IDROFOGLIA TURBOCAR IG1 Operating Instructions Manual Download Page 51 | Manualshive

Page: 51 / 101

IDROFOGLIA TURBOCAR IG1 Operating Instructions Manual Download Page 51

TURBOCAR

Safety

3

0.0 10/10

SAF

ET

Y

ATTENTION: HOT SURFACES

The parts of the machine (compressor, if any) that may reach high temperature above 80° and that may
be accessed by the operator or maintenance technician or, in the event of emergency, while performing
their normal activity have been protected. Hot parts are fitted with appropriate signs and may only be
reached intentionally or ignoring the specific danger sign.

«
...
49
50
51
52
53
...
»

Summary of Contents for TURBOCAR IG1

Page 1: ...OCAR Contents I 0 0 1 3 Name TURBOCAR Models IG1 1 IG1 1S IG1 IG1S IG2 IG3 IG4 IG5 IDROFOGLIA S r l Via Provinciale 14 61026 Lunano PU Italy Tel 39 0722 700311 Fax 39 0722 700309 Website www idrofogli...

Page 2: ...UAL TURBOCAR Contents I 0 0 2 3 I CONTENTS PAR DESCRIPTION Contents Parts of the manual Revision Contents 0 0 Chapter 0 0 0 1 0 0 2 0 0 3 0 0 4 0 0 5 0 0 6 0 0 7 0 0 8 0 0 9 0 0 Instruction Manual Rev...

Page 3: ...ssions 6 Technical specifications 7 Tools 8 Panels and buttons 9 Standard supply 10 Accessories 3 SAFETY 1 General warnings 2 Intended use 3 Contraindications for use 4 Hazardous areas 5 Safety device...

Page 4: ...onditions and in compliance with the regulations in force protecting workers health and the environment The managers of the company where this Machine is to be installed are obliged in compliance with...

Page 5: ...hine s service life To promote easy understanding of the text terms abbreviations and pictorials are used the meaning of which is set out in par 6 The Instruction Manual consists of a cover a table of...

Page 6: ...RE NUMBERING Each picture is numbered progressively Numbering consists as follows TABLE NUMBERING Each table is numbered progressively Numbering restarts from 1 at each new section Numbering consists...

Page 7: ...eady delivered to the user Nevertheless in the event of modifications to the machine installed at the Customer s premises agreed with the Manufacturer and entailing modification of one or more chapter...

Page 8: ...safety of the person Qualification of recipients see PAR 0 6 The Machine is intended for agricultural use therefore professional and not general hence skilled personnel should be entrusted with its us...

Page 9: ...the operator must have to perform the operation described NUMBER OF OPERATORS Adequate number of operators to perform in an optimal manner the operation described and arising from careful analysis pe...

Page 10: ...lled technician able to operate the machine in normal conditions to act on mechanical parts to perform the required adjustments maintenance and repairs Typically they are not authorised to perform ope...

Page 11: ...e is approved the limit specified on the registration paper technical annex applies UNAUTHORISED PERSONS MUST NOT STAND NEAR THE MACHINE DO NOT CLEAN GREASE LUBRICATE REPAIR OR ADJUST MOVING PARTS BY...

Page 12: ...ENTRAINMENT AND DRAGGING HAZARD placed near moving mechanical parts roller crown gear gearbox pinion roller crown gear sliding bar pinion drive LOWER LIMBS CRUSHING HAZARD placed near the drawbar lif...

Page 13: ...near ducts that may be released DIGITAL METRE COUNTER GRAPH placed near the digital metre counter only found on machines with VDO metre counter SUMMARY OF INSTRUCTIONS AND WARNINGS placed near the tu...

Page 14: ...DATA MANUFACTURER IDROFOGLIA S r l REGISTERED OFFICE ACCOUNTS Via Provinciale 14 61026 Lunano PU Italy SWITCHBOARD Tel 39 0722 700311 Fax 39 0722 700309 CONTACTS Email staff idrofoglia com Website www...

