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• DOK-POWER*-TVD*1.3****-ANW1-EN-E1,44 • 02.97

9. Index

Index

Additional bleeder module TBM

Additional DC bus capacitanc

Ambient Conditions

Angular positioning error

Arranging the drives

Aux. bleeder module

Auxiliary contact

B6 circuit

Basic losses

Bb1

Bb1 contact

8, 38

Bleeder losses

Bleeder resistor

Blower

Bridge capacitance

Busbars

Capacitive leakage currents

Charging current limit

Choke

Commercial pulse-sensitive FI type current limitin

Commutation choke

17, 23

Compact mains adapter

Connected load

Connecting block X7

Control cabinet

Control voltage output

Current limiting protective devices

CZ 1.02

DC bus capacitors

DC bus circuit

8, 23, 42

DC bus dynamic braking

DC bus smoothing choke

17, 24

Diagnostic dislay

DIN 40 050

Direct mains connection

Drive system monitoring

DST Autotransformers

E-stop

40, 42

E-stop button

E-stop chain

Earthed three-phase mains

Electrical conn. accessories E.-TVD

Electrical connecting accessories

Summary of Contents for TVD 1.3

Page 1: ...TVD 1 3 Power Supply Module for Direct Connection to 3 x AC 380 480V Mains Supply DOK POWER TVD 1 3 ANW1 EN P Applications Manual mannesmann Rexroth engineering Indramat 271434 ...

Page 2: ...tle Type of documentation Document code Internal file reference Reference The purpose of the documentation Editing sequence TVD 1 3 Supply Module for Direct Connetion to 3 x AC 380 480V Mains Supply Applicationsbeschreibung DOK POWER TVD 1 3 ANW1 EN E1 44 Mappe 6 TVD13 AN pdf 209 0049 4309 01 This electronic document is based on the hardcopy document with document desig DOK POWER TVD 1 3 ANW1 EN P...

Page 3: ...ram with individual additional components 16 3 3 Mains connection devices 17 3 4 Mains connection to power circuits 19 3 5 Fuse protection for direct mains connection 21 3 6 Mains supply earthing requirements 21 3 7 Commutation choke 23 3 8 DC bus circuit 23 3 9 DC bus smoothing choke 24 3 10 Additional DC bus capacitance 24 3 11 Bridge circuit capacitance 24 3 12 Additional bleeder module TBM 25 ...

Page 4: ...ing 40 4 5 TVD interconnect for a position controlled braking of the drives 42 5 Terminal Descriptions 44 5 1 DC bus short circuiting 44 5 2 Power off 44 5 3 Power on 44 5 4 Stopping the drives in an E stop or a power failure 45 5 5 Signal Voltages 46 5 6 Ready status 46 5 7 Power OK 48 5 8 Regenerated power too high 48 5 9 Temperature Pre Warning 49 5 10 Mains contactor de energized 49 5 11 Mains...

Page 5: ...sion sheet CZ 1 02 auxiliary capacitance 62 7 7 Dimension sheet TCM 1 1 aux capacitance mod 62 7 8 Dimension sheet TBM aux bleeder module 63 7 9 DST Autotransformers with a secondar or output voltage of 380 460 V 64 8 Order information 65 8 1 Type codes TVD 65 8 2 Available supply module types of the TVD 1 3 and accessories 65 8 3 Overview of electrical connecting accessories 66 8 4 Overview of 16...

Page 6: ...6 DOK POWER TVD 1 3 ANW1 EN E1 44 02 97 Em pty page ...

Page 7: ...epending upon the power and functionalities required 3xAC 380 460V 50 60Hz L1 L2 L3 Mains Power Supply Drive Power Supply Module TVD 1 3 Drive module internal power contactor internal DC bus short circuit Bleeder Signal voltages Programming module control monitoring diagnoses M G n act feed motor commutating reactor DC bus smoothing reactor buffer capacitor auxilary units TVD AntriebAufbau Fig 1 1...

