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horsch Titan 34 UW, Operating Instructions Manual

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horsch Titan 34 UW Operating Instructions Manual Download Page 36

Caterpillar undercarriage 

Design of the caterpillar undercarriage

5

7

9

6

8

1

3

4

2

Design of the caterpillar undercarriage - The arrow indicates the travel direction.

1   Track  belt

2   Hydraulic connection with lock valve and pressure gauge

3   Undercarriage  wheel

4   Middle  wheel

5   Tensioning  cylinder

6   Tensioning  arm

7   Track belt guide

8   Adjustment arm for undercarriage wheels

9   Adjustment screw for adjustment arm

32

 

Summary of Contents for Titan 34 UW

Page 1: ...Operating Instructions Read carefully prior to starting up Keep operating instructions in a safe place Art 80060207 en Issue 08 2014 Titan 34 UW ...

Page 2: ... health and safety requirements of the EC directive 2006 42 EC For proper implementation of the heath and safety requirements mentioned in the EC directive the following standards and technical specifications have been used EN 894 4 11 2010 EN 1853 02 2010 EN ISO 4413 04 2011 EN ISO 4414 04 2011 EN ISO 4254 1 05 2011 EN 12965 12 2009 EN 14018 02 2010 Schwandorf 08 10 2014 Documentation Representat...

Page 3: ...ned and returned to HORSCH Maschinen GmbH or has been given to the Service Technician immediately after first instruction Place date of first instruction Buyer s signature Dealer Name Street Postal code Place Tel Fax E mail Customer No Customer Name Street Postal code Place Tel Fax E mail Customer No Type of machine Serial number Delivery date To HORSCH Maschinen GmbH Postfach 10 38 D 92401 Schwan...

Page 4: ......

Page 5: ...ber Machine type Year of construction Initial installation Fittings Publication date of Operation Manual 08 2014 Latest change Address of Retailer Name Road Town City Tel Customer No Retailer Address of HORSCH HORSCH Maschinen GmbH 92421 Schwandorf Sitzenhof 1 92401 Schwandorf Postbox 1038 Tel 49 0 9431 7143 0 Fax 49 0 9431 41364 E mail info horsch com Customer No HORSCH ...

Page 6: ...actor change 27 Adapting the PTO shaft 27 Hitching up and transport position 28 Hitching up 28 Parking 29 Hopper emptying 29 Access steps 30 Folding in the access ladder 30 Unfolding the access ladder 30 Tarpaulin 31 Hopper emptying 31 Sliding axle 31 Caterpillar undercarriage 32 Design of the caterpillar undercarriage 32 Operation of the caterpillar undercarriage 33 Maintenance and adjustment 33 ...

Page 7: ...alues 46 Data backup 48 Menu 1 to 4 and calibration 50 Calibrating the scales 52 Running a self test 52 Calibration 52 Installation 54 Wiring of weighing equipment 55 Trouble shooting 56 Maintenance overview Titan 34 UW 58 Lubrication points 60 Gearbox oil change 61 Waste disposal 62 Tightening torques 63 Index 65 3 ...

Page 8: ...eturn the receipt back to HORSCH This confirms your formal acceptance receipt of the machine The warranty period starts with the date of delivery We reserve the right to alter illustrations as well as technical data and weights contained in these operating instructions for the purpose of improv ing the machine The illustrations in these operating instructions show different versions of the impleme...

Page 9: ... claim forms must be submitted to HORSCH through your local HORSCH sales partner Consequential damage The machine has been manufactured by HORSCH with greatest care However despite the intended use deviations in placement quan tity up to total failure may be caused by e g damage caused by external influences wear of wear items missing or damaged cultivation tools incorrect travel speeds incorrect ...

Page 10: ...ed and repaired by persons who are familiar with it and have been made aware of the dangers involved See Qualification of personnel Spare parts Genuine spare parts and accessories from HORSCH have been specially designed for this machine Spare parts and accessories which are not de livered by us have not been tested or approved by us Installation or use of non original HORSCH products may have a d...

Page 11: ...e operating instructions accessible for the machine operator ensure that the operator has read and under stood the operating instructions Groups of operators Persons who work with the machine must have been trained for the different activities involved Instructed operators These persons must have been trained for their duties by the owner or other qualified experts This refers to the following act...

