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Kioti CS2610, Manual

The Kioti CS2610 is a versatile compact tractor built for efficiency and power. This user-friendly machine comes with a comprehensive manual, available for free download on our website, ensuring seamless operation and maintenance. Explore its features and download the manual at manualshive.com to unleash the full potential of your CS2610.

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10

INDEX

INDEX..........................................................................10-2

10

Head ligHt switcH .........................................................4-6
turn signal ligHt switcH ...........................................4-7
Horn switcH ....................................................................4-7
seat sliding ...................................................................4-24
seat belt .........................................................................4-24
wHeel bolt and nut torque  ........................................................4-30
additional front weigHt .........................................4-31
components for additional front weigHt ......4-31
additional liquid type weigHt ....................................4-32
safety locK function (wHile VeHicle is stationary) 

5-3

tips for breaKing-in .....................................................5-3
position control ........................................................5-22
double acting ValVe leVer .....................................5-23
single acting and double acting cylinder ......5-24
connecting and disconnecting implement Hydraulic Hose 

5-25

wHen loaded bucKet and rear ballast are installed  

6-12

wHen unloaded bucKet and rear ballast are installed   6-12
parKing witH loader installed .............................6-13
precautions for Handling .....................................7-23
battery inspection ....................................................7-24
adJusting  procedure ..............................................7-26
readJustment ..............................................................7-26
Head lamp .......................................................................7-33
turn signal lamp (rear) ...........................................7-34

M46-EU,AU-10.indd   1

2012-01-19   오후 1:49:36

Summary of Contents for CS2610

Page 1: ...ained by the Daedong In dustrial Co LTD since 1947 and has been designed with the finest materials and quality control standard Knowledge of tractor operation is essential for many years of dependable service and reliability To help new owners familiarize themselves with the CS2610 it is the policy of KIOTI tractor to provide an owner s manual which includes helpful information about tractor safet...

Page 2: ... or used outside the European Community local laws will prevail Main protections on the tractors discussed in this manual DESCRIPTION NON CABIN REMARK 1 ROPS protection against overturning Yes 2 FOPS protection against objects falling from above No 3 OPS protection against penetration of objects from sides protection against hazardous chemicals No CategoryⅠ ISO 3600 EU standards M46 EU AU 00 indd ...

Page 3: ...ERATION SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX SECTION 1 2 3 4 5 6 7 8 9 10 TABLE OF CONTENTS M46 EU AU 00 indd 3 2012 01 19 오후 1 46 47 ...

Page 4: ...e loader 1 15 Safety decal maintenance 1 18 Decal mounting location 1 18 DeCALs 1 19 Cautions for decal maintenance 1 22 Precautions before operation 2 1 Vehicle identification number 2 2 Production number 2 2 Engine number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2 5 SPECIFICATIONS 3 1 General specifica...

Page 5: ...position control lever 4 25 Lifting Arm Lower Link Speed Control Lever 4 26 Double Acting Lever OPTIONAL 4 26 DESCRIPTION OF OPERATING SYSTEM 4 1 Exterior view 4 3 MOUNTING LOCATION 4 4 Key switch 4 4 Combination switch 4 6 Hazard lamp switch 4 8 Cruise operation switch OPTIONAL 4 8 Instrument panel 4 10 View 4 10 Tachometer HOUR METER INDICATOR 4 11 Fuel gauge 4 11 Engine coolant temperature gaug...

Page 6: ...UMP STARTING the engine 5 9 OPERATING THE TRACTOR 5 10 Driving 5 10 Folding the ROPS 5 13 Raising the rops to upright position 5 14 Parking 5 15 Turning 5 16 Driving on slope 5 17 Cautions concerning paved road 5 17 precautions while driving on the road 5 18 loading into and unloading out of the truck 5 19 Power steering precautions 5 19 3 point hitch control system 5 21 Exterior hydraulic control...

Page 7: ...king and adding fuel C 7 8 Checking Transmission Fluid Level D 7 9 Checking engine oil level E 7 10 Checking Coolant Level F 7 11 Cleaning Grill Radiator SCREEN G 7 12 CHECKING BRAKE PEDALS H 7 12 Checking Gauges Meter and Easy Check Lamps I 7 12 Checking Head Light Hazard Light etc J 7 12 Checking Seat Belt and ROPS K 7 12 Changing engine oiland replacing filter L 7 13 Replacing transmission flui...

Page 8: ...ce aE 7 27 Replacing air cleaner filter aF 7 28 Flush cooling system and changing coolant AJ 7 28 Anti freeze 7 30 Replacing Fuse aN 7 30 slow blow fuse aP 7 32 Replacing bulb aQ 7 33 STORAGE AND DISPOSAL 8 1 Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 3 Usage and disposal 8 4 TROUBLESHOOTING 9 1 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 I...

Page 9: ...e to your vehicle or its equipment if the caution is not heeded Follow the advice provided with the caution WARNING This indicates that a condition may result in harm serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning This mark indicates emphasis on notable characteristics of working procedures and information about technology f...

Page 10: ...ngs UNIVERSAL SYMBOLS Fuel level Parking Brake Battery Charging Condition Engine Oil pressure Turn Signal Power Take off Clutch Control on Position Differential Lock Hazard Warning Lights Headlight high Beam Four wheel Drive on Preheat H High Speed Travel Light L Low Speed Travel Light Neutral Position H L N M46 EU AU 00 indd 10 2012 01 19 오후 1 46 51 ...

Page 11: ...When parking the tractor 1 10 When operating the P T O 1 10 When using the 3 point hitch 1 11 Safety precautions during servicing 1 12 Safety precautions when using the loader 1 15 Safety decal maintenance 1 18 Decal mounting location 1 18 DeCALs 1 19 Cautions for decal maintenance 1 22 1 SAFETY PRECAUTIONS M46 EU AU 01 indd 1 2012 03 09 오전 11 15 47 ...

Page 12: ...n starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse movements with your tractor you should al ways check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new trac tor Failure to do so could result in accidents injury or death 2 Only persons who a...

Page 13: ...eat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor hand holds and step plates should always be used This will help to prevent accidental slips trips and falls 15 Be sure to scrape off mud or soil from your shoes before mounting the tractor T66O103a T66O104a T66O105a 9 Never operate this tractor or any other agricultural equipment whil...

Page 14: ...belt when the tractor is equipped with a ROPS and CAB NEVER USE THE SEAT BELT WHEN TRACTOR IS NOT EQUIPPED WITH A ROPS ROPS Roll Over Pro tective Structures NOTE 21 Extra caution should be taken when driving tractors with narrow tread widths For added stabil ity you should adjust your rear wheel tread width 19 Before starting your tractor you should depress the clutch and make sure that all shift ...

Page 15: ...cted tractor move ments can result in bodily injury or death 2 Do not park your tractor on a steep incline and remember to shut OFF the engine and P T O before dismounting the tractor 3 Do not operate your tractor in an enclosed building without the prop er ventilation Carbon monoxide inhalation can cause serious injury or death T66O110a M46 EU AU 01 indd 5 2012 03 09 오전 11 15 51 ...

Page 16: ...her load than allowed Reduce load for safety 10 A safety chain will help control drawn equipment should it be accidentally separated from the draw bar while transporting H11O682A 4 Make sure that all pressure lines are tight before starting the tractor 5 The front hitch receiver can be installed on front axle frame Pull only from the draw bar and front hitch receiver NEVER HITCH ANYTHING TO THE AX...

Page 17: ...chain to the tractor draw bar support or other speci fied anchor location Provide only enough slack in the chain to per mit turning See your Dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine 12 Always use the proper ballast weight on your tractor when us ing rear implements 13 Watch front and rear to avoid obstacles at row ends near trees and ...

Page 18: ...security in the tractors ability to maneuver out of these positions so extra caution should be taken 19 Never try to get on or OFF a mov ing tractor T66O114a T66O115a 14 Do not leave equipment in the raised position when the vehicle is stopped or unattended 15 When using implements or at tachments with your tractor you should first read their respective owner s manual You should al ways keep their...