Page 8: ...or all connected drive modules In the event of a power failure the signal voltages are supplied from the DC bus circuit Therefore as the drives operate as a generator the electronics of the drives remain functional The TVD 1 3 is equipped with extensive monitoring functions These communicate with the drive modules via the wire ribbon cable The Bb1 contact is critical to the ready state of the driv...

Page 9: ...ly modules The TVD 1 3 operates without mains regeneration Drives with mains regeneration for regenerated power exceeding 2 kW are however available Input to network 15 kW 1 kW P m P m Continuous mechanical power up to 12 kW TVDLeistbereich Mains L1 L2 L3 Supply module Drive module By combining with auxiliary bleeder 1 5 or 2 0 kW Fig 2 1 Power range of the applications of the TVD 1 3 ...

Page 10: ...t damage Regulated DC bus voltage Drive dynamics maintained with mains undervoltage Charging current limit of the DC bus capacitors The inrush current does not have to be taken into consideration when selectingtheswitchingdevicesofthepowersystem Thisextendstheservice life of these devices Extreme load capabilities of the control voltage Up to ten drive modules can generally mounted to one supply m...

Page 11: ...3 2 3 Overload Capabilities of the TVD 1 3 The TVD 1 3 can be overloaded for a short duration for the purpose of accelerating feed and spindle drives The maximum acceleration ratings must be taken into account during project planning and may not be exceeded Power limit ON time t s Load P 100 200 300 0 3 3 10 Peak power for 0 3 s to accel feed drives Short term operating power for 3 s to accelerate...

Page 12: ...ng power S el VA 300 Control voltage output 24V load voltage U L V 22 26 24VL continuous current I UL A 7 5 24VL ripple 2 15V measuring voltage U M V 14 9 15 1 15VM continuous current I UM A 2 5 15VM continuous current I UM A 1 5 2 0 1 15VM ripple 0 1 Ambient conditions Permissible ambient temperature with rated data T um C 5 45 Maximum permissible ambient temperature with derated data T umr C 55 ...

Page 13: ...ratures 2 Range of Applications Fig 2 5 The derated power data with increased ambient temperatures The power data is derated as per the following diagrams in the case of installation of 1000 meters above sea level 100 80 60 40 20 0 0 1000 2000 3000 4000 5000 Installation elevation in m Derating factor in DGHöheDDS3 Fig 2 6 Power data derated for installation elevations exceeding 1000 meters Instal...

Page 14: ...ctrical Connections Installation Guidelines The interconnection diagram found in this documentation is a recommendation of the equipment manufacturer The wiring diagram of the machine builder should be used for installation 3 Electrical Connections ...

Page 15: ...ral ground point for all drive modules Power supply for AC drives and or main spindle drives DC 300V conductor rails Electronics power source signal exchange 16 pin bus connection ready bleeder prewarning temp prewarning acknowledge power off acknowledge power on ZKS OFF ON Options R1 Bleeder can be mounted externally R2 auxiliary bleeder module TBM C1 additional electronics backup C2 additional p...

Page 16: ...rive modules Power supply for AC drives and or main spindle drives DC 300V conductor rails Electronics power supply signal exchange 16 pin bus connection ready bleeder prewarning temp prewarning acknowledge power off acknowledge power on ZKS OFF ON Options R1 bleeder ext mounting R2 auxiliary bleeder module TBM C1 additional electronics backup C2 additional power backup max 2 A NC controlled braki...

Page 17: ...ion choke storage capacitor and DC bus smoothing choke are in the mains connection module This keeps installation work to a minimum Available device combinations 3 Electrical Connections TVD 1 3 with adapter module NAM 1 3 Supply module Mains connection module TVD 1 3 08 3 NAM 1 3 08 TVD 1 3 15 3 NAM 1 3 15 X12 L1 L2 L3 NAM 1 3 PE X7 1U1 X7 1V1 X7 1W1 TVD 1 3 U1 V1 W1 U2 V2 W2 L L 2L 1L 16 pin bus...

