INVT Goodrive 200A Operation Manual Download

Page: 118 / 162

Goodrive200A

inverters Fault tracking

113

8.8

Maintenance and hardware diagnostics

8.8.1 Overcurrent

If installed in an appropriate environment, the inverter requires very little maintenance. The
table lists the routine maintenance intervals recommended by INVT.

Checking part

Checking item

Checking

method

Criterion

Ambient environment

Check the ambient
temperature, humidity
and vibration and ensure
there is no dust, gas, oil
fog and water drop.

Visual
examination
and instrument
test

Conforming to
the manual

Ensure there are no tools
or other foreign or
dangerous objects

Visual
examination

There are no
tools or
dangerous
objects.

Voltage

Ensure the main circuit
and control circuit are
normal.

Measurement by
millimeter

Conforming to
the manual

Keypad

Ensure the display is
clear enough

Visual
examination

The characters
are displayed
normally.

Ensure the characters
are displayed totally

Visual
examination

Conforming to
the manual

Main

circuit

For public use

Ensure the screws are
tightened up

Tighten up

Ensure there is no
distortion, crackles,
damage or
color-changing caused by
overheating and aging to
the machine and
insulator.

Visual
examination

Ensure there is no dust
and dirtiness

Visual
examination

Note:

if the color

of the copper
blocks change, it
does not mean
that there is
something
wrong with the
features.

The lead of the

conductors

Ensure that there is no
distortion or
color-changing of the
conductors caused by
overheating.

Visual
examination

Summary of Contents for Goodrive 200A

Page 1: ...Goodrive 200A Inverter ...

Page 2: ...nd of industrial application to the inverters on the premise of meeting general need of the market Powerful speed control torque control simple PLC flexible input output terminals pulse frequency reference traverse control can realize various complicate high accuracy drives and provide integrative solution for the manufacturers of industrial devices which contributes a lot to the cost reducing and...

Page 3: ...ct Overview 6 3 1 What this chapter contains 6 3 2 Basic principles 6 3 3 Product specification 7 3 4 Name plate 8 3 5 Type designation key 9 3 6 Rated specifications 9 3 7 Structure diagram 10 4 Installation Guidelines 12 4 1 What this chapter contains 12 4 2 Mechanical installation 12 4 3 Standard wiring 16 4 4 Layout protection 22 5 Keypad Operation Procedure 24 5 1 What this chapter contains 2...

Page 4: ...3 How to reset 104 8 4 Fault history 104 8 5 Fault instruction and solution 104 8 6 Common fault analysis 108 8 6 1 The motor does not work 108 8 6 2 Motor vibration 109 8 6 3 Overvoltage 109 8 6 4 Undervoltage fault 110 8 6 5 Abnormal motor heat 110 8 6 6 Inverter overheating 111 8 6 7 Stall during the acceleration of the motor 111 8 6 8 Overcurrent 112 8 7 Inverter system interference troublesho...

Page 5: ...dards 136 A 6 EMC regulations 137 Appendix B Dimension Drawings 139 B 1 What this chapter contains 139 B 2 Keypad structure 139 B 3 Inverter chart 140 Appendix C Peripheral Options and Parts 144 C 1 What this chapter contains 144 C 2 Peripheral wiring 144 C 3 Power supply 145 C 4 Cables 145 C 5 Breaker electromagnetic contactor and leakage protection switch 148 C 6 Reactors 150 C 7 Filters Filters...

Page 6: ...lectricians People working on the device should take part in professional electrical and safety training receive the certification and be familiar with all steps and requirements of installing commissioning operating and maintaining the device to avoid any emergency 1 3 Warning symbols Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment ...

Page 7: ... and keep the inverter away from combustible materials Connect the braking optional parts braking resistors braking units or feedback units according to the wiring diagram Do not operate on the inverter if there is any damage or components loss to the inverter Do not touch the inverter with wet items or body otherwise electric shock may occur Note Select appropriate moving and installing tools to ...

Page 8: ...ly of the inverter frequently For inverters that have been stored for a long time check and fix the capacitance and try to run it again before utilization see Maintenance and Hardware Fault Diagnose Cover the front board before running otherwise electric shock may occur 1 4 3 Maintenance and replacement of components Only qualified electricians are allowed to perform the maintenance inspection and...

Page 9: ... local dealers or INVT offices 5 Check to ensure the accessories including user s manual control keypad and extension card inside the device is complete If not please contact with local dealers or INVT offices 2 3 Application confirmation Check the machine before beginning to use the inverter 1 Check the load type to verify that there is no overload of the inverter during work and check that wheth...

Page 10: ...accessories reactors and braking resistors are away from flammable materials 4 Check that all control cables and power cables are run separately and the routation complies with EMC requirement 5 Check that all grounding systems are properly grounded according to the requirements of the inverter 6 Check that the free space during installation is sufficient according to the instructions in user s ma...

Page 11: ...ilizes the DC voltage The converter transforms the DC voltage back to AC voltage for the AC motor The brake pipe connects the external braking resistor to the intermediate DC circuit to consume the feedback energy when the voltage in the circuit exceeds its maximum limit Diagram 3 1 The main circuit diagram 30kW Diagram 3 2 The main circuit diagram 37kW Note 1 The inverter above 37kW including 37k...

Page 12: ...nsorless vector control Torque control accuracy 10 sensorless vector control Starting torque Asynchronous motor 0 5Hz 150 SVC Overload capability G type 150 of rated current 1 minute 180 of rated current 10 seconds 200 of rated current 1 second Running control feature Frequency setting Digital setting analog setting pulse frequency setting multi step speed running setting simple PLC setting PID se...

Page 13: ...ogrammable relay output RO1A NO RO1B NC RO1C common terminal RO2A NO RO2B NC RO2C common terminal Contactor capability 3A AC250V 1A DC30V Others Mountable method Wall flange and floor mountable Temperature of the running environment 10 50 derate above 40 Ingress protection IP20 Cooling Air cooling Braking unit Built in braking unit for inverters below 30kW including 30kW External braking unit for ...

Page 14: ...s Model Constant torque Variable torque Output power kW Input current A Output current A Output power kW Input current A Output current A GD200A 0R7G 4 0 75 3 4 2 5 GD200A 1R5G 4 1 5 5 0 3 7 GD200A 2R2G 4 2 2 5 8 5 GD200A 004G 5R5P 4 4 13 5 9 5 5 5 19 5 14 GD200A 5R5G 7R5P 4 5 5 19 5 14 7 5 25 18 5 GD200A 7R5G 011P 4 7 5 25 18 5 11 32 25 GD200A 011G 015P 4 11 32 25 15 40 32 GD200A 015G 018P 4 15 4...

Page 15: ...0G 400P 4 350 625 650 400 715 720 GD200A 400G 4 400 715 720 GD200A 500G 4 500 890 860 Note 1 The input current of 1 5 315kW inverters is measured when the input voltage is 380V and no DC reactor and input output reactor 2 The input current of 350 500kW inverters is measured when the input voltage is 380V and the circuit is with input reactor 3 The rated output current is defined as the output curr...

Page 16: ...rview for detailed information 7 Side cover Optional part The side cover will increase the protective degree of the inverter The internal temperature of the inverter will increase too so it is necessary to derate the inverter at the same time 8 Control terminals See Electric Installation for detailed information 9 Main circuit terminals See Electric Installation for detailed information 10 Main ci...

Page 17: ...tionally if users do not comply with the suggestion some damage beyond the assured maintenance range may occur 4 2 Mechanical installation 4 2 1 Installation environment The installation environment is important for a full performance and long term stable functions of the inverter Check the installation environment as followings Environment Conditions Installation site Indoor Environment temperatu...

