JAI VIS-CAM System Installation Manual Download

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VIS-CAM System

Vehicle Imaging Subsystem

Document Version: 10436

Document P/N: E

Summary of Contents for VIS-CAM System

Page 1: ...VIS CAM System Vehicle Imaging Subsystem Document Version 10436 Document P N E...

Page 2: ......

Page 3: ...ons CE Compliance The TS 4032EN TS 2030EN TS 1327EN and TS 9720EN series of cameras have been certified to conform to the requirements of Council Directive 89 336 EC for electromagnetic compatibility...

Page 4: ...responsible for FCC compliance could void the user s authority to operate the equipment VIS CAM System Installation Manual JAI Inc 625 River Oaks Parkway San Jose CA 95134 Tel 408 383 0300 Tel 800 44...

Page 5: ...a s 20 3 3 Installing the J Panel 24 3 3 1 X1 and X2 VIS 24 3 3 2 X3 X7 Traffic Light Sensor 25 3 3 3 X6 Power Input Connector 26 3 3 4 X8 LS RS485 Out Connector 27 3 3 5 X14 Trigger Input Connector 2...

Page 6: ...tion 55 5 5 X7 I O Board Laser Vehicle Detector Connection 56 5 5 1 Functionality 56 5 5 2 Connector specification 56 5 5 3 Connector signal specifications 56 5 5 4 Connector physical Interface 57 5 6...

Page 7: ...74 6 8 2 Connector specification 74 6 8 3 Connector signal specifications 74 6 8 4 Connector physical Interface 74 6 9 X11 Ethernet Interface from Camera 0 75 6 9 1 Functionality 75 6 9 2 Connector sp...

Page 8: ...12 2 To begin upgrade 92 12 3 Firmware upgrade begins 92 12 4 Troubleshooting 93 12 4 1 Scenario 1 If you can ping the camera 93 12 4 2 Scenario 2 If you can not ping the camera 93 13 Appendix I Appl...

Page 9: ...igure 21 Camera mount template 21 Figure 22 Camera cabling as it appears before electrical installation 21 Figure 23 Cable final wiring 22 Figure 24 Properly wired X 4 connector 23 Figure 25 Back of t...

Page 10: ...J panel electrical interface 67 Figure 75 Category 5 or 6 Ethernet wiring diagram 68 Figure 76 Light sensor indicator on the board 69 Figure 77 Light sensor connector 70 Figure 78 Signal to J panel 2...

Page 11: ...15 Signal parameters and conditions 63 Table 16 Physical interface table 64 Table 17 LED indicators 65 Table 18 Switch labels 65 Table 19 Signal table 67 Table 20 Ethernet physical connections 68 Tabl...

Page 12: ...VIS CAM Systems xii List of Tables...

Page 13: ...e initiating the actual installation 1 2 Product overview The JAI VIS consists of the following components TLS 300 Traffic light sensor The VIS Camera comprised of an EN camera with zoom lens or fixed...

Page 14: ...black base plate The sensor measures the ambient light reflecting off the face of both vertical plates The design is such that when the face of one plate is in direct sun the other one is in shadow Th...

Page 15: ...es a JAI TS 9720EN the VISCAM 350 houses a JAI TS 1327EN the VISCAM 400 houses the TS 2030EN and the VISCAM 500 houses a TS 4032EN Ethernet camera with a built in IBM Power PC using an embedded Linux...

Page 16: ...ches for diagnostics and troubleshooting purposes 1 3 5 RS485 Device Server The MOXA RS485 Device Server enables connection of RS485 serial devices to the Ethernet The purpose for the MOXA RS485 Devic...

Page 17: ...ady in place or when preventing vandalism is a paramount concern The VIS s varifocal zoom lens is adjusted during installation to create 135 pixels across a 1 foot wide license plate standard for US s...

Page 18: ...ing out of the area viewed by the camera before the image is snapped 2 1 1 c Camera height versus trigger distance considerations It is critically important to select the correct distance between the...

Page 19: ...camera height trigger distance pairs on the chart and determine if the selected location lies within the wedge of recommended values 5 If several locations are suitable choose the one that yields the...

Page 20: ...VIS CAM Systems 8 Preparing for Installation Figure 5 VIS 300 U S Camera options chart...

Page 21: ...Preparing for Installation 9 VIS CAM Systems Figure 6 VIS 350 U S Camera options chart...

Page 22: ...VIS CAM Systems 10 Preparing for Installation Figure 7 VIS 400 U S Camera options chart...

Page 23: ...Preparing for Installation 11 VIS CAM Systems Figure 8 VIS 500 U S Camera options chart...

