Ingersoll-Rand THERMO KING Precedent C-600 Operator'S Manual Download Page 5

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TK 56218-2-OP-EN

OptiSet Plus

™

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FreshSet

™

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Opening the Front Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Engine Compartment Components. . . . . . . . . . . . . . . . . . . . . . . . . . 28

Unit Protection Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

ess .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3

nss .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3

SMART REEFER 4 (SR-4) Control System . . . . . . . . . . . . . . . . . . . . 32

Microprocessor On/Off Switch . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SR-4 HMI Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Control Panel Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Display Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Hard Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Soft Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Turning Unit On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

If a Flash Drive is Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Configurable Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Display Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
If a Language is Enabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
If Log Alarms are Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Turning The Unit Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

The Standard Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

The TemperatureWatch

™

Display. . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Changing The Setpoint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Numerical Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Named Products - OptiSet Plus . . . . . . . . . . . . . . . . . . . . . . . . . . 45

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Summary of Contents for THERMO KING Precedent C-600

Page 1: ...Revision A June 2019 T TK K 5 56 62 21 18 8 2 2 O OP P E EN N Precedent Single Temperature Units C 600 S 600 and S 700 Operator s Manual ...

Page 2: ...n nd da at ti io on ns s o or r d de es sc cr ri ip pt ti io on ns s c co on nt ta ai in ne ed d h he er re ei in n T Th he e p pr ro oc ce ed du ur re es s d de es sc cr ri ib be ed d h he er re ei in n s sh ho ou ul ld d o on nl ly y b be e u un nd de er rt ta ak ke en n b by y s su ui it ta ab bl ly y q qu ua al li if fi ie ed d p pe er rs so on nn ne el l F Fa ai il lu ur re e t to o i im mp p...

Page 3: ...ill help improve our manuals The survey is accessible through any internet connected device with a web browser Scan the Quick Response QR code or click or type the web address http irco az1 qualtrics com SE SID SV_2octfSHoUJxsk6x to complete the survey I In nt tr ro od du uc ct ti io on n ...

Page 4: ...als and Locations 16 Condenser and Evaporator Fans 16 High Voltage Components 16 California Proposition 65 Warning Nameplate 19 U Un ni it t D De es sc cr ri ip pt ti io on n 2 20 0 Unit Overview 20 Diesel Engine 21 Extended Life Coolant ELC 21 EMI 3000 21 Thermo King X430 Series Reciprocating Compressor 22 Electronic Throttling Valve 22 SMART REEFER 4 SR 4 Control System 22 Diesel Operation 23 El...

Page 5: ... io on ns s 3 32 2 SMART REEFER 4 SR 4 Control System 32 Microprocessor On Off Switch 33 SR 4 HMI Control Panel 34 Control Panel Display 34 Display Icons 34 Hard Keys 35 Soft Keys 35 Turning Unit On 36 If a Flash Drive is Connected 36 Configurable Soft Keys 38 Display Heater 39 If a Language is Enabled 39 If Log Alarms are Present 41 Turning The Unit Off 42 The Standard Display 43 The TemperatureW...

Page 6: ... Cycle 57 Terminating a Defrost Cycle 59 Selecting Cycle Sentry or Continuous Mode 59 Using the Gauges Key 61 Gauges Available 62 Using the Sensors Key 63 Sensors Available 64 Using the Main Menu 65 Main Menu Choices 66 Pretrip 67 Pretrip Test Conditions 67 Conditions Where Pretrip Tests Are Not Allowed 67 Pretrip Test Considerations 67 Pretrip Test Sequence 68 Performing a Pretrip Test 68 Flash D...

Page 7: ...es 82 Displaying and Clearing Alarm Codes 83 Important Alarm Notes 86 Gauges 87 Displaying Gauges 87 Sensors 88 Displaying Sensors 88 Data Logger CargoWatch 89 Sending Start of Trip Marker to CargoWatch and ServiceWatch Data Loggers 90 Printing CargoWatch Data Logger Reports 91 Hourmeters 93 Viewing Hourmeters 93 Hourmeter Names and Definitions 95 Mode 96 Using the Change Mode Menu 96 Turn Cycle S...

Page 8: ... 111 Alarm Types 111 Log Alarms 111 Check Alarms 112 Prevent Alarms 112 Shutdown Alarms 113 Pretrip Alarm Codes 113 Clearing Alarm Codes 114 L Lo oa ad di in ng g a an nd d I In ns sp pe ec ct ti io on n P Pr ro oc ce ed du ur re es s 1 12 25 5 Pre Loading Inspection 125 Post Loading Inspection 126 Enroute Inspections 127 Inspection Procedure 127 Inspection Troubleshooting 127 J Ju um mp p S St ta...

Page 9: ...er Units Only 137 M Ma ai in nt te en na an nc ce e I In ns sp pe ec ct ti io on n S Sc ch he ed du ul le e 1 13 38 8 S Se er ri ia al l N Nu um mb be er r L Lo oc ca at ti io on ns s 1 14 41 1 E Em me er rg ge en nc cy y C Co ol ld d L Li in ne e 1 14 43 3 W Wa ar rr ra an nt ty y 1 14 44 4 EPA and ARB Supplemental Emissions Warranty Statement 144 T Ta ab bl le e o of f C Co on nt te en nt ts s ...

Page 10: ...ious injury Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury and unsafe practices Indicates a situation that could result in equipment or property damage only accidents General Safety Practices D DA AN NG GE ER R R Ri is sk k o of f I In nj ju ur ry y Keep hands and loose clothing clear of fans and belts at all times when the unit is operati...

Page 11: ...ectric power is present whenever the unit is operating in either Diesel Mode or Electric Mode and whenever the unit is connected to a source of external standby power Voltages of this magnitude can be lethal Exercise extreme caution when working on the unit Battery Installation and Cable Routing W WA AR RN NI IN NG G H Ha az za ar rd d o of f E Ex xp pl lo os si io on n An improperly installed bat...

Page 12: ...NG G H Ha az za ar rd d o of f E Ex xp pl lo os si io on n Always cover battery terminals to prevent them from making contact with metal components during battery installation Battery terminals grounding against metal could cause the battery to explode C CA AU UT TI IO ON N H Ha az za ar rd do ou us s S Se er rv vi ic ce e P Pr ro oc ce ed du ur re es s Set all unit electrical controls to the OFF ...

Page 13: ...iv ve e E Eq qu ui ip pm me en nt t P PP PE E R Re eq qu ui ir re ed d Refrigerant in a liquid state evaporates rapidly when exposed to the atmosphere freezing anything it contacts Wear butyl lined gloves and other clothing and eye wear when handling refrigerant to help prevent frostbite Refrigerant Oil Observe the following precautions when working with or around refrigerant oil W WA AR RN NI IN ...

Page 14: ...east 15 minutes Get prompt medical attention S Sk ki in n Remove contaminated clothing Wash thoroughly with soap and water Get medical attention if irritation persists I In nh ha al la at ti io on n Move victim to fresh air and use Cardio Pulmonary Resuscitation CPR or mouth to mouth resuscitation to restore breathing if necessary Stay with victim until emergency personnel arrive I In ng ge es st ...