Page 18: ...d vibration environment Altitude Below 1000m If the sea level is above 1000m please derate 1 for every additional 100m Vibration 5 8m s2 0 6g Installation direction The inverter should be installed on an upright position to ensure sufficient cooling effect Note Goodrive200A series inverters should be installed in a clean and ventilated environment according to enclosure classification Cooling air ...

Page 19: ...drawings in the appendix 2 Fix the screws or bolts to the marked locations 3 Position the drive onto the wall 4 Tighten the screws in the wall securely Note 1 The flange installation bracket is needed in the flange installation of 1 5 30kW inverters which the flange installation of 37 200kW inverters does not need the installation bracket 2 220 315kW inverters need optional base in the floor insta...

Page 20: ...tical installation Note Windscreen should be added in vertical installation for avoiding mutual impact and insufficient cooling 4 2 6 Tilt installation Fig 4 5 Tilt installation Note Ensure the separation of the wind input and output channels in tilt installation for avoiding mutual impact ...

Page 21: ...ctor input filter output reactor output filter are optional parts Please refer to Peripheral Optional Parts for detailed information A1 and A2 are optional parts P1 and are short circuited in factory if need to connect with the DC rector please remove the contact tag between P1 and 4 3 2 Terminals figure of main circuit Fig 4 7 0 75 5 5 kW terminals of main circuit Fig 4 8 7 5 15kW terminals of ma...

Page 22: ...ion guidelines 17 Fig 4 9 18 5kW terminals of main circuit Fig 4 10 22 30kW terminals of main circuit Fig 4 11 37 55 kW terminals of main circuit Fig 4 12 75 110kW terminals of main circuit Fig 4 13 132 200kW terminals of main circuit ...

Page 23: ... the motor P1 This terminal is inexistent DC reactor terminal 1 P1 and are connected with the terminals of DC reactor and are connected with the terminals of braking unit PB and are connected with the terminals of braking resistor Braking resistor 1 DC reactor terminal 2 braking unit terminal 1 Braking unit terminal 2 PB Braking resistor terminal 2 This terminal is inexistent PE 380V the grounding...

Page 24: ...erminal is not appeared the machine does not provide the terminal as the external terminal 4 3 3 Wiring of terminals in main circuit 1 Fasten the grounding conductor of the input power cable with the grounding terminal of the inverter PE by 360 degree grounding technique Connect the phase conductors to R S and T terminals and fasten 2 Strip the motor cable and connect the shield to the grounding t...

Page 25: ...ing diagram of control circuit Fig 4 18 Wiring diagram of the control circuit 4 3 5 Terminals of control circuit Fig 4 19 0 75 15kW Terminals of control circuit Fig 4 20 18 5 500kW Terminals of control circuit Note the spare terminal is reserved and not be used ...

Page 26: ... 24V The inverter provides the power supply for users with a maximum output current of 200mA COM 24V common terminal S1 Switch input 1 1 Internal impedance 3 3kΩ 2 12 30V voltage input is available 3 The terminal is the dual direction input terminal supporting both NPN and PNP 4 Max input frequency 1kHz 5 All are programmable digital input terminal User can set the terminal function through functi...

Page 27: ...e set the U shaped contact tag between 24V and PW as below according to the used power supply Fig 4 22 NPN modes If the signal is from PNP transistor please set the U shaped contact tag as below according to the used power supply Fig 4 23 PNP modes 4 4 Layout protection 4 4 1 Protecting the inverter and input power cable in short circuit situations Protect the inverter and input power cable in sho...

Page 28: ...ing to regulations the motor must be protected against thermal overload and the current must be switched off when overload is detected The inverter includes a motor thermal protection function that protects the motor and closes the output to switch off the current when necessary 4 4 4 Implementing a bypass connection It is necessary to set power frequency and variable frequency conversion circuits...

Page 29: ...an choose optional LED keypad and 0 75 500kW can choose optional LCD keypad The LCD keypad supports several languages parameters copy high definition display and its installation dimension is compatible with the LED Use strew or installation bracket to fix the external keypad The inverters of 0 75 30kW have standard bracket while the inverters of 37 500kW have optimal bracket No Name Description 1...

Page 30: ...it LED Mean the unit displayed currently Hz Frequency unit RPM Rotating speed unit A Current unit Percentage V Voltage unit 3 Code displayi ng zone 5 figure LED display displays various monitoring data and alarm code such as set frequency and output frequency 4 Digital potentio meter Tuning frequency Please refer to P08 42 5 Buttons Programming key Enter or escape from the first level menu and rem...

Page 31: ...he inverter via operation panel See the detailed structure description of function codes in the brief diagram of function codes 5 4 1 How to modify the function codes of the inverter The inverter has three levels menu which are 1 Group number of function code first level menu 2 Tab of function code second level menu 3 Set value of function code third level menu Remarks Press both the PRG ESC and t...

Page 32: ...instantly after quitting from the function code editing state Press PRG ESC again to the function code editing state 0 0 0 0 0 will be displayed Unless using the correct password the operators cannot enter it Set P7 00 to 0 to cancel password protection function The password protection becomes effective instantly after retreating form the function code editing state Press PRG ESC again to the func...

Page 33: ... and the modifying conditions below is the instruction means the set value of the parameter can be modified on stop and running state means the set value of the parameter can not be modified on the running state means the value of the parameter is the real detection value which can not be modified The inverter has limited the automatic inspection of the modifying character of the parameters to hel...

Page 34: ...le operation valid low frequency torque boost and current vibration suppression and the functions of slip compensation and voltage adjustment Note AM Asynchronous motor 2 P00 01 Run command channel Select the run command channel of the inverter The control command of the inverter includes start up stop forward reverse jogging and fault reset 0 Keypad running command channel LOCAL REMOT light off C...

Page 35: ...the output frequency of the inverter The inverter runs at the lower limit frequency if the set frequency is lower than the lower limit one Note Max output frequency Upper limit frequency Lower limit frequency Setting range 0 00Hz P00 04 Upper limit of the running frequency 0 00Hz P00 06 A frequency command 0 Keypad data setting Modify the value of P00 10 set the frequency by keypad to modify the f...

Page 36: ...n only be input by multi function terminals HDI Set P05 00 HDI input selection to high speed pulse input and set P05 49 HDI high speed pulse input function selection to frequency setting input 5 Simple PLC program setting The inverter runs at simple PLC program mode when P00 06 5 or P00 07 5 Set P10 simple PLC and multi step speed control to select the running frequency running direction ACC DEC t...

Page 37: ...requency setting corresponds to the maximum output frequency Select this setting if it needs to adjust on the base of A frequency command 0 P00 09 Combination of the setting source 0 A the current frequency setting is A frequency command 1 B the current frequency setting is B frequency command 2 A B the current frequency setting is A frequency command B frequency command 3 A B the current frequenc...

Page 38: ...REV indicator is off 1 Runs at the opposite direction the inverter runs in the reverse direction FWD REV indicator is on Modify the function code to shift the rotation direction of the motor This effect equals to the shifting the rotation direction by adjusting either two of the motor lines U V and W In keypad control the motor rotation direction can be changed by QUICK JOG on the keypad Refer to ...

Page 39: ...able running torque decreasing and surge The manufacturer has set a reasonable carrier frequency when the inverter is in factory In general users do not need to change the parameter When the frequency used exceeds the default carrier frequency the inverter needs to derate 20 for each additional 1k carrier frequency Setting range 1 0 15 0kHz P00 15 Motor parameter autotuning 0 No operation 1 Rotati...

Page 40: ...rt mode 0 Start up directly start from the starting frequency P01 01 1 Start up after DC braking start the motor from the starting frequency after DC braking set the parameter P01 03 and P01 04 It is suitable in the cases where reverse rotation may occur to the low inertia load during starting 2 Start up after speed tracking start the rotating motor smoothly after tracking the rotation speed and d...