Page 24: ...VIS CAM Systems 12 Preparing for Installation Figure 9 VIS 300 European Camera options chart...

Page 25: ...Preparing for Installation 13 VIS CAM Systems Figure 10 VIS 350 European Camera options chart...

Page 26: ...VIS CAM Systems 14 Preparing for Installation Figure 11 VIS 400 European Camera options chart...

Page 27: ...Preparing for Installation 15 VIS CAM Systems Figure 12 VIS 500 European Camera options chart...

Page 28: ...he flash head must be separated from the camera by a radial distance of at least three and a half feet 1 2 meters If the flash is positioned closer to the camera reflections from the license plate wil...

Page 29: ...for Installation 17 VIS CAM Systems Figure 15 Flash and camera distances Distance in Feet 9720EN 2030EN 2076EN 1327EN 4032EN MONO COLOR MONO COLOR MONO COLOR MONO COLOR MONO COLOR 3 5 1 3 2 1 2 1 3 5...

Page 30: ...affic Light Sensor ensure the unit is positioned higher than either the camera or the flash unit so the A side is in direct sun whenever the targeted vehicles license plates are See Section 2 1 for ge...

Page 31: ...rallel to the trigger plane with side B facing visible from the trigger plane 8 Route the free end of the cable to the VIS J Panel in accordance with the local code requirements 9 Connect the color co...

Page 32: ...t with the four Allen screws 7 Orient the Traffic Light Sensor such that the white reflectors are parallel to the trigger plane with side B facing visible from the trigger plane 8 Route the free end o...

Page 33: ...es are stripped as shown in the Figure 16 below There are two sets of four twisted pairs Four of the pairs are for ethernet signals These pairs are individually foil shielded and have a common braid s...

Page 34: ...ks 1 White orange in Cat5e 6 cable Ethernet A 2 Orange in Cat5e 6 cable Ethernet A 3 White green in Cat5e 6 cable Ethernet B 4 Green in Cat5e 6 cable Ethernet B 5 White blue in Cat5e 6 cable Ethernet...

Page 35: ...Figure 19 below The rubber bushing is mounted around the jacket and the metal brace is mounted around the shield securing proper electrical connection from the shield to the metal housing se figure Fi...

Page 36: ...B 5 White blue in Cat5e 6 cable Ethernet C not used with VIS CAM 6 Blue in Cat5e 6 cable Ethernet C not used with VIS CAM 7 White brown in Cat5e 6 cable Ethernet D not used with VIS CAM 8 Brown in Ca...

Page 37: ...ure 21 Table 4 TLS 300 to J Panel connections X3 Pin X Signal Description Connection to Light Sensor Cable wire color 1 24V dc Power output Yellow 2 Gnd Power return White 3 D0 RS485 databus D0 White...

Page 38: ...onnection to the J Panel is shown in Table 5 and Figure 22 The maximum power to a J Panel is Camera 02 0A Camera 1 2 0A Traffic Light Sensor2 0A RS485 to Ethernet conv0 3A Total6 3A Table 5 Power inpu...

Page 39: ...he connections from X8 to the converter are shown in Table 6 and Figure 23 Table 6 X8 to converter connector X8 Pin Signal Description Connection to RS485 to Ethernet converter 1 24V dc 24V Power outp...

Page 40: ...able 7 Table 7 Trigger input connector X14 Pin Signal Description Connection to 1 Trig0 Positive Trigger input to camera 0 Trigger device positive terminal 2 Trig0 Negative Trigger input to camera 0 T...

Page 41: ...oller databus 0 2 D0 RS485 databus D0 Lane Controller databus 0 3 Gnd gnd gnd 4 D1 RS485 databus D1 Lane Controller databus 1 5 D1 RS485 databus D1 Lane Controller databus 1 It is possible to have one...

Page 42: ...rd 6 24V IO board 24V Fused0 5A Pin 5 when no power is available from the flash The cable from the flash unit is connected to the VIS CAM I O Board as shown in figure 3 17 and 3 18 There are two examp...

Page 43: ...nnection examples are found in Appendix A Camera Functional and Connector Description The VIS CAM has an interface for two flashes When this option is selected S3 position FLASH 2 and the other flash...

Page 44: ...rom laser Trigger out on laser 4 RS485 Transmit to laser Receive input on laser 5 RS485 Receive from laser Transmit output on laser 6 Gnd Communication gnd Communication gnd on laser 7 nc No connectio...

Page 45: ...exact camera alignment is much less critical The installer is familiar with using the ENSetup program supplied by JAI Please refer to the ENSetup Program User s Guide if you are unfamiliar with this s...