Page 18: ... 2 stranded max 2 m long stranded max 15 m long PE PE X12 PE X12 TVD CZ1201 1 min lead cross section 4 mm with TVD 1 3 08 min lead cross section 16 mm with TVD 1 3 15 2 min lead cross section 2 5 mm wth TVD 1 3 08 min lead cross section 6 mm with TVD 1 3 15 3 10 mm 3 2 3 3 3 Lead cross sections per EN 60204 installation type B1 correcting factors not taken into account Fig 3 4 Connecting a TVD 1 3...

Page 19: ...ust be a timespan of 1s between sequential interrupts Voltage dips 20 of the peak voltage for a maximum ofone period with 3 x 380V a corresponding percentage with higher voltages There must be a timespan of 1s between sequential interrupts Direct mains connection Supply system requirements U1 V1 W1 U2 V2 W2 1U1 1V1 1W1 1L 2L RB1 RB2 2U1 2V1 2W1 EPU IB EB EPU NC NC control unit drive module mains f...

Page 20: ...ing on power and type of construction Mains connection components are therefore still needed even if transformers are used see section 3 3 Fig 3 6 Mains connection TVD 1 3 via a transformer Required transformer power STr transformer power in VA PDC DC bus continuous power in W UN transformer output voltage in V S TR PDC 3 UN 25 5 Mains connection via a transformer X12 L1 L2 L3 NAM 1 3 PE X7 1U1 X7...

Page 21: ...acturer 80 A gL for supply voltages up to 500 V 2 Max back up fuse as per manufacturer 200 A gL for supply voltages up to 500 V 3 Lead cross section per EN60204 installation type B1 without taking correction factor into account Fig 3 7 Recommended fusing for the mains supply conductors 3 6 Mains supply earthing requirements The TVD 1 3 can be connected to a grounded wye or delta system without pot...

Page 22: ... and the phases and the housing are permissible for the TVD 1 3 as depicted in the diagram below Overvoltages 0 1 0 2 0 4 0 6 1 1 3 2 4 6 10 20 T ms T UN U UN 3 2 6 2 4 2 3 2 2 2 1 8 1 6 1 4 1 2 1 15 1 1 1 U N U U 2 DGUespg 3 Electrical Connections Fig 3 8 Permissible non periodic overvoltages as per VDE 0160 The TVD 1 3 can be connected to 3 x 480 V This means that the maximum permissible overvol...

Page 23: ...stedsingleconductorsforlongerconnections maximumlengthequals 1 meter 3 Electrical Connections 1L 1L L L L L L L L L max 1 m twisted 10 mm2 C1 DC bus capacitor L1 DC bus reactor Cross section depends on the peak DC bus power to be transmitted At least 10 mm2 with the TVD 1 3 15 and 4 mm2 with the TVD 1 3 08 max 1 m twisted PDC in kW 7 5 14 15 A in mm2 4 10 16 TVRZwkreis TVD Drive module Drive modul...

Page 24: ...feeds and so on the bleeder power and thus the power dissipation can be reduced by fitting additional capacitors to the link circuit In a few applications it is necessary to initiate a return of the drives with a mains failure or an E stop The energy stored in the DC bus circuit can be used for the return The energy stored in the DC bus circuit can be increased by additional capacitance Module Max...

Page 25: ...aximum regenerated energy In a worst case scenario the sum of the peak regenerated power of all simultaneously braking servo drives may not exceed the peak bleeder power of the supply module If such is not taken into account during system design then it is possible that the DC bus voltage during an E stop could climb to high to the point where the drive equipment could be damaged Caution Fig 3 10 ...

Page 26: ...voltage across the resistor can reach 450V DC Caution Fig 3 11 Terminal block X7 when operating the TVD 1 3 with an external bleeder Resistors can be used as indicated in the specification below Supply module TVD 1 3 08 TVD 1 3 15 Resistance 5 R 10 ohms R 5 ohms Continuous power P 1 kW P 2 kW at 450 C ambient temperature Peak power Ppeak 20 kW Ppeak 40 kW for 1 5 s Maximum input power Umax 450V Pr...