Page 12: ... dirt Handling is affected by the connected equipment Pay particular attention to the wide overhang and the centrifugal mass of the working imple ment when cornering Lifted machine Three point hydraulics Consider the limited stability and steerability of the tractor For transport on public roads pay atten tion to the permissible top speed men tioned in the operating licence The specifications in t...

Page 13: ... machine on a firm and level surface Before unhitching the machine lower it to the ground Secure the machine against rolling away Hydraulic system The hydraulic system is under high pressure Hydraulic oil escaping under pressure can pen etrate the skin and cause serious injuries In the event of injury consult a doctor immediately The machine s hydraulic system has several functions which can cause...

Page 14: ... or voltage flashover What to do in case of voltage flashover Voltage flashover generates high electric volt ages on the outside of the machine This results in extreme voltage differences at the ground around the machine Wide strides laying on the ground or supporting yourself with your hands on the ground can cause life threatening electric currents pace voltage Do not leave the cabin Do not touc...

Page 15: ...me parts you have to work under with suitable supports Caution Danger of injury caused by projecting parts e g coulters Do not use packer tyres or other rotating parts to climb on the machine These could rotate and you could be seriously injured by falling down Fertiliser and dressed seed Inappropriate handling of fertiliser and dressed seed can cause poisoning and death Follow the information giv...

Page 16: ... machine according to the maintenance plan see chapter Care and maintenance Only perform the work described in these operating instructions Before starting maintenance and service work park the machine on level and firm ground and secure it against rolling away De pressurise the hydraulic system and lower or support the implement Prior to working on the electrical system disconnect it from the ele...

Page 17: ...lically raised machine parts can lower slowly and unnoticed Failing to pay attention to the danger zone can result in severe or even fatal physical injuries Do not stand under lifted loads Lower such loads to the ground first Instruct persons to leave the danger zone around the machine and tractor Before working in the danger zone of the ma chine or between machine and tractor Shut down the tracto...

Page 18: ...laced immediately Provide spare parts with the specified safety stickers No passengers are allowed to ride on the machine 00380054 Before starting operation of the machine you should read and follow the operating instructions 00380055 Stay clear of swinging area of retractable and extendible machine parts 00380135 PTO shaft speed max 540 rpm 00383112 The pressure accumulator is charged with gas or...

Page 19: ...Position of safety stickers depending on equipment 00380135 00380054 00380055 00383112 00380252 15 ...

Page 20: ...ensions and weights for transport must be complied with The tractor must be big enough so that sufficient steering and braking abilities are assured If the machine is hitched up in two point mode the tractor link arms must be blocked against swinging sideways On a trailer or low loader the machine must be secured with tensioning straps or other means Attach lifting tackle only at the specially mar...

Page 21: ...nopy kg 10 370 10 570 Permissible total weight road kg 12 000 Axle load empty wheel caterpillar undercar riage kg 5 280 5 720 Drawbar load empty wheel caterpillar under carriage kg 1 420 1 610 Maximum axle load field kg 28 500 Maximum axle load road kg 10 000 Maximum drawbar load field kg 4 000 Maximum drawbar load road kg 2 000 Hopper volume m3 34 Diameter of hydraulic auger mm 600 Transfer power...

Page 22: ...her development remains reserved The weight of the implement used depends on the equipment The permissible transport heights and transport width for transport on public roads may differ from country to country Comply with the national approval regulations Type plate The type plate with the CE mark is located on the frame of the machine Data on the type plate Serial number Permitted total weight Dr...

Page 23: ...Titan 34 UW 4590 4880 5780 8990 19 ...

Page 24: ...otal weight of rear implement In case of towed machines Maximum permissible drawbar load for road transport GV Total weight of front implement a Distance from centre of gravity of front implement front ballast to middle of front axle b Tractor wheel base c Distance from middle of rear axle to middle of tractor link arm ball In case of towed machines Distance from middle of rear axle to middle of h...

Page 25: ...load from the operating instructions of the tractor into the table GH c d TV b 0 2 TL b a b GV min GV a TH b x TL b b c d GH min GV a b TV b GH c d b Tv tat 4 Calculation of the actual total weight Enter the result of the calculated total weight and the permissible total weight from the operating instructions of the tractor into the table 5 Calculation of the real rear axle load Enter the result o...