Page 46: ...agreed to by you and JAI Typically JAI utilizes a specially developed Excel worksheet to confirm the suitability of the equipment placement at the site from an image processing perspective See Figure...

Page 47: ...Ethernet switch instead of a local direct connection to the I O board A direct connection between the Setup computer and the camera will disconnect the camera from the site LAN and thereby disconnect...

Page 48: ...mera Aiming 1 Back away all of the thumbscrews on the lens holder until they do not touch the knurled adjustment rings on the lens 2 Make sure the lens aperture adjustment is fully open rotate the thi...

Page 49: ...l the camera mount until the horizontal bumper and trunk seams on the vehicle appear perfectly level with the horizontal line of the display Use one 7 16 closed end wrench on the roll gear to fine tun...

Page 50: ...sting two 9 16 closed end wrenches is recommended one for the bolt head and one for the nut to help prevent the pan from moving while you tighten the bolt Switch back to the Tilt Line display Tilt the...

Page 51: ...ed Rotate the plate on the stand until the top and bottom edges are perfectly level with the vehicle parked behind the trigger line Secure the plate on the plate stand so that the adjustments you have...

Page 52: ...the zoom markers Make sure the black and white bars are vertical in the image 4 Carefully adjust the lens focus ring until the focus bar waveform display is maximized in amplitude spread The Focus pe...

Page 53: ...s chart 7 Use the mouse to move the waveform cursors to the top and bottom of the waveform amplitude variation The Black Cursor is located at the bottom of the waveform display and the White Cursor is...

Page 54: ...ate height 12 Drive the setup vehicle slowly towards the trigger line in the same heading as normal traffic flow and center it directly between the camera being aligned and the adjacent camera that ha...

Page 55: ...ash head tilt and pan control until the entire back of the vehicle is well illuminated If necessary adjust the flash head pan control to center the flash beam over the vehicle If the flash illuminatio...

Page 56: ...ons to the EN J Panel Light sensor Flash Night Light and Laser Vehicle Detector as shown in the system overview Figure 37 Appendix A describes the camera connectors for these units the signal specific...

Page 57: ...VIS CAM Systems 5 1 I O Board Layout Connections to the camera are made through the EN I O Board located in the back of the camera housing Figure 38 shows the board layout Figure 44 Component layout o...

Page 58: ...nnector specification Connector type 16 pole WAGO pluggable terminal block Connector on board WAGO 734 246 Cable part WAGO 734 216 5 2 3 Connector signal specifications 5 2 3 a Lane Controller interfa...

Page 59: ...ger input is balanced and the input circuit is a RS485 receiver Signal levels The signal levels are standard RS485 signals The specification below is taken from Linear Technologies datasheet for LTC14...

Page 60: ...witch Pin 4 Cat5e 6 cable green 5 Ethernet C Ethernet signal to gigabit switch Pin 5 Cat5e 6 cable white blue not used with VIS CAM 6 Ethernet C Ethernet signal to gigabit switch Pin 6 Cat5e 6 cable b...

Page 61: ...This output is used when only one flash unit is connected The output is galvanically isolated using an optocoupler The isolated part of the electronics on the board can be powered from the flash unit...

Page 62: ...be activated for generation of an output pulse for test purposes The flash output is high as long as the switch is activated The switch is located as shown on Figure 52 Figure 52 Switch location 5 3 4...

Page 63: ...re 53 Connecting DC Flash to a board powered from the Flash power supply The DC Flash Unit requires an external 24V DC power supply Max current requirement is 3 5A It is recommended that you separate...

Page 64: ...VIS CAM Systems 52 Appendix A Figure 55 S6 Switch position for TNF AC Type Figure 56 S6 Switch position for TNF DC Type...

Page 65: ...ng an optocoupler The isolated part of the electronics on the board is powered from the Night Light or Flash unit If no power is available from the unit s power it can be taken from X5 5 3 9 Connector...

Page 66: ...ht Flash Gnd Light Flash ground negative power terminal 2 Out Light control Strobe out Light control input or strobe input on flash unit 3 Stat Light Strobe status Light Flash Status output from unit...

Page 67: ...AM Systems Figure 60 shows how to connect to the 2nd AC Flash unit Flash Mains power not shown Figure 60 Connecting the second AC flash 5 4 Night Light TNC 100 Connection Figure 61 Connecting to the n...

Page 68: ...minal block Connector on board WAGO 734 238 Cable part WAGO 734 208 5 5 3 Connector signal specifications 5 5 3 a Power Output Voltage 24V DC Fuse0 5A PTC fuse self resetable 5 5 3 b Trigger Input The...