Page 15: ...ictim away with a non conductive material Use wood rope a belt or coat to pull or push the victim away from the current DO NOT TOUCH the victim You will receive a shock from current flowing through the victim s body After separating the victim from power source immediately check for signs of a pulse and respiration If no pulse is present start Cardio Pulmonary Resuscitation CPR If a pulse is prese...

Page 16: ...gh Voltage Components Various components on the Precedent unit operate using 220 3 60 or 460 3 60 high voltage and are identified by warning nameplates All high voltage wiring is identified by ORANGE conduit Be aware of the locations of these components Only certified trained technicians can service them Figure 2 High Voltage Nameplates S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s ...

Page 17: ...nent Locations Front 1 Condenser Motors 4 High Voltage Control Box 2 Evaporator Motor 5 AC Generator 3 High Voltage Distribution Box 6 Electric Standby Motor and Power Receptacle SmartPower Option S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s ...

Page 18: ... Locations Rear 7 Evaporator Motor 9 High Voltage Junction Box 8 High Voltage Heater Strips All ORANGE conduit contains High Voltage Figure 5 Ether Starting Aids Warning Nameplate located near engine S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s ...

Page 19: ...TK 56218 2 OP EN 19 California Proposition 65 Warning Nameplate Figure 6 P65 Warning Nameplate S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s ...

Page 20: ...nding through an opening in the front wall The units feature all new DDE Diesel Direct Electric architecture the quiet running Thermo King engine and the Thermo King X430L X430P reciprocating compressor Precedent units are available in the following models S St ta an nd da ar rd d Cooling and heating on diesel engine operation S Sm ma ar rt tP Po ow we er r O Op pt ti io on n Cooling and heating o...

Page 21: ... to cooling systems using RED Extended Life Coolant except in an emergency If conventional coolant is added to Extended Life Coolant the coolant must be changed after 2 years instead of 5 years N No ot te e The use of 50 50 percent pre mixed Extended Life Coolant ELC is recommended to assure that de ionized water is being used If 100 percent full strength concentrate is used de ionized or distille...

Page 22: ...olant temperature shutdowns Provides a means of precise temperature control SMART REEFER 4 SR 4 Control System C CA AU UT TI IO ON N R Ri is sk k o of f I In nj ju ur ry y Do not operate the SR 4 Controller until you are completely familiar with its function The SR 4 is a microprocessor control system designed for a transport refrigeration system The SR 4 integrates the following functions Changin...

Page 23: ...peed Modulated Cool Null CYCLE SENTRY operation only Low Speed Modulated Heat Low Speed Heat High Speed Heat Defrost Electric Operation In electric operation the microprocessor will select the operating mode from the following Cool Modulated Cool Null CYCLE SENTRY operation only Modulated Heat Hot Gas only Hot Gas Heat Full Heat Hot Gas and Electric Heat Defrost Hot Gas and Electric Heat Defrost F...

Page 24: ... in CYCLE SENTRY Null mode and the coil temperature is below 45 F 7 C CYCLE SENTRY Start Stop Controls The CYCLE SENTRY Start Stop fuel saving system provides optimum operating economy W WA AR RN NI IN NG G R Ri is sk k o of f I In nj ju ur ry y The unit can start at any time without warning Press the OFF key on the HMI control panel and place the microprocessor On Off switch in the Off position b...

Page 25: ...on site computer and does not require cables P PC C O On nl ly y U US SB B P Po or rt t The PC Only USB Port is used to connect the controller to a PC with a standard USB cable On later units this port was removed from the front of the control panel S Se er rv vi ic ce eW Wa at tc ch h ServiceWatch is standard equipment It records operating events alarm codes and compartment temperatures as they o...

Page 26: ...ogramming FreshSet Defrost Frost gradually builds up on evaporator coils as a result of normal operation The unit uses hot refrigerant to defrost the evaporator coil Hot refrigerant gas passes through the evaporator coil and melts the frost The water flows through collection drain tubes onto the ground The methods of defrost initiation are Automatic and Manual A Au ut to om ma at ti ic c D De ef f...

Page 27: ...le out at a 45 degree angle and turn it down clockwise 90 degrees Figure 9 p 27 To close the door push the door closed while holding the door latch handle open and then turn it up counterclockwise 90 degrees Figure 9 Door Latch Location 1 Door Latch Figure 10 Door Latch Nameplate U Un ni it t D De es sc cr ri ip pt ti io on n ...

Page 28: ...switch closes if the coolant level drops below an acceptable level If it stays closed for a specified time the microprocessor records Alarm Code 37 E En ng gi in ne e C Co oo ol la an nt t T Te em mp pe er ra at tu ur re e S Se en ns so or r The microprocessor uses the engine coolant temperature sensor to monitor the engine coolant temperature If the engine coolant temperature rises above an accep...

Page 29: ...essure relief valve opens much of the refrigerant will be lost Take the unit to a Thermo King dealer if this occurs L Lo ow w O Oi il l L Le ev ve el l S Sw wi it tc ch h The low oil level switch closes if the oil drops below an acceptable level If it stays closed for a specified time the microprocessor shuts the unit down and records Alarm Code 66 L Lo ow w O Oi il l P Pr re es ss su ur re e S Sw...

Page 30: ...ot add GREEN or BLUE GREEN conventional coolant to cooling systems using RED Extended Life Coolant except in an emergency If conventional coolant is added to Extended Life Coolant the coolant must be changed after 2 years instead of 5 years C Co oo ol la an nt t The engine coolant must have antifreeze protection to 30 F 34 C Alarm Code 37 indicates low coolant Add coolant in the expansion tank B B...

Page 31: ...o oo or rs s Verify the cargo doors and weather seals are in good condition The doors should latch securely and the weather seals should fit tightly D De ef fr ro os st t D Dr ra ai in ns s Check the defrost drain hoses to make sure they are open M Ma an nu ua al l P Pr re et tr ri ip p I In ns sp pe ec ct ti io on n a an nd d L Lo oa ad di in ng g P Pr ro oc ce ed du ur re es s ...

Page 32: ...but you will find that a few minutes studying the contents of this manual will be time well spent C CA AU UT TI IO ON N R Ri is sk k o of f I In nj ju ur ry y Do not operate the SR 4 Controller until you are completely familiar with its function The microprocessor components are located inside the control box which is located inside the lower roadside service door The microprocessor is connected t...

Page 33: ...On Off Switch 4 HMI Control Panel Microprocessor On Off Switch This switch supplies or removes electrical power to the microprocessor It is located above the HMI Control Panel It is hidden when the lower roadside body panel surrounding the Control Box is closed O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 34: ...lay is used to supply unit information to the operator This information includes setpoint current box temperature operating information unit gauge readings system temperatures and other information as selected by the operator The default display is called the Standard Display It is described in detail later in this section Display Icons Display symbols or icons are used to present additional unit ...