Page 15: ...Each machine is identified by a CE plate indelibly marked with the machine s reference data This plate must never be removed and must always be kept legible In the event of damage a duplicate must be...

Page 16: ...TURBOCAR General Information 1 0 0 3 6 GENERAL INFORMATION 3 COPY OF DECLARATION OF CONFORMITY 1 GENERAL INFORMATION PAR DESCRIPTION 3 Copy of declaration of conformity...

Page 17: ...owered lawn and garden equipment Safety signs and hazard pictorials General principles UNI EN ISO 5674 Tractors and machinery for agriculture and forestry Guards for PTO drive shafts UNI EN ISO 13732...

Page 18: ...Buyer to discontinue or delay payments thereof nor of other supplies 4 The Seller s warranty is excluded hence not applicable in the following cases a Should the buyer make modifications or have repa...

Page 19: ...yer s premises of components having construction or material defects shall be understood as borne by the Seller Therefore should the Buyer require the repair or replacement under warranty at the place...

Page 20: ...e fitted with a mechanical type speed regulator the most widespread regulators are the reel probes bar joint that act on bypass The Machines have been solely designed and constructed for irrigation of...

Page 21: ...exploits water pressure to move the gearbox for roller rotation so it reels in the PE hose 2 2 GEARBOX WITH GEARS IN OIL BATH Gearbox block connected directly to the turbine which reduces roller motio...

Page 22: ...WN GEAR DOUBLE CROWN FOR LARGE MACHINES Transmission between gearbox and roller is direct via pinion keyed onto the output shaft of the gear block and the crown gear welded onto the side of the roller...

Page 23: ...lets more or less water flow into the turbine in order to adjust the PE hose reeling in speed 2 7 GLYCERINE PRESSURE GAUGE Device placed near the turbine which lets you read the water pressure on the...

Page 24: ...he drawbar lifting foot to move and the trolley loader wheels to prepare the machine for irrigation or towing 2 11 TROLLEY LOADER AND PARKING FEET Devices to anchor the machine on the ground different...

Page 25: ...F THE MACHINE 2 13 2 WHEEL IRRIGATOR TRAVELLER 2 wheel irrigator trolley connected to the PE hose standard model 2 14 IRRIGATOR WITH SET OF NOZZLES Device fixed to the trolley that distributes the wat...

Page 26: ...TURBOCAR Description Machine 2 0 0 7 22 DESCRIPTION OF THE MACHINE 3 DIMENSIONS Weights and overall dimensions 2 DESCRIPTION OF THE MACHINE PAR DESCRIPTION 3 Dimensions...

Page 27: ...TURBOCAR Description Machine 2 0 0 8 22 DESCRIPTION OF THE MACHINE...

Page 28: ...acing the machine must always be performed assuring the stability of the irrigator during its operation During machine placement on sloping ground perform the manoeuvre with assistance from another pe...

Page 29: ...TURBOCAR Description Machine 2 0 0 10 22 DESCRIPTION OF THE MACHINE 6 TECHNICAL SPECIFICATIONS 2 DESCRIPTION OF THE MACHINE PAR DESCRIPTION 6 Technical specifications...

Page 30: ...TURBOCAR Description Machine 2 0 0 11 22 DESCRIPTION OF THE MACHINE...

Page 31: ...lems should occur with the control unit electric motor etc The lever makes it possible to continue working 8 PANELS AND BUTTONS A digital metre counter is supplied with the machine to read the PE hose...

Page 32: ...ypass to adjust speed glycerine pressure gauge digital metre counter turntable and holder base rotation and lifting lowering of the trolley loader of the drawbar lifting foot and of the right and left...

Page 33: ...er supply line REEL WITH FLAT HOSE ON BOARD THE MACHINE device used to reel in the flat hose CONICAL FILTER filter for filtering the water flowing into the machine WATER VALVE ON INLET OR DRAIN device...

