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Hioki ST4030, Instruction Manual

The Hioki ST4030 Instruction Manual is a comprehensive user guide packed with essential information and step-by-step instructions to effectively operate the product. Download this manual for free from our website and unleash the full potential of your Hioki ST4030 device.

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35

4

Setting the Test Conditions

4.1 

Overview

Use the master workpiece to set the test conditions in order to judge whether or not the workpiece 

to be tested is defective.

In test conditions settings mode, set the output conditions and the judgment conditions such as the 

pulse to be applied, etc., and acquire the master waveform. You can save up to 255 test conditions 

settings in a table.

Operations flowchart in test conditions settings mode

In test conditions settings mode, set the output conditions and judgment conditions, and acquire the 

master waveform using the operations procedure as shown in the diagram.

Set the test conditions.

[OUTPUT]

Select the table to which to save the master waveform.

[TABLE]

Enable the judgment conditions to be used.

[JUDGE]

Calibrate the voltage and import the master waveform.

[V CAL]

Import the master data for the LC and RC values.

(When using LC and RC values judgments)

Set the judgment conditions.

[JUDGE]

Test conditions settings mode

[SETTING]

Finish

4 

Setting the Test Conditions

4

Setting the 

Test Conditions

Summary of Contents for ST4030

Page 1: ... sure to read this manual before using the instrument p 5 When using the instrument for the first time Troubleshooting Parts Names and Functions p 8 Maintenance and Service p 207 Communication Command Instruction Manual CD Error Display and Solution p 214 ST4030 ST4030A IMPULSE WINDING TESTER Instruction Manual ...

Page 2: ......

Page 3: ...er test Setting Test Conditions and Judgment Conditions 1 Select SETTING in test conditions settings mode p 18 2 Select the settings table that will acquire the master waveform p 29 3 Set the output items such as applied voltage applied number of pulses sampling frequency etc p 41 4 Connect the master workpiece to the test lead ST4030A961 02 10 9 8 7 6 5 4 3 2 1 付 録 索 引 ...

Page 4: ...elect TEST in test mode p 18 2 Select the settings table that acquired the master waveform to be used in the test p 29 3 Connect the workpiece under test to the test lead 4 Start the test and check the test results p 84 Save the test results 1 Make the settings for saving the data p 169 2 Save the test results p 176 ...

Page 5: ...gment area and judgment threshold value automatic settings functions 71 5 4 Discharge Judgments When Incorporating Model ST9000 72 Discharge judgment methods DISCHARGE 73 Contents Introduction 1 Notations 2 Confirming Package Contents 3 Options Sold separately 4 Usage Notes 5 1 Overview 7 1 1 Overview 7 1 2 Features 7 1 3 Parts Names and Functions 8 1 4 Screen Operations 10 Measuring mode settings...

Page 6: ...ements from an external device and reading the judgment results 144 Threshold value of the test waveform discharge amount over the master waveform discharge amount 74 Deviation threshold value of the test waveform discharge amount 75 Setting the discharge amount judgment area 76 6 Implementing Tests 77 6 1 Overview 77 Operations flowchart in test mode 77 Screen configuration 78 6 2 Checking Test S...

Page 7: ...XT I O 212 14 2 Initializing the Instrument Full Reset 213 14 3 Error Display 214 14 4 Discarding the Instrument Removing the Lithium Battery 220 11 Communications Interface 145 11 1 Overview 146 Screen display 146 11 2 Specifications 147 RS 232C 147 GP IB 148 USB 148 LAN 148 Total 148 11 3 Mounting and Removing an Interface 149 11 4 Interface Settings 151 11 5 Connecting and Setting RS 232C Model...

Page 8: ...ce Value 230 Reproducibility of the voltage generated 230 Oscillation waveform reproducibility 231 15 6 Max Applicable Voltage Reference Value According to the Workpiece Inductance 232 15 7 Voltage Switching Time Reference Value 233 15 8 Waveform Differences Typical Values Between Instruments 234 15 9 Affects on Measurements According to the Length of the Test Lead 236 15 10Precautions when Proces...