Page 35: ...sequence is complete the display will be blank Defrost Key Press this key to initiate a Manual Defrost cycle CYCLE SENTRY Used to select Cycle Sentry Mode or Continuous Mode operation if allowed by OptiSet Plus For more information refer to Selecting Cycle Sentry or Continuous Mode p 59 Soft Keys The four soft keys under the display are multi purpose keys Their function changes depending on the op...

Page 36: ...If this occurs hold the ON Key down until the Thermo King logo appears N No ot te e With extremely cold ambient temperatures it may take up to 15 seconds for the display to appear on initial startup Figure 12 ON Key The startup screen Figure 13 p 36 appears while communications are established and the unit prepares for operation Figure 13 Startup Screen If a Flash Drive is Connected If a properly ...

Page 37: ...t prompt will appear and the engine will start After the engine is started the display will return to the Flash Drive Menu or the Standard Display If a properly configured USB Flash Drive is connected to the USB Flash Drive connector this feature allows the operator to select the desired Flash Drive function If enabled when the Flash Drive was configured the following functions may be available DO...

Page 38: ... Figure 16 Soft Keys The functions of these two keys can be changed as required for customer convenience The functions of these two soft keys on the Standard Display can be re assigned to any of the following functions using the Guarded Access Main Menu Configuration menu Gauges Pretrip SOT start of trip Sensors Data Logger Hourmeters The GAUGES and SENSORS functions are always available from the ...

Page 39: ... for the heater to make the display visible on a cold startup It may take 10 15 seconds for the display to appear with extremely cold temperatures If a Language is Enabled If more than one language has been enabled from the Guarded Access Language Menu a prompt will appear to allow the desired language to be chosen as shown below Only languages specifically enabled from the Guarded Access Menu are...

Page 40: ...YES Key to confirm the choice Figure 19 or then YES Key The display will briefly show PROGRAMMING LANGUAGE PLEASE WAIT in the new language as shown Figure 20 p 40 Figure 20 New Language The new language is confirmed and the Standard Display will appear in the new language as shown Figure 21 p 41 The unit is ready to run O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 41: ...m s are present the Log Alarm notice shown Figure 22 p 41 will appear on the display for 30 seconds The remote indicator alarm light if installed will also be on during this period After 30 seconds the Standard Display will appear and the remote indicator alarm light will go off Pressing the EXIT soft key Figure 22 p 41 will return to the Standard Display immediately Figure 22 Log Alarms Active N ...

Page 42: ... shuts down immediately and the display briefly shows the power down message Figure 24 p 42 Figure 24 Power Down Message The display briefly shows OFF Figure 25 p 42 and then goes blank To start the unit again press the ON Key Figure 25 Display Shows OFF O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 43: ...e upper right corner of the display If the Cycle Sentry icon is not present the unit would be running in Continuous Mode The USB Icon in the upper left corner of the display will appear when a USB Flash Drive is connected to the Flash Drive Only USB Port or a computer is connected to the PC Only USB Port on the Unit Control Panel or inside the unit control box Pressing the left soft key allows the...

Page 44: ... icon is not present the unit is running in Continuous Mode The down pointing arrow indicates that the unit is cooling Pressing any soft key returns the display to the Standard Display Figure 27 TemperatureWatch Display If an alarm condition other than a Log Alarm is present the TemperatureWatch Display will not appear If an alarm condition occurs while the TemperatureWatch Display is present the ...

Page 45: ... the left soft key will be labeled PRODUCT Figure 29 p 45 A single setpoint temperature may be allowed for the specific named product A numerical setpoint range may be allowed for the specific named product Figure 29 Left Soft Key Labeled PRODUCT Both Numerical Setpoints and Named Products OptiSet Plus can allow the use of both Numerical Setpoints and Named Products If both numerical setpoints and...

Page 46: ...rd Display From the Standard Display press the SETPOINT Key Figure 31 p 46 Figure 31 Setpoint Key The setpoint display appears Figure 32 p 46 Figure 32 Setpoint Display The and Keys are used to increase or decrease the setpoint until the desired setpoint is shown The setpoint has been changed to 40 F using the Key Figure 33 p 47 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 47: ...e setpoint A warning beep will sound for five seconds as a reminder Failure to confirm the new setpoint by pressing Yes or No within 10 seconds of changing the setpoint will result in no setpoint change In addition Alarm Code 127 Setpoint Not Entered is set to indicate that a setpoint change was initiated but not completed Figure 34 Yes and No Keys After the YES Key has been pressed the display br...

Page 48: ...e must be confirmed or rejected by pressing the YES or NO Key within 10 seconds of changing the setpoint If the YES Key is pressed the setpoint change made with the or Key is accepted the setpoint changes and the display returns to the Standard Display If the NO Key is pressed the setpoint change made with the or Key is not accepted the setpoint is not changed and the display returns to the Standa...

Page 49: ...eratureWatch display is shown press any soft key to return to the Standard Display From the Standard Display press the PRODUCT Key Note that PRODUCT is displayed in place of SETPOINT Figure 37 p 49 Figure 37 Product Displayed The display briefly shows PRODUCT and then the setpoint display appears Figure 38 p 49 Figure 38 Setpoint Display The and Keys are used to change the Named Product until the ...

Page 50: ...t A warning beep will sound for five seconds as a reminder Failure to confirm the new product by pressing Yes or No within 10 seconds of changing the product will result in no product change In addition Alarm Code 127 Setpoint Not Entered is set to indicate that the product change was initiated but not completed Figure 40 Yes and No Keys After the YES Key has been pressed the display briefly shows...

Page 51: ...s the change must be confirmed or rejected by pressing the YES or NO Key within 10 seconds of changing the named product If the YES Key is pressed the product change made with the or Key is accepted the product changes and the display returns to the Standard Display If the NO Key is pressed the product change made with the or Key is not accepted the product is not changed and the display returns t...

Page 52: ...he Standard Display From the Standard Display press the SETPOINT Key Note that both PRODUCT and SETPOINT are displayed as shown Figure 43 p 52 Figure 43 PRODUCT and SETPOINT are Displayed The NAMED PRODUCT NUMERIC SETPOINT prompt will appear Figure 44 p 52 Figure 44 NAMED PRODUCT NUMERIC SETPOINT Prompt Press the NUMERIC Soft Key to proceed with Changing the Setpoint Numeric Setpoint change as pre...

Page 53: ... may be some additional prompts before the engine will start Refer to Starting the Electric Motor for details C CA AU UT TI IO ON N R Ri is sk k o of f I In nj ju ur ry y The engine may start automatically any time the unit is turned on N NO OT TI IC CE E E Eq qu ui ip pm me en nt t D Da am ma ag ge e Never use starting fluid Damage to the engine can occur When the engine is preparing to start the...

Page 54: ...nel Verify the unit and the power supply are turned off before connecting or disconnecting a power cord Figure 46 Electric Power Receptacle Electric motor starting is automatic in both Continuous Mode and Cycle Sentry Mode The motor will start as required when the unit is turned on If any keys are being pressed on the HMI Control Panel prior to the motor start the motor start will be delayed until...