Page 19: ...ays slow the tractor before turning Turning at high speed may tip the tractor over or cause a loss of control When driving the tractor T66O118a 1 depress the brake pedal firmly when making an emergency stop Uneven braking at road speeds could cause the tractor to tip over M46O102A 1 Brake Pedal 2 Parking Brake M46 EU AU 01 indd 9 2012 03 09 오전 11 15 56 ...

Page 20: ...aised position 10 When towing other equipment use a safety chain and place an SMV emblem on it as well 1 Disengage the P T O lower all implements place all control le vers in the neutral position set the parking brake stop the engine and remove the key When parking the tractor T66O120a 1 P T O Shaft Cover 2 P T O Shaft Cap When operating the P T O 1 Make sure the tractor is completely stopped gear...

Page 21: ...d and that the tractor and implement PTO RPM ratings match T66O122a 4 When operating stationary P T O driven equipment always apply the tractor parking brake and place chocks behind and in front of the rear wheels Stay clear of all rotat ing parts 5 Do not attach a P T O dirven imple ment if the implements safety shields are damaged or not in place Rotating shafts are an en tanglement hazard 1 3 p...

Page 22: ...art that may have become hot while the tractor is running 3 You must always stop the engine be fore refueling the tractor Avoid over filling the tractor or spilling the fuel 4 Before jump starting a dead bat tery read and follow all of the in structions 5 It is recommended to keep a first aid kit and fire extinguisher handy at all times T66O125a 6 Do not remove the radiator cap while the coolant i...

Page 23: ...nter of the front and rear axles while paying due attention to weight distribution 14 No decals for the lifting point are applied on the tractor as they would be too difficult to apply in the available spaces and would be easily removed or defaced during normal operation of the tractor Apply the jack lift to the lifting points according to the type of operation and follow the safety procedures giv...

Page 24: ...nder pressure has sufficient force to penetrate skin causing serious personal injury Be sure to release all residual pressure Before dis connecting hydraulic lines Before adding pressure to the hydraulic system make sure that all connections are tight and that all lines pipes and hoses are free of damage T66O129a 22 FLUID ESCAPING FROM PIN HOLES MAY BE INVISIBLE DO NOT USE HANDS TO SEARCH FOR SUSP...

Page 25: ...nt filters and battery T66O131a 1 Never let anyone get in the loader and use the loader as a worksta tion Otherwise it may lead to in jury or even death Safety precautions when using the loader H11O102a 2 Do not stand under the lifted loader or get close to it Also lower the loader arm onto the ground be fore leaving the tractor Otherwise it may lead to an injury or even death H11O103a M46 EU AU 0...

Page 26: ... carry a big object with the loader unless a proper implement is attached Keep a carried object low during driving Otherwise it may lead to an injury or even death H11O105a H11O106a 5 When attaching or detaching the loader fix all parts which are con nected to the bucket and boom The bucket or boom can be acci dentally dropped down leading to an injury or even death M46 EU AU 01 indd 16 2012 03 09...

Page 27: ...107a 7 Keep bystanders away No riders H11O108a ROPS Roll Over Protective Structure sun canopy or cab in are not a FOPS Falling Ob ject Protective Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dangerous area such as falling rocks zone IMPORTANT H11O107a C56O185A M46 EU AU 01 indd 17 2012 03 09 오전 11 16 04 ...

Page 28: ...1 18 CS2610 Safety decal maintenance Decal mounting location M46O106A M46 EU AU 01 indd 18 2012 03 09 오전 11 16 07 ...

Page 29: ...oss terminals on starter solenoid Starting in gear causing runaway can result in serious injury 5 Part No T2555 52541 DANGER Use full time FWD on steep slopes or when four wheel braking is required Failure to follow any of the instructions can cause serious bodily injury or death Failure to use full time FWD under these conditions may result in loss of control of tractor T2555 52541 3 Part No T255...

Page 30: ...ic controls in lowered position Slow down on turns rough ground and slopes to avoid upset Do not permit anyone but the operator to ride on the tractor There is no safe place for riders Lock braker together use warning lights and SMv emblem while driving on roads Lower equipment place gear shift levers in neutral stop engine and apply parking brake before leaving tractor seat Avoid accidlental cont...

Page 31: ...tely after low clearance use or for transport ALWAYS wear seat belt with ROPS in raised position Failure to comply will result death or serious injury Seat belt is not recommended with ROPS lowered DO NOT fold ROPS with a conopy attached T2555 52351 12 Part No T2555 52262 Pull only from approved drawbar or lower links of 3 point linkage at horizontal position or below Rotating driveline contact ma...

Page 32: ...vent such as thinner or acetone since it can ruin the decals Do not spray high pressure wa ter directly onto the decal The decal may fall off the tractor CAUTION If a decal is damaged or lost contact your local KIOTI deal er immediately to install a new decal Make sure to attach the decal to the correct position cleanly without bubbles after cleaning its mounting surface If a decal is attached to ...

Page 33: ...identification number 2 2 Production number 2 2 Engine number 2 2 Transmission number 2 2 Essential replacement parts 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2 5 M46 EU AU 02 indd 1 2012 01 18 오후 6 33 57 ...

Page 34: ...t axle frame Vehicle identification number Production number It is also stamped on the mounting surface of the injection pump as a precaution against loss of the plate This number indicates the engine type displacement and date of man ufacture Engine number The transmission number is stamped on the transmission case on the P T O cover Transmission number M46O203A M46 EU AU 02 indd 2 2012 01 18 오후 ...

Page 35: ...e sure to see your KIOTI dealer For service contact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give your dealer both the tractor and engine serial numbers Before using non KIOTI approved implements contact your nearest dealer regarding safety application of the implement Tractor Model Name Date of Purchase E...

Page 36: ...ngine Oil SAE 10W0 or 15W40 above 10 4 0 1 1 Transmission fluid SAE 15W40 DAEDONG UTF55 Exxonmobil Mobilfluid 424 BP Tractran UTH Exxonmobil Hydraulic 560 Shell Donax TD 13 3 4 Grease SAE multi purpose type grease Apply in moderation Anti freeeze Fresh clean water with ethylene glycol 50 50 3 6 1 0 Filters for the engine transmission air cleaner and A C are consumables that purify oil and air Make...

Page 37: ...re regularly replace the items indicated below to prevent an accident Belts and rubber parts The battery is a very important con sumable component that supplies power to the alternator when the en gine is started Therefore make sure to check its discharging condition daily including its life span and electrolyte condition H11O207a Other components PART NO DESCRIPTION QTY E7400 72531 Fan belt 1 M46...

Page 38: ...memo MEMO M46 EU AU 02 indd 6 2012 01 18 오후 6 34 00 ...

Page 39: ...3 3 General specifications 3 2 External dimensions 3 2 MAJOR SPECIFICATIONS 3 3 TRAVELING SPEED 3 6 Agricultural 3 6 SPECIFICATIONS M46 EU AU 03 indd 1 2012 01 18 오후 6 34 17 ...

Page 40: ...ding weights C1 Overall height with folded ROPS C2 Overall height with raised ROPS E1 Front wheel tread E2 Rear wheel tread ITEM CS2610 1 Overall length A1 2 518 99 13 2 Overall length A2 2 791 109 88 3 Overall width B 1 180 46 46 4 Overall height C1 1 899 74 76 5 Overall height C2 1 517 59 72 6 Wheel base D 1 400 55 12 7 Tread E1 940 37 01 8 Tread E2 850 33 46 9 Min ground clearance F 183 7 20 mm...

Page 41: ...2 Engine gross power HP kw 26 0 19 4 P T O Power HP kw 20 7 15 4 Rated revolution rpm 3 000 Capacities Fuel tank L U S gal 26 9 7 1 Transmission oil L U S gal 13 0 3 4 Front axle oil L U S gal 2 0 0 5 Drive train Clutch Transmission Shuttle Infinite Main HST Range 2range High Low Speeds MAJOR SPECIFICATIONS M46 EU AU 03 indd 3 2012 02 01 오전 11 38 32 ...