Page 9: ... use by individuals who use the product in question or who teach others to do so It is assumed that the reader possesses basic electrical knowledge equivalent to that of someone who graduated from the electrical program at a technical high school Trademarks Windows is either registered trademarks or trademarks of Microsoft Corporation in the United States and other countries Any other products and...

Page 10: ...e Usage Notes p 5 and warning messages presented at the beginning of each instruction for use of the Instruction Manual and included Operating Precautions Indicates that dangerous voltage may be present at this terminal Other Descriptions p Indicates the location of reference information START Boldface Indicates the names and keys on the windows in boldface Names of menus dialog boxes buttons in a...

Page 11: ...horized Hioki distributor or reseller Store the packaging materials even after unpacking because you will need them when you transport the instrument Confirm that these contents are provided Model ST4030 or ST4030A Impulse Winding Tester Power cord Instruction Manual this document Operating Precautions 0990A903 Application disc CD Communication Command Instruction Manual Communication Command Refe...

Page 12: ...change Please check Hioki s website for the latest information Model ST9000 Discharge Detection Upgrade Optional when shipped from factory Model L2250 Clip Type Lead Maximum rated voltage 3300 V AC peak Model L2252 Unprocessed Lead Cable Maximum rated voltage 4200 V AC peak Model Z3000 GP IB Interface Model 9151 02 GP IB Connector Cable 2 m Model Z3001 RS 232C Interface Model 9637 RS 232C Cable 9p...

Page 13: ...must be avoided unless the user takes special measures to reduce electromagnetic emissions to prevent interference to the reception of radio and television broadcasts Application disc Exercise care to keep the recorded side of discs free of dirt and scratches When writing text on a disc s label use a pen or marker with a soft tip Keep discs inside a protective case and do not expose them to direct...

Page 14: ...6 Usage Notes ...

Page 15: ...e judged quantitatively Further the data can be managed more easily than the waveform data Impulse can be tested with the rotor mounted With the rotor and motor stator mounted the stray capacitance between the rotor and the stator changes depending on the rotor angle Changes in the stray capacitance also change the impulse response waveform so judgments are difficult using existing waveform compar...

Page 16: ...8 Parts Names and Functions 1 3 Parts Names and Functions 1 2 3 4 5 6 7 18 17 16 8 11 14 13 15 Front Rear 12 11 9 3 10 Top 19 19 Bottom 21 20 20 ...

Page 17: ...1 Vent holes For ventilation and to prevent the interior of the instrument from overheating Install so that the vent holes are not blocked 12 EXT I O NPN PNP switch Switches the programmable type of the external control terminal Left NPN current sink Right PNP current source p 133 13 LAN connector 1 Connects a LAN cable p 157 14 USB connector 1 Connects a USB cable p 155 15 External control termin...

Page 18: ...ab it with the point of a hard object Doing so may cause a malfunction This document describes below the procedures up to displaying the various settings screens Example When displaying the SETTING screen Measurement screen MODE SETTING Measuring mode settings Example Selecting the test conditions settings mode 2 1 3 1 Tap MODE to display the measuring mode selection window 2 Select the measuring ...

Page 19: ...ar Touch keyboard inputs Enter text and then tap SET to confirm To cancel tap CANCEL 1 3 4 5 6 7 2 1 Moves the cursor to the left 5 KEY TYPE Switches the keyboard type 2 Moves the cursor to the right 6 A a Switches between upper and lower case 3 BS Deletes 1 character 7 A Switches between symbols numbers and the alphabet 4 CLR Deletes all 1 Overview ...

Page 20: ...igured using the following stages MODE VOLT PULSE SAMPLING DELAY OUTPUT DISCHARGE AREA DIFF AREA FLUTTER LAPLACIAN JUDGE TABLE TEST END STEP PULSE SAMPLING DISCHARGE AREA LCRC AREA JUDGE FILE I F INFO TEST CLOCK SYSTEM NONE BDV OUTPUT START LCRC AREA Measurement screen SYSTEM SETTING ...