Page 55: ...s is set NO the prompt screen Figure 48 p 55 will appear when standby power is connected and available Figure 48 Standby Power Connected If NO is selected the unit will continue to operate in Diesel Mode If YES is selected the display will briefly show the screen Figure 49 p 55 Figure 49 YES Selected Electric Mode operation will briefly be confirmed If unit operation is required the electric motor...

Page 56: ...re in Guarded Access is set NO and standby power is disconnected or fails the unit will not automatically switch to Diesel mode This is primarily designed to prevent unauthorized diesel engine starts when the truck is indoors or on a ferry where engine operation is strictly prohibited If the Electric to Diesel Auto Switch Enabled feature in Guarded Access is set NO the prompt screen Figure 50 p 56...

Page 57: ...tically based on time or demand Manual defrost is also available Manual defrost is available if the unit is running and the evaporator coil temperature is less than or equal to 45 F 7 C N No ot te e If the Rail Alternate feature is set YES defrost is allowed with an evaporator coil temperature less than or equal to 55 F 13 C Other features such as door switch settings may not allow manual defrost ...

Page 58: ...about 25 complete Figure 54 p 58 Figure 54 Bar Indicator If conditions do not allow a defrost cycle the display shown Figure 55 p 58 will briefly appear The display will then return to the Standard Display Figure 55 Defrost Not Available See I In ni it ti ia at ti in ng g a a M Ma an nu ua al l D De ef fr ro os st t C Cy yc cl le e for an overview of the procedure O Op pe er ra at ti in ng g I In ...

Page 59: ...ically and runs continuously to maintain setpoint and provide constant airflow I Im mp po or rt ta an nt t Cycle Sentry or Continuous Mode may not be selectable if OptiSet Plus is in use See S Se el le ec ct ti in ng g C Cy yc cl le e S Se en nt tr ry y o or r C Co on nt ti in nu uo ou us s M Mo od de e for an overview of the procedure If the unit is operating in Cycle Sentry Mode the Cycle Sentry...

Page 60: ...e mode from Cycle Sentry Mode to Continuous Mode The display confirms the change Figure 58 p 60 Figure 58 Continuous Mode The new mode is confirmed for three seconds Figure 59 p 60 Figure 59 New Mode Confirmed The display then returns to the Standard Display In the example shown Figure 60 p 61 the absence of the Cycle Sentry Icon indicates that the unit is running in Continuous Mode O Op pe er ra ...

Page 61: ...r Continuous Mode may not be selectable if OptiSet Plus is in use Using the Gauges Key The GAUGES Key allows the operator to view the unit gauges If the function of this key has been reassigned the GAUGES Menu is also available in the Maintenance Menu To access the GAUGES Menu press the GAUGES Key Figure 61 p 61 Figure 61 Gauges Key The first gauge display will appear Press the NEXT and BACK Keys ...

Page 62: ... V Vo ol lt ta ag ge e Displays the voltage of the unit battery A Ac cc ce es ss so or ry y B Ba at tt te er ry y V Vo ol lt ta ag ge e Displays the voltage at the alternator E En ng gi in ne e R RP PM M Displays the engine speed in RPMs F Fu ue el l L Le ev ve el l S Se en ns so or r Displays the fuel level if a fuel level sensor is installed D Di is sc ch ha ar rg ge e P Pr re es ss su ur re e D...

Page 63: ...its only Spare Digital Input 3 Electric Ready Input SmartPower units only Spare Digital Input 4 Electric overload SmartPower units only Spare Analog Input 1 Hot Gas Bypass Using the Sensors Key The SENSORS Key allows the operator to view the unit gauges If the function of this key has been reassigned the SENSORS Menu is also available in the Maintenance Menu To access the SENSORS Menu press the SE...

Page 64: ... Di is sp pl la ay y D Di is sc ch ha ar rg ge e A Ai ir r T Te em mp pe er ra at tu ur re e Displays the temperature of the display discharge air sensor T Te em mp pe er ra at tu ur re e D Di if ff fe er re en nt ti ia al l Displays the calculated difference between the control return air sensor and the control discharge air sensor E Ev va ap po or ra at to or r C Co oi il l T Te em mp pe er ra a...

Page 65: ...ur re e S Se en ns so or r Displays the internal temperature of the HMI Control Panel pc board If sensors have been added Using the Main Menu The Main Menu contains several additional submenus that allow the operator to view information and modify unit operation To access the Main Menu press the MENU Key Figure 65 p 65 Figure 65 Menu Key The first Main Menu choice will appear Press and hold the UP...

Page 66: ...s The Sensors Menu allows the operator to view the unit and CargoWatch Data Logger temperature sensors D Da at ta a L Lo og gg ge er r C Ca ar rg go oW Wa at tc ch h The CargoWatch Data Logger is physically located in the HMI Control Panel It can support up to 6 optional temperature sensors H Ho ou ur rm me et te er rs s The Hourmeters Menu allows the operator to view the unit hourmeters that have...

Page 67: ... the Pretrip Test is entered with the unit running in either diesel or electric mode a Running Pretrip Test is performed Test results are reported as PASS CHECK or FAIL when the Pretrip Test is completed Pretrip Test Conditions Current unit settings are saved and restored at the end of the Pretrip Test or if the unit is turned off and back on Pretrip Test can be run in either Diesel or Electric Mo...

Page 68: ...e e S St ta ar rt t The engine will start automatically D De ef fr ro os st t If the coil temperature is below 45 F 7 C a defrost cycle is initiated R RP PM M C Ch he ec ck k The engine RPM in high and low speed is checked during the Cool Check C Co oo ol l C Ch he ec ck k The ability of the unit to cool in low speed is checked H He ea at t C Ch he ec ck k The ability of the unit to heat in low sp...

Page 69: ...lay will briefly show PROGRAMMING PRETRIP MODE Figure 69 p 69 If the unit is not running a Full Pretrip Test will be initiated If the unit is running in either diesel or electric mode a Running Pretrip Test will be performed Figure 69 Programming Trip Mode If all alarms were not cleared a prompt appears Figure 70 p 70 Exit the Pretrip Test clear all alarms and repeat the Pretrip Test O Op pe er ra...

Page 70: ...Test 1 of 26 Sensor Check The soft keys may be used during the Pretrip Test to select the Hourmeter Gauge or Sensor menus To stop a Pretrip Test at any time turn the unit off This will generate Alarm Code 28 Pretrip Abort Other alarm codes may also be generated This is normal when the Pretrip Test is halted before completion When the non running tests are complete the unit will start automatically...

Page 71: ... Pretrip Pass If the Pretrip Test results are CHECK or FAIL the problem should be diagnosed and corrected by a Thermo King service technician before the unit is released for service To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again See P Pe er rf fo or rm mi in ng g a a P Pr re et tr ri ip p T Te es st t for an overview of the procedure O Op p...