Page 27: ... 3 VU 1300 MF00 0 6 1A Siemens Tap off electronics power source between commutation chock and TVD 1 Drive module without blower connection TDM 300 W0 TDM 300 W1 000 TDA DDS 2 1 W 2 Drive module with blower connection TDM 300 W1 115 TDM 300 W1 220 KDA KDS KDF TFM socket part no 219 118 Fig 3 13 Blower connections of the drive module Electronics 1 2 2 supply module Blower Q1 L1 L2 L3 1U1 2U1 1V1 2V1...

Page 28: ...rives within 10 ms so that the drive electronics remain operational If the elapsed time before the drives feed back power into the DC bus circuit exceeds 10 ms then the user can boost the supply to the electronics by means of additional capacitors An aluminium electrolytic capacitor is recommended due to the limited space The voltage between EPU and EPU can reach 450V DC The capacitor must therefo...

Page 29: ...ating plug for verifying the wiring Without it the high voltage section cannot be powered up The TVD 1 3 can also be installed in the middle of the drive package In this case it suffices if one end of the wire ribbon cable is terminated The terminating plug is part of the connecting accessories of the supply module Bus16_12 UD BB 15V 0VM 0VM 0VM 0VM 15V 15V 0VL 24V UD BB 15V 15V 0VM 0VM 0VM 0VM 15...

Page 30: ... conductors Do not use residual current operated devices with leakage currents of less than 0 3A False tripping can occur when switching inductances and capacitances on rf interference supression filters transformers contactors and magnetic valves Warning Commercial pulse sensitive residual current operated devices unit designation do not guarantee that electronic equipment withathree phasebridgec...

Page 31: ...more than a total of 16 viz eight to the left and eight to the right With 16 pin bus connections there can be no more than a total of 20 viz ten to the left and ten to the right The maximum load of the 24 V and 15 V may not be exceeded Arranging the drives Maximum number of drives X5b GATVR Power unit Controllers with high power Power connection Controllers with low power ATTENTION NEVER REMOVE OR...

Page 32: ...TVR3 TVD1 TDA TDM1 TDM2 DDS2 110 0 5 155 0 5 TVR3 TVD1 TDA 110 0 5 200 0 5 TVR3 TVD1 TDA TDM1 TDM2 DDS2 110 0 5 137 0 5 TVR3 TVD1 TDA TDM3 TDM4 DDS3 110 0 5 TVD1 TVR3 TDM1 TDM2 DDS2 TDM3 TDM4 DDS3 92 0 5 92 0 5 TVR3 TVD1 74 0 5 TDM3 TDM4 DDS3 TVR T eilung TDM1 TDM2 DDS2 TDM1 TDM2 DDS2 TDM3 TDM4 DDS3 155 0 5 TVD NAM Fig 3 17 Spacing dimensions in the control cabinet ...

Page 33: ...der resistor 300 TVR Skizze3D 40 Fig 3 18 Safety clearances inside the control cabinet Especially when running main drives 2AD 1MB check to make sure that the continuous bleeder power and the maximum regenerated energy do not exceed the values as listed in the data sheets PRD regenerated continous power or bleeder continuous power in kW tz cycle time in s Wpotg sum of the potential energies in kWs...

Page 34: ...l block for mains and DC bus reactor connections DC bus for the power supply of the drives PE conductors central ground for each drive controller Connection of bus cable of signal voltage supply and drive monitoring RESET key Diagnostics Display Plug in terminals for control inputs status messages 24V 15V outputs Bridge capacitor connection Fig 3 19 Front view of supply module TVD 1 3 ...

Page 35: ...bus dynamic braking synchronous motors are always braked to a standstill regardless of whether the drive electronics are functional or not Without DC bus dynamic braking synchronous motors can not be braked with faulty drive electronics Asynchronous motors cannot be braked if the DC bus is short circuited Drives are generally brought to a standstill by the drive control with an E stop or mains fai...

Page 36: ... the event of drive failure It alone does not function to protect personnel In the event of faults in the drive and the supply module uncontrolled drive movements are still possible even if the DC bus dynamic brake X2 2 0 is activated Possible cauess Injury to personnel is possible depending upon the type of machine How to avoid Additional monitoring and safety devices can be installed on the mach...