Page 21: ...Installing the device p 5 Connecting the test lead p 14 Connecting and setting the external interface as necessary EXT I O p 136 RS 232C p 152 GP IB p 154 USB p 155 LAN p 157 USB memory p 169 Connecting the power cord p 15 Turning on the instrument power supply p 16 Setting the date and time as necessary p 132 Setting the measuring mode p 18 Inspecting before measurement and verifying operations p...

Page 22: ...V AC peak To test higher voltages use the L2252 Unprocessed Lead Cable Model L2252 requires customer modification To prevent electric shock and equipment damage when modifying the lead see 15 10 Precautions when Processing Test Leads p 237 Rear Red Black 1 Align the groove on the test lead s coaxial cable to the lock pin on the voltage output terminal on the ST4030 side and insert 2 Rotate the coa...

Page 23: ...tch each other Using outside the range of the designated power supply voltage may cause damage and electrical malfunction to the instrument Rear 1 OFF 2 3 To grounded outlet 1 Turn OFF the main power supply switch on the rear of the instrument 2 Connect the power cord to the power inlet 3 Connect the plug of the power cord to the grounded outlet IMPORTANT If the power supply is cut off while the m...

Page 24: ...rning ON the instrument s main power supply will charge the internal battery Charge for a minimum of 3 hours although 24 hours is recommended Rear Front Main power supply switch Startup button Main power supply ON Turn ON the main power supply switch The startup button lamp will turn on Lit green Startup mode Lit red Sleep mode Main power supply OFF Turn OFF the main power supply switch The startu...

Page 25: ...PORTANT After writing to the settings internal memory is finished the device will enter sleep mode While writing is underway the date and time display will have a red background Startup mode Press the startup button when the instrument is in sleep mode The startup button lamp will turn green and the instrument will enter startup mode Lit red Sleep mode Lit green Startup mode IMPORTANT To measure u...

Page 26: ...ets the judgment conditions and acquire the master waveforms 2 TEST Test mode Calls the test conditions that have been set using test conditions settings mode and to test objects 3 BDV Break down voltage test BDV mode Tests the impedance while gradually increasing the voltage applied to the workpiece to determine the break down voltage 4 NONE Voltage application disabled mode It is not possible to...

Page 27: ... Is the instrument normal without any damage Damaged Send for repairs Not damaged 3 When the main power supply is ON is the startup button lamp either green or red Lamp is OFF Send for repairs There is a risk of a broken wire in the power cord or of a malfunction in the instrument Lamp is ON 4 When the startup button is ON is the opening screen model name and version displayed Not displayed Send f...

Page 28: ...mber of pulses to be applied to 1 3 Implement the tests with nothing connected to the voltage output terminal Illustration below is ST4030A Rear Nothing is connected 4 Check that the peak voltage value displayed on the instrument is 100 V 2 5 Change the voltage setting ST4030 3300 V ST4030A 4200 V 6 Implement the test with nothing connected to the voltage output terminal 7 Check that the peak volt...

Page 29: ...sulation wire Calibrate the voltage of the master workpiece beforehand and record the master waveform 1 Connect the master workpiece to the test lead 2 Select the table to which the master waveform was saved in test mode 3 Implement the test If the waveform shape peak voltage zero cross point etc changes greatly 1 Being affected by residual magnetization from the workpiece core Apply a degaussing ...

Page 30: ...aterials may depend on its orientation Implement the tests using the same layout as during the voltage calibration 4 The master workpiece has been changed Recalibrate the voltages Even if the coil and motor have the same model number if they have different magnetic core characteristics varied by lot there is a risk that the waveform will change due to differences in the stray capacitance of the wo...

Page 31: ... capacitance and parasitic inductance increase making it easy for ringing to occur If the user is processing the test lead themselves make the lead as short as possible If replacing the test lead recalibrate the voltages Ringing 3 Master workpiece insulation is worn Prepare a new master workpiece and implement voltage calibration 4 Test lead insulation is worn Prepare a new test lead and implement...

Page 32: ...24 Inspecting before Measurement and Verifying Operations ...

Page 33: ...nditions judgment conditions and master waveforms as settings tables and switch between them as desired Number of settings saved 255 Retained settings Test conditions judgment conditions and master waveforms Switching between settings tables Switch using screen operations communications and signal inputs to external control terminal EXT I O Settings table settings initialization Restores the setti...