Page 72: ...d the CargoWatch Data Logger Flashload Flash load Base Controller Software Flash load HMI Control Panel Software OptiSet Plus SEND Send OptiSet Plus files RETRIEVE Retrieve OptiSet Plus files N No ot te e If a USB Flash Drive is not connected to the unit this feature will not appear in the Main Menu Flash Drive Icon The USB Icon Figure 74 p 73 will appear in the upper left corner of the display as...

Page 73: ... If a properly configured USB Flash Drive is connected to the Flash Drive Only USB Port on the Control Panel the Flash Drive Menu will appear as a Main Menu selection Press the UP or DOWN Key as required to choose the Flash Drive Menu When the Flash Drive Menu is shown press the SELECT Key to select the Flash Drive Menu Figure 76 p 73 Figure 76 Flash Drive Menu O Op pe er ra at ti in ng g I In ns ...

Page 74: ...ve Menu will be shown Figure 77 p 74 Figure 77 Flash Drive Removing the Flash Drive If the Flash Drive is disconnected the display shown Figure 78 p 74 will appear for 30 seconds and the display will return to the Standard Display To return to the Standard Display immediately press the EXIT Soft Key Figure 78 Flash Drive Removed If the HELP Soft Key is pressed the display shown Figure 79 p 75 will...

Page 75: ...uage Refer to the Language Setup Menu in Section 3 of the SR 4 Trailer S T Diagnostic Manual TK 55533 2 for details If Languages are not enabled from the Guarded Access Menu this feature will not appear in the Main Menu I Im mp po or rt ta an nt t Exercise care when changing languages Once changed all HMI Control Panel displays will be in the new language Available Languages The following language...

Page 76: ...nguage Menu is shown press the SELECT Key to select the Language Menu Figure 81 Main Menu The Language Menu will appear as shown Figure 82 p 76 Press the or Keys to select the desired language Only languages enabled from the Guarded Access Menu are available When the desired language is shown example is Español Spanish press the YES Key to confirm the choice Figure 82 Language Menu O Op pe er ra a...

Page 77: ...ge To select a different Main Menu item press the NEXT SIGUIENTE Key To return to the Standard Display press the EXIT SALIDA Key All displays will now be in the new language Español Spanish is shown Figure 84 p 77 Figure 84 New Language Example Spanish To return to the Main Menu press the EXIT Key To return to the Standard display press the EXIT Key again See L La an ng gu ua ag ge es s Figure 85 ...

Page 78: ...ft keys for five seconds as shown below The Standard Display shown Figure 86 p 78 is Español Spanish Figure 86 Standard Display in Español After five seconds the Language Menu will appear in the current language as shown below Press the or Keys to select the desired language When the desired language is shown press the SI YES Key to confirm the choice Figure 87 p 79 O Op pe er ra at ti in ng g I I...

Page 79: ...ere Maintenance items such as maintenance hourmeter time outs are Log Alarms The TemperatureWatch screen is not disabled if only Log Alarm s are active When the unit is turned on the display will show the Thermo King Logo and then the Configuring System message If Log Alarm s are present the Log Alarm notice will appear on the display for 30 seconds The remote indicator alarm light if installed wi...

Page 80: ...m is active The unit will remain shut down for a timed restart interval or until the fault conditions are corrected and then restart If the unit is in a temporary shutdown Alarm Code 84 Restart Null will be present along with the associated Prevent Alarm In most cases the unit will restart with reduced performance to determine if continued operation is possible If the alarm does not reoccur with r...

Page 81: ...rm is active Figure 90 Reverse Normal Video Pretrip Alarm If an alarm occurs during a Pretrip Test the alarm code will be displayed as Pretrip Alarm XX where XX is the alarm code Alarm Codes When Switching Between Diesel and Electric If a shutdown alarm occurs that affects only diesel mode operation and the unit is switched to electric the diesel mode shutdown alarm becomes an electric mode log al...

Page 82: ...g alarm codes clear automatically Alarm Code 64 Pretrip Reminder Clears when a Pretrip Test is performed Alarm Code 84 Restart Null Clears when the unit is no longer in a restart null due to a Prevent Alarm Alarm Code 85 Forced Unit Operation Clears when the unit is no longer running in a forced mode due to a Prevent Alarm Alarm Code 91 Check Electric Ready Input Clears automatically when electric...

Page 83: ...equired to choose the Alarms Menu Figure 92 p 83 When the Alarms Menu is shown press the SELECT Key to select the Alarms Menu Figure 92 Up Down Select Keys The number of alarms if more than one and a list of the alarms with the most recent alarm first will be shown In the example shown Figure 93 p 84 there are two alarms The most recent is Alarm Code 5 Check Ambient Temp Sensor O Op pe er ra at ti...

Page 84: ...d press the CLEAR Key to clear the alarm Figure 95 p 84 Figure 95 Clear Key The display will briefly show CLEARING ALARM 5 PLEASE WAIT and the Alarm Menu will reappear Figure 96 p 85 Alarm Code 64 Pretrip Reminder cannot be cleared using the CLEAR Key This alarm will clear automatically when a Pretrip Test is run O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 85: ...s the Alarm Icon will appear the display and backlight will flash on and off Figure 97 p 85 Figure 97 Unit Shutdown The Alarm Menu display will display the Shutdown Alarm Code For additional information regarding the alarm shown on the display press the HELP Key Figure 98 p 85 Figure 98 Help Key O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 86: ...ey again Important Alarm Notes If an alarm will not clear it may still exist If the alarm is not corrected it will not clear or may be immediately set again If an alarm cannot be cleared from the Main menu the Clear Key will not appear These alarms must be cleared from the Maintenance or Guarded Access Menus See D Di is sp pl la ay yi in ng g a an nd d C Cl le ea ar ri in ng g A Al la ar rm m C Co...

Page 87: ...andard Display press the MENU Key Figure 100 p 87 Figure 100 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Gauges Menu When the Gauges Menu is selected press the SELECT Key to choose the Gauges Menu Figure 101 p 87 Figure 101 Up Down Select Keys The first gauge display will appear Press the NEXT and BACK Keys to scroll through the gauges and I O conditions P...

Page 88: ...argoWatch Data Logger temperature sensors The sensors can always be viewed from the Main Menu This is necessary if the SENSORS Soft Key on the Standard Display has been reassigned to a different function Displaying Sensors Sensors are displayed using the Sensors Menu From the Standard Display press the MENU Key Figure 103 p 88 Figure 103 Menu Key The Main Menu will appear Press the UP or DOWN Key ...

Page 89: ... Logger CargoWatch The CargoWatch Data Logger is physically located in the HMI Control Panel It can support up to 6 optional temperature sensors When shipped from the factory CargoWatch sensors 1 and 2 are turned on to be logged and CargoWatch sensors 3 through 6 are turned off Also digital input 1 is turned on to be logged and digital inputs 2 through 4 are turned off Sensors and digital inputs c...

