9
Transfer Gear/Output Shaft Assembly
Note
: Make sure that the layshaft bearing outer cup is fitted
to the rear casing before fitting the transfer gear/output
shaft.
a
Liberally coat output shaft inner bearing with JCB
HP Grease before fitting inner bearing
P
.
b
Fit the service solid spacer
N
(13.70 mm) over
output shaft and assemble into casing.
c
Lightly oil output shaft outer bearing and cup
R
and
fit to output shaft, do not fit oil seal
S
at this stage.
10 a
Fit special tool sleeve
A
which temporarily replaces
the output yoke and secure with special tool nut
B
,
torque tighten to 50 Nm (36.9 lbf ft).
Note
: Check for end float while tightening nut
B
, if there is
no end float check:
The bearing cups are pushed fully into the casing.
The correct bearings are fitted, check parts
catalogue.
The solid spacer
N
is 13.70 mm.
b
Ensure that the layshaft setting ring is slightly below
layshft cover facing on the rear case. Fit special tool
support pillar
C
(892/01076) so that the fork end
engages in special tool nut
B
, tighten bolt
D
.
112 - 3
Section F
9803/3280
Section F
112 - 3
Issue 1
Synchro Shuttle Gearbox
Assembly (cont’d)
A388000
R
N
P
S
A396650
B
A
D
C