Page 41: ... before starting The inverter will carry out DC braking at the braking current set before starting and it will speed up after the DC braking time If the DC braking time is set to 0 the DC braking is invalid The stronger the braking current the bigger the braking power The DC braking current before starting means the percentage of the rated current of the inverter The setting range of P01 03 0 0 10...

Page 42: ...equency of DC braking Starting frequency of DC braking start the DC braking when running frequency reaches starting frequency determined by P1 09 Waiting time before DC braking Inverters block the output before starting the DC braking After this waiting time the DC braking will be started so as to prevent over current fault caused by DC braking at high speed DC braking current The value of P01 11 ...

Page 43: ...requency 1 Switch after the starting frequency 2 Switch after the stopping speed 0 P01 15 Stopping speed 0 00 100 00Hz 0 50 Hz P01 16 Detection of stopping speed 0 Detect according to speed setting no stopping delay 1 Detect according to speed feedback only valid for vector control 1 P01 17 Detection time of the feedback speed If set P01 16 to 1 the feedback frequency is less than or equal to P01 ...

Page 44: ...unction code determines the running state of the inverter when the set frequency is lower than the lower limit one 0 Run at the lower limit frequency 1 Stop 2 Hibernation The inverter will coast to stop when the set frequency is lower than the lower limit one If the set frequency is above the lower limit one again and it lasts for the time set by P01 20 the inverter will come back to the running s...

Page 45: ... P01 21 1 1 0s P01 23 Start delay time The function determines the brake release after the running command is reference and the inverter is in a stand by state and wait for the delay time set by P01 23 Setting range 0 0 60 0s 0 0s P01 24 Delay time of the stop speed Setting range 0 0 100 0 s 0 0s P01 25 0Hz output selection 0 Output without voltage 1 Output with voltage 2 Output at the DC braking ...

Page 46: ...ectric heat protection will be adjusted properly The low speed compensation characteristic mentioned here means reducing the threshold of the overload protection of the motor whose running frequency is below 30Hz 2 Variable frequency motor without low speed compensation Because the heat releasing effect of the specific motors won t be impacted by the rotation speed it is not necessary to adjust th...

Page 47: ... to the linear change of two groups of parameters It is shown as below PI parameters Output frequency P03 00 P03 01 P03 03 P03 04 P03 02 P03 05 Setting the proportional coefficient and integral time of the adjustor can change the dynamic response performance of vector control speed loop Increasing the proportional gain and decreasing the integral time can speed up the dynamic response of the speed...

Page 48: ...3 08 Compensatio n coefficient of braking slip 100 P03 09 Current loop percentage coefficient P Note 1 These two parameters adjust the PI adjustment parameter of the current loop which affects the dynamic response speed and control accuracy directly Generally users do not need to change the default value 2 Only apply to SVC control mode 0 P00 00 0 Setting range 0 65535 1000 P03 10 Current loop int...

Page 49: ...ti step setting upper limit frequency 6 MODBUS communication setting upper limit frequency 7 9 Reserved Note Setting method 1 9 100 corresponds to the maximum frequency 0 P03 15 Upper frequency of reverse rotation in vector control 0 P03 16 Keypad setting for upper frequency of forward rotation This function is used to set the upper limit of the frequency P03 16 sets the value of P03 14 P03 17 set...

Page 50: ... power zone The usage of motor in weakening control Function code P03 22 and P03 23 are effective at constant power The motor will enter into the weakening state when the motor runs at rated speed Change the weakening curve by modifying the weakening control coefficient The bigger the weakening control coefficient is the steeper the weak curve is The setting range of P03 22 0 1 2 0 The setting ran...

Page 51: ... in 1Hz 0 0 P04 Group SVPWM control P04 00 Motor 1 V F curve setting These function codes define the V F curve of Goodrive200A motor 1 and meet the need of different loads 0 Straight line V F curve applying to the constant torque load 1 Multi dots V F curve 2 1 3th power low torque V F curve 3 1 7th power low torque V F curve 4 2 0th power low torque V F curve Curves 2 4 apply to the torque loads ...

Page 52: ...verter will increase to add the temperature of the inverter and decrease the efficiency When the torque boost is set to 0 0 the inverter is automatic torque boost Torque boost threshold below this frequency point the torque boost is effective but over this frequency point the torque boost is invalid The setting range of P04 01 0 0 automatic 0 1 10 0 The setting range of P04 02 0 0 50 0 0 0 P04 02 ...

Page 53: ...dity of the motor It can be set to the rated slip frequency of the motor which is counted as below f fb n p 60 Of which fb is the rated frequency of the motor its function code is P02 02 n is the rated rotating speed of the motor and its function code is P02 03 p is the pole pair of the motor 100 0 corresponds to the rated slip frequency f Setting range 0 0 200 0 100 0 P04 10 Motor 1 low frequency...

Page 54: ...ge Note 100 corresponds to the rated voltage of the motor 0 P04 28 Keypad setting voltage The function code is the voltage digital set value when the voltage setting channel is selected as keypad selection The setting range 0 0 100 0 100 0 P04 29 Voltage increasing time Voltage increasing time is the time when the inverter accelerates from the output minimum voltage to the output maximum voltage V...

Page 55: ... 6 Coast to stop 7 Fault reset 8 Operation pause 9 External fault input 10 Increasing frequency setting UP 11 Decreasing frequency setting DOWN 12 Cancel the frequency change setting 13 Shift between A setting and B setting 14 Shift between combination setting and A setting 15 Shift between combination setting and B setting 16 Multi step speed terminal 1 17 Multi step speed terminal 2 18 Multi ste...

Page 56: ...communication 39 Pre exciting command 40 Clear the power 41 Keep the power 61 PID pole switching 0 P05 10 Polarity selection of the input terminals The function code is used to set the polarity of the input terminals Set the bit to 0 the input terminal is anode Set the bit to 1 the input terminal is cathode BIT0 BIT1 BIT2 BIT3 BIT4 S1 S2 S3 S4 S5 BIT5 BIT6 BIT7 BIT8 S6 S7 S8 HDI The setting range ...

Page 57: ...termines the rotation direction by the defined FWD and REV terminals command FWD REV COM K1 K2 运行命令 FWD REV OFF OFF OFF OFF ON ON ON ON 停止保持正转运行反转运行 1 2 wire control 2 Separate the enable from the direction FWD defined by this mode is the enabling ones The direction depends on the state of the defined REV 2 3 wire control 1 Sin is the enabling terminal on this mode and the running command is ca...

Page 58: ... ON Forward OFF Reverse ON ON OFF ON Forward OFF Reverse ON OFF Decelerat e to stop Note for the 2 wire running mode when FWD REV terminal is valid the inverter stop because of the stopping command from other sources even the control terminal FWD REV keeps valid the inverter won t work when the stopping command is canceled Only when FWD REV is relaunched the inverter can start again For example th...

Page 59: ...05 17 S2 terminal switching off delay time 0 000s P05 18 S3 terminal switching on delay time 0 000s P05 19 S3 terminal switching off delay time 0 000s P05 20 S4 terminal switching on delay time 0 000s P05 21 S4 terminal switching off delay time 0 000s P05 22 S5 terminal switching on delay time 0 000s P05 23 S5 terminal switching off delay time 0 000s P05 24 S6 terminal switching on delay time 0 00...

Page 60: ...device which is 18 5kW or higer than 18 5 kW The function code defines the relationship between the analog input voltage and its corresponding set value If the analog input voltage beyond the set minimum or maximum input value the inverter will count at the minimum or maximum one When the analog input is the current input the corresponding voltage of 0 20mA is 0 10V In different cases the correspo...

Page 61: ...10 00V The setting range of P05 40 100 0 100 0 The setting range of P05 41 0 000s 10 000s The setting range of P05 42 10 00V P05 44 The setting range of P05 43 100 0 100 0 The setting range of P05 44 P05 42 P05 46 The setting range of P05 45 100 0 100 0 The setting range of P05 46 P05 44 10 00V The setting range of P05 47 100 0 100 0 The setting range of P05 48 0 000s 10 000s 0 0 P05 39 Upper limi...