Page 26: ...s an enormous load transfer power of 18 t min with only low power requirements Due to the telescopic axle with large tyres or optional caterpillar undercarriage the Titan is very light to pull It comes with a funnel shaped hopper without horizontally arranged hopper auger only one discharge auger and an amply dimensioned axle This simple design the transfer wagon particularly safe in use and user ...

Page 27: ...der for support WARNING Accidental hydraulic movements e g caused by passengers or children can lead to severe accidents and injuries Secure or lock the control units on the tractor Instruct persons to leave the swivelling range of foldable machine parts Pay attention to the notes on hydraulics and pressure accumulator in the chapter Safety and prevention of accidents During swinging operations sl...

Page 28: ...ation of hydraulic hoses The symbol is always found on the hose requiring pressure to bring the machine to transport posi tion raising folding etc Zeichnungs Maschine Zeichnung Aufkleber 0011068 00110681 00110682 00110683 00110684 00110685 00110686 Support up down ed Nov06 Datum Entw Dateiname Zeichnungsnummer Maschine Zeichnung Aufkleber 00110681 7 00110681 00110682 00110683 00110684 00110685 001...

Page 29: ...Stickers Loading hook hook the sling gear chains ropes etc into this loading hook during loading ken ed Sept 03 Datum Entw Dateiname Zeichnungsnummer 00380880 00380880 Retighten the wheel nuts wheel bolts after 50 km or 10 hours Retighten every day see maintenance overview Aufkleber ed 1137 00340358 Entw Dateiname Zeichnung JJKW Zeichnungsnummer 00380359 Tighten with the appropriate torque Auger s...

Page 30: ...Titan axle only for France Retract sliding axle for road transportation only for France 26 ...

Page 31: ...with the engine stopped and the PTO shaft switched off Use only PTO shafts with proper safety protections The PTO shaft locks must click into place Working length Working length of PTO shaft Try to achieve maximum overlapping During operation the PTO shaft must only be extended by half the tube connection overlap Pu that exists in fully retracted condition Lz The working length of the PTO shaft de...

Page 32: ...matic for cleanliness and tight fit Dirty connectors will contaminate the flowing media The connectors therefore become worn and this results in malfunctions and failures in the connected assembly groups Plug in couplings are marked to avoid wrong connections When cornering to the right the folded in emptying auger may collide with the tractor wheels The steering angle should not be too big When o...

Page 33: ...and hopper Fertiliser is aggressive and speeds up the corrosion process It especially attacks galvanised components like bolts Hopper emptying WARNING When unfolding the auger in the vicinity of over head lines there is a danger of electric shock which can lead to severe injuries Keep an eye on the area around the machine Drive to the unloading point to empty the hopper Unfold the auger against th...

Page 34: ...ding on the type of bulk material Previous experience shows that at 500 600 rpm the end power is reached for most bulk materials Access steps In order to prevent collisions and damage to the machine the access steps must be folded in when the emptying auger is folded in 1 2 3 4 Access steps Titan 1 Foldable support 2 Access ladder 3 Bracket 4 Locking bolt spring loaded Folding in the access ladder...

Page 35: ...alling down snow and ice If there is a risk of heavy snowfall open the tarpaulin or park the machine under a roof The function of the rolling mechanism elastic may be impaired at low temperatures Hopper emptying Always open the tarpaulin before emptying the hopper The resulting vacuum may bend the stabilizing pipes in the hopper Sliding axle The axle can be hydraulically extended in the field This...

Page 36: ...lar undercarriage The arrow indicates the travel direction 1 Track belt 2 Hydraulic connection with lock valve and pressure gauge 3 Undercarriage wheel 4 Middle wheel 5 Tensioning cylinder 6 Tensioning arm 7 Track belt guide 8 Adjustment arm for undercarriage wheels 9 Adjustment screw for adjustment arm 32 ...

Page 37: ...k must be correctly tensioned through out operation The caterpillar undercarriage is equipped with pressure gauges for hydraulic pressure a lock valve and a hydraulic connec tion on the side This enables you to check the hydraulic pressure for pre tensioning the rubber track and to adjust it if necessary 2 1 3 Hydraulic facilities for caterpillar undercarriage 1 Pressure gauge 2 Lock valve 3 Hydra...