Page 37: ... axis end stop S4 power off S5 power on Y1 holding brake for feed axis with electrical release note the release delay Speed command value 100 ms after RF on Y2 safety door locks 0V SS1TVR with DC bus dynamic braking regulated braking by drive electronics with an E stop L1 L2 L3 K1 Y2 U U U 2U1 2V1 2W1 1U1 1V1 1W1 X2 1 Bb1 X2 2 X2 3 S1 S4 X2 4 X2 5 S5 K1 X2 6 On delay 1 4 s converter release power ...

Page 38: ...he DC bus dynamic brake protects machines in the event of drive failure It alone does not function to protect personnel In the event of faults in the drive and the supply module uncontrolled drive movements are still possible even if the DC bus dynamic brake X2 2 0 is activated Possible cauess Injury to personnel is possible depending upon the type of machine How to avoid Additional monitoring and...

Page 39: ...rake with electrical release for feed drives note release delay after nach RF on 0V SS2TVR immediate shutdown with E stop relay with DC bus dynamic brake controlled braking by drive electronics in E stop L1 L2 L3 U U 2U1 2V1 2W1 1U1 1V1 1W1 X2 1 Bb1 X2 2 X2 3 X2 4 X2 5 K1 X2 6 ON delay 1 4 s converter release K1 DC bus dynamic brake NCB open X4 1 S2 X4 2 CNC 1 TVD 1 1 Only with holding brakes of f...

Page 40: ...its of the TVD is tripped e g as a result of a power failure then the drives are braked at maximum torque under drive regulation When the E stop key is pressed the main contactor in the TVD drops out immediately The drive enable signal of the drives is dropped by means of an auxiliary contact of the main contactor This leads to a drive internal switching of the velocity command to zero in all driv...

Page 41: ...X4 2 X4 1 DC bus dynamic brake 1 RF RF bridged at delivery ON OFF ready Functionalities K1 RF TVD X5 3 X5 4 X4 3 UD X4 4 Bb1 supply module ready drive system Bb drive module ready K1 mains contactor in supply module K4 holding brake control 1 Q1 power supply fuse Q10 main switch RF drive enable signal of the control unit S1 E stop S4 power off S5 power on Y1 holding brake for feed axis with electr...

Page 42: ...y stored in or regenerated to the DC bus circuit must be greater than theenergyrequiredtoexcitetheinductancemachinesorforreturnmovements When the E stop chain opens the main contactor in the TVD drops out immediately The NC must bring the drives to a stop under position control Application Source of danger A faulty power supply is not signalled to the drives when the NCB link is installed Possible...

Page 43: ...1 NCB TVD X5 1 X5 2 1 TVD 1 Bb1 for diagnostics X4 2 X4 1 5 X4 3 X4 4 UD control unit DC bus dynamic brake 1 RF RF Functionalities bridged at delivery ready ON OFF Bb1 supply module ready drive system Bb drive module ready K1 mains contactor in supply module K4 holding brake control 1 Q1 power supply fuse Q10 main switch RF drive enable signal of the control unit S1 E stop S2 axis end stop S4 powe...

Page 44: ...an be pulled in only if the OFF input is closed If the OFF input is open for example during an E stop then the main power contactor in the TVD opens immediately 5 3 Power on Terminal X2 5 X2 6 Voltage 24 V DC Current consumption 270 mA Input open closed or open and closed when latched Operating status Power off Power on If ZKS and OFF inputs are closed and the internal drive ready signal is presen...

Page 45: ...lications forexample electronicallycoupledgearcuttingmachines the drives have to be braked postion controlled through the CNC if there is an E stop or a power failure Do not use the NCB link for digital drives with SERCOS interface Position controlled braking is done without the NCB link by programming the fault reaction directly into the drive The NCB link prevents the signalling of a faulty powe...

