90
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#2 Phillips screwdriver
7/16
"
wrench/socket
1/2
"
wrench/socket
Small diagonal cutters
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The bulb is easily replaced by removing the decorative
lens cover to gain access to the bulb. Use a #2 Phillips
screwdriver to remove the two retaining screws and the
cover. Replace the bulb with a new one of the specified
type and install the lens cover.
Figure 151 — Lens cover removal
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To remove the fender light housing, remove the front
fender following the procedure under Fender Removal
and Installation in this section.
From underneath the fender, cut the six straps that
secure the wire lead at the top underside. Pull the lead
free of the hole at the left side of the fender and free of
the nylon strap blocks.
Using a 1/2" socket, remove the retaining nuts and
washers from the mounting bolts. Then remove the
housing assembly, rubber gasket and wire lead from the
fender.
To install the housing assembly, reverse the order of
disassembly. Route the wire lead along the six nylon
mounting blocks and through the hole at the left side of
the fender. Make sure the rubber grommet is in place at
the hole. Then secure the lead with new tie straps at the
nylon mounting blocks. Tighten the housing retaining
nuts to specification.
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Figure 152 — Taillight assembly
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Bulbs are easily replaced by removing the respective
lens to gain access to the bulb. A single Phillips screw
located at the bottom of the lens/housing is used to
retain the lens. Use a #2 Phillips screwdriver to remove
the screw and lens.
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A one-piece housing with integral wiring harness
contains the left and right signal lights and the
tail/stop/license light. The housing is attached to the
fender with two bolts.
To remove the taillight housing, remove the rear fender
following the procedure under Fender Removal and
Installation in this section.
From underneath the fender, cut the five tie straps that
secure the wiring harness at the top underside. Pull the
harness connector free of the rubber splash guard and
the nylon strap blocks.
Using a 7/16" socket, remove the retaining nuts and
washers from the mounting bolts. Then remove the
housing assembly, rubber gasket and wiring harness
from the fender.
Summary of Contents for 2003 Chief Vintage
Page 1: ...P N 98 173 ...
Page 3: ...ii 05 4 7 5 4 37 6 ...
Page 15: ...6 05 4 7 5 4 37 6 ...
Page 25: ...16 5306 4 005 7 5 4 37 6 Figure 12 Typical operation check screen ...
Page 129: ...120 6 4 45 7 5 4 37 6 BSCVSFUPS MMVTUSBUJPOT Figure 232 Carburetor right side ...
Page 130: ... 7 5 4 37 6 6 4 45 121 Figure 233 Carburetor left side ...
Page 131: ...122 6 4 45 7 5 4 37 6 Figure 234 Carburetor exploded view ...
Page 160: ... 7 5 4 37 6 151 Figure 290 Cylinder head assembly ...
Page 206: ... 7 5 4 37 6 65 197 Figure 409 Clutch assembly ...
Page 235: ......
Page 269: ...260 4 5 4 7 5 4 37 6 44 4 8 3 3 4 Figure 552 Front chassis harness diagram ...
Page 270: ... 7 5 4 37 6 4 5 4 261 Figure 553 Rear chassis harness diagram ...
Page 271: ...262 4 5 4 7 5 4 37 6 5 0 4 45 3 Figure 554 POWERPLUS 100 engine ignition system ...
Page 296: ... 7 5 4 37 6 44 3 8 4 287 Figure 582 Engine assembly ...
Page 299: ...290 05 4 7 5 4 37 6 ...
Page 305: ...296 05 4 7 5 4 37 6 ...