Page 38: ...r the track belt will pull towards the warmer side and needs to readjusted During use an especially during the first 15 operating hours initial wear traces such as outbreaks on the guide bars can be noticed The caterpillar track shows wear on both sides However the two sides of the track wear off with different intensity Aligning caterpillar undercarriages The track of the caterpillar undercarriag...

Page 39: ...cate on which side the guide of the rubber track belt rubs against the undercarriage wheels and to which side the setscrews 3 must be adjusted 3 Rubber track belt touches the right undercarriage wheel Aligning the undercarriage wheels Aligning the wheels is the second step in the adjustment of the caterpillar undercarriage The main part of the adjustment is the alignment of the undercarriage The f...

Page 40: ...come soiled If the pre tensioning pressure is too high undercarriage bearings beading of the track belt and undercarriage frame may be overloaded Keep foreign materials away from the un dercarriage Sharp edged hard materials such as stones inside the undercarriage can damage rubber track belts or other components If a belt gets cut moisture will enter and cause corrosion of the casing Carefully pa...

Page 41: ...ose the lock valve This valve is installed upstream of the pressure gauge on the side of the caterpillar undercarriage Connect hydraulic connection and tractor control unit with a hydraulic hose Start the tractor engine and operate the control unit to apply pressure to the line Slowly open the tensioning valve to increase the hydraulic pressure in the pressure accu mulator system Once the correct ...

Page 42: ...reases the brake pressure This has the purpose of being able to brake the loaded Titan reliably in the field With empty hopper just like in road transport the brake is operated with lower pressure to prevent the wagon from being overbraked and to ensure its driving stability A Brake valve actuating valve B Load dependent brake valve hydraulic Hitching up The tractor must always be secured with the...

Page 43: ...1 Operation of service brake 2 Operation of parking brake The parking brake works with spring accumula tor brake cylinders With the air reservoirs fully filled the brake can also be released manually and the reloading wagon can be moved without braking function However the machine must be hitched up beforehand or secured against rolling by other suitable means Driving without brake on public roads...

Page 44: ...draulic actuation 1 2 3 4 5 6 N R T Hydraulic brake actuation 1 Hydraulic connection 2 Breakaway rope 3 Breakaway brake valve 4 Pressure accumulator 5 Load dependent brake valve hydraulic 6 Brake drum Function of the breakaway brake valve The valve has two positions A operating position B emergency braking 1 A B Breakaway brake valve 1 Manual brake releasing pump Releasing pump After emergency bra...

Page 45: ...lations lubricants and mineral oil products present no danger to health You should however avoid longer contact to the skin and not breathe in any fumes Maintenance Periods The maintenance intervals are determined by various different factors Various operating weather and soil conditions as well as working speeds affect the mainte nance intervals but also the quality of the lu bricants and cleanin...

Page 46: ...the internal electronics for precise weighing Load cell signal Compatible with load cells with a signal of more than 0 25 mV V over the entire range Auto Range freely selectable to increase the resolution of display counts for weight values of 300 and 600 display counts Plug and socket connector Weather proof round AMP plug and socket connector made of plastic gold plated contacts Electric power s...

Page 47: ...ge Display max 999 999 Warning of a too low battery charge level Becomes active at 10 5 V nominal Pound Lb Kilo freely selectable Display STD EZ 6 digit LCD 1 1 high EZ VIEW 6 digit LCD 1 7 high Display resolution Adjustable to max 40 000 display counts 0 01 0 02 0 05 0 1 0 2 0 5 1 2 5 10 20 50 100 Frequency display update freely selectable 1 2 3 4 times per second Zero correction Zero Track freel...

Page 48: ...w cumulative values 4 Switch the weighing indicator on and off 5 Net Arrow flashes when you are in net weighing mode 6 Print Arrow flashes when printing is started 7 Gross Arrow flashes when you are in gross weighing mode 8 Unload Arrow flashes when you are in loading or out metering mode 9 Power supply interface Connection for mains supply cable 10 Load cell interface Connection for J Box cable 1...