Page 34: ... frequency No of sampling data DELAY Trigger delay Judgment conditions settings LCRC AREA LC and RC values judgments DISCHARGE 1 Discharge judgment 1 AREA Waveform surface area comparison judgment DIFF AREA Waveform difference surface area comparison judgments FLUTTER Waveform flutter detection judgments LAPLACIAN Waveform secondary differential detection judgments 1 When incorporating Model ST900...

Page 35: ... which to save the master waveform TABLE Enable the judgment conditions to be used JUDGE Calibrate the voltage and import the master waveform V CAL Import the master data for the LC and RC values When using LC and RC values judgments Set the judgment conditions JUDGE Test conditions settings mode SETTING Finish Implement the test Select the table to which the master waveform to be used in the test...

Page 36: ...setting description Settings descriptions for the table selected onscreen 6 SELECT Sets the selected table as the current table Reference 3 2 Current Table Selection p 29 7 DELETE Deletes the selected table Reference 3 4 Table Deletion p 31 8 INIT Initializes the selected table Reference 3 3 Table Initialization p 30 9 RENAME Changes the name of the selected table Reference 3 5 Changing the Table ...

Page 37: ...ble that is to be set as the current table The table selected will be surrounded by a yellow frame 2 Tap SELECT The characters in the table selected as the current table will turn light blue Test conditions settings mode Saves the settings and the master waveform to the selected current table Test mode Implements tests using the master waveform in the selected current table 3 Switching Test Condit...

Page 38: ...ngs details of the selected table to their default values Also deletes the master waveform Reference Default settings table on the application disc Measurement screen MODE SETTING TABLE 1 2 3 1 Tap the table 2 Tap INIT The confirmation window will be displayed 3 Tap OK ...

Page 39: ...details from unnecessary tables After deletion the TABLE NAME is displayed as Measurement screen MODE SETTING TABLE 1 2 3 1 Tap the table to be deleted 2 Tap DELETE The confirmation window will be displayed 3 Tap OK 3 Switching Test Conditions Table Functions ...

Page 40: ... the Table Name Changes the name of the table saved to the instrument Measurement screen MODE SETTING TABLE 1 2 1 Tap the table whose name you want to change 2 Tap RENAME 3 Enter the new name of the table Reference Touch keyboard inputs p 11 ...

Page 41: ... Measurement screen MODE SETTING TABLE 1 2 4 3 5 1 Tap the table to be copied 2 Tap COPY 3 Tap the table to be pasted 4 Tap PASTE The confirmation window will be displayed 5 Tap OK IMPORTANT If there is already data in the target table the source data will be overwritten 3 Switching Test Conditions Table Functions ...

Page 42: ...34 Table Copying ...

Page 43: ...chart in test conditions settings mode In test conditions settings mode set the output conditions and judgment conditions and acquire the master waveform using the operations procedure as shown in the diagram Set the test conditions OUTPUT Select the table to which to save the master waveform TABLE Enable the judgment conditions to be used JUDGE Calibrate the voltage and import the master waveform...

Page 44: ...h LCRC LC and RC graph WAVE LCRC Waveform graph LC and RC graph 4 Test conditions settings display Displays the setting for the applied voltage number of pulses and sampling frequency 5 GRAPH Sets the graph display Reference 8 6 Graph Display Settings p 112 6 SCALE Auto scales the LC and RC graph Reference LC and RC graph scale settings p 115 7 Judgment conditions settings display Displays the jud...

Page 45: ...ACIAN judgment area Yellow 2 LC and RC value operation areas 3 Response waveform Yellow Master waveform Blue Test waveform Note You can change the color of the waveform Reference 8 6 Graph Display Settings p 112 4 Discharge judgment threshold value bar Displays the discharge judgment threshold value 5 Discharge waveform Green dotted line Discharge judgment threshold value Gray Discharge amount gra...

