Klaro LA-100 Operating Manual Download Page 1

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O Q

uality Prod

ade in

Germ

Operating manual

for KLARO small wastewater treatment plants

We provide clean water

No mechanical parts
in the wastewater

No pumps
in the wastewater

No electrical parts
in the wastewater

Summary of Contents for LA-100

Page 1: ...ro d u c t s M ade in Germ a n y Operating manual for KLARO small wastewater treatment plants We provide clean water No mechanical parts in the wastewater No pumps in the wastewater No electrical part...

Page 2: ...questions in the course of the operation of the plant the specifications of your plant should be noted as follows With the help of this information our staff will be able to help you more quickly in t...

Page 3: ...ontroller 18 5 3 1 Querying Operating Hours 18 5 3 2 Manual Control of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Qu...

Page 4: ...RO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15 07 IMPORTANT This Operating Manual contains information about the plant from installation to maintenance and must th...

Page 5: ...6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off the Level Measurement 25 6 1 4 Safety and Fault Messages 25 6 2 Optional Functions 26 6 2 1 Connection of an external alarm devic...

Page 6: ...MoAnl 19 Factory Calibration Controller MoAnl 20 Submersible Pump for Additional Buffer Date of print 06 2015 KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15 07...

Page 7: ...rs KLplus KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off the Level Measurement 25 6 1 4 Safety and Fa...

Page 8: ...s be left running except for maintenance purposes because proper wastewater treatment cannot be ensured otherwise KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15...

Page 9: ...al Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Menu and Action Code 21 5 4 Changing the Fuse...

Page 10: ...system essentially consists of 2 stages A sludge storage with integrated pre buffer and an activated sludge stage in a closed sequencing batch reactor SBR The upstream sludge storage with integrated b...

Page 11: ...oliday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Menu and Action Code 21 5 4 Changing the Fuses 22 5 5 Operation of Power Failure Detector 22 6...

Page 12: ...o holiday mode The holiday mode is a greatly reduced operating mode of the plant during longer periods without wastewater inflow Figure 1 Membrane Tube Diffusor Figure 2 Membrane Plate Diffusor KLARO...

Page 13: ...07 3 CONTENTS Page 1 About this Operating Manual 6 1 1 Original Language of Documentation 6 1 2 Completeness 6 1 3 Liability 7 2 Safety 7 2 1 Explanation of Warnings and Prohibitions 7 2 2 Hazard stat...

Page 14: ...tion about the plant from installation to maintenance and must therefore be read before commissioning of the plant All safety instructions must be observed The Operating Manual must be kept readily av...

Page 15: ...6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off the Level Measurement 25 6 1 4 Safety and Fault Messages 25 6 2 Optional Functions 26 6 2 1 Connection of an external alarm devic...

Page 16: ...riginal Operating Manual for KLARO Small Wastewater Treatment Plant V 15 07 IMPORTANT This Operating Manual contains information about the plant from installation to maintenance and must therefore be...

Page 17: ...22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off t...

Page 18: ...be read before commissioning of the plant All safety instructions must be observed The Operating Manual must be kept readily available during the operation of the plant Plant Specifications For any q...

Page 19: ...e Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Menu and...

Page 20: ...19 12 2015 Mo 20 15 56 20 15 Mo 19 12 15 KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15 07 IMPORTANT This Operating Manual contains information about the plant...

Page 21: ...e KL controls 230V option for solenoid valves 16 5 2 Connections to the KL24 controller 24V option for stepper motor valves 16 5 3 Operating the Controller 18 5 3 1 Querying Operating Hours 18 5 3 2 M...

Page 22: ...rogram settings etc is saved However if no time and date is set no weekly operating hours of the units will be saved Future fault messages will be saved with an incorrect date KLARO GmbH 2 Original Op...

Page 23: ...astewater Treatment Plant 13 5 1 Connections to the KL controls 230V option for solenoid valves 16 5 2 Connections to the KL24 controller 24V option for stepper motor valves 16 5 3 Operating the Contr...