Page 90: ... or DOWN Key as required to choose the Data Logger Menu When the Data Logger Menu is selected press the SELECT Key to choose the Data Logger Menu Figure 107 p 90 Figure 107 Up Down Select Keys The Data Logger Menu will appear Sending Start of Trip Marker to CargoWatch and ServiceWatch Data Loggers To send a Start of Trip marker to the CargoWatch and ServiceWatch Data Loggers press the SELECT Key T...

Page 91: ... choose Print View Figure 109 p 91 Figure 109 Select Key Print View The Print Data Menu will appear The first Print Data Menu allows the operator to print a Delivery Ticket using a hand held printer Pressing the SELECT Key will print the ticket Figure 110 p 92 The Delivery Ticket is a short ticket that shows delivery specific details including the current temperature A Sample Delivery Ticket is sh...

Page 92: ...d held printer Press the SELECT Key to print the ticket Figure 112 p 92 The Trip Ticket is a long ticket that shows details for the current trip including a temperature history The Trip Ticket is also called a Journey Ticket A sample Trip Ticket is shown Figure 113 p 93 Figure 112 Select Key Print Trip Ticket O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 93: ...t enabled that hourmeter will continue to accumulate time but cannot be viewed from the Main Menu However all hourmeters can be viewed from the Maintenance Menu even if they are not enabled The hourmeters shown below are implemented Viewing Hourmeters Only Hourmeters that have been enabled in Guarded Access are shown from the Main Menu The Hourmeters can be viewed only Hourmeters are displayed usi...

Page 94: ...meter Menu Figure 115 p 94 Figure 115 Select Key Press the NEXT or PREVIOUS Key to scroll through the hourmeters Figure 116 p 94 Figure 116 Up Down Keys Hourmeter names and definitions are shown below in the order they appear Only hourmeters enabled in the Guarded Access Menu will be shown To return to the Standard Display press the EXIT Key O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io...

Page 95: ...urs Total number of hours the unit has run in diesel mode Electric Run Hours Total number of hours the unit has run in electric mode Total Run Reminder 1 User Programmable The number of hours before a Total Unit Run Time Maintenance Reminder 1 occurs Total Run Reminder 2 User Programmable The number of hours before a Total Unit Run Time Maintenance Reminder 2 occurs Controller Power On Total hours...

Page 96: ... or Continuous Mode can also be accomplished using the Cycle Sentry Key to the right of the display Allows temperature to be displayed in either Fahrenheit or Celsius degrees if enabled from the Guarded Access Main Menu Configuration Menu Allows the optional Fresh Air Exchange door to be opened or closed if enabled from the Guarded Access Hardware Configuration Menu Allows Keypad Lockout to be sel...

Page 97: ... 118 p 97 Figure 118 Up Down Select Keys The first enabled Change Mode Menu selection will appear To choose that function press the SELECT Soft Key To Scroll through the enabled features in the Change Mode Menu press the UP and DOWN Soft Keys Figure 119 p 97 Figure 119 Select Up Down Keys Possible mode selections are shown later in this section O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti...

Page 98: ...y is turned off the unit runs in Continuous mode unless Continuous Mode is not allowed by OptiSet Plus Either Cycle Sentry or Continuous operation can be disabled via OptiSet Plus From the Main Menu Change Mode menu choose Turn On Off Cycle Sentry Mode and press the SELECT Soft Key Figure 120 p 98 Figure 120 Select Key If the unit is running in Cycle Sentry Mode press the SELECT Soft Key Figure 12...

Page 99: ...ure units to be displayed as either degrees Fahrenheit or degrees Celsius From the Main Menu Change Mode menu choose Fahrenheit or Celsius and press the SELECT Soft Key Figure 122 p 99 Figure 122 Fahrenheit or Celsius Select Key Choose the desired Temperature Units using the UP and DOWN Soft Keys and press the SELECT Soft Key to select the choice Figure 123 p 99 Figure 123 Up Down Select Keys Temp...

Page 100: ...lus is in use I Im mp po or rt ta an nt t The Fresh Air Exchange feature should be used exactly as specified by the customer The Fresh Air Exchange door will only be open when the unit engine is running The door will close when the engine shuts down to preserve unit battery life The setting of the Fresh Air Exchange door will survive power off power on cycles if the door is set to Open by the oper...

Page 101: ...ad is locked only the On Key and Off Key function The keypad will remain locked even if the unit is turned off and back on If Keypad Lockout is active press and hold any soft key for five seconds to deactivate the feature To turn the feature on from the Change Mode menu choose Keypad Lockout and press the SELECT Soft Key Figure 126 p 101 Figure 126 Select Key A Confirmation Request will appear To ...

Page 102: ... Configuration the operator can select and set Sleep Mode from the Mode Menu Sleep Mode is used to keep the engine warm and the battery charged when the unit is not in use When the unit is Sleep Mode the display will show SLEEP and the current time To turn the feature on from the Change Mode menu choose Start Sleep Mode and press the SELECT Soft Key Figure 128 p 102 Figure 128 Select Soft Key The ...

Page 103: ...d or electric to diesel the associated screens do not appear If the unit is currently operating in Diesel Mode the ELECTRIC STANDBY selection will appear in the Main Menu If the unit is currently operating in Electric Mode the DIESEL MODE selection will appear in the Main Menu Electric Mode Operation If a unit equipped with the electric standby SmartPower option is running in Diesel Mode the Diese...

Page 104: ... the Electric Standby selection from the Main Menu From the Standard Display press the MENU Key Figure 129 p 104 Figure 129 Menu Key From the Main Menu choose Electric Standby and press the SELECT Soft Key Figure 130 p 104 Figure 130 Select Key If the unit has standby power available and is turned on the electric standby run screen will appear The new mode is confirmed for 10 seconds The unit will...

Page 105: ...rm Switching from Electric to Diesel If the unit is running in Electric Mode and the Electric to Diesel Auto Switch Enabled feature in Guarded Access is set YES the unit will automatically switch to Diesel Mode operation when standby power is no longer available The screens shown will not appear If the Diesel to Electric Auto Switch Enabled feature in Guarded Access is set NO and standby power is ...

Page 106: ...f the unit is switched back to Electric Mode these alarms again become Shutdown Alarms Adjust Brightness The brightness of the HMI Control Panel display can be adjusted to allow for changing ambient light conditions The choices available to the operator are HIGH MEDIUM LOW and OFF OFF actually results in a very dim screen suitable for low light conditions Display brightness is adjusted using the A...

Page 107: ...5 p 107 Figure 135 Select Key The Display Brightness menu will appear as shown Press the UP or DOWN Soft Keys to select the desired display brightness When the desired brightness is shown press the SELECT Soft Key to confirm the choice Figure 136 p 107 Figure 136 Select Key To return to the Main Menu press the EXIT Key To return to the Standard Display press the EXIT Key again O Op pe er ra at ti ...

Page 108: ... 137 p 108 Figure 137 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Time Menu When the Time Menu is selected press the SELECT Key to choose the Time Menu Figure 138 p 108 Figure 138 Select Key The date and time held in the HMI Control Panel will be shown on the display Figure 139 p 109 Time and Date cannot be changed from the Main Menu O Op pe er ra at ti in...

