8
."*/5&/"/$&
*/%*"/$)*&'7*/5"(&4&37*$&."/6"-
3FOFXBM4FSWJDF
Perform the following 33
Renewal Service
checks and
procedures at 10,000 miles and at every 10,000 miles
thereafter.
1.
Change the engine oil and replace the oil filter
(
page 125
).
2.
Change the transmission fluid and clean the mag-
netic drain plug (
page 200
).
3.
Replace the brake fluid (
page 81
).
4.
Inspect the oil lines and brake system for leaks
(
page 127
).
5.
Lubricate the front brake hand lever, throttle control
cable, throttle control grip, clutch control cable and
clutch control hand lever (
pages 108 and 189
).
6.
Clean the magnetic speedometer sensor.
7.
Lubricate the kickstand, gear shifter and brake lever
bushings (
page 198
).
8.
Check the rear brake pedal adjustment (
page 79
).
9.
Inspect the brake pads and discs for wear
(
page 70
).
10. Inspect the primary chain for proper adjustment
(
page 173
).
11. Change the primary drive oil.
12. Check and adjust the rear drive belt (
page 184
).
13. Inspect the clutch control cable and adjust as
required (
page 189
).
14. Inspect the air filter and clean or replace it as
required (
page 103
).
15. Inspect the fuel filter screen; clean or replace it as
required (
page 107
).
16. Check the enrichner operation and adjust it as
required (
page 118
).
17. Check the engine idle speed adjustment (
page 118
).
18. Inspect the fuel valve (petcock), fuel lines and
fittings for leaks (
pages 107 and 108
).
19. Clean the battery and clean the battery connections
(
page 234
).
20. Check the operation of electrical equipment and
switches (
page 239
).
21. Replace the spark plugs (
page 124
).
22. Check the ignition timing (
page 125
).
23. Check the tires for proper inflation pressure and for
signs of wear (
page 62
).
24. Check wheel spoke tightness (
page 61
).
25. Check the rear shock absorber (
page 48
).
26. Check the swingarm pivot bolts for proper tightness
(
page 50
).
27. Replace the front fork oil (
page 34
).
28. Lubricate the steering head bearings and check the
bearing adjustment (
page 39
).
29. Repack the wheel bearings (
page 58
).
30. Check alignment.
31. Check the tightness of all fasteners, except the
engine cylinder head bolts.
32. Inspect the fuel tank mount grommets.
33. Conduct a road test.
Summary of Contents for 2003 Chief Vintage
Page 1: ...P N 98 173 ...
Page 3: ...ii 05 4 7 5 4 37 6 ...
Page 15: ...6 05 4 7 5 4 37 6 ...
Page 25: ...16 5306 4 005 7 5 4 37 6 Figure 12 Typical operation check screen ...
Page 129: ...120 6 4 45 7 5 4 37 6 BSCVSFUPS MMVTUSBUJPOT Figure 232 Carburetor right side ...
Page 130: ... 7 5 4 37 6 6 4 45 121 Figure 233 Carburetor left side ...
Page 131: ...122 6 4 45 7 5 4 37 6 Figure 234 Carburetor exploded view ...
Page 160: ... 7 5 4 37 6 151 Figure 290 Cylinder head assembly ...
Page 206: ... 7 5 4 37 6 65 197 Figure 409 Clutch assembly ...
Page 235: ......
Page 269: ...260 4 5 4 7 5 4 37 6 44 4 8 3 3 4 Figure 552 Front chassis harness diagram ...
Page 270: ... 7 5 4 37 6 4 5 4 261 Figure 553 Rear chassis harness diagram ...
Page 271: ...262 4 5 4 7 5 4 37 6 5 0 4 45 3 Figure 554 POWERPLUS 100 engine ignition system ...
Page 296: ... 7 5 4 37 6 44 3 8 4 287 Figure 582 Engine assembly ...
Page 299: ...290 05 4 7 5 4 37 6 ...
Page 305: ...296 05 4 7 5 4 37 6 ...