Page 62: ...6 Group Output terminals P06 00 HDO output The function selection of the high speed pulse output terminals 0 Open collector pole high speed pulse output The Max pulse frequency is 50 0kHz See P06 27 P06 31 for detailed information of the related functions 1 Open collector pole output See P06 02 for detailed information of the related functions 0 P06 01 Y1 output 0 Invalid 1 In operation 2 Forward ...

Page 63: ...28 Auxiliary motor 2 P06 05 Polarity selection of output terminals The function code is used to set the pole of the output terminal When the current bit is set to 0 input terminal is positive When the current bit is set to 1 input terminal is negative BIT0 BIT1 BIT2 BIT3 Y HDO RO1 RO2 Setting range 0 F 0 P06 06 Y1 switching on delay time The function code defines the corresponding delay time of th...

Page 64: ...le for the device which is 18 5kW or higer than 18 5 kW 11 Analog AI2 input value 12 Analog AI3 input value 13 High speed pulse HDI input value 14 MODBUS communication set value 1 15 MODBUS communication set value 2 22 Torque current relative to the rated current of the motor 23 Ramp reference frequency with sign 0 P06 15 AO2 output 0 P06 16 HDO high speed pulse output selection 0 P06 17 Lower lim...

Page 65: ... 27 0 000s 10 000s Setting range of P06 28 0 00 50 00kHz Setting range of P06 29 P06 27 100 0 Setting range of P06 30 0 00 50 00kHz Setting range of P06 31 0 000s 10 000s 10 00V P06 21 AO1 output filter time 0 000s P06 22 Lower limit of AO2 output 0 0 P06 23 Correspondin g AO2 output to the lower limit 0 00V P06 24 Upper limit of AO2 output 100 0 P06 25 Correspondin g AO2 output to the upper limit...

Page 66: ...1 Parameter copy The function code determines the mode of parameters copy 0 No operation 1 Upload the local function parameter to the keypad 2 Download the keypad function parameter to local address including the motor parameters 3 Download the keypad function parameter to local address excluding the motor parameter of P02 group 4 Download the keypad function parameters to local address only for t...

Page 67: ...lection of QUICK JOG commands When P07 02 6 set the shifting sequence of running command channels 0 Keypad control terminals control communication control 1 Keypad control terminals control 2 Keypad control communication control 3 Terminals control communication control 0 P07 04 STOP RST stop function STOP RST is valid for stop function STOP RST is valid in any state for the fault reset 0 Only val...

Page 68: ...tage on BIT6 ramp frequency given value Hz on BIT7 linear speed BIT8 AC inlet current A on BIT9 upper limit frequency Hz on 0x0000 P07 07 The parameter in the stop state 0x0000 0xFFFF BIT0 set frequency Hz on frequency flickering slowly BIT1 bus voltage V on BIT2 input terminals state BIT3 output terminals state BIT4 PID reference flickering BIT5 PID feedback value flickering BIT6 reserved BIT7 an...

Page 69: ...module temperature 0 100 0 P07 12 Converter module temperature 0 100 0 P07 13 Software version 1 00 655 35 P07 14 Local accumulative running time 0 65535h P07 15 High bit of power consumption Display the power used by the inverter The power consumption of the inverter P07 15 1000 P07 16 Setting range of P07 15 0 65535 1000 Setting range of P07 16 0 0 999 9 P07 16 Low bit of power consumption P07 1...

Page 70: ...e inverter overload OL2 13 Input side phase loss SPI 14 Output side phase loss SPO 15 Overheat of the rectifier module OH1 16 Overheat fault of the inverter module OH2 17 External fault EF 18 485 communication fault CE 19 Current detection fault ItE 20 Motor antotune fault tE 21 EEPROM operation fault EEP 22 PID response offline fault PIDE 23 Braking unit fault bCE 24 Running time arrival END 25 E...

Page 71: ...P07 34 Ramp reference frequency at current fault 0 00Hz P07 35 Output voltage at the current fault 0V P07 36 Output current at current fault 0 0A P07 37 Bus voltage at current fault 0 0V P07 38 The Max temperature at current fault 0 0 P07 39 Input terminals state at current fault 0 P07 40 Output terminals state at current fault 0 P07 41 Running frequency at previous fault 0 00Hz P07 42 Ramp refere...

Page 72: ...evious fault 0 0V P07 46 The Max temperature at previous fault 0 0 P07 47 Input terminals state at previous fault 0 P07 48 Output terminals state at previous fault 0 P07 49 Runnig frequency at previous 2 fault 0 00Hz P07 50 Output voltage at previous 2 faults 0 00Hz P07 51 Output current at previous 2 faults 0V P07 52 Output current at previous 2 fault 0 0A P07 53 Bus voltage at previous 2 fault 0...

Page 73: ...C time is the factory default one Setting range 0 0 3600 0s Depend on model P08 01 DEC time 2 Depend on model P08 02 ACC time 3 Depend on model P08 03 DEC time 3 Depend on model P08 04 ACC time 4 Depend on model P08 05 DEC time 4 Depend on model P08 06 Jogging frequency This parameter is used to define the reference frequency during jogging Setting range 0 00Hz P00 03 the Max frequency 5 00Hz P08 ...

Page 74: ...g frequency range 2 0 00Hz P08 13 Jumping frequency 3 0 00Hz P08 14 Jumping frequency range 3 0 00Hz P08 15 Traverse range This function applies to the industries where traverse and convolution function are required such as textile and chemical fiber The traverse function means that the output frequency of the inverter is fluctuated with the set frequency as its center The route of the running fre...

Page 75: ...rminals input and the HDI terminals are needed to set as the length counting input Actual length the length counting input pulse unit pulse When the actual length P08 20 exceeds the setting length P08 19 the multi function digital output terminals will output ON Setting range of P08 19 0 65535m Setting range of P08 20 0 65535m Setting range of P08 21 1 10000 Setting range of P08 22 0 01 100 00cm S...

Page 76: ... and wait to be repaired The interval time of the fault reset The interval between the time when the fault occurs and the time when the reset action occurs Setting range of P08 28 0 10 Setting range of P08 29 0 1 3600 0s 0 P08 29 Interval time of automatic fault reset 1 0s P08 30 Frequency decreasing ratio of the dropping control The output frequency of the inverter changes as the load And it is m...

Page 77: ...alue When the output frequency is among the below or above range of the set frequency the multi function digital output terminal will output the signal of frequency arrival see the diagram below for detailed information The setting range 0 00Hz P00 03 the Max frequency 0 00Hz P08 37 Energy braking enable This parameter is used to control the internal braking unit 0 Disable 1 Enable Note Only appli...

Page 78: ...s 1 The fan keeps on running after power on generally for the site with high temperature and humidity 0 P08 40 PWM selection 0x00 0x21 LED ones PWM mode selection 0 PWM mode 1 three phase modulation and two modulation 1 PWM mode 2 three phase modulation LED tens low speed carrier frequency limit mode 0 Low speed carrier frequency limit mode 1 the carrier frequency will limit to 2k if it exceeds 2k...

Page 79: ...nds keys and digital potentiometer integral function 0 The integral function is valid 1 The integral function is invalid P08 43 Integral ratio of the keypad potentiomete r 0 01 10 00s 0 10s P08 44 UP DOWN terminals control 0x00 0x221 LED ones frequency control selection 0 UP DOWN terminals setting valid 1 UP DOWN terminals setting valid LED tens frequency control selection 0 Only valid when P00 06...

Page 80: ...9999 k Setting range of P08 49 0 0 999 9 0 P08 49 Low bit of initial power consumption 0 0 P08 50 Magnetic flux braking This function code is used to enable magnetic flux 0 Invalid 100 150 The bigger the coefficient the stronger the braking is This inverter is used to increase the magnetic flux to decelerate the motor The energy generated by the motor during braking can be converter into heat ener...