Page 109: ... Fault Codes will also be cleared The Thermo King Alarm Codes and ECU Fault Codes that were cleared can be viewed in the ServiceWatch and ECU Data Loggers Engine Control Unit ECU Fault Codes are cleared using the Clear All ECU Faults Menu From the Standard Display press the MENU Key Figure 140 p 109 Figure 140 Menu Key The Main Menu will appear Press the UP or DOWN Key as required to choose the Cl...

Page 110: ...iated Thermo King Faults press the CLEAR Soft Key Figure 142 p 110 Figure 142 Clear Key All ECU Faults and associated Thermo King Faults will be cleared To return to the Main Menu press the EXIT Key To return to the Standard Display press the EXIT Key again O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s ...

Page 111: ...must be cleared in the Maintenance Menu or the Guarded Access Menu Contact your supervisor or a Thermo King dealer about clearing those alarms 2 In some cases alarms cannot be cleared or cannot be cleared after they have occurred a specified number of times If such is the case these alarms must be cleared by a service technician Alarm Types There are four types of alarms Log Alarms Log Alarms are ...

Page 112: ...k Alarms but some features and functions may be inhibited The TemperatureWatch screen is disabled if a Check Alarm is active Figure 144 Alarm Display Prevent Alarms Prevent Alarms are indicated by a steady alarm indication at the top of the display and the message Service Required within 24 Hours The Alarm Icon will appear The unit will be temporarily shut down if a Prevent Alarm is active The uni...

Page 113: ...wed Shutdown Alarms Depending on software revisions Shutdown Alarms may be indicated by the following The Alarm Icon will appear The display and backlight will flash on and off The display will switch from normal to inverted and back light areas become dark and dark areas become light Shutdown Alarms will force the unit into shutdown The unit will remain in shutdown until the Shutdown Alarm is man...

Page 114: ...Ac ct ti io on n An alarm condition exists that will damage the unit or load Take immediate action to correct the problem N No ot te e The corrective actions listed in the Operating Instructions chapter and in Table 1 p 114 are suggestions only Always consult your company for final decisions N No ot te e Table 1 p 114 shows all possible alarm codes for all possible applications Not all codes will ...

Page 115: ... has been shut down Repair immediately 13 Sensor Calibration Check Manually monitor load temperature Report alarm at end of day 17 Engine Failed to Crank If unit is shut down repair immediately Otherwise report alarm at end of day 18 High Engine Coolant Temperature If unit is shut down repair immediately Otherwise report alarm at end of day 19 Low Engine Oil Pressure If unit is shut down repair im...

Page 116: ...geration Capacity Low The unit is no longer able to operate and has been shut down Repair immediately 33 Check Engine RPM Report alarm at end of day 35 Check Run Relay Circuit If unit is shut down repair immediately Otherwise report alarm at end of day 36 Electric Motor Failed to Run If unit is shut down repair immediately Otherwise report alarm at end of day 37 Check Engine Coolant Level Check en...

Page 117: ...day 46 Check Air Flow If unit is shut down repair immediately Otherwise report alarm at end of day 48 Check Belts or Clutch If unit is shut down repair immediately Otherwise report alarm at end of day 50 Reset Clock Report alarm at end of day 52 Check Heat Circuit If unit is shut down repair immediately Otherwise report alarm at end of day 54 Test Mode Timeout Service Test or Output Test timed out...

Page 118: ...Check Liquid Line Solenoid Circuit If unit is shut down repair immediately Otherwise report alarm at end of day 68 Internal Controller Fault Code Report alarm at end of day 70 Hourmeter Failure Report alarm at end of day 74 Controller Reset to Defaults Report alarm at end of day 79 Internal Data Logger Overflow Report alarm at end of day 84 Restart Null Report alarm at end of day 85 Forced Unit Op...

Page 119: ...wn repair immediately Otherwise report alarm at end of day 114 Multiple Alarms Can Not Run If unit is shut down repair immediately Otherwise report alarm at end of day 117 Auto Switch from Diesel to Electric Report alarm at end of day 118 Auto Switch from Electric to Diesel Report alarm at end of day 120 Check Alternator Excite Circuit If unit is shut down repair immediately Otherwise report alarm...

Page 120: ...Check Remote Zone Drain Hose Heater Output If unit is shut down repair immediately Otherwise report alarm at end of day 144 Lost Expansion Module CAN Communication If unit is shut down repair immediately Otherwise report alarm at end of day 145 Loss of Controller On 8XP Feedback Signal If unit is shut down repair immediately Otherwise report alarm at end of day 146 Software Version Mismatch If uni...

Page 121: ...midity Sensor Report alarm at end of day 251 REB Mis configured Report alarm at end of day 252 Check Auto Fresh Air Exchange Report alarm at end of day 508 Speed Request Communications Error Report alarm at end of day 509 Engine Control Unit ECU Failed to Enable If unit is shut down repair immediately Otherwise report alarm at end of day 510 Engine Control Unit ECU Run Signal Failed If unit is shu...

Page 122: ...iately Otherwise report alarm at end of day 526 Generator Operational Limit Output Current If unit is shut down repair immediately Otherwise report alarm at end of day 528 Controller Not Receiving Messages From Battery Charger If unit is shut down repair immediately Otherwise report alarm at end of day 529 Check Fuel Pump Circuit If unit is shut down repair immediately Otherwise report alarm at en...

Page 123: ...tmospheric Pressure Sensor Report alarm at end of day 611 Check Glow Plug Circuit Report alarm at end of day 612 Check Intake Throttle Circuit Report alarm at end of day 613 Check Injector s Report alarm at end of day 614 Check High Pressure Fuel Pump Report alarm at end of day 615 Rail Pressure Fault If unit is shut down repair immediately Otherwise report alarm at end of day 616 Engine Overspeed...

Page 124: ...AKE IMMEDIATE ACTION Num Description Operator Action 625 Check Intake Air Temperature Sensor Report alarm at end of day 626 Check Exhaust Temperature Sensor Report alarm at end of day 699 Unknown ECU Fault If unit is shut down repair immediately Otherwise report alarm at end of day A Al la ar rm m C Co od de es s ...

Page 125: ...ir leakage 2 Inspect the trailer inside and out Look for Damaged or loose trailer skin and insulation Damaged walls air ducts floor channels or T flooring Clogged defrost drain tubes Blocked return air bulkhead 3 Verify that the setpoint temperature is correct for your cargo Pre cool the trailer as required 4 Supervise product loading to ensure sufficient air space around and through the load Airf...

Page 126: ...to loading 9 Tight seals 5 Interior exterior walls and insulation in good condition 10 Maximum load height followed Post Loading Inspection Post loading inspections verify the cargo has been loaded properly To perform a post load inspection 1 Inspect the evaporator outlets for blockage 2 Turn the unit off before opening the cargo box doors to maintain efficient operation L Lo oa ad di in ng g a an...