Page 34: ...ORTOFT unit to automatically regulate the hose reeling in speed REMOTE GSM CONTROL system to be combined with the control units to know irrigation status end of irrigation and any problems that may ar...

Page 35: ...place the feet or superstructure slewing wheel lifting hydraulic movements may also be actuated individually by directly connecting the quick couplings without distributor pump to be applied to the q...

Page 36: ...TION adjustable adjustable and tipping FRAME ON 4 ROCKER WHEELS machine with 4 wheels instead of 2 DOUBLE CROWN GEAR FOR REELING IN roller drive with double crown gear TOOL BOX ON FRAME tool box on th...

Page 37: ...lace the turbine PETROL ENGINE WITH PULL START FOR HYDRAULIC CONTROLS engine used for the hydraulic movements of the machine HYDROSTATIC VALVE if the machine does not have the control unit it is possi...

Page 38: ...E OR ROLLER ROAD APPROVAL HP TROLLEY trolley for high pressure adjustable up to 330 m OFFSET TROLLEY trolley with hose in axis with the right wheel or with the left wheel of the trolley CORN TYPE TROL...

Page 39: ...rection discs pneumatic oversized trolley nose wheel pneumatic wheels TROLLEY EXTENSION device to lift the irrigator into the trolley QUICK IRRIGATOR RELEASE device to quickly disconnect the irrigator...

Page 40: ...plied to the trolley to act as ballast RIGID DRAWBAR ON THE TROLLEY trolley towing drawbar in place of the standard chain HEIGHT AND WIDTH ADJUSTABLE LEGS it is possible to manually adjust the height...

Page 41: ...ft the irrigator OVERTREE KIT slide with adjustable sprinklers SECOND IRRIGATOR KIT MOUNTED ON MACHINE FRAME second small irrigator actuated by manually opening a ball valve if there is a control unit...

Page 42: ...ontribute to safe use of the Machine When required the Manual specifies additional recommendations under the user s responsibility on prevention measures personal protection equipment information for...

Page 43: ...d in the movable elements Checks and inspections Checks must be performed as indicated in the relevant chapter of this booklet If worn or defective parts are not promptly replaced the manufacturer dis...

Page 44: ...TTENTION to the irrigator Pressurised water is sprayed from the irrigator which may cause severe harm to people and damage to property PAY ATTENTION during transport MAX TOWING SPEED 10 Km h if the Ma...

Page 45: ...or damage to the equipment Place the turbocar on a flat surface Learn to stop the turbocar quickly and understand operation of all the controls Do not allow unauthorised persons near the turbocar It...

Page 46: ...rive between crown gear drive shaft gearbox pinion if the machine has two crown gears on the roller Transmission between roller and sliding bar Transmission between pinion and crown gear on turntable...

Page 47: ...lled on the Machine 1 protection devices for PTO 2 guard between roller crown gear and gearbox pinion guards between crown gear drive shaft gearbox pinion if the machine has two crown gears on the rol...

Page 48: ...e hazard if compressor is installed Sign indicating upper limbs crushing hazard Sign indicating entrainment or dragging hazard Sign indicating lower limbs crushing hazard Sign indicating entrainment o...

Page 49: ...towing speed limit if the Machine is approved the limit specified on the registration paper technical annex applies List of Obligation signs Sign indicating obligation to wear the protection helmet i...

Page 50: ...gradient exceeding 15 and longitudinal exceeding 30 see fig 4 4 1 Risk of sudden reel holder superstructure rotation if any if the upper base rotates on sloping ground Perform the manoeuvre with assis...

Page 51: ...y reach high temperature above 80 and that may be accessed by the operator or maintenance technician or in the event of emergency while performing their normal activity have been protected Hot parts a...

Page 52: ...packages if required Should any faults be found the haulier firm must be alerted urgently for making the insurance claim making the relevant note on the transport document The shipping department of I...