Page 42: ...one Brake Wet disk type Differential lock Standard for rear axle Tires Agricultural Front Rear Industrial Front 18 x 8 5 8 R4 Rear 20 x 12 00 12 R4 Turf Front 18 x 8 5 8 R3 Rear 26 x 12 00 12 R3 Hydraulic sys tem Pump capacity L min gpm 24 6 6 5 Steering Hydraulic Power Steering Hydraulic lift control Position control 3 point hitch SAE Category I M46 EU AU 03 indd 4 2012 01 18 오후 6 34 18 ...

Page 43: ...ines Speed P T O rpm engine rpm 540 3 000 Mid optional P T O shaft 16 32 15 splines Speed P T Orpm enginerpm 2 000 3 000 Min turning radius with one rear wheel braked m feet 0 77 2 54 Weight with ROPS kg lbs 660 1 455 Max Drawbar vertical load kg lbs 250 551 Max Trailer loading weight kg lbs 250 551 In compliance with A S A E standards M46 EU AU 03 indd 5 2012 01 18 오후 6 34 18 ...

Page 44: ...g depth 2 280 90 Do not use 3 point hitch while operating backhoe Tiller Max Working width 1 650 65 Box blade Max Cutting width 2 133 84 Rear blade Max Cutting width 2 133 84 Rotary cutter Max Cutting width 1 650 65 Grooming mower Max Cutting width 1 828 72 Aerator Max Width 1 828 72 Landscape rakes Max Cutting width 2 133 84 M46 EU AU 03 indd 6 2012 01 18 오후 6 34 18 ...

Page 45: ...r IF EQUIPPED 4 15 4WD Engaged Indicator IF EQUIPPED 4 15 CRUISE LAMP OPTIONAL 4 15 Low Range indicator IF EQUIPPED 4 16 Neutral indicator IF EQUIPPED 4 16 High Range indicator IF EQUIPPED 4 16 OPERATING THE CONTROLS 4 17 HST RANGE GEAR SHIFT LEVER 4 18 Brake pedal 4 18 Parking Brake Lever 4 19 FRONT WHEEL DRIVE LEVER 4 19 Forward reverse driving pedals 4 20 Hand THROTTLE Lever 4 20 Differential L...

Page 46: ...AL 4 27 pto SHAFT cover cap 4 27 ACCESSORY SYSTEM 4 27 Cup Holder 4 27 TOOL BOX 4 28 tires Wheels and ballast 4 28 Inflation Pressure 4 29 tread 4 30 WHEEL TORQUE AND DIRECTION 4 30 Additional weight OPTIONAL 4 31 M46 EU AU 04 indd 2 2012 01 19 오후 1 48 11 ...

Page 47: ... view 1 Seat 2 Steering Wheel 3 Fuel Tank Cap 4 Bonnet 5 Head Lamp 6 ROPS 7 Turn Signal Lamp 8 Fender 9 Top Link 10 P T O Shaft Cover 11 Crank Lifting Rod 12 Check Link 13 Draw Bar 14 Lower Link M46O401A M46 EU AU 04 indd 3 2012 01 18 오후 6 37 35 ...

Page 48: ...rt M46O403A A The position A indicates the manual preheat This position is a self return type so the key should be held there while pre heating The pre heating indication lamp on the dash board will turn on at the same time Pre heating more than 30 seconds consecu tively can reduce the preheat system s life M46 EU AU 04 indd 4 2012 01 19 오후 1 48 17 ...

Page 49: ...osition B the engine and all electrical devices in the vehicle are turned off However flasher lights and turn signal lights can be operated along with their indication lamps on the dash board ACC C When the key switch is turned to the position C brake lights flasher lights and turn signal lights can be operated Temp Pre heating and indicating time T 40 0 sec 15 T 40 6 sec T 15 15 sec Dashboard wel...

Page 50: ...ight OFF and tail light ON Low beam and tail light ON The ignition key is not directional and can be inserted in any direc tion Also be careful not to leave the tractor unattended as the same key is used for all KIOTI tractors It can be stolen The horn turn signal lamp and hazard lamp can be operated without the key inserted NOTE Stop the engine immediately if the oil pressure warning lamp does no...

Page 51: ... Turn signal light switch M46O406A 1 Turn Signal Light Switch A Right Turn B Left Turn The turn signal lights are used when turning the vehicle left or right Pull ing the lever up blinks the right turn signal light while pushing the lever down blinks the left turn signal light The turn signal light lever is not the self return type Therefore make sure to return the lever manually after turning the...

Page 52: ... while the engine is stopped the battery can be discharged Therefore use them only in emergency The hazard lamp can be oper ated without the key inserted CAUTION To activate the cruise control func tion set the desired speed and press the switch to the ON position Depress the HST pedal to increase the driving speed in order to acceler ate at a constant speed To deacti vate the cruise function depr...

Page 53: ...4 DESCRIPTION OF OPERATING SYSTEM 4 Never use the cruise control function on a public or bumpy road or during turning WARNING M46 EU AU 04 indd 9 2012 01 19 오후 1 48 23 ...

Page 54: ...dicator 7 High Speed Indicator 8 Coolant Temperature Gauge 9 Hazard Lamp 10 High Beam Indicator 11 Glow Plug Indicator 12 Parking Brake Indicator 13 Battery Charge Warning Lamp 14 Engine Oil Pressure Warning Lamp 15 Hour Meter 16 Brake One Side Lamp 17 P T O Indicator 18 4WD Engaged Indicator 19 Quick Turn Lamp 20 Cruise Indicator 21 Differential Lock Indicator 22 Fuel Gauge 23 Coolant Temperature...

Page 55: ... the system For detailed instructions refer to Bleeding fuel system in the chapter Service It indicates the engine rpm that can drive 540 rpm of P T O speed For speedy and effective work adjust the work load so that the engine rpm is close to this mark The hour meter does not operate if the engine is stopped even though the key switch is in the ON position Make sure to use only correct fuel as the...

Page 56: ...ce the work load to cool down the engine before stopping the engine Make sure to keep the front grill clean so that air is sucked through it freely for fast cooling CAUTION M46O413A This lamp comes on when the en gine oil pressure or oil level is low This lamp is turned On when the start ing switch is turned On before starting the engine but turned Off after starting the engine If this lamp comes ...

Page 57: ...ning lamp ON CAUTION If this warning lamp comes on while driving the charging system such as the alternator is malfunctioning Therefore turn off all electrical devices and have the tractor checked by your local KIOTI Dealer or workshop as soon as possible CAUTION Head light High Beam Indi cator M46O421A This lamp comes on in blue when the high beam head light is switched on Driving with high beam ...

Page 58: ... is recommended to start the engine as soon as this indica tor goes off for best starting perfor mance This indicator may not turn on if the engine is warm In this case the engine can be started without the preheat operation Parking brake warning lamp M46O419A When the parking brake is actuated the lamp lights On If this indicator is ON even with the parking brake re leased have the tractor checke...

Page 59: ...witch to the OFF position in order to start the engine CAUTION This comes on to indicate 4WD en gagement The durability of the axle can be deteriorated if only one brake pedal is depressed while the 4WD is activated CAUTION CRUISE LAMP OPTIONAL 1 Operating condition Turn on the cruise switch during driving Then the cruise lamp comes on 2 deactivation condition When pressing the brake pedal turning...

Page 60: ...s lamp illuminates in green Neutral indicator IF EQUIPPED M46O423A If the range shift is in neutral posi tion this lamp illuminates in green High Range indicator IF EQUIPPED M46O425A If the range shift is at high speed this lamp illuminates in green M46 EU AU 04 indd 16 2012 01 19 오후 1 48 37 ...

Page 61: ...Lock Lever 4 HST Forward Pedal 5 HST Reverse Pedal 6 Range Gear Shift Lever 7 Differential Lock Pedal 8 3 point Hitch Lowering Speed Knob 9 Double Acting Lever A B 10 Lift Position Control Lever 11 P T O Clutch Lever 12 P TO Select Lever 13 Mower Deck Lever 14 Cruse Control Switch M46 EU AU 04 indd 17 2012 01 19 오후 1 48 39 ...