Page 49: ... 1 Press to start the out metering registra tion The display alternately shows 0 kg and unload The arrows at NET and UNLOAD are flashing Start out metering or spreading The display shows the out metered quantity and unload 2 Press when you have finished out metering The out metered quantity is added to the cumulated quantity and is then either printed out or saved in the DDL The arrow near PRINT f...

Page 50: ...values Changing the field ID Enter name of customer or field ID or number 1 Press The display shows field followed by a name or a number with the left character or digit flashing 2 Press to change the flashing character or digit Press to choose the next charac ter or digit 3 Use to scroll through the character list from back to front 4 Press to save changes and to access Print cumulative values FI...

Page 51: ... add the displayed weight manually to the accu mulated values or if you would like to send the values to the printer or the DDL prtacc 2 3 540O 1 The weights are added until you submit the command Delete The weight is always saved as a positive value Print formats 3 print formats are available for saving printing the accumulated value PRTACC and the field data FIELD ID The following data will be p...

Page 52: ...he display of the weighing equipment For this purpose use the serial interface on the underside of the display This is the same connection that is used to connect the printer The DDL is plugged into the serial interface of the display and secured by the thread If there is poor access to the display the connecting cable Display DDL can be used instead Serial interface on underside of display Press ...

Page 53: ...the PC Check the connection of DDL and cable Check the connection of cable and serial interface on the computer Check the port settings in the DDL software to make sure that the DDL is connected to the correct serial interface Transfer a text file from the PC to the DDL and load it back into the PC Some information is not displayed Is the memory of the DDL 64 KB exhausted Has the desired informati...

Page 54: ... Perform steps 1 to 6 to access the settings menu 1 Hold and depressed for 3 seconds to access the settings menu 2 Press to select the desired menu 1 2 3 4 CALIB or END 3 Press to choose the menu 4 Press to leaf through the different settings 5 Press to change a setting 6 Press to save changes and to jump to the next setting 7 Keep depressed and then press to return to the weighing mode ...

Page 55: ...e g DDMMYY Date display Date xx xx xx Setting date with and Print 1 line on off All data will be printed in 1 line Print format depending on selection Choose print format Cumulative value Reset pressure accumulator Menu 3 calibration setting for weighing indicator Display Count 01 02 20 50 00 Choose the steps kg to be used to indicate the weight increase With too small steps the weight will become...

Page 56: ...tem the weighing facility needs to be calibrated This requires a vehicle scale with which the weight of tractor and fully loaded Titan can be determined During the setup process you may change the SETUP and CAL figures Both figures are displayed during the self test and must be noted Stable figures should be displayed during cali bration This process does not rectify any instabilities inconsistenc...

Page 57: ... calibration value setup 6 6 CAL 21350 7 9 Enter the new calibration value the right digit is flashing Keep pressing the button until the cor rect number is displayed Press button to move to the next digit to the left the digit flashes Keep pressing the button until the cor rect number is displayed Repeat this process until the new calibration value has been entered 10 Finally press the button to ...

Page 58: ...403770 Bracket Wing Mount D 405069 U Bolt 1 4 20 x 3 25 ZP E 403771 Modified Plastic Wedge Mount F 405124 Mount Bracket with U Bolts G 405084 Nut 1 4 20 Top Locking Flange Installation Ram holder Standard U Bolt Base with strap bolt Twist Lock with sucker Symbol Article No Description A 403180 Ram Mount B 403179 Mount Base 1 Ball U Bolt C 404230 Ram Suction cup W Twist Lock ...

Page 59: ...einame Zeichnungsnummer Maschine Zeichnung Maschine 00380358 J Box pin assignment 1 red 12 V 2 green Signal 3 white Signal 4 black Earth 5 colourless Shielding Vorlage ed Juli 05 Datum Entw Dateiname Zeichnungsnummer Maschine Zeichnung Maschine 00380358 Cable Load cell Vorlage ed Juli 05 Datum Entw Dateiname Zeichnungsnummer Maschine Zeichnung Maschine 00380358 ...

Page 60: ...appropriate weighing indicator Try again with another weighing indicator possibly a different model or another configuration Loosen the cover from the J Box Is the J Box damp from inside Check connections Watch the display while you move cables and strands and while you apply pressure to the printed circuit board in the J Box You will recognize if a connection has come loose or has been poorly sol...