Page 24: ...ICE CODE INPUT press the key and enter the following code when prompted 9 9 9 9 Calibrate No Use the arrow keys to select CALIBRATE YES and confirm with the key and start the calibration Figure 11 Cha...

Page 25: ...Process Classes N and D 13 4 3 Systems with Additional Phosphate Elimination Process Class P 13 4 4 Systems with Additional Sanitation Process Class S 13 5 Control of the Small Wastewater Treatment Pl...

Page 26: ...chloride and ethylene oxide there is a hazard of explosion Consult the appropriate Material Safety Data Sheet before using phosphate precipitants Wear protective clothing when handling poly aluminium...

Page 27: ...he KL24 controller 24V option for stepper motor valves 16 5 3 Operating the Controller 18 5 3 1 Querying Operating Hours 18 5 3 2 Manual Control of the Valves and the Cabinet Fan in Manual Mode 19 5 3...

Page 28: ...o that the sludge storage space is sufficient for permanent full load operation and compliance with the operating and maintenance requirements for at least 12 months At a lower load this period is ext...

Page 29: ...gs and Prohibitions 7 2 2 Hazard statements 8 2 3 Warnings 9 2 4 Exclusion for Use 10 3 Warranty 10 4 Function of the SBR Plant 10 4 1 Plants for carbon elimination process classes C 11 4 2 Systems wi...

Page 30: ...o the workers in sewers and treatment plant Garbage bin Pipe cleaners Corrode pipes and seals poison the District collection centres KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater T...

Page 31: ...Manual Control of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3...

Page 32: ...on of the cabinet fan Check air filter in the cabinet Shade location Provide cool ventilation Check air filter in the air compressor Check air compressor in manual mode Have maintenance company check...

Page 33: ...Wastewater Treatment Plant 13 5 1 Connections to the KL controls 230V option for solenoid valves 16 5 2 Connections to the KL24 controller 24V option for stepper motor valves 16 5 3 Operating the Con...

Page 34: ...anual contains information about the plant from installation to maintenance and must therefore be read before commissioning of the plant All safety instructions must be observed The Operating Manual m...

Page 35: ...2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshooting 33 KLARO GmbH Original Operating Manual for KLARO Smal...

Page 36: ...astewater Treatment Plant PT Sludge storage Buffer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Connec...

Page 37: ...epair and Operation 28 7 1 Sludge Evacuation 28 7 2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshooting 33 KL...

Page 38: ...eatment Plant PT Sludge storage Buffer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Connected load KLA...

Page 39: ...ntenance Repair and Operation 28 7 1 Sludge Evacuation 28 7 2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshoo...

Page 40: ...fer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Connected load KLARO GmbH 2 Original Operating Manual...

Page 41: ...ce Repair and Operation 28 7 1 Sludge Evacuation 28 7 2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshooting 3...

Page 42: ...Treatment Plant PT Sludge storage Buffer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Connected load...

Page 43: ...Repair and Operation 28 7 1 Sludge Evacuation 28 7 2 Operating Instructions 29 8 Fault Messages and Troubleshooting 31 8 1 Fault Message on the Display 32 8 2 Unusual Water Levels Troubleshooting 33 K...

Page 44: ...Wastewater Treatment Plant PT Sludge storage Buffer SB Reactor Approval No Process class Certified Cabinet Controller Compressor Denomination Serial No Article No Additional module Article No El Conne...

Page 45: ...l of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Me...

Page 46: ...quickly in the event of a malfunction The specifications can be found on the nameplate which is located on the outside of the cabinet door for indoor cabinets and inside the cabinet for outdoor cabin...

Page 47: ...of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21 5 3 6 Display Settings 21 5 3 7 Service Men...

Page 48: ...u more quickly in the event of a malfunction The specifications can be found on the nameplate which is located on the outside of the cabinet door for indoor cabinets and inside the cabinet for outdoor...

Page 49: ...s KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mode of Operation 24 6 1 2 Commissioning 24 6 1 3 Switching Off the Level Measurement 25 6 1 4 Safety and Fault Mess...

