 49: ...Line Current Nom Ip amps RMS 9 3 18 8 31 3 Theoretical Acceleration Nom acc rad sec 61344 61344 61344 Horsepower Rated Hp rtd HP 1 30 2 90 3 80 Speed Rated N rtd RPM 1500 3000 5000 Torque Rated T rtd...

Page 50: ...nt assume operation with CD SERVOSTAR drives which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 5 2 1 EB 402 A Motor Drive Voltag...

Page 51: ...3 5 2 3 EB 402 C Motor Drive Voltage EB 402 B BDS4 210H 230 VAC Goldline EB Instructions 3 Technical Data Kollmorgen kdn kollmorgen com August 2021 51...

Page 52: ...2 70 4 50 7 30 6 00 Speed Rated N rtd RPM 1500 2500 5000 3700 Torque Rated T rtd lb ft 9 6 9 4 7 7 8 5 N m 13 00 12 70 10 40 11 50 Torque Sensitivity 10 Kt lb ft amp RMS 1 70 0 99 0 49 0 65 N m amp RM...

Page 53: ...ves which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 5 4 1 EB 404 A Motor Drive Voltage EB 404 A BDS4 206H 230 VAC 3 5 4 2 EB 4...

Page 54: ...dline EB Instructions 3 Technical Data 3 5 4 3 EB 404 C Motor Drive Voltage EB 404 C BDS4 220H 230 VAC 3 5 4 4 EB 404 D Motor Drive Voltage EB 404 D BDS4 220 54 Kollmorgen kdn kollmorgen com August 20...

Page 55: ...PM 1700 3200 5000 Torque Rated T rtd lb ft 12 12 1 10 1 N m 16 30 16 40 13 70 Torque Sensitivity 10 Kt lb ft amp RMS 1 38 0 72 0 46 N m amp RMS 1 87 0 98 0 63 10 Kb Vrms KRPM 113 2 58 8 37 7 Max Line...

Page 56: ...nt assume operation with CD SERVOSTAR drives which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 5 6 1 EB 406 A Motor Drive Voltag...

Page 57: ...3 5 6 3 EB 406 C Motor Drive Voltage EB 406 C BDS4 230 230 VAC Goldline EB Instructions 3 Technical Data Kollmorgen kdn kollmorgen com August 2021 57...

Page 58: ...7 36 7 36 5 N m 51 20 49 80 49 50 Peak Line Current Nom Ip amps RMS 30 5 61 4 45 Theoretical Acceleration Nom acc rad sec 48681 48417 48945 Horsepower Rated Hp rtd HP 4 40 7 70 6 10 Speed Rated N rtd...

Page 59: ...ves which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 6 2 1 EB 602 A Motor Drive Voltage EB 602 A BDS4 210 230 VAC 3 6 2 2 EB 60...

Page 60: ...Goldline EB Instructions 3 Technical Data 3 6 2 3 EB 602 C Motor Drive Voltage EB 602 C BDS4 220 230 VAC 60 Kollmorgen kdn kollmorgen com August 2021...

Page 61: ...2150 3150 4300 Torque Rated T rtd lb ft 19 5 20 15 9 N m 26 50 27 10 21 60 Torque Sensitivity 10 Kt lb ft amp RMS 1 17 0 80 0 58 N m amp RMS 1 58 1 09 0 79 10 Kb Vrms KRPM 95 78 65 85 47 89 Max Line...

Page 62: ...t assume operation with CD SERVOSTAR drives which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 6 4 1 EB 604 A Motor Drive Voltage...

Page 63: ...3 6 4 3 EB 604 C Motor Drive Voltage EB 604 C BDS4 240 230 VAC Goldline EB Instructions 3 Technical Data Kollmorgen kdn kollmorgen com August 2021 63...

Page 64: ...8 80 13 70 14 20 11 00 Speed Rated N rtd RPM 1550 3050 4150 2300 Torque Rated T rtd lb ft 29 7 23 6 18 25 03 N m 40 27 32 00 24 40 33 94 Torque Sensitivity 10 Kt lb ft amp RMS 1 65 0 83 0 60 1 10 N m...

Page 65: ...s which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 6 6 1 EB 606 A Motor Drive Voltage EB 606 A BDS4 230 20 230 VAC 3 6 6 2 EB 6...

Page 66: ...ne EB Instructions 3 Technical Data 3 6 6 3 EB 606 C Motor Drive Voltage EB 606 C BDS4 255 230 VAC 3 6 6 4 EB 606 D Motor Drive Voltage EB 606 D BDS4 230 230 VAC 66 Kollmorgen kdn kollmorgen com Augus...

Page 67: ...20 129 20 Peak Line Current Nom Ip amps RMS 81 108 2 Theoretical Acceleration Nom acc rad sec 26667 26472 Horsepower Rated Hp rtd HP 10 60 13 60 Speed Rated N rtd RPM 2000 2750 Torque Rated T rtd lb...

Page 68: ...nt assume operation with CD SERVOSTAR drives which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 7 2 1 EB 802 A Motor Drive Voltag...

Page 69: ...M 1500 2000 Torque Rated T rtd lb ft 50 8 48 8 N m 68 90 66 20 Torque Sensitivity 10 Kt lb ft amp RMS 1 66 1 21 N m amp RMS 2 25 1 65 10 Kb Vrms KRPM 136 2 99 6 Max Line to Line Volts Max V max Volts...

Page 70: ...nt assume operation with CD SERVOSTAR drives which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 7 4 1 EB 804 A Motor Drive Voltag...