Page 62: ... HST RANGE GEAR SHIFT LEVER Brake pedal 1 The brake pedal is located on the left side of the tractor and it is to control braking of the rear wheels 2 For this tractor the left and right brake pedals are not separated 1 Brake Pedal M46O428A Never put the range shift lever into the high speed position dur ing driving backward as it is dan gerous to drive at a high speed Reduce the speed before mov ...

Page 63: ...traction Pull the 4WD lever down to engage push to disengage The 4WD function can be used un der the following conditions 1 If high traction is needed in a hu mid area 2 When towing a trailer or using a loader 3 When working on a sandy surface To avoid accident Engage only when the vehicle is stationary While the 4WD is engaged drive the vehicle with low speed as steering and braking character ist...

Page 64: ...s for forward driving and right pedal is for reverse driving M46O432A For heavy load job such as front end loader operation use low speed of the range shift lever IMPORTANT Hand THROTTLE Lever M46O431A 1 Hand Throttle Lever Decrease Increase The hand throttle lever is to control the engine rpm The engine acceler ates to its full speed by pulling the hand throttle lever position completely out whil...

Page 65: ...es the differential lock The differential lock should be engaged only while the driving clutch is engaged If the differ ential lock pedal does not move when depressing it try to de press it again after releasing it When engaging the differential lock reduce the engine speed After engaging it accelerate the tractor Make sure to set the steering wheel in the straight ahead po sition while the differ...

Page 66: ...s controlled by the height adjustment control lever The cutting height can be set to seven dif ferent heights Deck must be in the full up position before cutting height can be changed Do Not at tempt to change cutting height with deck in any other position than full up When gauge wheels are prop erly adjusted gauge wheels will not contact the ground Gauge wheels are not meant to continuously conta...

Page 67: ...trying to start the engine NOTE Most PTO devices gives the most effective results when in 540 10 rpm The tachometer has a mark that indicates 540 rpm for effective PTO opera tion Operating any PTO de vice in faster RPM can result in poor efficiency and danger IMPORTANT M46O435A Gauge wheels must be adjusted ac cording to the cutting height setting Use the following chart for gauge wheel position C...

Page 68: ...ng the seat position You can get injured unexpectedly CAUTION M46O436A 1 Seat Belt Seat belt The seat belt is self retracting type Make sure to fasten the seat belt be fore driving Always fasten the seat belt when the tractor has ROPS properly Otherwise never wear the seat belt Make sure that the seat belt is not twisted It cannot work prop erly leading to a dangerous situ ation WARNING M46O437A T...

Page 69: ... lower a 3 point hitch implement To lower an implement move the lever forward To raise an implement move the lever backward The position control lever is automat ically returned to its neutral position when the lift arm reaches its upper limit position When lifting and lowering the lift arm make sure to place the position control lever to the neutral position in order to stop the lift arm at the d...

Page 70: ...ent installed on rear Lowering the lever supplies hydraulic fluid to Port B while raising it sup plies hydraulic fluid to Port A Pushing the lever supplies the port A with hydraulic pressure while pulling it supplies the port B with hydraulic pressure For detailed information see Opera tion in Chapter 5 Put the detent valve operating lever into the neutral position when the hydraulic implement is ...

Page 71: ...auxiliary PORT OPTIONAL pto SHAFT cover cap 1 P T O Shaft Cover 2 P T O Shaft Cap Use only the double mounting full type PTO cover The cover can be turned to the top to facilitate implement installation on the PTO spline shaft Make sure to install the PTO cap when the PTO is not in use M46O449A 1 Cup Holder The cup holder is installed to the left fender for driver s convenience ACCESSORY SYSTEM Cu...

Page 72: ...as necessary A Insufficient B Standard C Excessive tires Wheels and ballast T85O530A Do not use tires larger or small er than specified Do not disassemble or assem ble the tire If it is necessary to disassemble assemble the tire let a qualified service person perform the work WARNING The tire rims can fall out of the tires Therefore stay out of their way when checking or inflating tires WARNING T4...

Page 73: ...s already in use are installed contact the KIOTI dealer for the front rear wheel speed ratio Improper front rear wheel speed ratio can result in excessive wear of the tires NOTE CS2610 Tire sizes Inflation pressure Front Farm Turf 18 x 8 5 8 R3 0 6 1 4 kg cm2 60 140 Kpa 8 7 20 3 psi IND 18 x 8 5 8 R4 0 6 1 4 kg cm2 60 140 Kpa 8 7 20 3 psi Rear Farm Turf 26 x 12 00 12 R3 0 8 1 4 kg cm2 80 140 Kpa 1...

Page 74: ...e loose WARNING tread T46w031a 1 Wheel Bolt 2 Rim As this tractor is integrated with the rim the front and rear wheel treads cannot be adjusted Front 8 97 kgf m 88 N m rear 12 44 kgf m 122 N m WHEEL TORQUE AND DIRECTION wheel bolt AND NUT torque M46O444A Use tires approved by KIOTI only Assemble the tire as shown in the figure Contact your local KIOTI Deal er if it is necessary to change the tire ...

Page 75: ...t wheels remove the extra front weight If the front tires are heavily loaded and it becomes hard to steer the tractor the tires can be worn faster and the durability of the front axle can be deteriorated 1 Weight Bracket Front 2 Bolt 3 Plain Washer 4 Nut 5 Balance Weight 6 Bolt 7 Spacer 8 Spring Washer 9 Plain Washer 10 Nut Components for additional front weight When installing or removing a weigh...

Page 76: ...el 75 with the valve stem If the tire without a tube is not filled with water and calcium solution suffi ciently a part of the ream is exposed resulting in corrosion For a tire with a tube fill it up to 90 of its level Additional liquid type weight The liquid injection should be performed only by a qualified service personnel For detailed information contact your local KIOTI Dealer NOTE If the liq...

Page 77: ...5 10 Driving 5 10 Folding the ROPS 5 13 Raising the rops to upright position 5 14 Parking 5 15 Turning 5 16 Driving on slope 5 17 Cautions concerning paved road 5 17 precautions while driving on the road 5 18 5 loading into and unloading out of the truck 5 19 Power steering precautions 5 19 3 point hitch control system 5 21 Exterior hydraulic control system OPTIONAL 5 23 M46 EU AU 05 indd 1 2012 0...

Page 78: ...age Check the seat belt and ROPS for damage Check all danger and warning labels Check fuel level Check all danger and warning decals Visually check tire inflation and wheel bolt tightening It is a good practice to know the con dition of your tractor before you start it You should do a routine check be fore each use Stop the tractor on level ground stop the engine and apply the parking brake before...

Page 79: ... 10 seconds consecu tively to protect the start mo tor and battery from damage IMPORTANT To avoid accidents Be sure to read and understand the warning and caution de cals on the tractor thoroughly Run the engine only in a well ventilated area or you can be suffocated by exhaust fumes Never start the engine unless you are on the driver s seat The tractor can abruptly start off resulting in an injur...

Page 80: ...the gauge board illu minates 2 To release the parking brake press the brake pedals again 1 P T O Clutch Lever 2 Range Gear Shift Lever Hi N Lo 3 Forward Reverse Driving Pedal Make sure that the brake pedals are fully depressed before pull ing the parking brake lever up IMPORTANT 1 Parking Brake Lever 2 Brake Pedal A Depressing B Pressing Up M46O446A M46O447A M46 EU AU 05 indd 4 2012 01 18 오후 6 38 ...

Page 81: ...ar or P T O is engaged 1 Position Control Lever A Down 6 Lower the attachment by pushing the position control lever foward Make sure that no one is around the implement or behind the tractor WARNING 7 Set the hand throttle lever into the neutral position 1 Hand Throttle Lever Increase Decrease M46O431A M46O501A M46 EU AU 05 indd 5 2012 01 18 오후 6 38 19 ...

Page 82: ... the key is in ON position before the engine start 10 When the engine is started re lease the key Then the key is automatically turned back to the ON position 11 Warm up the engine for 3 to 4 minutes 10 minutes in winter after releasing the clutch pedal WARNING NOTE Operating principle of auto pre heating system The glow plug lamp comes on for 8 seconds and then goes off when the key switch is tur...