Page 53: ...quired by the manufacturers of the individual components partially remove water from the PE hose remove water from the turbine by opening the appropriate valve on it fig 4 2 1 If special packaging has...

Page 54: ...ading with hoists or cranes this may be done using four lifting hooks adequate for the overall weight of the turbocar by fixing them on the four attachments on the upper frame of the turbocar fig 4 3...

Page 55: ...ropriate pin with safety cotter and that the parking feet of the trolley are fully lifted comply with the prohibition to transport or tow on the trolley persons or objects even on short distances have...

Page 56: ...mask as solid particles might be removed that might damage the operator s eyesight if they hit their eyes as well as have an irritating effect if inhaled use the protective helmet if working in an ar...

Page 57: ...or fig 4 5 3 after connecting it to the hydraulic system through quick couplings to the tractor or through a diesel or petrol engine etc in order to extract the rod of the cylinder E fig 4 5 1 4 5 2 4...

Page 58: ...te of the base see arrows fig 4 5 6 4 5 7 in order to be able to fix it to the frame with screws washer Grover and nuts fig 4 5 6 4 5 7 2 prepare the eye N and fix it with pins and cotters in the pref...

Page 59: ...14 4 5 15 fig 4 5 13 fig 4 5 14 fig 4 5 15 2 in this stage the turntable and holder are assembled on the machine a operate the levers of the distributor fig 4 5 3 after connecting it to the hydraulic...

Page 60: ...6 e operate SLOWLY the levers of the distributor fig 4 5 3 after connecting it to the hydraulic system through quick couplings to the tractor or through a diesel or petrol engine etc lower the machine...

Page 61: ...TURNTABLE TO THE FRAME AND USE AN IRON POLE TO TRY AND MOVE THE TURNTABLE ONCE THE TURNTABLE HAS BEEN MOVED TIGHTEN THE SCREWS AGAIN AND TRY ROTATING AGAIN SEE PARAGRAPH 4 5 3 2 e 4 5 3 2 g h After ch...

Page 62: ...paragraph 4 3 to lift the trolley loader BA and fix it with screws and self locking nuts on the two attachments CA welded on the frame fig 4 5 26 2 while keeping the trolley loader on the forklift tr...

Page 63: ...mble if disassembled any other components or accessories if any such as casing handwheel approval solar panel flashing light hose reel second irrigator kit light bar tool box some photos are shown bel...

Page 64: ...HEEL MUST NEVER BE LEFT ENGAGED IN THE GEARBOX PTO IT IS IMPORTANT NOT TO PAY OUT THE HOSE WITH GEAR ENGAGED AND RATCHET INSERTED fig 4 5 29 fig 4 5 30 fig 4 5 31 5 9 PREPARATION OF THE IRRIGATOR TROL...

Page 65: ...ion 4 0 0 14 22 INSTALLATION Trolley IG1 1 IG1 1S Trolley IG1 1S IG1 IG1S IG2 Trolley IG2 IG3 IG4 IG5 Trolley off axis Overtree trolley Underfoliage trolley Corn type trolley HP trolley 4 swivel wheel...

Page 66: ...Direction discs Extension for irrigator Concrete ballasts Iron ballasts Ballast water tank Rigid drawbar Small irrigator Width adjustable legs Quick release Adjustable legs In height Supplementary va...

Page 67: ...g 4 5 36 fig 4 5 36 5 11 TROLLEY LOADER LOWERING HOSE REELING IN TROLLEY LOADER ADJUSTMENT TROLLEY HITCHING AND TROLLEY LOADER LIFTING In these stages the trolley is mounted on the machine in order to...

Page 68: ...4 5 37 fig 4 5 38 THE HANDWHEEL MUST NEVER BE LEFT ENGAGED IN THE GEARBOX PTO 3 Trolley loader adjustment 1 remove pin and cotter fig 4 5 39 2 extract and adjust length of the internal trolley loader...