Page 46: ...4 V 1 A AC 250 V 1A Output Bb1 Operating status Relay Fault ready de energized Output open open closed The Bb1 contact of the TVD is very important and has special significance The Bb1 contact signals whether the drive packet is ready for swtich on power The TVD s internal interlocks will not permit the main contactor to pull in until Bb1 is closed If there is a fault the main contactor drops out ...

Page 47: ...elease spindle drive DC bus voltage 440V 30 sec 24VL 15VM BVW open with fault S Q R Q regenerated power too high T emperature monitoring TVD 1 3 TVW open with fault S Q R Q Overcurrent in TVD 1 3 overvoltage fuse RESET not possible P 80 P 100 overcurrent BLEEDER overload KK overtemperature overvoltage suppressor Release of mains contactor in TVD Bb1 closed mains voltage OK power OK 24V 15V 1 TVD Ü...

Page 48: ...ntrolled braking is required the drives must be stopped by the master controller when the UD contact opens 5 8 Regenerated power too high Potential free contact terminal X4 5 X4 6 Maximum load DC 24 V 1 A AC 250 V 1A Operating status Relay Regenerated Regenerated power de energized power within too high permissible limits Output open open closed The bleeder prewarning contact opens if the regenera...

Page 49: ... 24 V 1 A AC 250 V 1 A Operating status contactor de energized contactor energized Output closed open The K1NC output can be interrogated to see if the mains contactor is de energized This status can be used as a condition for enabling door interlocks for example There is positively driven operations between the K1NC and the main poles in the TVD 1 3 5 11 Mains contactor energized Potential free c...

Page 50: ... localizing the problem to the motor the power supply or the drive module and then simply replacing the faulty component 6 1 Localizing the fault Faulty drive motions can be caused by interactions of various components namely the CNC power supply to drive modules mechanics position measurement devices and so on A fault in one of the above or their improper combination or tuning may be the source o...

Page 51: ...void Only trained and qualified electrical personnel may be permitted to work on the machine Turn off all power to the installation for all work in the hazardous area Lockout the installation so that power cannot be turned on Prior to starting work use measuring devices to check whether the components of the machine are still energized e g capacitors and so on Wait the discharge time of the DC bus...

Page 52: ... the machine is not conducting electricity Wait the discharge time Motors must be standing still Vertical axes must be secured agianst movement 3 Using the rating plate make sure that both units are the same The replacement unit must be of the same type as the unit being replaced 4 Release all connections of the defective unit 5 Release the fixing screws and remove the unit from the control cabine...

Page 53: ...on has not exceeded its maximum value Fault in supply module or in drive 1 Connected load faulty phase missing or mains voltage too low mains contactor not on or faulty power rectifier faulty Flashing braking output of drive may not be permitted to rise further Steady light Supply module and drives are fault free Signal voltages in order shutdown due to overcurrent short circuit in TVD in drive in...

Page 54: ...lectronic supply Check mains fuse in the control panel Cause 2 Maximum load of the signal voltages exceeded 1 Disconnect wire ribbon connection X1 to the drive modules and check voltages at X3 2 Disconnect signal voltages and check for short circuits 24 V max 2 A 15 V respect max 100 mA Bb1 Display green Operating status No faults in supply modules or drives Bb1 Display dark Fault stored Fault in ...

Page 55: ...ection rated value 3 x 380 480 VAC 10 POWER Display green Operating status Internal mains contctor ON DC bus voltage OK Remedy A B H3 H4 POWER MAINS H4 A B H3 POWER MAINS A B H3 H4 POWER MAINS POWER Display dark Fault not stored Mains contactor not on fault in DC bus Cause 1 Mains contactor not on Check circuit at X2 6 24 VL against 0 VL Cause 2 DC bus smoothing choke missing or improperly connect...

Page 56: ...emove conductor rails to the drive module check drive module motorpowercable motorandDCbussmoothingchokeandreplace if necessary Cause 2 Short circuit in unit Replace unit H1 H2 B A I FAULT P FAULT Remedy Remedy H2 B A H1 I FAULT P FAULT P FAULT Display dark Operating status Braking power of drive within permissible range P FAULT Display flashing Warning Bleeder is fully loaded Braking power of dri...

