Indian Motorcycle 2003 Chief Vintage, Service Manual

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Remove the headlight and trim ring assembly, using a
5/64" hex bit to remove the two upper screws and a #2
Phillips screwdriver to remove the screw at the bottom
of the headlight.
Figure 147 — Remove headlight screws
Lift the assembly off the headlight housing.
Figure 148 — Headlight and trim ring assembly removal
Unplug the harness connector from the headlight
assembly at the rear of the lens.
Remove the rubber boot from the back of the headlight.
Install the headlight and trim ring assembly in the
reverse order of disassembly. Apply blue threadlock to
the fasteners and tighten to specification.
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Remove the dash panel to gain access to the headlight
harness connector. Refer to Dash Panel Removal and
Installation in this section for the procedure.
Remove the headlight and trim ring assembly as
necessary. Refer to Headlight Assembly Replacement in
this section.
Carefully pull the headlight and trim ring from the
headlight housing. Unplug the harness connector from
the headlight and remove the assembly.
Remove the tie straps along the routing of the headlight
assembly harness and disengage the headlight harness
connector under the dash between the fuel tanks.
Loosen and remove the headlight housing mounting
bolt and nut, using a 5/16" hex bit and 9/16" wrench.
Figure 149 — Remove headlight housing bolt and nut
Remove the headlight housing from the housing bracket
on the lower fork bracket.
Figure 150 — Remove headlight housing
Install the headlight housing in the reverse order of
disassembly. Apply blue threadlock to the fasteners as
necessary, tighten all fasteners to specification and
install new tie straps to secure wiring harnesses.