Page 61: ... responds to your weight the J Box is OK Otherwise either the load cell or the J Box is not OK Test the other load cells If the reading out process runs unchanged the J Box is defective replace it Connect the load cell Write down the value of the first load cell Loosen the load cell and set the weighing indicator to zero Second value in the display Set the indicator back to zero and load the conne...

Page 62: ...ior to use Oil change approx 5 5 l 80W 90 2 years Gearbox without feed pipe Oil change approx 1 5 l 80W 90 2 years Wheels wheel nuts and air pressure Check condition and tight fit Air pressure up to 3 8 bar prior to use Caterpillar undercarriages Check alignment and wear prior to use sliding axle grease 50 h Discharge gate grease as required In use Hydraulic system Hydraulic system and components ...

Page 63: ...erpillar undercarriage pivoting journal lubricate 8 50 h At the end of the season Clean the machine Do not spray plastic parts with oil or similar Piston rods Spray with anti corrosion oil Hydraulic hoses Check the hydraulic hoses regularly for damage cuts chafing etc Replace damaged and faulty hoses immediately Hydraulic hoses must be replaced after 6 years For this purpose pay at tention to the ...

Page 64: ...f the machine Drive shaft bearings Bolts of folding cylinder Pre tensioning cylinder 2x Double joint on gearbox Hubs of the middle wheels undercarriage wheels on both sides of caterpillar undercarriage 2x Pivoting journal of undercarriage on both sides of caterpillar undercarriage 2x 60 ...

Page 65: ... the plug 1 in again Fill in new gear oil 80W 90 approx 5 5 l through the filler opening 2 until it reaches the bottom edge Turn the filler and oil level inspection plug back in Worm gear Oil change Remove the gearbox to change the oil Fix the worms in position with wooden wedges Loosen the three screws for the bracket on the worm tube Pull out the gearbox Pull the drive shaft carefully out and lw...

Page 66: ...he disposal of auxiliary and operating me dia as well as other chemicals you must strictly comply with the specifications in the respective safety data sheets Decommissioning If the machine is no longer suitable for use and needs to be disposed of it must be decommis sioned All machine parts must be separated by material and passed on to environmentally friendly waste disposal or recycling Attenti...

Page 67: ...0 6 1 8 9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12 1 25 50 62 95 139 163 14 2 00 73 90 137 201 235 14 1 50 79 96 150 220 257 16 2 00 113 141 214 314 369 16 1 50 121 150 229 336 393 18 2 50 157 194 306 435 509 18 1 50 178 220 345 491 575 300 20 2 50 222 ...

Page 68: ...23 0 31 2 35 2 44 7 50 2 7 16 11 1 33 9 36 6 50 2 55 6 70 5 78 6 1 2 12 7 47 5 54 2 77 3 86 8 108 5 122 0 9 16 14 3 67 8 81 3 108 5 122 0 156 0 176 3 5 8 15 9 95 0 108 5 149 1 169 5 216 0 244 0 3 4 19 1 169 5 189 8 271 1 298 3 380 0 427 0 7 8 22 2 176 3 196 6 433 9 474 5 610 0 678 0 1 25 4 257 6 278 0 650 8 718 6 915 2 1017 1 1 8 28 6 359 3 406 8 813 5 908 4 1302 1458 1 1 4 31 8 508 5 562 7 1139 1...

Page 69: ...enance 12 58 O operator 7 Overhead power lines 10 P Packer 11 Parking 29 Plug 24 Pressure accumulator 9 protective outfit 8 PTO shaft 27 Q Qualification of personnel 7 R Recycling 62 Releasing pump 40 Replace the hydraulic hoses 59 Retrofits 12 Road transportation 8 Road travel 10 S Safety 6 Safety stickers 14 Screw connections 12 Service 5 Service brake system 10 Spare parts 6 speed 8 Stickers 14...

Page 70: ......

Page 71: ...92421 Schwandorf Tel 49 9431 7143 0 Fax 49 9431 41364 E Mail info horsch com Internet www horsch com All details on technical specifications and pictograms are approximate and for information only Subject to technical product revisions en ...

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