Page 50: ...quickly in the event of a malfunction The specifications can be found on the nameplate which is located on the outside of the cabinet door for indoor cabinets and inside the cabinet for outdoor cabin...

Page 51: ...ility 7 2 Safety 7 2 1 Explanation of Warnings and Prohibitions 7 2 2 Hazard statements 8 2 3 Warnings 9 2 4 Exclusion for Use 10 3 Warranty 10 4 Function of the SBR Plant 10 4 1 Plants for carbon eli...

Page 52: ...el besch digt ist muss es durch den Hersteller seine autorisierten H ndler oder qualifizierte Personen ersetzt werden um eine Gefahr zu vermeiden 6 Stellen Sie keine Gegenst nde auf das elektrische Ka...

Page 53: ...Setzen Sie Dichtung A11 in den Geh usedeckel und Dichtung B12 am Pumpengeh use ein dann befestigen Sie das Vordergeh use 10 mit den Sechskantschrauben 9 Ziehen Sie die Sechskantschrauben 9 nach und n...

Page 54: ...g B 1 2 3 13 Kolben 1 2 3 18 Federteller 1 2 3 19 Feder 1 2 3 7 Kolbenk rper Feder Federteller Fett Teflonschicht KLARO GmbH 2 Original Operating Manual for KLARO Small Wastewater Treatment Plant V 15...

Page 55: ...1 About this Operating Manual 6 1 1 Original Language of Documentation 6 1 2 Completeness 6 1 3 Liability 7 2 Safety 7 2 1 Explanation of Warnings and Prohibitions 7 2 2 Hazard statements 8 2 3 Warnin...

Page 56: ...ater Treatment Plant V 15 07 IMPORTANT This Operating Manual contains information about the plant from installation to maintenance and must therefore be read before commissioning of the plant All safe...

Page 57: ...4 4 Systems with Additional Sanitation Process Class S 13 5 Control of the Small Wastewater Treatment Plant 13 5 1 Connections to the KL controls 230V option for solenoid valves 16 5 2 Connections to...

Page 58: ...nt All safety instructions must be observed The Operating Manual must be kept readily available during the operation of the plant Plant Specifications For any questions in the course of the operation...

Page 59: ...3 7 Service Menu and Action Code 21 5 4 Changing the Fuses 22 5 5 Operation of Power Failure Detector 22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Underload...

Page 60: ...ant All safety instructions must be observed The Operating Manual must be kept readily available during the operation of the plant Plant Specifications For any questions in the course of the operation...

Page 61: ...4 Changing the Fuses 22 5 5 Operation of Power Failure Detector 22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mo...

Page 62: ...he plant All safety instructions must be observed The Operating Manual must be kept readily available during the operation of the plant Plant Specifications For any questions in the course of the oper...

Page 63: ...1 5 3 7 Service Menu and Action Code 21 5 4 Changing the Fuses 22 5 5 Operation of Power Failure Detector 22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Under...

Page 64: ...ily available during the operation of the plant Plant Specifications For any questions in the course of the operation of the plant the specifications of your plant should be noted as follows With the...

Page 65: ...5 5 Operation of Power Failure Detector 22 6 Additional functions of the Controllers KLplus KL24plus and KLbasic KL24base 23 6 1 Underload detection KLplus KL24plus 23 6 1 1 Mode of Operation 24 6 1 2...

Page 66: ...the specifications of your plant should be noted as follows With the help of this information our staff will be able to help you more quickly in the event of a malfunction The specifications can be fo...

Page 67: ...ying Operating Hours 18 5 3 2 Manual Control of the Valves and the Cabinet Fan in Manual Mode 19 5 3 3 Setting Date Time 20 5 3 4 Set Holiday Mode 20 5 3 5 Query Malfunctions Query Old Malfunctions 21...

Page 68: ...0615 part of the GRAF group KLARO GmbH Spitzwegstra e 63 95447 Bayreuth Telephone 49 0 921 16279 0 Fax 49 0 921 16279 100 E Mail info klaro eu More information at www klaro eu Technical hotline 49 0...

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