Page 81: ...than 18 5kW 2 Analog channel AI2 reference 3 Analog channel AI3 set 4 High speed pulse HDI set 5 Multi step speed set 6 MODBUS communication set The setting target of procedure PID is a relative one 100 of the setting equals to 100 of the response of the controlled system The system is calculated according to the relative value 0 100 0 Note Multi step speed reference it is realized by setting P10 ...

Page 82: ...when the offset of PID feedback and reference value is 100 the adjusting range of PID adjustor is the Max Frequency ignoring integral function and differential function The setting range 0 00 100 00 1 00 P09 05 Integral time Ti This parameter determines the speed of PID adjustor to carry out integral adjustment on the deviation of PID feedback and reference When the deviation of PID feedback and r...

Page 83: ...low PID adjustor stops to work during the deviation limit Set the function properly to adjust the accuracy and stability of the system Setting range 0 0 100 0 0 0 P09 09 Output upper limit of PID These parameters are used to set the upper and lower limit of the PID adjustor output 100 0 corresponds to Max frequency or the Max voltage of P04 31 Setting range of P09 09 P09 10 100 0 Setting range of ...

Page 84: ...the integration will change with the trend 1 Stop integral adjustment when the frequency achieves the upper and low limit If the integration keeps stable and the trend between the reference and the feedback changes the integration will change with the trend quickly LED tens P00 08 is 0 0 The same with the setting direction if the output of PID adjustment is different from the current running direc...

Page 85: ...0 P10 01 Simple PLC memory 0 Power loss without memory 1 Power loss memory PLC record the running step and frequency when power loss 0 P10 02 Multi step speed 0 100 0 of the frequency setting corresponds to the Max frequency P00 03 When selecting simple PLC running set P10 02 P10 33 to define the running frequency and direction of all steps Note The symbol of multi step determines the running dire...

Page 86: ...N S2 OFF OFF ON ON OFF OFF ON ON S3 OFF OFF OFF OFF ON ON ON ON S4 OFF OFF OFF OFF OFF OFF OFF OFF Step 0 1 2 3 4 5 6 7 S1 OFF ON OFF ON OFF ON OFF ON S2 OFF OFF ON ON OFF OFF ON ON S3 OFF OFF OFF OFF ON ON ON ON S4 ON ON ON ON ON ON ON ON Step 8 9 10 11 12 13 14 15 Setting range of P10 2n 1 n 17 100 0 100 0 Setting range of P10 11 The running time of step 4 0 0s P10 12 Multi step speed 5 0 0 P10 ...

Page 87: ...ACC DE C 0 ACC DE C 1 ACC DE C 2 ACC DE C 3 P10 34 BIT1 BIT0 0 00 01 10 11 BIT3 BIT2 1 00 01 10 11 BIT5 BIT4 2 00 01 10 11 BIT7 BIT6 3 00 01 10 11 BIT9 BIT8 4 00 01 10 11 BIT11 BIT10 5 00 01 10 11 BIT13 BIT12 6 00 01 10 11 BIT15 BIT14 7 00 01 10 11 P10 35 BIT1 BIT0 8 00 01 10 11 BIT3 BIT2 9 00 01 10 11 BIT5 BIT4 10 00 01 10 11 BIT7 BIT6 11 00 01 10 11 BIT9 BIT8 12 00 01 10 11 BIT11 BIT10 13 00 01 ...

Page 88: ...is counted by minute 0 P11 Group Protective parameters P11 00 Phase loss protection 0x00 0x11 LED ones 0 Input phase loss protection disable 1 Input phase loss protection enable LED tens 0 Input phase loss protection disable 1 Input phase loss protection enable LED hundreds 0 Input phase loss hardware protection disable 1 Input phase loss hardware protection enable 111 P11 01 Sudden power loss fre...

Page 89: ...tion The actual increasing ratio is less than the ratio of output frequency because of the big load during ACC running It is necessary to take measures to avoid overcurrent fault and the inverter trips During the running of the inverter this function will detect the output current and compare it with the limit defined in P11 06 If it exceeds the level the inverter will run at stable frequency in A...

Page 90: ...or the motor is above P11 09 and the lasting time is beyond P11 10 overload pre alarm will be output Setting range of P11 08 Enable and define the overload pre alarm of the inverter or the motor Setting range 0x000 0x131 LED ones 0 Overload pre alarm of the motor comply with the rated current of the motor 1 Overload pre alarm of the inverter comply with the rated current of the inverter LED tens 0...

Page 91: ...ut underload pre alarm Setting range of P11 11 0 P11 09 Setting range of P11 12 0 1 3600 0s 50 P11 12 Detection time of the underload pre alarm 1 0s P11 13 Output terminal action during fault Select the action of fault output terminals on undervoltage and fault reset 0x00 0x11 LED ones 0 Action under fault undervoltage 1 No action under fault undervoltage LED tens 0 Action during the automatic res...

Page 92: ... 00 Local communicati on address The setting range 1 247 When the master is writing the frame the communication address of the slave is set to 0 the broadcast address is the communication address All slaves on the MODBUS fieldbus can receive the frame but the salve doesn t answer The communication address of the drive is unique in the communication net This is the fundamental for the point to poin...

Page 93: ...val time between the interval time when the drive receive the data and sent it to the upper monitor If the answer delay is shorter than the system processing time then the answer delay time is the system processing time if the answer delay is longer than the system processing time then after the system deal with the data waits until achieving the answer delay time to send the data to the upper mon...

Page 94: ...crypting invalid 0x00 P16 Group Ethernet function P17 Group Monitoring function P17 00 Setting frequency Display current set frequency of the inverter Range 0 00Hz P00 03 P17 01 Output frequency Display current output frequency of the inverter Range 0 00Hz P00 03 P17 02 Ramp reference frequency Display current ramp reference frequency of the inverter Range 0 00Hz P00 03 P17 03 Output voltage Displ...

Page 95: ...rque given the percentage to the current rated torque of the motor Setting range 300 0 300 0 the rated current of the motor P17 16 Linear speed Display the current linear speed of the inverter Range 0 65535 P17 17 Length Display the current length of the inverter Range 0 65535 P17 18 Counting value Display the current counting number of the inverter Range 0 65535 P17 19 AI1 input voltage The inver...

Page 96: ... 35 AC input current Display the input current in AC side Range 0 0 5000 0A P17 36 Output torque Display the output torque Positive value is in the electromotion state and negative is in the power generating state Range 3000 0Nm 3000 0Nm P17 37 Counting of the motor overload 0 100 100 is OL1 fault P17 38 PID output 100 00 100 00 0 00 P17 39 Wrong download of parameters 0 00 99 99 0 00 P24 Group Wa...

Page 97: ... feedback pressure P24 08 0 P24 07 Awake frequency 0 00 P0 03 the Max frequency 20 00 Hz P24 08 Setting value of hibernation awake 0 00 100 0 10 0 P24 09 Mini hibernation time 0 0 3600 0s 5 0s P24 10 Valid auxiliary motor P24 10 P24 12 can make three motors to form a simple system of water supply P24 10 is used to select the valid auxiliary motor 0 No auxiliary motor 1 Auxiliary motor 1 valid 2 Au...

Page 98: ...ering on Please check according to the installation list in chapter two Original powering operation Check to ensure there is no mistake in wiring and power supply switch on the air switch of the AC power supply on the input side of the inverter to power on the inverter 8 8 8 8 8 will be displayed on the keypad and the contactor closes normally When the character on the nixie tubs changes to the se...

Page 99: ...ic operation instruction 94 Note If fault occurs please do as the Fault Tracking Estimate the fault reason and settle the issue Besides P00 01 and P00 02 terminal command setting can also used to set the running command channel ...