Page 69: ...OKE END OF THE TROLLEY LOADER MUST BE ADJUSTED BY LIFTING THE SCREW fig 4 5 44 fig 4 5 43 fig 4 5 44 5 Lift the trolley loader then the trolley as well until the spades reach the stroke end using the...

Page 70: ...before connecting the batteries it is required to check that any damage during handling or overturning have not caused electrolyte leaks when starting up the turbocar the battery cables need to be con...

Page 71: ...NS FIRST In addition to the instructions of the battery charger manufacturer adhere to the following general precautions Always wear adequate eye and hands protection Always charge the batteries in ad...

Page 72: ...ment check with special care the integrity of the control panel electric cables and pipes During preliminary operations strictly comply with the instructions listed below in all activities performed c...

Page 73: ...lected might lead to faults or abnormalities immediately report oil leaks or acid leaks from the batteries do not perform repairs unless expressly authorised and specifically rained for the purpose AT...

Page 74: ...nature in special situations or however agreed with the user As the case may be their skills are mechanical electrical or electronic Perform an accurate visual inspection of the whole Machine and ens...

Page 75: ...o the hydraulic system through quick couplings to the tractor or through a diesel or petrol engine etc so as to lift the machine and release it from the tractor fig 5 1 1 fig 5 1 2 b if present discon...

Page 76: ...the boom feet by removing then placing back the pin and cotter so that the teeth of the boom feet are able to grip the ground fig 5 1 6 fig 5 1 6 carefully act on the distributor lever B fig 5 1 2 af...

Page 77: ...nical electrical or electronic Perform an accurate visual inspection of the whole Machine and ensure there are no people near it or materials that might hinder normal operation or any objects accident...

Page 78: ...E SECOND INLET OF THE WATER SYSTEM IS CLOSED WITH THE CAP SUPPLIED fig 5 2 3 fig 5 2 3 IT IS RECOMMENDED TO PLACE A PROTECTION FILTER BETWEEN THE MACHINE S INLET AND THE HOSE FOR ANY STONES AND DIRT T...

Page 79: ...2 gear gearbox the lever must be in the central position 0 and secured with the appropriate pin stop fig 5 2 10 fig 5 2 9 fig 5 2 10 4 ensure the bypass is open see paragraph 5 3 1 5 slightly brake th...

Page 80: ...IMPORTANT TO PERFORM THE FIRST IRRIGATION BY PAYING OUT AT LEAST 85 90 OF THE HOSE LENGTH IF THE MACHINE IS USED BY ONLY PARTLY UNWINDING THE PE HOSE THIS DOES NOT APPLY FOR THE FIRST IRRIGATION IT IS...

Page 81: ...ORE ADJUSTING THE IRRIGATOR CAREFULLY READ THE USER AND MAINTENANCE MANUAL PROVIDED WITH IT IRRIGATION to start irrigation proceed as follows 1 connect the blocking stop A crown gear roller ratchet by...

Page 82: ...22 5 2 23 In larger machines to engage the gear however one must pull outwards always by means of the black knob fig 5 2 24 fig 5 2 21 fig 5 2 22 fig 5 2 23 fig 5 2 24 4 set the knob on the desired ge...

Page 83: ...mping station so that water reaches the machine and the irrigator then set the motor pump to operating speed THE PE HOSE MUST ALWAYS BE REELED IN UNDER PRESSURE WHILE IRRIGATING DO NOT REEL THE HOSE I...

Page 84: ...an shaft to the PTO of the tractor and gearbox Ascertain that THE CARDAN SHAFT BETWEEN TRACTOR AND GEARBOX IS CORRECTLY SIZED FOR THE POWER TO BE TRANSMITTED IS PROPERLY CONNECTED THE SAFETY PINS MUST...