Page 57: ...re Temperature pre warning contact TVW Kontakt of the unit must be evaluated B A H3 H4 T FAULT U FAULT B A H3 H4 T FAULT U FAULT U FAULT Display red Fault stored Shutdown was triggered because the DC bus voltage has exceeded maximum value Cause 1 Mains voltage too high Check mains voltage rated value 3 x 380 480 VAC 10 replace unit Cause 2 Fault in unit Replace unit 6 4 Rating plate data Whenconta...

Page 58: ...ee min 80 mm free cooling air outlet cooling air inlet P N MBTVD X1 X2 X3 X4 P N X5 7 30 82 5 17 7 X 12 max 10 mm 2 390 373 9 max 1 5 mm 2 max 2 5 mm 2 LEDs max 2 5 mm 2 max 25 mm 2 Tightening torque of the power connections M5 MA 3 Nm L L M5 MA 3 Nm MA tightening torque Nm 52 5 X 8 60 X9 L L S2 RESET X7 Fig 7 1 Dimension sheet TVD 1 3 power supply module UL registered ...

Page 59: ...tection min 80 mm free min 80 mm free cooling air outlet cooling air inlet MBTVD NAM 24 5 X1 7 52 5 105 17 7 373 9 11 X 8 60 P N U1 V1 W1 U2 V2 W2 1L 2L X 7 390 Weight NAM 1 2 08 NAM 1 2 15 approx 11 kg approx 18 kg 90 W 150 W Power dissip Clamps U1 V1 W1 U2 V2 W2 10 mm2 10 mm2 1L 2L 10 mm2 25 mm2 Tightening torque MA Cross sec 2 Nm 4 Nm 3 Nm 10 25 UL registered ...

Page 60: ...97 7 Dimensional data 7 3 Dimension sheet CZ 1 2 01 7 bus voltage capacitor 180 7 P N X8 7 52 5 60 206 220 7 105 CZ 1 2 01 7 Capacitance Nominal voltage Weight approx 2 5 kg 700 V 1 mF MBTVD CZ1101 Fig 7 3 Dimension sheet of the CZ 1 2 01 7 ...

Page 61: ... 0 38 0 38 Induc tance mH Power loss W 35 28 MBKD23 26 U1 U2 V1 V2 W1 W2 PE Circuitry Fig 7 4 Dimension sheet of the KD 23 26 7 5 Dimension sheet DC bus smoothing choke GLD 16 17 E A D C B F Table of Dimensions Type GLD 16 GLD 17 Curr A 25 50 A 107 135 B 170 230 C 120 160 D 73 83 E 114 163 F 6x12 8x16 M5 M6 Clamps mm2 Weight kg 3 5 9 1 2 G 15 15 G 10 35 Power loss W 50 90 D1 93 107 D1 MBGLD16 17 X...

Page 62: ... 1 1 aux capacitance mod 44 5 1 2 0 120 M 4 Drill diagram for CZ 1 02 4 4 x 7 102 102 min 165 MBCZ1 02 Cooling air outlet 208 18 shock protection Cooling air inlet min 80mm frei 355 min 80mm free 105 7 7 60 9 373 390 Shown without shock protection X15 L L L L Weight TCM 1 1 04 W0 approx 6kg TCM 1 1 08 W0 approx 7kg X15 L L power connections max 6mm 2 MBTCM Tightening torque M Nm for L L from Ms 58...

Page 63: ...odule cooling air outlet 208 18 shock protection cooling air inlet min 80mm free 355 min 80mm free 105 7 7 60 9 373 390 L L X15 L L power connections max 10 mm2 X15 EB control connections max 2 5 mm2 X16 blower power source DC 24V max 2 5 mm2 MBTBM X15 L L EB X16 Fig 7 8 Dimension sheet of the TBM ...