Page 83: ...is not being charged Have the charging system such as the battery and alternator serviced 3 Refer to Instrument panel in chap ter 4 for detailed information about other indicators and lamps If driving the tractor for an ex tended period of time with the charge warning lamp ON the battery can be discharged and the tractor s electrical system can be damaged WARNING The engine can be severely damaged...

Page 84: ...he engine Before warming up the engine make sure that each part in the engine is properly lubricated and each hydraulic part is in a perfect condition in order to prevent mal function in the engine as well as the hydraulic system Never touch the muffler or hot covers until they are cooled down after running the engine or driving the tractor WARNING Turn off all the electrical de vices and remove t...

Page 85: ...5 The engine is sufficiently warmed up when the temperature gauge on the instrument panel indicates 1 4 of the normal temperature range regardless of the warming up time 6 Do not increase the work load rap idly after starting work 7 Run the engine without load for approx 2 to 3 minutes before stop ping the engine after work How to warm up engine Be sure to apply parking brake while warming up the ...

Page 86: ...l of the tractor WARNING 1 Check that the voltage of the dis charged battery is same as the voltage of the other tractor or ve hicle for jump start Specification for this tractor 12V 2 Check the length of the jump cable and position another tractor near the tractor with the discharged bat tery Then put all the shift levers in the neutral position apply the park ing brake and stop the engine 3 Wear...

Page 87: ...injury can occur in case of an accident or impact Do not wear the seat belt if the ROPS is not installed or folded WARNING 3 Pull the position control lever back ward to raise the attachment 1 Position Control Lever A Lifting 4 Increase slowly the engine RPM from idle speed to medium speed 1 Hand Throttle Lever Decrease Increase M46 EU AU 05 indd 11 2012 01 18 오후 6 38 24 ...

Page 88: ...se Driving Pedals 2 Range Shift Lever Do not change the tractor speed abruptly for safe driving When driving on a slope or load ing or unloading the tractor to a transporting vehicle reduce the speed in advance so that there is no need to shift the gear in the middle of the slope Also do not put your hand on the shift lever while driving on a slope The tractor could roll down the slope CAUTION M46...

Page 89: ...from a safe and stable posi tion at the rear of the tractor It is very dangerous to drive with the ROPS folded Fold the ROPS only when there is ab solutely no possibility for roll over If the situation changes unfold the ROPS immediately CAUTION 2 Fold the ROPS 1 ROPS To avoid personal injury Hold the ROPS tightly with both hands and fold the ROPS slowly and carefully CAUTION M46O508A M46 EU AU 05...

Page 90: ...rip Bolt 2 Set Pin To avoid accidents Make sure the pins are prop erly installed and secured CAUTION To avoid accidents Make sure to set the ROPS up right and fasten the seat belt during work If it is necessary to work with it folded do not fasten the seat belt It can be dangerous in case of tractor rollover CAUTION M46O509A M46O510A M46 EU AU 05 indd 14 2012 01 18 오후 6 38 28 ...

Page 91: ...pedals more firmly 3 Before leaving the tractor after parking it make sure to stop the P T O lower the implement onto the ground and stop the engine 4 If it is necessary to leave the tractor with the engine running put all the shift levers in the neutral position and apply the parking brake firmly 5 When parking the tractor on a slope stop the engine with the parking brake applied and engage the l...

Page 92: ...ke sure to apply the parking brake Get off the tractor after check ing that the tractor is com pletely stopped and the parking brake is firmly applied Do not park the tractor on tall grass or hay If grass or hay touches the muffler it can cause fire IMPORTANT 6 If it is necessary to park the tractor on a slope with the engine running chock all four wheels 1 and per form Steps 3 and 4 above 7 In or...

Page 93: ...eed of the range shift lever IMPORTANT Make sure that the coupling device of brake pedal and dif ferential lock pedal are surely released Before entering a steep slope move the shift lever down to a proper gear and never try to move the shift lever on a slope A serious accident can occur WARNING Cautions concerning paved road 1 Make sure that the left and right pedals are connected 2 Go in and out...

Page 94: ...s view 1 Direction Indicator Rear M46O512A precautions while driving on the road When you are driving on the road observe all local traffic and safety regulations If not you can have an accident Only the operator should ride on the tractor unless a pas senger seat is installed WARNING 1 Brake Pedal If the tractor breaks down while driving on the road move it to a safe place to ser vice If not it c...

Page 95: ...t or loader the steering loading into and unloading out of the truck 1 When you load the tractor do it by driving backward 2 If the engine stalls out halfway step on the brake pedal at once and then take away the pedal slowly to reach the road After that start the engine again to go up When transporting the tractor with a truck fix the tractor firmly onto the truck and and be sure to aware the hei...

Page 96: ...l position by the resistance applied to the front wheels when turning These characteristics are suit able for tractors which are driven mostly at a low speed The features low reaction force of the steering wheel can reduce the operator s fatigue during work in which frequent turning is required How ever it may be inconvenient when driving at a high speed as the steering wheel is not automatical ly...

Page 97: ... road road with puddles and nar row road Make sure to set the ROPS in its original position and fasten the seat belt WARNING The 3 point hitch can be controlled by the position control lever The lever in stalled on the center side away from the driver is the position control lever 3 point hitch control system If stopping the engine while driving the steering perfor mance can become deterio rated d...

Page 98: ...ed weight but can be controlled by ad justing the draining passage of the hydraulic fluid See Lifting arm speed control knob on Page 4 24 Position control 4 The lower link is lifted by the hy draulic energy of the tractor while it is lowered by potential energy of its own weight Therefore the implement cannot be lowered by the hydraulic pressure 5 Therefore the implement attached to the lower link...

Page 99: ...sition Therefore it is not neces sary to hold the lever to a certain position which is suitable for an implement with a long operating time such as the hydraulic motor Put the detent valve operating lever into the neutral position when the hydraulic implement is not in use If the detent valve is kept in the operating position for an extended period of time the relief valve is kept open and the tem...

Page 100: ...ydraulic fluid is supplied from the hydraulic pump to the hydraulic port which is not connected and the pressure rises as the port is blocked How ever this pressure is released as the relief valve opens 3 When the cylinder is contracted the hydraulic fluid returned from the cylinder is drained to the trans mission through the draining circuit as the operating lever is operated to the opposite dire...

Page 101: ...kage Disconnection 1 Make sure to stop the engine be fore disconnecting implements 2 Release any residual pressure in the hydraulic hoses of the implement and tractor by operating the double acting valve lever 4 to 5 times 3 Remove any foreign material around the couplers 4 Lower the implement on the ground or remove any external load applied to the implement Dis connecting hoses while outer load ...

Page 102: ...mEmo MEMO M46 EU AU 05 indd 26 2012 01 18 오후 6 38 37 ...

Page 103: ...IMPLEMENT 6 2 HOW TO USE 6 5 Operation tip for 3 point hitch elements 6 6 Adjustment of LIFT ROD 6 6 Adjustment of Top link 6 7 Adjustment of stabilizer 6 7 Draft hitch and trailer 6 8 INSTALLING PTO SHAFT 6 9 Handling loader 6 11 Driving on slope 6 12 Joystick lever 6 13 HPL VALVE 6 16 M46 EU AU 06 indd 1 2012 01 18 오후 6 38 55 ...

Page 104: ...r 2 To lift the lower link pull the lift control lever backward and stop the engine 1 Lift 2 connection Linkage M46O612A 3 Roll the mower deck under the tractor and position for connection to the lift linkage When rolling the mower deck under the tractor be very care ful not to strike the hydraulic filter with the mower deck IMPORTANT M46O611A M46 EU AU 06 indd 2 2012 01 18 오후 6 38 57 ...

Page 105: ...o the deck using the spring loaded han dle 1 Spring Loaded Handle 2 Rear Linkage M46O614A 6 Connect the front linkage to the mower deck using the spring load ed handle Connect the opposite end of the front linkage to the trac tor using the spring loaded handle 1 Front Linkage 2 Spring Loaded Handle 3 Loaded Handle M46O615A M46 EU AU 06 indd 3 2012 01 18 오후 6 38 59 ...