Page 85: ...ASE THE PRESSURE OF THE FEET ON THE GROUND see paragraph 5 1 4 AT THE END OF IRRIGATION THE LIMIT STOP BRACKET DOES NOT RELEASE THE GEARBOX THEREFORE WHEN THE IRRIGATOR TROLLEY IS NEAR THE IRRIGATING...

Page 86: ...ust the PE hose reeling in speed act on the bypass lever The bypass lever makes it possible to close or open the bypass valve sop that more water closed valve or less water open valve flows into the t...

Page 87: ...PASS LEVER HIGHER D 3 GEAR SHIFT The gear may be shifted with machine stationary with or without pressurised water and no PE hose reeling in as well as during the irrigation stage with pressurised wat...

Page 88: ...t MINIMUM ALMOST STATIONARY act on the gear knob to select the desired gear I II III or IV fig 5 3 4 or I or II fig 5 3 6 It is possible to understand that the impeller is rotating at minimum speed al...

Page 89: ...II 50 UNLIMITED SUMMARY TABLE OF THE POSITIONS OF MOVEMENT AND CONTROL PARTS DURING OPERATION OPERATING STAGE PTO RELEASE LEVER BRAKE BELT RATCHET GEAR LEVER PAYING OUT DISCONNECT ED STOP 0 BRAKES LI...

Page 90: ...lectronic While turning off the self propelled machine follow this procedure 1 upon reaching the end of irrigation the limit stop bracket placed on the PE hose hits the bar joint and disengages the ge...

Page 91: ...t the spades the trolley loader is also lifted and the trolley hitched to it fig 5 4 3 fig 5 4 3 where present lift the boom feet fro the ground by removing then placing back the pin and cotter so tha...

Page 92: ...engine etc in order to be able to connect the machine to the tractor fig 5 4 6 fig 5 4 6 b if present connect the lights bar and braking systems to the tractor The machine is now ready to be hitched t...

Page 93: ...E DRAIN CAP OF THE IRRIGATOR TROLLEY HAS BEEN REMOVED fig 5 4 8 fig 5 4 8 THE COMPRESSOR S SYSTEM HAS BEEN PROPERLY CONNECTED TO THE MACHINE S SYSTEM ENSURING ALL HOOKS OF THE FITTING ARE PROPERLY INS...

Page 94: ...R SECOND COMES DOWN IN THE OIL REGULATOR S FITTED ON IT THIS SYSTEM LUBRICATES THE BLADES INSIDE THE COMPRESSOR TO ADJUST USE THE KNOB O fig 5 4 13 fig 5 4 13 DO NOT STAND NEAR THE COMPRESSOR DURING I...

Page 95: ...refore they are subject to changes that may only be established by the operator s common sense and experience However accurate maintenance remains a crucial factor for proper operation of the machine...

Page 96: ...nts maintenance and repairs Typically they are not authorised to perform operations on live electrical systems Manufacturer s technician skilled technician provided by the manufacturer to perform oper...

Page 97: ...OF THE MACHINE S WHEEL SUPPORTS X X 10 CHECK TYRE PRESSURE X X 11 GREASE THE REAR PARKING EXTENSIONS X X 12 GREASE THE VERTICAL EXTRACTING RODS AND THE INTERNAL TROLLEY LOADER X 13 CHECK SMOOTH SLIDI...

Page 98: ...TURBOCAR Maintenance 6 0 0 4 4 MAINTENANCE fig 6 2 1...

Page 99: ...er for any spare part ALWAYS USE ORIGINAL SPARE PARTS Note Idrofoglia S r l shall not be liable for breakdowns malfunctions or damage to persons or property arising from use of non original parts Usin...

Page 100: ...f any After that the following operations must be performed Emptying any accessories if any from the relevant fluids Disconnecting the electrical cables of the main panel and removing all machine wire...

Page 101: ...use specialised services authorised to collection and processing or contact the competent authorities for places and methods The manufacturer may be contacted as an alternative IN ANY CASE DO NOT DISC...

Reviews:

No comments