Page 100: ...tle this problem with the theme of that divide the stator current vector into exciting current the current heft generating internal magnetic field of the motor and torque current the current heft generating torque by controlling and measuring the stator current vector according to the principles of beamed magnetic field to control the range and phase of these two hefts This method can realize the ...

Page 101: ... that the whole control focuses on the stable speed and ensures the setting speed is the same as the actual running speed The Max Load sould be in the range of the torque limit The core of torque control is that the whole control focues on the stable torque and ensures the setting torque is the same as the actual output torque At the same time the output frequency is among the upper limit or the l...

Page 102: ...e established accurate motor model The user has to carry out the motor autotune before first running take motor 1 as the example Note 1 Set the motor parameters according to the name plate of the motor 2 During the motor autotune de couple the motor form the load if rotation autotune is selected to make the motor is in a static and empty state otherwise the result of autotune is incorrect The asyn...

Page 103: ...requency directly start after the DC braking and start after the rotation speed tracking The user can select according to different situations to meet their needs For the load with big inertia especially in the cases where the reverse rotation may occur it is better to select starting after DC braking and then starting after rotation speed tracking 1 The starting logic figure of starting after the...

Page 104: ... ways equal to the effect of input UP DOWN reference in internal assistant reference of the inverter The user can enable the reference method and the effect of the method to the frequency reference by setting function codes The actual reference of the inverter is consisted of main reference channel and assistant reference channel Goodrive200A series inverters support the shifting between different...

Page 105: ...tomatically In the past this function needs to be assisted by external PLC but now the inverter can realize this function by itself The series inverters can control 16 step speed with 4 groups of ACC DEC time The multi function digital output terminals or multi function relay output an ON signal when the set PLC finishes a circle or a step 7 9 Multi step speed running Set the parameters when the i...

Page 106: ...P00 12 DEC time 1 P08 00 ACC time 2 P08 01 DEC time 2 P08 02 ACC time 3 P08 03 DEC time 3 P08 04 ACC time 4 P08 15 DEC time 4 00 01 10 11 BIT0 BIT1 BIT2 BIT3 BIT4 BIT5 BIT6 BIT7 BIT8 BIT9 BIT10 BIT11 BIT12 BIT13 BIT14 BIT15 P00 10 ACC time 1 P00 12 DEC time 1 P08 00 ACC time 2 P08 01 DEC time 2 P08 02 ACC time 3 P08 03 DEC time 3 P08 04 ACC time 4 P08 15 DEC time 4 00 01 10 11 The ACC DEC time sel...

Page 107: ...stem vibration disappear Record the Ti and set the integration time to 150 180 of the current value Then integration time commission is finished c Ensure the derivation time Generally it is not necessary to set Td which is 0 If it needs to be set set it to 30 of the value without vibration via the same method with P and Ti d Commission the system with and without load and then adjust the PID param...

Page 108: ...vibration When setting the derivation time as 0 00 ire no derivation control is useless to control the vibration decrease the gain 7 11 Pulse counter Goodrive200A series inverters support pulse counter which can input counting pulse through HDI terminal When the actual length is longer than or equal to the set length the digital output terminal can output length arrival pulse signal and the corres...

Page 109: ...t history Function codes P07 27 P07 32 store 6 recent faults Function codes P07 33 P07 40 P07 41 P7 48 and P07 49 P07 56 show drive operation data when the latest 3 faults occurs 8 5 Fault instruction and solution Do as the following after the inverter fault 1 Check to ensure there is nothing wrong with the keypad If not please contact with the local INVT office 2 If there is nothing wrong please ...

Page 110: ...raking energy is not open Check the input power Check if the DEC time of the load is too short or the inverter starts during the rotation of the motor or it needs to add the dynamic bracking components Install the braking components Check the setting of relative function codes OV2 Over voltage when deceleration OV3 Over voltage when constant speed running UV DC bus Under voltage The voltage of the...

Page 111: ...ing is incorrect Fault occurs to the communication wiring The communication address is wrong There is strong interference to the communication Set proper baud rate Check the communication connection distribution Set proper communication address Chang or replace the connection distribution or improve the anti interference capability ItE Current detection fault The connection of the control board is...

Page 112: ...ault 2 dEu Velocity deviation fault The load is too heavy or stalled Check the load and ensure it is normal Increase the detection time Check whether the control parameters are normal STo Maladjustment fault The control parameters of the synchronous motors not set properly The autoturn parameter is not right The inverter is not connected to the motor Check the load and ensure it is normal Check wh...

Page 113: ...the hardware and ask for service Repack up the data in the keypad LL Electronic underload fault The inverter will report the underload pre alarm according to the set value Check the load and the underload pre alarm point 8 5 2 Other states Fault code Fault type Possible cause What to do PoFF System power off System power off or the bus voltage is too low Check the grid Communication failure betwee...

Page 114: ...Goodrive200A inverters Fault tracking 109 8 6 2 Motor vibration 8 6 3 Overvoltage ...

Page 115: ...Goodrive200A inverters Fault tracking 110 8 6 4 Undervoltage fault 8 6 5 Abnormal motor heat ...

Page 116: ...Goodrive200A inverters Fault tracking 111 8 6 6 Inverter overheating 8 6 7 Stall during the acceleration of the motor ...

Page 117: ...munication lines of sensitive equipment go down the same trough if there is it should be again separated from the wiring 3 If the sensitive equipment and drive to take power from the same grid it is recommended to install isolation transformer and filter to the distribution of sensitive equipment side 4 The relative shield wire of sensitive equipment try to ground at both ends single grounded ungr...

Page 118: ...tage Ensure the main circuit and control circuit are normal Measurement by millimeter Conforming to the manual Keypad Ensure the display is clear enough Visual examination The characters are displayed normally Ensure the characters are displayed totally Visual examination Conforming to the manual Main circuit For public use Ensure the screws are tightened up Tighten up NA Ensure there is no distor...

Page 119: ...uments The static capacity is above or equal to the original value 0 85 Resistors Ensure whether there is replacement and splitting caused by overheating Smelling and visual examination NA Ensure that there is no offline Visual examination or remove one ending to coagulate or measure with multimeters The resistors are in 10 of the standard value Transformers and reactors Ensure there is no abnorma...

Page 120: ...ir vent Visual examination NA Consult the local service representative for more details on the maintenance Visit the official website of INVT http www invt com cn and select Inverter Services Maintenance and Services 8 8 2 Cooling fan The inverter s cooling fan has a minimum life span of 25 000 operating hours The actual life span depends on the inverter usage and ambient temperature The operating...

Page 121: ...arge for the inverter Add 25 rated voltage for 2 hours Add 50 rated voltage for 2 hours Add 75 rated voltage for 2 hours Add 100 rated voltage for 2 hours The method of using power surge to charge for the inverter The right selection of Power surge depends on the supply power of the inverter Single phase 220V AC 2A power surge applied to the inverter with single three phase 220V AC as its input vo...

Page 122: ...hours of electrolytic capacitors in the inverter are above 35000 Please contact with the local INVT offices or dial our national service hotline 400 700 9997 for detailed operation 8 8 4 Power cable Read and follow the instructions in chapter Safety Precautions Ignoring the instructions may cause physical injury or death or damage to the equipment 1 Stop the drive and disconnect it from the power ...

Page 123: ...ave no difference MODBUS network is a controlling network with single master and multiple slaves which means that there is only one device performs as the master and the others are the slaves on one MODBUS network The master means the device which has active talking right to sent message to MODBUS network for the controlling and inquiring to other devices The slave means the passive device which s...

Page 124: ...600BPS 800m 4800BPS 1200m 19200BPS 600m It is recommended to use shield cables and make the shield layer as the grounding wires during RS485 remote communication In the cases with less devices and shorter distance it is recommended to use 120Ω terminal resistor as the performance will be weakened if the distance increase even though the network can perform well without load resistor 9 3 2 RTU mode...