Page 106: ...ubes when the shaft is extended to its maximum working length between the tractor and the piece of equipment Also make sure there is 76mm 3 inches of clearance between the shaft tube ends and the universal joints at both ends when the PTO shaft is at its shortest working length between the tractor piece of equipment If not DO NOT USE the PTO shaft and contact a KIOTI dealer Move the joint back and...

Page 107: ...rol Lever M46O617A After mower installation raise the po sition lever to lift the mid mower At this time the rear lever link is inter locked Move the lever to the desired mower position lower the position lever and place the lever in the neutral position M46 EU AU 06 indd 5 2012 01 18 오후 6 39 01 ...

Page 108: ...rnbuckle 3 Lock Nut 1 Adjust the implement level bal anced by turning the turnbuckle 2 After adjustment fix it with the lock nut 1 Top Link 2 Crank Lifting Rod L 3 Crank Lifting Rod R 4 Check Link 5 Lower Link 6 Drawbar Adjustment of LIFT ROD M46 EU AU 06 indd 6 2012 01 18 오후 6 39 03 ...

Page 109: ...i nate the remaining pressure move the hydraulic adjusting lever back and forth several times WARNING When there is no implement at tached fix the lower link to the check link LH RH so that it does not contact with the rear wheel Secure the top link to the stor age hook NOTE M46O604A Adjustment of stabilizer 1 Check Link 2 Turnbuckle 1 Adjust the check link control hori zontal sway of the implemen...

Page 110: ...eight of the trailer and max vertical load that can be applied to the draw bar Max trailer weight trailer loaded weight 250 kg 551 lbs Vertical load of hitch draw bar 250 kg 551 lbs When using an implement that is attached to the draw bar such as a trailer check if the towing hitch is firmly attached CAUTION H11O104A M55O117A M46O605A C56O174a M46 EU AU 06 indd 8 2012 03 08 오후 7 02 53 ...

Page 111: ...y Hitch heavy loads to the draw bar only Make sure that there is nobody or not obstacle between trac tor and trailer WARNING T66O122a INSTALLING PTO SHAFT H11O682A 1 1 C56O140a 1 Consult your local KIOTI Dealer for selection of the PTO Shaft 2 When selecting a PTO Shaft make sure that it is not too short to come off of the female and male shafts at the highest position or too long to impact its fe...

Page 112: ...t the parking brake is applied Surrounding parts should not interfere with the tractor PTO and PTO shaft WARNING Before starting up any PTO driven implement hitched to the three point linkage lift the implement to its full height and check that at least 1 4 of the total length of the telescopic section of the drive shaft is en gaged WARNING M55O626A Refer to the chart below when install ing of an ...

Page 113: ... information about instal lation and use of the front loader refer to the separate manual for the loader Check the transmission fluid level and add fluid as neces sary after installing an attach ment or implement related to the hydraulic fluid such as a loader or backhoe and driving the tractor for a test IMPORTANT M46 EU AU 06 indd 11 2012 01 18 오후 6 39 11 ...

Page 114: ...higher end of the tractor heavier In other words drive forward on uphill and backward on downhill H11O554A H11O555A Driving on downhill To avoid injuries Keep the loader arm as low as possible when driving on a slope WARNING Driving on uphill Driving on downhill H11O556A H11O557A When unloaded bucket and rear ballast are installed M46 EU AU 06 indd 12 2012 01 18 오후 6 39 12 ...

Page 115: ...he bucket and implement high on a rough surface so that they are not caught by obstacles Parking with loader installed Joystick lever M46O607A 1 Joystick Lever M32O603A FLOAT DOWN N DOWN ROLLBACK UP ROLLBACK DUMP REGEN UP ROLLBACK UP DOWN DUMP DOWN M55O625A When parking the tractor which is equipped with a loader or backhoe make sure that the loader or the boom of the back hoe is lowered on the gr...

Page 116: ...ting function is activated when the joystick lever is pushed one position further from the down position When the lever is in this position the boom moves up and down freely along the surface of the ground as the hydraulic line is opened from the valve to the boom cylinder This function is useful when removing soft objects on hard ground For example when removing snow or sand on an paved road or r...

Page 117: ...the hydraulic circuit 8 Up dump The boom can be lifted and the bucket can dump by operating the joystick lever to the rear right posi tion 5 o clock position However the operation time is may not short ened much since the bucket dumps first and then the boom is lifted due to the unbalanced hydraulic pres sure in the hydraulic circuit 9 Locking unlocking joystick Pressing the joystick lock lever in...

Page 118: ...o disconnect the tube and quick coupler while the tractor and implement are in operation Release the pres sure by operating the lever after the engine is stopped WARNING M46O618A Unscrew the plugs P1 and P2 of the HPL valve and connect the connec tor to engage with the hydraulic hose of the loader control valve 1 IN P1 Port From Implement s Control Valve 2 OUT P2 Port To Implement s Control Valve ...

Page 119: ...d replacing filter L 7 13 Replacing transmission fluid and filter M 7 15 Changing front axle case oil N 7 17 Adjusting Brake Pedal O 7 18 Lubricating Grease Fittings P 7 19 Checking Wheel Bolt nut Torque Q 7 20 REPLACING Air Cleaner Primary Element T 7 20 Checking Fuel Lines U 7 21 BLEEDING FUEL SYSTEM AK 7 22 Adjusting fan belt tension V 7 22 Battery W 7 23 checking intake air line X 7 25 Adjusti...

Page 120: ...d coolant as needed F G AH Seat belt Check the condition of seat belt and mounting hardware Repair or replace as needed Tires Check for wear damaged tires and ensure for proper sized tires and correct air pressure Parking brake Check operation and have dealer adjust if required Clean pedal Clean brake pedal travel control pedal H General items Check for loose or broken parts damaged operator cab i...

Page 121: ... Change M Check D 4 Front axle oil Change N 5 Front axle pivot Adjust 6 Engine start system Check 7 Greasing Apply P 8 Wheel bolt torque Check Q 9 Battery condition Check 3 W 10 Air cleaner element Check T Clean 1 T AF Replace 2 11 Fuel filter element Replace S 12 Fan belt Air con belt Adjust 3 V AB 13 Clutch pedal free play Adjust O 14 Brake pedal free play Adjust R 15 Radiator hose and clamp Cle...

Page 122: ...e air hose Check X Replace 3 19 PTO shaft and guard condition Check 20 3 point hitch and draw bar condition Check 21 Secure pins Check 22 Tire pressure and damage check for damage wear Check 23 Parking brake condition Check 24 Toe in Adjust Y 25 Engine valve clearance Adjust AE 26 Fuel injection nozzle injection pressure Check 27 injection pump Check 28 Cooling system Clean AJ M46 EU AU 07 indd 4 ...

Page 123: ...or the performance of the re quired maintenance on the above instruction The components that have major impact on the tractor performance should be serviced by your local KIOTI dealer The performance can be deteriorated leading to a serious accident Major component Components in engine transmission hydraulic system and electric system No Maintenance interval Item Run hour Run age Remarks Mainte na...

Page 124: ...il 13 3 4 Daedong UTF 55 Shell Donax TD Exxonmobil Mobilfluid 424 Exxon Hydraul 560 BP Tractran UTH 5 Front axle oil 2 0 0 53 SAE 90 gear oil or better or same as T M oil 6 Apply grease Front axle support Brake pedal Brake lever Top link holder Control lever As needed or check daily SAE Multi purpose type grease Check the oil level regularly Correct the oil level if needed before operating equipme...

Page 125: ...n 3 Do not apply excessive force to the handle to fix it The hood can be damaged 1 The side covers LH RH should be removed in order to access the engine components 2 Unscrew 2 mounting bolts and re move the side cover Never open the hood while the engine is running CAUTION If noise is heard from the hood during driving check the rubber molding and replace it if damaged NOTE Be careful not to trap ...

Page 126: ...ine be fore refueling Dirt or sand contaminate in fuel may cause the fuel injec tion pump to malfunction use the strainer when refuelling CAUTION M46O704A Do not permit dirt or trash to get into the fuel system Be careful not to let the fuel tank become empty otherwise air will enter the fuel system necessitating bleeding before next engine start Be careful not to spill fuel dur ing refueling shou...

