Indian Motorcycle 2003 Chief Vintage, Service Manual

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Remove the throttle/switch housing screws, using a
5/32" hex bit. Slowly remove the top housing half, being
careful not to inadvertently dislodge the small ferrules
from the cable ends.
Figure 202 — Removing throttle/switch housing screws
Remove the ferrules from the cables.
At the throttle cable adjustment nut, pull the spring
sheath exposing the cable. Install the lube tool onto the
cable and sheath. Lubricate the cable with “Champions
Choice
®
” brand, or equivalent, spray product.
Lubricate the second throttle cable.
Figure 203 — Lubricating throttle cable
Apply a small amount of blue threadlock to the two
throttle/switch housing screws.
Apply a small amount of grease to the cable ferrules and
install the ferrules on the cable ends.
Slide the ferrules into the throttle rotator ring and make
sure the rotator ring is seated correctly in the lower
throttle housing section.
Carefully place the top throttle housing section onto the
bottom section. Install the two mounting screws and
tighten very lightly. Rotate the throttle, checking for
smooth operation.
Align the throttle/switch housing so that the parting line
is parallel with the ground.
Tighten the two housing mounting screws, using a
5/32" hex bit.
Again, check for proper throttle rotation.
Apply blue threadlock to the two master cylinder and
brake lever assembly clamp screws. Position the brake
assembly to the handlebar, install the clamp and two
screws. DO NOT tighten the clamp screws at this time.
Pull the brake lever to the handlebar and slide the brake
assembly into the throttle/switch housing.
Failure to pull the lever before sliding can damage
the brake light switch.
Release the brake lever. Then, tighten the two brake
assembly clamp screws, using a 5/32" hex bit.
Figure 204 — Installing brake assembly
Check the operation of the brake lever and throttle
again.