*/%*"/$)*&'7*/5"(&4&37*$&."/6"-
-6#3*$"5*0/4:45&.
127
Clean the screen with a suitable oil removal product.
Inspect the screen for any metal chips. Chips may be
removed with brake clean, carburetor clean, etc. If chips
cannot be removed, replace the screen with a new part
(#01-185).
Sequence of assembly is as follows:
1. Screen (opening to the bottom)
2. Spring
3. O-ring and cap (Inspect the O-ring before assembly.)
Figure 239 — Oil return and vent fittings
Using a torque wrench and 1/4” hex bit, tighten the cap
to specification.
0JM-JOF*OTQFDUJPOBOE
3FQMBDFNFOU
Check all oil lines for leakage at the attachment points.
There are 11 check points.
Oil tank — four points
Oil pump — two points
Engine block — one point
Cam cover — one point
5PPMTSFRVJSFE
Flat-blade screwdriver
12 mm open end wrench
Torque wrench
*OTQFDUJPOBU0JM5BOL
The oil tank has four points of inspection. If a leak is
found, the 90-degree fitting can be tightened to
specification, using a 12 mm wrench. If tightening to
specification does not stop the leak, remove the fitting
and apply a thread sealant with Teflon® to the threads
and reinstall the fitting.
The rubber hose attachment points may leak also.
Again, if a leak is found, tighten the clamps to
specification, using a flat-blade screwdriver.
Figure 240 — Oil line connections at tank
*OTQFDUJPOBU0JM1VNQ
The oil pump has two points of inspection. If leaking,
the fittings can be tightened to specification, using a
12 mm open-end wrench. If tightening to specification
does not stop the leak, remove the fitting and apply a
thread sealant with Teflon® to the threads. If necessary,
tighten the hose clamps, using a flat-blade screwdriver.
Figure 241 — Pump oil supply (bottom) and return (top)
line fittings (exhaust pipe and foot rest removed for
clarity)
Summary of Contents for 2003 Chief Vintage
Page 1: ...P N 98 173 ...
Page 3: ...ii 05 4 7 5 4 37 6 ...
Page 15: ...6 05 4 7 5 4 37 6 ...
Page 25: ...16 5306 4 005 7 5 4 37 6 Figure 12 Typical operation check screen ...
Page 129: ...120 6 4 45 7 5 4 37 6 BSCVSFUPS MMVTUSBUJPOT Figure 232 Carburetor right side ...
Page 130: ... 7 5 4 37 6 6 4 45 121 Figure 233 Carburetor left side ...
Page 131: ...122 6 4 45 7 5 4 37 6 Figure 234 Carburetor exploded view ...
Page 160: ... 7 5 4 37 6 151 Figure 290 Cylinder head assembly ...
Page 206: ... 7 5 4 37 6 65 197 Figure 409 Clutch assembly ...
Page 235: ......
Page 269: ...260 4 5 4 7 5 4 37 6 44 4 8 3 3 4 Figure 552 Front chassis harness diagram ...
Page 270: ... 7 5 4 37 6 4 5 4 261 Figure 553 Rear chassis harness diagram ...
Page 271: ...262 4 5 4 7 5 4 37 6 5 0 4 45 3 Figure 554 POWERPLUS 100 engine ignition system ...
Page 296: ... 7 5 4 37 6 44 3 8 4 287 Figure 582 Engine assembly ...
Page 299: ...290 05 4 7 5 4 37 6 ...
Page 305: ...296 05 4 7 5 4 37 6 ...