Page 125: ... 0 247 decimal system 0 is the broadcast address CMD 03H read slave parameters 06H write slave parameters DATA N 1 DATA 0 The data of 2 N bytes are the main content of the communication as well as the core of data exchanging CRC CHK low bit Detection value CRC 16BIT CRC CHK high bit END T1 T2 T3 T4 transmission time of 3 5 bytes 9 3 2 2 RTU communication frame error checkout Various factors such a...

Page 126: ...cludes the frame error detection field which is based on the CRC calculation method The CRC field is two bytes including 16 figure binary values It is added into the frame after calculated by transmitting device The receiving device recalculates the CRC of the received frame and compares them with the value in the received CRC field If the two CRC values are different there is an error in the comm...

Page 127: ...he master to the inverter START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 01H CMD 03H High bit of the start address 00H Low bit of the start address 04H High bit of data number 00H Low bit of data number 02H CRC low bit 85H CRC high bit CAH END T1 T2 T3 T4 transmission time of 3 5 bytes T1 T2 T3 T4 between START and END is to provide at least the time of 3 5 bytes as the leisure time and dis...

Page 128: ...w bit There are 2 bytes stored in one data with the fact that the high bit is in the front and the low bit is in the behind of the message the data of data address 0004H is 1388H and the data of data address 0005H is 0000H CRC occupies 2 bytes with the fact that the high bit is in the front and the low bit is in the behind 9 4 2 Command code 06H 06H correspond to binary 0000 0110 write one word Wo...

Page 129: ...nquire information data For example The inquiry information string is same as the response information string when the loop detection to address 01H of driver is carried out The RTU request command is START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 01H CMD 08H High bit of sub function code 00H Low bit of sub function code 00H High bit of data content 12H Low bit of data content ABH Low bit o...

Page 130: ... T3 T4 transmission time of 3 5 bytes The RTU response command is START T1 T2 T3 T4 transmission time of 3 5 bytes ADDR 02H CMD 10H High bit of write data 00H Low bit of write data 04H High bit of data number 00H Low bit of data number 02H Low bit of CRC C5H High bit of CRC 6EH END T1 T2 T3 T4 transmission time of 3 5 bytes 9 4 5 The definition of data address The address definition of the communi...

Page 131: ...ng the value in RAM Changing the high bit of the function code form 0 to 1 can also realize the function For example the function code P00 07 is not stocked into EEPROM Only by changing the value in RAM can set the address to 8007H This address can only be used in writing RAM other than reading If it is used to read it is an invalid address 9 4 5 2 The address instruction of other function in MODB...

Page 132: ...orque 0 3000 1000 corresponds to the 100 0 of the rated current of the motor W R 2009H Special control command word Bit0 1 00 motor 1 01 motor 2 10 motor 3 11 motor 4 Bit2 1 torque control 0 speed control W R 200AH Virtual input terminal command range 0x000 0x1FF W R 200BH Virtual input terminal command range 0x00 0x0F W R 200CH Voltage setting value special for V F separation 0 1000 1000 correspo...

Page 133: ...3002H Range 0 1200V R Output voltage 3003H Range 0 1200V R Output current 3004H Range 0 0 5000 0A R Operation speed 3005H Range 0 65535RPM R Output power 3006H Range 300 0 300 0 R Output torque 3007H Range 0 65535RPM R Close loop setting 3008H Range 100 0 100 0 R Close loop feedback 3009H Range 100 0 100 0 R Input IO state 300AH Range 0000 00FF R Output IO state 300BH Range 0000 00FF R AI 1 300CH ...

Page 134: ...rresponds to identifying code 2103H of the inverter Code high 8 bit Meaning Code low 8 bit Meaning 01 GD 0x08 GD35 vector inverters 0x09 GD35 H1 vector inverters 0x0a GD300 vector inverters 0x0b GD100 simple vector inverters 0x0c GD200A general inverters 0x0d GD10 mini inverters Note the code is consisted of 16 bit which is high 8 bits and low 8 bits High 8 bits mean the motor type series and low ...

Page 135: ...ed by 10 is 5 then the hibernation restore delay time is 5s 9 4 7 Fault message response There may be fault in the communication control For example some parameter can only be read If a writing message is sent the inverter will return a fault response message The fault message is from the inverter to the master its code and meaning is as below Code Name Meaning 01H Illegal command The command from...

Page 136: ...normal response or some error occurs named as objection response For normal responses the slave shows corresponding function codes digital address or sub function codes as the response For objection responses the slave returns a code which equals the normal code but the first byte is logic 1 For example when the master sends a message to the slave requiring it to read a group of address data of th...

Page 137: ...te word 1 of the inverter is 2100H The command sent to the inverter If the response message is as below The data content is 0003H From the table 1 the inverter stops Watch the current fault type to the previous 5 times fault type of the inverter through commands the corresponding function code is P07 27 P07 32 and corresponding parameter address is 071BH 0720H there are 6 from 071BH The command se...

Page 138: ...tion fault Common communication faults are no response to the communication or the inverter returns abnormal fault The possible reason for no response to the communication Selecting wrong serial interface for example if the converter is COM1 selecting COM2 during the communication The baud rate digital bit end bit and check bit are not the same with the inverter and of RS485 are connected in rever...

Page 139: ...e DEC time as 20s P00 11 ACC time 1 ACC time means the time needed if the inverter speeds up from 0Hz to the Max One P00 03 DEC time means the time needed if the inverter speeds down from the Max Output frequency to 0Hz P00 03 Goodrive300 series inverters define four groups of ACC DEC time which can be selected by P05 The factory default ACC DEC time of the inverter is the first group Setting rang...

Page 140: ...N If the limit is exceeded motor torque and current are automatically restricted The function protects the input bridge of the drive against overload 2 The ratings apply at ambient temperature of 40 C 3 It is important to check that in Common DC systems the power flowing through the common DC connection does not exceed PN A 2 2 Derating The load capacity decreases if the installation site ambient ...

Page 141: ...100 kA at the drive maximum rated voltage Frequency 50 60 Hz 5 maximum rate of change 20 s A 4 Motor connection data Motor type Asynchronous inductance motor Voltage 0 to U1 3 phase symmetrical Umax at the field weakening point Short circuit protection The motor output is short circuit proof by IEC 61800 5 1 Frequency 0 400 Hz Frequency resolution 0 01 Hz Current Refer to Ratings Power limit 1 5 P...

Page 142: ...requirements stated for drives See section EMC regulations A 6 EMC regulations EMC product standard EN 61800 3 2004 contains the EMC requirements to the inverter First environment domestic environment includes establishments connected to a low voltage network which supplies buildings used for domestic purposes Second environment includes establishments connected to a network not directly supplying...

Page 143: ... mitigation measures may be required A 6 2 Category C3 The immunity performance of the drive complies with the demands of IEC EN 61800 3 second environment The emission limits are complied with the following provisions 1 The optional EMC filter is selected according to the options and installed as specified in the EMC filter manual 2 The motor and control cables are selected as specified in this m...

Page 144: ...art keyboard without bracket mounting hole size B 2 2 Installation chart Note The external keypad can be fix by M3 screws directly or the installation bracket The installation bracket for inverters of 0 75 30kW is optional and the installtaion bracket for inverters of 37 500kW is optional or substitutive by the external standard one Installation bracket of the key 0 75 500kW optional 键盘安装架客户安装尺寸 ...

Page 145: ...Goodrive200A inverters Appendix B 140 B 3 Inverter chart B 3 1 Wall mounting 0 75 15kW wall mounting 18 5 30kW wall mounting 37 110kW wall mounting 132 200kW wall mounting ...