Page 64: ...580V 480 500V 570 690V Primary or input voltage 10 Weight kg Clamps mm2 Power dissip W Dim in mm MBDSTsteh Trans mission ratio ü 0 52 ü 1 26 ü 1 09 ü 1 5 1 2 3 1 Nominal power n kVA 2 max nominal input voltage in V 3 max nominal output voltage in V Type plate example Circuits overvoltage U2 U1 N V2 V1 W2 W1 undervoltage a b max Belastung DC 24V 1A AC 230V 1A F B E D A G C GmbH D 97816Lohra M Type ...

Page 65: ... of the TVD 1 3 and accessories Designation Available types 1 Supply module TVD 1 3 08 3 TVD 1 3 15 3 1 1 electrical conn E1 TVD accessories E2 TVD E3 TVD 1 2 connector for socket blower supply of the part no 219 118 drive modules 2 Auxiliary devices 2 1 Mains supply module NAM 1 3 08 NAM 1 3 015 for bus conn see section 8 4 2 2 Capacitance CZ 1 2 01 7 2 3 Commutating choke KD 26 part no 246 544 K...

Page 66: ...s on top of each other bus connection on right IN178 650 TVD NAM Adjacent units IN175 110 IN175 155 TVD NAM IN182 650 Fig 8 3 Bus cable overview TVD K K K TDA 16polig E1 TVD TVD K K K TDA 16polig TVD K K TDM TFM TWM 12polig E3 TVD TVD K K TDM TFM TWM 12polig E2 TVD E3 TVD TVD Zubehör Fig 8 2 Overview of electrical connecting accessories 8 4 Overview of 16 pin bus cable for NAM 1 3 ...

Page 67: ...tion 8 2 for available types Item Article 1 0 Supply module TVD 1 3 03 1 1 Electrical conn accessories E TVD 2 0 Auxiliary devices optionally mains adapter module NAM 1 3 bus conn cable IN or commutation choke KD and capacitance CZ 1 2 01 7 and DC bus smoothing choke GLD 3 0 Aux bleeder module TBM 1 2 040 W1 024 ...

Page 68: ...rent limit 10 Choke 10 Commercial pulse sensitive FI type current limitin 30 Commutation choke 17 23 Compact mains adapter 17 Connected load 10 Connecting block X7 19 Control cabinet 31 Control voltage output 12 Current limiting protective devices 30 CZ 1 02 62 D DC bus capacitors 10 DC bus circuit 8 23 42 DC bus dynamic braking 36 DC bus smoothing choke 17 24 Diagnostic dislay 53 DIN 40 050 31 Di...

Page 69: ...rs 30 Front view 34 Functional power features 10 Fuse protection 21 Fuse rating 21 G Gearboxes 42 Generator mode 8 Grounded wye or delta system 21 H High voltage link 8 I Increased ambient temperatures 13 Individual components connected in series 16 Inductance machine 42 Input OFF 44 Input ON 44 Input ZKS 44 Installation elevations 13 Installation requirements 31 Interconnect diagram 15 Internal D...

Page 70: ...uits 42 Monitoring functions 8 N NAM 1 3 17 59 66 67 NCB Link 45 NCB link 36 38 40 42 Non periodic overvoltages 22 O Order information 65 Output Bb1 46 Output BVW 48 Output K1NC 49 Output K1NO 49 Output TVW 49 Output UD 48 Overload capabilities 10 11 Overtravel signal 38 Overview of 16 pin 66 Overvoltages 22 P Periodic overvoltage 22 Permanent magnetic fields 10 Position control 42 Potential free ...

Page 71: ... to the electronics 8 Switched mode drive controllers 30 Switching rate 44 System perturbations 24 T TBM 63 TBM 1 2 25 TBM 1 2 040 W1 024 67 TCM 1 1 62 Terminating plug 29 TVD 1 3 Interconnections 35 TVD 1 3 supply module 7 TVD 1 3 with adapter module NAM 1 3 17 TVD 1 3 with separate series components 18 TVD s diagnostic signals 27 Type codes 65 U UD contact 42 UD output 28 UL Registered 10 Uneart...

Page 72: ...Indramat ...

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