Page 71: ...d RPM 1600 900 Torque Rated T rtd lb ft 69 5 70 N m 94 20 95 00 Torque Sensitivity 10 Kt lb ft amp RMS 1 63 2 67 N m amp RMS 2 21 3 62 10 Kb Vrms KRPM 133 7 219 Max Line to Line Volts Max V max Volts...

Page 72: ...nt assume operation with CD SERVOSTAR drives which includes Torque Angle Advance TAA For further details please see Kollmorgen Servo Amplifiers Torque Angle Advance 3 7 6 1 EB 806 A Motor Drive Voltag...

Page 73: ...trongly depends on applied load Contact Kollmorgen for proper calculation of energy that needs to be absorbed during emergency stops in application Contamination of the motor internal compartment by o...

Page 74: ...Goldline EB Instructions 3 Technical Data 74 Kollmorgen kdn kollmorgen com August 2021...

Page 75: ...Non Brake 80 4 6 Motor Dimensions Outline Drawings EB 20x Brake 81 4 7 Motor Dimensions Outline Drawings EB 40x Non Brake 82 4 8 Motor Dimensions Outline Drawings EB 40x Brake 83 4 9 Motor Dimensions...

Page 76: ...Goldline EB Instructions 4 Dimension Drawings 4 1 Motor Dimensions Outline Drawings EB 102 Non Brake 76 Kollmorgen kdn kollmorgen com August 2021...

Page 77: ...4 2 Motor Dimensions Outline Drawings EB 102 Brake Goldline EB Instructions 4 Dimension Drawings Kollmorgen kdn kollmorgen com August 2021 77...

Page 78: ...Goldline EB Instructions 4 Dimension Drawings 4 3 Motor Dimensions Outline Drawings EB 104 106 Non Brake 78 Kollmorgen kdn kollmorgen com August 2021...

Page 79: ...4 4 Motor Dimensions Outline Drawings EB 104 106 Brake Goldline EB Instructions 4 Dimension Drawings Kollmorgen kdn kollmorgen com August 2021 79...

Page 80: ...Goldline EB Instructions 4 Dimension Drawings 4 5 Motor Dimensions Outline Drawings EB 20x Non Brake 80 Kollmorgen kdn kollmorgen com August 2021...

Page 81: ...4 6 Motor Dimensions Outline Drawings EB 20x Brake Goldline EB Instructions 4 Dimension Drawings Kollmorgen kdn kollmorgen com August 2021 81...

Page 82: ...Goldline EB Instructions 4 Dimension Drawings 4 7 Motor Dimensions Outline Drawings EB 40x Non Brake 82 Kollmorgen kdn kollmorgen com August 2021...

Page 83: ...4 8 Motor Dimensions Outline Drawings EB 40x Brake Goldline EB Instructions 4 Dimension Drawings Kollmorgen kdn kollmorgen com August 2021 83...

Page 84: ...Goldline EB Instructions 4 Dimension Drawings 4 9 Motor Dimensions Outline Drawings EB 60x Non Brake 4 9 1 EB 602 EB 604 84 Kollmorgen kdn kollmorgen com August 2021...

Page 85: ...4 9 2 EB 606 Goldline EB Instructions 4 Dimension Drawings Kollmorgen kdn kollmorgen com August 2021 85...

Page 86: ...Goldline EB Instructions 4 Dimension Drawings 4 10 Motor Dimensions Outline Drawings EB 60x Brake 4 10 1 EB 602 EB 604 86 Kollmorgen kdn kollmorgen com August 2021...

Page 87: ...4 10 2 EB 606 Please contact Kollmorgen Customer Support Goldline EB Instructions 4 Dimension Drawings Kollmorgen kdn kollmorgen com August 2021 87...

Page 88: ...Goldline EB Instructions 4 Dimension Drawings 4 11 Motor Dimensions Outline Drawings EB 80x Non Brake 4 11 1 EB 802 EB 804 88 Kollmorgen kdn kollmorgen com August 2021...

Page 89: ...4 11 2 EB 806 Goldline EB Instructions 4 Dimension Drawings Kollmorgen kdn kollmorgen com August 2021 89...

Page 90: ...Goldline EB Instructions 4 Dimension Drawings 4 12 Motor Dimensions Outline Drawings EB 80x Brake 4 12 1 EB 802 EB 804 90 Kollmorgen kdn kollmorgen com August 2021...

Page 91: ...4 12 2 EB 806 Please contact Kollmorgen Customer Support Goldline EB Instructions 4 Dimension Drawings Kollmorgen kdn kollmorgen com August 2021 91...

Page 92: ...Goldline EB Instructions 4 Dimension Drawings 92 Kollmorgen kdn kollmorgen com August 2021...

Page 93: ...C and closed at 127 C 5 C normally closed Contacts rated to 4 amps 120 VAC l Brake Data Use continuous static holding and emergency dynamic stopping Type Power On Brake Off For ratings see the motor...

Page 94: ...Goldline EB Instructions 5 Leadwire Diagram 94 Kollmorgen kdn kollmorgen com August 2021...

Page 95: ...bClients ITS DLP products nsf Search OpenForm kollmorgen IECEx IEC Ex ETL 12 006X https www iecex certs com search Search for Equipment and Component Certificates using the Applicant name kollmorgen U...

Page 96: ...ledge base for answers get downloads and suggest improvements North America KOLLMORGEN 201 West Rock Road Radford VA 24141 USA Web www kollmorgen com Mail support kollmorgen com Tel 1 540 633 3545 Fax...

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