Page 127: ...e within range Checking Transmission Fluid Level D 5 Pull out the oil dipstick clean it and then insert it into its original position Then pull it out again and check if the oil level is within the specified range 6 If the oil level is too low add some new oil so that the level is within the allowable range Refer to Replacing transmission fluid and filter in the chapter Service If oil level is low...

Page 128: ...o avoid personal injury Be sure to stop the engine be fore checking the oil level CAUTION 4 Pull out the oil dipstick clean it and then insert it into its original position Then pull it out again and check if the oil level is within the specified range 5 If the oil level is too low add some fresh oil so that the level is within the allowable range Refer to Lu brication in the chapter Service 1 Oil...

Page 129: ...nance Checking Coolant Level F When using oil of different maker or viscosity from the previous one remove all of the old oil Never mix two dif ferent types of oil Do not start the engine when the oil level is below specifica tion Wipe the oil dipstick with a clean cloth or tissue If foreign material enters the tank it can lead to malfunction of the en gine Never add the oil over the up per limit ...

Page 130: ...uld be in spected for free travel and smooth operation 2 You should adjust these pedals if an incorrect measurement is found See maintenance code O in this chapter When depressing the brake ped als separated both brake pedal should moved down to the same depth NOTE M46O710A Checking Head Light Haz ard Light etc J 1 Inspect the lights for broken bulbs and lenses 2 Replace if broken Checking Gauges ...

Page 131: ...ified torque 1 Park the tractor on level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 3 To drain the used oil remove the drain plug at the bottom of the en gine and drain the oil completely into the oil pan All the used oil can be drained out easily when the engine is still warm 4 Remove engine oil filler cap to al low easy draining ...

Page 132: ...ne oil may cause skin disorders and skin cancer If skin contact is made wash thoroughly with soap or hand cleaner as soon as possible Keep the used oil out of reach of children WARNING Oil capacity with filter 4 L 1 1 U S gal To avoid personal injury Be sure to stop the engine be fore changing the oil or replac ing the filter Check the engine oil level be fore every operation of the tractor If the...

Page 133: ...actor on a level ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 3 To drain the used fluid place the oil pan under the transmission case and turn the drain plug counterclock wise to drain the fluid completely If the fluid does not flow out freely unscrew the plug on the side of the hydraulic cylinder on the left of the top link bracket ...

Page 134: ...g the fluid or replacing the filter Cool down the fluid sufficiently You can get burnt by hot fluid CAUTION To prevent serious damage to the hydraulic system use only a KIOTI genuine filter Do not operate the tractor im mediately after changing the transmission fluid Run the engine at medium speed for a few minutes to prevent dam age to the transmission IMPORTANT Oil capacity 13 L 3 4 U S gal 1 Ga...

Page 135: ...ining reinstall the drain plugs 3 Remove the oil filler plug and oil level check plug commonly shared component 4 Add new oil to the specified level of the check plug through the oil filler Refer to Lubrication in the chap ter Service 5 Tighten the oil filler plug and oil check plug after replenishment 6 Check the oil level after 15 minutes and add oil as necessary 1 Oil Check Plug M46O745A Oil ca...

Page 136: ...ollows 1 Release the parking brake 2 Slightly depress the pedals and measure the free travel at the top of the pedal stroke 3 Release the pin and turn the turn buckle to adjust the brake pedal 1 Pin 2 Turn Buckle M46O718A Proper brake pedal free travel A 20 30 mm 0 8 1 2 in Keep the free travel in the right and left brake pedals equal To avoid personal injury Stop the engine and chock the wheels b...

Page 137: ...very 50 hours of operation or whenever nec essary and record the operating time when applying it 1 HST Pedal Lubricating Grease Fittings P 1 Front Bracket Axle Pivot 1 Main Shaft Joint 1 4WD Joint M46O719A M46O720A M46O721A M46O722A 1 Brake Shaft M46O746A M46 EU AU 07 indd 19 2012 01 18 오후 6 39 51 ...

Page 138: ...axle Any time bolts and nuts are loosened retighten to speci fied torque Check all bolts and nuts fre quently and keep them tight CAUTION M46O723A 1 Element 2 Cap 3 Evacuator Valve 1 The air cleaner uses a dry element Never apply oil 2 Dust should not accumulate in the dust cap or element Remove and clean the dust cap and the ele ment every week If the tractor is operated in extremely dusty condi ...

Page 139: ... Although checking the fuel pipe con nection is recommended every 100 service hours it should be done ev ery 6 months if operation does not exceed 100 hours in 6 months 1 If the hose clamps are loose apply a slight coat of lubricant onto the threads and securely tighten it 2 The fuel pipe is made of rubber and ages regardless of period of ser vice Change the fuel pipe together with the hose clamps...

Page 140: ...spected regularly according to the following procedure 1 Stop the engine and apply the parking brake 2 Open the hood and remove the left side cover 3 Remove the mounting bolts and adjusting bolt of the alternator M46O726A When changing fuel pipes be careful not to allow dust or dirt to enter the fuel system Con taminations in the fuel system could damage the fuel system or injection pump Pay extra...

Page 141: ...start It is impor tant to inspect the battery periodically 1 The battery cable should always be clean and firmly connected When installing a new or used bat tery clean its terminals and the end of the cable Battery W PrecautionS for handling M46O727A 2 Check the electrolyte level and add distilled water if necessary 3 Check the battery and cable for damage and corrosion 4 Apply grease to the termi...

Page 142: ...arging is only for emer gencies It will partially charge the battery at a high rate and in a short time Failure to do this will shorten the battery s service life 4 When the battery is discharged and should be replaced replace it with a new one with same specifi cation and capacity Charging Battery type Volts v 55AH 12 The charge warning lamp comes on if the charging sys tem is defective If it com...

Page 143: ... of direct sunlight 2 The battery self discharges while it is stored Recharge it once every three months in hot seasons and once every six months in cold seasons Direction for Storage checking intake air line X M46O729A 1 Air Line Hose 1 If the hose clamps are loose tight en clamps securely 2 If the hoses and clamps are dam aged you must replace them at once Failure to do so could lead to engine d...

Page 144: ...gth Readjustment 1 Tie Rod Lock Nut 2 Tie Rod M46O730A 1 Loosen the lock nut and turn the turnbuckle to adjust the rod length until the proper toe in measure ment is obtained 2 Check the toe in value after the tie rod is adjusted 3 Adjust it again if necessary M46O731A 1 Clamp 2 Hose Checking Radiator Hose and Clamp Z Check to ensure the radiator hoses are free from damage and are tight ened prope...

Page 145: ...as stopped blowing out of the engine 4 Make sure that there is no danger and repair the cause of the over heating according to the manual s instruction Make sure to refer to Engine troubleshooting in chap ter 8 before starting the engine 1 Power Steering Oil Line M46O732A Power steering line AA 1 Check to see that all hydraulic lines and hose fittings are tighten and undamaged 2 If damage is found...

Page 146: ...use damage to the engine and sensor Make sure that no dust enters the system by installing the cover firmly When removing the filter be careful not to let foreign mate rial enter the air inlet CAUTION 2 Unscrew the air cleaner clip and remove the cover 3 Clean the inside of the air cleaner housing by blowing compressed air through it 4 Replace the filter and check the housing for damage 5 Install ...

Page 147: ...is mixed with water the anti freeze mix ing ratio must be less than 50 Securely tighten radiator cap If the cap is loose or improperly fitted water may leak out and the engine could overheat If the radiator cap has to be removed follow the caution above and securely retighten the cap Use clean fresh water and anti freeze to fill the reservoir tank If the coolant leaks contact your local KIOTI Deal...

Page 148: ... 37 222 226 106 108 The temperatures shown on the left are industry standards that necessitate a minimum glycol content in the concentrated anti freeze When the coolant level drops due to evaporation add water only In case of leakage add an ti freeze and water in the speci fied mixing ratio Anti freeze absorbs moisture Keep unused anti freeze in a tightly sealed container Do not use radiator clean...