Page 127: ...procedure in the manual Enroute Inspections Complete the following enroute inspection every four hours This will help minimize temperature related problems Inspection Procedure 1 Verify setpoint is correct 2 Check the return air temperature reading It should be within the desired temperature range 3 Initiate a manual defrost cycle after each enroute inspection Inspection Troubleshooting 1 If a tem...

Page 128: ...wing in the receiver tank sight glass the refrigerant charge may be low A competent refrigeration technician is required to add refrigerant or repair the system Contact the nearest Thermo King dealer authorized Service Center or call the Thermo King Cold Line for referral Consult the Table of Contents for Cold Line information The unit is in defrost or has just completed a defrost cycle Monitor th...

Page 129: ...ue monitoring return air temperature until reading is within desired temperature range of the setpoint Multi Temp Units Only The unit is being used to cool heat a single temperature load and does not have the capacity to cool the entire trailer A multi temperature unit may not have the cooling or heating capacity to maintain a specific temperature range throughout an entire trailer L Lo oa ad di i...

Page 130: ...ctor from the trailer before using the tractor to jump start the unit on the trailer The negative ground circuit is complete when the tractor is hooked to the trailer This can cause dangerous sparks when the positive connection is made at the battery I Im mp po or rt ta an nt t Make sure to use a 12 volt battery to jump start unit If you are using a vehicle make sure it has a 12 volt battery with ...

Page 131: ...cable to the positive battery terminal on the unit s battery Do not let the other end of the jumper cable touch anything that conducts electricity W WA AR RN NI IN NG G H Ha az za ar rd d o of f E Ex xp pl lo os si io on n Allowing the positive jumper cable to short to ground can produce dangerous sparks 7 Connect the other end of the red positive jumper cable to the positive battery terminal on t...

Page 132: ...belts when working on a unit that is running or when opening or closing compressor service valves Loose clothing might entangle moving pulleys or belts causing serious injury or possible death 11 Turn the unit on and let it start automatically or start it manually If the unit will not crank or start contact a qualified technician N No ot te e Some units with microprocessors will show an alarm code...

Page 133: ...148 Sequence for Disconnecting Jumper Cables 1 Starter Mounting Bolt on Unit Engine 2 Negative Terminal on Good Battery 3 Positive Terminal on Good Battery 4 Positive Terminal on Unit Battery J Ju um mp p S St ta ar rt ti in ng g ...

Page 134: ...ased on EPA 40 CFR Part 89 S 600 and S 700 only Requires API Classification CJ 4 or better Important This oil type must be used together with ULSD fuel to prevent damage to the DOC Recom mended oil viscosity based on ambient tempera ture 14 to 122 F 10 C to 50 C SAE 15 W 40 Synthetic 5 to 104 F 15 to 40 C SAE 15W 40 5 to 104 F 15 to 40 C SAE 10W 30 Synthetic or Synthetic Blend 13 to 104 F 25 to 40...

Page 135: ...xtended Life Coolant the coolant must be changed after 2 years instead of 5 years Coolant System Capacity 7 5 quarts 7 1 liters Radiator Cap Pressure 15 psig 103 kPa Engine Coolant Thermo stat 160 F 71 C Filters Oil Filter EMI 3000 Hour P N 119959 Fuel Filter EMI 3000 Hour P N 119957 Air Filter EMI 3000 Hour P N 119955 Refrigeration System Contact your Thermo King dealer for refrigeration system s...

Page 136: ...limates and for Rail Ready RR Domestic Refrigerated Container DRC and Trailer on Flat Car TOFC applications Note If the unit is not going to be used for an extended period of time turn the Microprocesor On Off Power Switch to the OFF position to maximize battery life Fuses Refer to Fuses Unit Protection Devices p 28 Battery Charging 12 volt 37 amp brush type Thermo King Alternator Electrical Stand...

Page 137: ...Motor 460 3 60 60 amps Extension Cord Size 12 HP Motor 230 3 60 all 4 conductor 2000 Vac Type W Power Cable 8 AWG Power Cable 25 to 50 foot length 12 HP Motor 230 3 60 6 AWG Power Cable 75 foot length 12 HP Motor 460 3 60 10 AWG Power Cable up to 75 foot length 19 HP Motor 460 3 60 8 AWG Power Cable up to 75 foot length S Sp pe ec ci if fi ic ca at ti io on ns s ...

Page 138: ...isplay OK Listen for unusual noises vibrations etc Check engine coolant level and antifreeze protection 30 F 40 C Drain water from fuel tank and check vent Inspect clean electric fuel pump filter C 600 Only Check and adjust engine speeds high and low speed Check condition of drive coupling bushings per Service Bulletin TT171 Check engine mounts for wear Replace EMI 3000 air cleaner element see EMI...

Page 139: ...ge ELC red engine coolant every 5 years or 12 000 hours Units equipped with ELC have an ELC nameplate on the expansion tank see Engine Cooling System Replace fuel return lines between fuel injection nozzles every 10 000 hours Note Units equipped with Severe Duty Filtration Package Replace air cleaner element replace fuel filter water separator and change engine oil and oil filter every 4 000 hours...

Page 140: ...ck compressor oil level and condition Check compressor efficiency and pump down refrigeration system Empty oil collection container mounted on compressor Replace dehydrator and check discharge and suction pressure every two 2 years Structural Visually inspect unit for fluid leaks Visually inspect unit for damaged loose or broken parts includes air ducts and bulkheads Inspect idlers for bearing wea...

Page 141: ...TK 56218 2 OP EN 141 Serial Number Locations Figure 149 Unit Serial Number Locations 1 On Evaporator Housing 2 On Frame In Engine Compartment ...

Page 142: ... Where Shown Above 1 Unit Serial Number 2 Unit Model 3 Bill of Material Number Figure 151 Serial Number Plate Location S 3 shown S 2 similar 1 Serial nameplate on right end of evaporator frame behind cover S Se er ri ia al l N Nu um mb be er r L Lo oc ca at ti io on ns s ...

Page 143: ...e Thermo King North American Service Directory available from any Thermo King dealer If you are unable to reach a dealer then call the Toll Free Emergency Cold Line Number 888 887 2202 The answering service will assist you in reaching a dealer to get the help you need The Cold Line is answered 24 hours a day by personnel who will do their best to get you quick service at an authorized Thermo King ...

Page 144: ... American Trailer Unit Limited Warranty EPA and ARB Supplemental Emissions Warranty Statement Your Thermo King unit is covered by the diesel engine manufacturer s EPA and ARB Supplemental Emissions Warranty Complete details of this emission warranty can be found at www thermo com manuals reference TK 56690 9 WA ...

Page 145: ...TK 56218 2 OP EN 145 N No ot te es s ...

Page 146: ...146 TK 56218 2 OP EN N No ot te es s ...

Page 147: ...TK 56218 2 OP EN 147 N No ot te es s ...

Page 148: ...protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice We are committed to using environmentally conscious prin...

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