Page 69: ...d 0 5A Power to laser Laser power input 2 Tnd Power gnd Laser groundd 3 Trigger Trigger from laser Trigger out on laser 4 RS485 Communication interface RS 485 on laser 5 RS485 Communication interface...

Page 70: ...RJ45 plug 5 6 3 Connector signal specifications Standard Ethernet signals 5 6 4 Connector physical Interface Ethernet test connections Pin Signal Description Connection to Remarks 1 A wh org Ethernet...

Page 71: ...owing 100Mb Ethernet switch has been tested successfully Phoenix Contact type FL Switch SF 8TX JAI Inc no 2900 00 255 5 6 6 Test setup 2 The test setup for communication only with the EN Camera is sho...

Page 72: ...67 Test setup 2 5 7 X15 I O Board Auxiliary power connector Figure 68 Auxiliary power connector 5 7 1 Functionality Power outlet for auxiliary equipment 5 7 2 Connector physical Interface Connector 2...

Page 73: ...istic impedance100 Number of twisted pairs 4 Maximum cable diameter 15 mm Maximum cable length 100 meters 5 8 1 b RS485 and power Characteristic impedance 120 Number of twisted pairs 4 Wire dimension...

Page 74: ...s 62 Appendix B 6 Appendix B J Panel Functional and Connector Description 6 1 J Panel Layout Figure 69 EN CAM component layout 6 2 X1 J panel connection to Camera 0 Figure 70 Connecting from J Panel t...

Page 75: ...drop communication network The I O Board has connections for daisy chain configuration The two signal pairs RS485D and RS485D can be reversed Signal levels Standard RS485 communication levels Electric...

Page 76: ...4 Cat5e 6 cable green 5 Ethernet C Ethernet signal to gigabit switch Pin 5 Cat5e 6 cable white blue 6 Ethernet C Ethernet signal to gigabit switch Pin 6 Cat5e 6 cable blue 7 Ethernet D Ethernet signal...

Page 77: ...n Trig 0 Green Indicates generation of trigger pulse to camera Off No trigger pulse LC DATA LED not mounted Power Green 24V present at connector pin 10 red No 24V at connector pin 10 6 2 7 Switches Th...

Page 78: ...ecifications 6 3 3 a Lane Controller interface Description RS485 two wire half duplex multi drop communication network The I O Board has connections for daisy chain configuration The two signal pairs...

Page 79: ...terface 100 Mb Ethernet interface The signals are routed directly to RJ45 connector X12 The cable to the camera must be a Cat 5e or preferably a Cat 6 cable The wire color marking on the PCB uses stan...

Page 80: ...te brown 8 Ethernet D Ethernet signal to gigabit switch Pin 8 Cat5e 6 cable brown 9 Gnd Power ground Pin 9 Black wire in Red Black pair 20 AWG 10 24V dc Supply voltage Pin 10 Red wire in Red Black pai...

Page 81: ...d No 24V at connector pin 10 6 3 6 Switches There are two switches located at the connector Table 22 Connector switches Switch label Switch color Function S1 TRIG CAM 1 Push bottom Generates a trigger...

Page 82: ...d 6 4 3 b Databus D0 and D1 D0 and D1 are RS485 databus signals from the light sensor 6 4 4 Connector physical Interface Table 23 Physical interface connections Pin Signal Description Connection to 1...

Page 83: ...f no plug is inserted into the connector a build in switch activates a 120 termination resistor 6 5 2 Connector specification Connector type 8 pole shielded RJ45 Connector on board Taitek Kinsun ST300...

Page 84: ...onnector specification Connector type 8 pole shielded RJ45 Connector on board Taitek Kinsun ST3009S 880 Cable part Standard RJ45 connector 6 6 3 Connector signal specifications 6 6 3 a Data signal RS4...

Page 85: ...nector and the status of the fuse is therefore indicated on the LED when the LED is green the load is ok when the LED is red an overload condition is present Figure 81 Principle in the power distribut...

Page 86: ...WAGO 734 238 Cable part WAGO 734 208 6 8 3 Connector signal specifications 6 8 3 a Power output Voltage 24 V DC from power supply connected to X6 or X7 12 V DC from regulator on board Current 0 3A fu...

Page 87: ...nal specifications 6 9 3 a Data signal Ethernet signals on two pairs Rx and Tx 6 9 4 Connector physical Interface Table 29 Physical connector description Pin Signal Description Connection to 1 Etherne...