Page 149: ...use ac cording to the following procedure 1 Turn the key switch to the OFF position and turn OFF all the electrical devices 2 Open the fuse box cover and check the fuse in question using fuse tongs 1 Fuse Storage Case 2 Fuse H11O655a 3 If the fuse is blown replace it with a new fuse with same capacity Make sure it is firmly installed 4 Install the fuse box cover M46 EU AU 07 indd 31 2012 01 18 오후 ...

Page 150: ...r electrical component is faulty contact your local KIOTI Dealer NOTE 1 Slow Blow Fuse M46O738A slow blow fuse aP Slow blow fuse 40 A Using a non approved slow blow fuse can damage electrical systems in the tractor severely Refer to the chapter Trouble shooting in this manual or contact your local KIOTI Dealer for specific information dealing with electrical problems IMPORTANT The slow blow fuse i...

Page 151: ...ed in the blow table No Bulb Capacity 1 Head lamp 12V 55W 2 Turn signal lamp 12V 21W Head lamp 1 Handle A Pull B Open 1 Turn the key switch to the OFF position and open the hood 1 Cover 2 Disconnect the connector 3 open the cover M46O739A M46O740A M46 EU AU 07 indd 33 2012 01 18 오후 6 40 05 ...

Page 152: ...h fire Make sure to use bulbs with the specified capacity WARNING Make sure to use a genuine bulb Using a non recommend ed bulb can cause a fire The head lamps can temporar ily be fogged due to rain or car wash This is because of the temperature difference be tween the inside and outside of the lamp which is normal CAUTION M46O742A Turn signal lamp rear 1 Turn Signal Lamp 1 The turn signal lamp is...

Page 153: ... be burned by the hot bulb For some bulbs which require delicate handling or work pro cess contact your local KIOTI Dealer Do not touch the illuminating glass part of the halogen bulb The bulb life can be shortened by finger prints dust and mois ture or the bulb even can be broken Clean it with soft cloth The halogen bulb contains compressed gas so it can ex plode if dropping or scratching it Ther...

Page 154: ... be careful not to dam age it Before replacing a bulb make sure to put the key switch and the switch for the correspond ing bulb to the OFF position Install a new bulb with the same capacity after removing the installed bulb CAUTION M46 EU AU 07 indd 36 2012 01 18 오후 6 40 07 ...

Page 155: ...Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 3 Usage and disposal 8 4 STORAGE AND DISPOSAL 8 8 M46 EU AU 08 indd 1 2012 01 18 오후 6 40 21 ...

Page 156: ...flate the tires to a pressure a little higher than usual 5 Change the engine oil and run the engine to circulate oil throughout the engine parts for about 5 min utes 6 With all implements lowered to the ground coat any exposed hydraulic cylinder piston rods with grease 7 Remove the battery from the trac tor Store the battery following the battery storage procedures See section Battery in the chapt...

Page 157: ...ized per son from operating the tractor and being injured Cover the tractor after the muf fler and the engine have cooled down If the battery is not to be removed disconnect its negative termi nal The wiring can be gnawed by rodents leading to a fire CAUTION 1 Check the tire air pressure and in flate the tires if they are low 2 Install a fully charged battery 3 Check the fan belt tension 4 Check a...

Page 158: ... contact your local KIOTI Dealer to dispose it according to the regulations 3 Avoid working under high load as it can cause excessive exhaust gases which is harmful to the en vironment 10 Start the engine release the park ing brake and check the brake condition while driving forward Ad just the brake pedals if necessary 11 Stop the engine and check for leakage Repair any part as re quired If the b...

Page 159: ...9 9 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TROUBLESHOOTING M46 EU AU 09 indd 1 2012 01 18 오후 6 40 32 ...

Page 160: ...filter and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of injection nozzle This is caused when water or dirt is mixed in the fuel Clean the nozzle injection piece being careful not to damage the orifice Check to see if nozzle is working properly or not if not install a new nozzle Valve clearance is wrong Contact KIOTI dealer Engine oil become th...

Page 161: ...d in a workshop If any terminal is loose or corroded clean or fix it firmly 2 When output is insufficient Valve out of adjustment Contact KIOTI dealer Air cleaner is dirty Clean or replace the element at every 100 to 200 hours of operation Fuel injection pressure is wrong Contact KIOTI dealer 3 When color of exhaust is specially bad Fuel is of extremely poor quality Select good quality fuel Temper...

Page 162: ...The brake return spring is damaged Replace it Grease is insufficient on each mating surface Remove rust and apply grease 4 Steering wheel is not oper ating properly Steering wheel is heavy or vibrate The toe in is incorrect Adjust it again The tire inflation pressure is different Inflate the left and right tires into the specified pressure Each connection is loose Re tighten each connection and re...

Page 163: ...t to the specified level There is air in the intake pipe Bleed the pipe The oil filter is clogged Replace it The hydraulic filter valve and cylinder are malfunctioning Contact KIOTI dealer 3 point hitch vibrates by itself Each sensor malfunctioning Contact KIOTI dealer Select the highest top link hole 6 Electric system is faulty Headlamps cannot be turned on or are dim The fuse is blown Check the ...

Page 164: ...maged Repair or replace it Turn signal lamps do not blink The bulb is blown Replace it The blinking device is faulty Repair or replace it The ground and terminal wirings are poorly contacted Check and clean them Work lamps do not come on The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them If you do not find the cause of trouble consult your dealer...

Page 165: ...10 INDEX INDEX 10 2 10 M46 EU AU 10 indd 1 2012 01 19 오후 1 49 36 ...

Page 166: ...AL 4 27 b Battery W 7 23 Battery charging lamp 4 13 BATTERY INSPECTION 7 24 Belts and rubber parts 2 5 BLEEDING FUEL SYSTEM AK 7 22 Brake pedal 4 18 c Cautions concerning paved road 5 17 Cautions for decal maintenance 1 22 Changing engine oil and replacing filter L 7 13 Changing front axle case oil N 7 17 Checking and adding fuel C 7 8 CHECKING BRAKE PEDALS H 7 12 Checking Coolant Level F 7 11 Che...

Page 167: ...g Lever OPTIONAL 4 26 DOUBLE ACTING VALVE LEVER 5 23 Draft hitch and trailer 6 8 Driving on slope 5 17 Driving on slope 6 12 Driving 5 10 e Engine check lamps 5 7 Engine coolant temperature gauge 4 12 Engine number 2 2 Engine oil pressure warning lamp 4 12 Engine Troubleshooting 9 2 Essential replacement parts 2 4 Exterior hydraulic control system OPTIONAL 5 23 Exterior view 4 3 External dimension...

Page 168: ...ation Pressure 4 29 Initial operation 5 3 INSTALLING PTO SHAFT 6 9 Instrument panel 4 10 j Joystick lever 6 13 JUMP STARTING the engine 5 9 k Key switch 4 4 l Lifting Arm Lower Link Speed Control Lever 4 26 loading into and unloading out of the truck 5 19 Long term storage 8 2 Low Range indicator IF EQUIPPED 4 16 LUBRICANTS 7 6 Lubricating Grease Fittings P 7 19 m Maintenance check list 7 2 MAINTE...

Page 169: ...OPERATION 5 2 Precautions before operation 1 2 Precautions before operation 2 1 Precautions during operation 1 5 PRECAUTIONS FOR HANDLING 7 23 precautions while driving on the road 5 18 Production number 2 2 PTO CLUTCH LEVER 4 23 pto SHAFT cover cap 4 27 PTO SHIFT LEVER 4 22 r Raising the rops to upright position 5 14 READJUSTMENT 7 26 Removal and installation of 3 point hitch implement With p t o...

Page 170: ...actor storage 8 2 Tractor Troubleshooting 9 4 Transmission number 2 2 tread 4 30 TROUBLESHOOTING 9 1 Turning 5 16 TURN SIGNAL LAMP REAR 7 34 Turn Signal Lamp 4 14 Turn signal light switch 4 7 u Usage and disposal 8 4 Using tractor after storage 8 3 v Vehicle identification number 2 2 View 4 10 w Warming up 5 8 wheel bolt AND NUT torque 4 30 WHEEL TORQUE AND DIRECTION 4 30 When driving the tractor ...

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