Page 146: ...6 175 174 5 5 4kW 5 5kW 146 131 256 243 5 181 6 7 5kW 15kW 170 151 320 303 5 216 6 18 5kW 230 210 342 311 216 6 22kW 30kW 255 237 407 384 245 7 37kW 55kW 270 130 555 540 325 7 75kW 110kW 325 200 680 661 365 9 5 132kW 200kW 500 180 870 850 360 11 220kW 315kW 680 230 960 926 379 5 13 B 3 2 Flange mounting 0 75 15kW flange mounting 18 5 30kW flange mounting ...

Page 147: ... 7 5 234 220 190 13 5 155 65 5 5 4kW 5 5kW 170 2 131 150 9 5 292 276 260 6 167 84 5 6 7 5kW 15kW 191 2 151 174 11 5 370 351 324 12 196 3 113 6 18 5kW 250 210 234 12 375 356 334 10 216 108 6 22kW 30kW 275 237 259 11 445 426 404 10 245 119 7 37kW 55kW 270 130 261 65 5 555 540 516 17 325 167 7 75kW 110kW 325 200 317 58 5 680 661 626 23 363 182 9 5 132kW 200kW 500 180 480 60 870 850 796 37 358 178 5 1...

Page 148: ...ndix B 143 B 3 3 Floor mounting 220 315kW floor mounting 50 500kW floor mounting Model W1 W2 W3 W4 H1 H2 D1 D2 Installation hole 220kW 315kW 750 230 714 680 1410 1390 380 150 13 12 350kW 500kW 620 230 573 1700 1678 560 240 22 12 ...

Page 149: ...cluding 30kW are embedded with braking unit 3 Only the inverter above 37kW including 37kW have P1 terminal and are connected with DC reactors 4 The braking units apply standard braking unit DBU series in Refer to the instruction of DBU for detailed information Pictures Name Descriptions Cables Device to transfer the electronic signals Breaker Prevent from electric shock and protect the power suppl...

Page 150: ...r Prolong the effective transmitting distance of the inverter to control the sudden high voltage when switching on off the IGBT of the inverter C 3 Power supply Please refer to Electronical Installation Check that the voltage degree of the inverter complies with the voltage of the supply power voltage C 4 Cables C 4 1 Power cables Dimension the input power and motor cables according to local regul...

Page 151: ... control cables and the cable used for the frequency input must be shielded Use a double shielded twisted pair cable Figure a for analog signals Employ one individually shielded pair for each signal Do not use common return for different analog signals A double shielded cable is the best alternative for low voltage digital signals but a single shielded or unshielded twisted multi pair cable Figure...

Page 152: ... 10 10 6 4 M5 2 2 5 GD200A 015G 018P 4 10 10 10 4 M5 2 2 5 GD200A 018G 022P 4 16 16 10 6 M6 4 6 GD200A 022G 030P 4 25 16 16 10 M6 4 6 GD200A 030G 037P 4 25 16 16 10 M8 9 11 GD200A 037G 045P 4 35 16 25 16 M8 9 11 GD200A 045G 055P 4 50 25 35 25 M8 9 11 GD200A 055G 075P 4 70 35 50 25 M10 18 23 GD200A 075G 090P 4 95 50 70 35 M10 18 23 GD200A 090G 110P 4 120 70 95 35 M10 18 23 GD200A 110G 132P 4 150 70...

Page 153: ...voltage of 500 V DC For the insulation resistance of other motors please consult the manufacturer s instructions Note Moisture inside the motor casing will reduce the insulation resistance If moisture is suspected dry the motor and repeat the measurement C 5 Breaker electromagnetic contactor and leakage protection switch Due to the inverter output high frequency PWM voltage waveform and the exista...

Page 154: ...ns Inverter Breaker A Fuse A Rated current of the reactor A GD200 0R7G 4 10 16 12 GD200 1R5G 4 10 16 12 GD200 2R2G 4 16 16 12 GD200 004G 5R5P 4 16 25 12 GD200 5R5G 7R5P 4 25 32 25 GD200 7R5G 011P 4 40 40 25 GD200 011G 015P 4 50 50 40 GD200 015G 018P 4 63 63 40 GD200 018G 022P 4 63 80 50 GD200 022G 030P 4 80 100 65 GD200 030G 037P 4 100 125 80 GD200 037G 045P 4 125 160 95 GD200 045G 055P 4 160 160 ...

Page 155: ... 037 4 DCL2 037 4 OCL2 037 4 GD200A 045G 055P 4 ACL2 045 4 DCL2 045 4 OCL2 045 4 GD200A 055G 075P 4 ACL2 055 4 DCL2 055 4 OCL2 055 4 GD200A 075G 090P 4 ACL2 075 4 DCL2 075 4 OCL2 075 4 GD200A 090G 110P 4 ACL2 090 4 DCL2 090 4 OCL2 090 4 GD200A 110G 132P 4 ACL2 110 4 DCL2 110 4 OCL2 110 4 GD200A 132G 160P 4 ACL2 132 4 DCL2 132 4 OCL2 132 4 GD200A 160G 185P 4 ACL2 160 4 DCL2 160 4 OCL2 160 4 GD200A ...

Page 156: ...04032L B FLT L04032L B GD200A 011G 015P 4 GD200A 015G 018P 4 FLT P04045L B FLT L04045L B GD200A 018G 022P 4 GD200A 022G 030P 4 FLT P04065L B FLT L04065L B GD200A 030G 037P 4 GD200A 037G 045P 4 FLT P04100L B FLT L04100L B GD200A 045G 055P 4 GD200A 055G 075P 4 FLT P04150L B FLT L04150L B GD200A 075G 090P 4 GD200A 090G 110P 4 FLT P04240L B FLT L04240L B GD200A 110G 132P 4 GD200A 132G 160P 4 GD200A 16...

Page 157: ... qualified electricians are allowed to design install commission and operate on the inverter Follow the instructions in warning during working Physical injury or death or serious property may occur Only qualified electricians are allowed to wire Damage to the inverter or braking options and part may occur Read carefully the instructions of braking resistors or units before connecting them with the...

Page 158: ... 3 14 22 19 GD200A 022G 030P 4 22 3 17 26 17 GD200A 030G 037P 4 16 5 23 36 17 GD200A 037G 045P 4 DBU100H 060 4 13 6 28 44 11 7 GD200A 045G 055P 4 DBU100H 110 4 10 7 34 54 6 4 GD200A 055G 075P 4 8 8 41 66 GD200A 075G 090P 4 6 5 11 56 90 GD200A 090G 110P 4 DBU100H 160 4 5 4 14 68 108 4 4 GD200A 110G 132P 4 4 5 17 83 132 GD200A 132G 160P 4 DBU100H 220 4 3 7 20 99 158 3 2 GD200A 160G 185P 4 DBU100H 32...

Page 159: ... resistor is of hundreds of degrees Celsius Protect the resistor against contact Installation of the braking resistor The inverters below30kW including 30kW only needs external braking resistors PB and are the wiring terminals of the braking resistors Installation of braking units The inverters above 37kW including 370kW only needs external braking units are the wiring terminals of the braking uni...

Page 160: ...nd output AC reactor can be put in the base 3 Installation bracket Use the screw or installation bracket to fix the external keypad Optimal for 1 5 30kW inverters ands standard for 37 500kW inverters 4 Side cover Protect the internal circuit in serious environment Derate when selecting the cover Please contact INVT for detailed information 5 LCD Keypad Support several languages parameters copy hig...

Page 161: ...tion A listing of INVT sales support and service contacts can be found by navigating to www invt com cn D 2 Feedback on INVT inverters manuals Your comments on our manuals are welcome Go to www invt com cn and select Online Feedback of Contact Us D 3 Document library on the internet You can find manuals and other product documents in PDF format on the Internet Go to www invt com cn and select Serv...

Page 162: ...6 6 0 0 1 0 0 3 4 2 201507 V1 2 ...

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