Page 88: ...pecifications 6 10 3 a Data signal Ethernet signals on two pairs Rx and Tx 6 10 4 Connector physical Interface Table 30 Pin connections for Ethernet from Camera 1 Pin Signal Description Connection to...

Page 89: ...n the input The trigger polarity can be selected on S3 and S5 Push button switches S1 and S4 are found for generating test trigger pulses The presence of a trigger pulse is indicated on the green LED...

Page 90: ...a 1 4 Trig1 Negative trigger input to camera 1 6 12 X15 Lane Controller interface 6 12 1 Functionality The signal path for the Lane Controller is shown in Figure 83 The signal lines symbolizes the two...

Page 91: ...data bus signals from the Lane Controller 6 12 4 Connector physical Interface Table 32 WAGO physical interface Pin Signal Description Connection to 1 D0 RS485 databus D0 2 D0 RS485 databus D0 3 Gnd 4...

Page 92: ...VIS CAM Systems 80 Appendix B Figure 90 Lane controller setup...

Page 93: ...on camera 1 the slave camera The Flash unit is connected to the slave camera The flash output must always be enabled on the master camera The flash output on the slave camera is setup as normal contro...

Page 94: ...er Connector X7 Pin 2 Pin 2 Pin 3 Pin 3 Pin 5 Pin 1 Junction Panel trigger polarity switch in position positive going edge Master camera flash must be set to auto in Properties section of ENSetup soft...

Page 95: ...block Cross section from mm 0 08 mm Cross section to mm 1 5 mm Cross section from AWG 28 AWG Cross section to AWG 14 AWG Measured voltage EN 250 V Measured shock voltage 2 5 kV Pollution degree 2 Curr...

Page 96: ...The necessary settings will be listed under its designated sub menu The items underlined in bold italics example Delimiter D must be configured as described Basic Settings Server name Enter the desir...

Page 97: ...rd configuration of Network Settings Serial port 1 settings Port alias D1 enter desired name of this specific serial port Baud rate 9600 specify the desired baud rate of the serial port the TLS200 lig...

Page 98: ...tandard configuration of Serial settings for port 1 Figure 96 Standard configuration of Serial settings for port 2 To make sure that both serial channels are identically configured check the serial se...

Page 99: ...and 2 Operating settings port 1 Operation mode UDP specify the operation mode of the serial channel Packing length 0 Delimiter 1 d Enable check Delimiter 2 0 Delimiter Process Do Nothing Force transmi...

Page 100: ...VIS CAM Systems 88 Appendix E Figure 98 Operation configuration of Serial port 1...

Page 101: ...iguration of Serial port 2 To make sure that operation mode of both serial channels are identically configured check the operating settings sub menu in the Moxa N Port server Figure 100 Configuration...

Page 102: ...rt 2 is reserved for control Whenever more than four cameras are pointed to one Light Sensor it is necessary to connect multiple Moxa N ports in parallel to support the number of cameras being deploye...

Page 103: ...bit network topology which then is linked externally with a 1 Gbit FO Fiber Optic uplink to the server location see Figure 96 Figure 102 Network cabling example The actual traffic load that the indivi...

Page 104: ...box appears click Firmware Update button NOTE DO NOT CHECK FORCE UPDATE OR AUTOMATICALLY REBOOT boxes unless instructed to by JAI 6 Select firmware file box appears Locate the zip file you saved on yo...

Page 105: ...and cd usr local bin 8 Start test_bcs firmware upgrade utility a test_bcs l DRV FILE NAME drv b test_bcs a DRV FILE NAME app Make sure to wait until the flashROM updgrade is complete You ll see the pr...

Page 106: ...g the camera at this point check the Ethernet cable If the Ethernet cable is OK please contact JAI for the further troubleshooting 12 4 2 1 Equipment Necessary Laptop or pc loaded with newest version...

Page 107: ...ra the camera sends the same error message to all clients client for the camera camera server Therefore if ENSetup sends command status inquiry to the camera via CONTROL PORT the response messages are...

Page 108: ...receive the TCP image to the ENSetup software make sure to select Use TCP IP under View menu Select Freeze button Whenever the camera receives a next trigger whether this is Ethernet trigger or TTL t...

Page 109: ...ition Flash 2 and only one flash is installed to the camera Set switch S3 to position NIGHT L Camera s does not trigger Switch S3 and or S5 is set to the wrong trigger polarity Please refer to section...

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Page 112: ...www jai com Europe Middle East Africa Phone 45 4457 8888 Fax 45 4491 3252 Asia Pacific Phone 81 45 440 0154 Fax 81 45 440 0166 Americas Phone Toll Free 1 800 445 5444 Phone 1 408 383 0301...

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