Page 46: ...ues No XXX XXX Master data number of the cursor values Total number of master data that have been imported LC RC xxx LC and RC values selected using the cursor 3 DELETE Deletes the master data for the LC and RC values shown by the cursor Reference Importing LC and RC master values p 56 4 DELETE ALL Deletes the master data for all LC and RC values Reference Importing LC and RC master values p 56 5 ...

Page 47: ...39 Overview Display the waveform graph and the LC and RC graph Displays the waveform graph and the LC and RC graph simultaneously 4 Setting the Test Conditions ...

Page 48: ...red Voltage calibration implemented Master waveform acquired 5 Test status display Displays the test status Reference 14 3 Error Display p 214 6 USB memory status display Gray USB memory not connected Blue USB memory connecting Red Accessing USB 7 Double action status display No display Double action function OFF Green START button enabled Gray START button disabled 8 Interlock status display No d...

Page 49: ...and down keys or be entered using the numeric keypad Measurement screen MODE SETTING OUTPUT VOLT 1 1 Set the applied voltage value Settings range ST4030 100 V to 3300 V resolution 10 V ST4030A 100 V to 4200 V resolution 10 V Increases by 1 Decreases by 1 C Sets to the default values 10 KEY Displays the numeric keypad 4 Setting the Test Conditions ...

Page 50: ... the test pulses to remove any residual magnetization from the workpiece Degaussing pulse waveforms are not sampled or judged PULSE PERIOD Pulse application interval Sets the pulse application interval if multiple degaussing pulses and test pulses are to be applied When multiple pulses are applied the pulse application interval operates at or above the set time Overview of application pulse settin...

Page 51: ...1 C Sets to the default values 2 Set the number of degaussing pulses Setting range 0 to 10 Increases by 1 Decreases by 1 C Sets to the default values 3 Set the pulse application interval Setting range 0 050 s to 1 000 s resolution 0 001 s Increases by 1 Decreases by 1 C Sets to the default values 10 KEY Displays the numeric keypad 4 Setting the Test Conditions ...

Page 52: ...o that a suitable waveform length can be imported for judgment AUTO SET Automatic settings function for range of waveform acquisition This function automatically adjusts and sets the sampling frequency and number of sampling data during voltage calibration so that the waveform acquisition range is optimal Sampling waveform lengths Pulse application area Self resonant area Imported waveform length ...

Page 53: ...t the sampling frequency Setting range 10 MHz 20 MHz 50 MHz 100 MHz 200 MHz Slows the sampling frequency Accelerates the sampling frequency 2 Set the number of sampling data Setting range 1001 points to 8001 points resolution 1000 points Decreases by 1000 Increases by 1000 4 Setting the Test Conditions ...

Page 54: ...s for range of waveform acquisition You can automatically adjust and set the sampling frequency and number of sampling data during voltage calibration so that the waveform acquisition range is optimal Measurement screen MODE SETTING OUTPUT SAMPLING 1 1 Tap AUTO SET ...

Page 55: ...ion you can start measuring after the workpiece connection status has stabilized even if trigger timing and probing timing are the same when combined in the equipment Trigger delay Trigger Measurement start Pulse application IMPORTANT The OUTPUT lamp is synced to the EOM signals and so turns on even if the trigger is delayed 4 Setting the Test Conditions ...

Page 56: ... Measurement screen MODE SETTING OUTPUT DELAY 1 1 Set the trigger delay Setting range 0 000 s to 9 999 s resolution 0 001 s Increases by 1 Decreases by 1 C Sets to the default values 10 KEY Displays the numeric keypad ...

Page 57: ...veform acquisition range is ON LC and RC values operation range settings Importing basic data for discharge judgments Implemented when the ST9000 Discharge Detection Upgrade is enabled Auto settings for the judgment range and judgment standards for each waveform judgment Implemented when the auto settings for waveform judgment areas and judgment threshold values are ON Importing master waveform Ca...

Page 58: ...sting the sampling frequency and sampling data count either INFORMATION 1021 or INFORMATION 1022 will be displayed If the set voltage is not applied WARNING 104 will be displayed TYPE2 The above information will not be displayed 3 Tap YES Voltage calibration starts When importing the master waveform has finished after the voltage calibration has finished the icon at the bottom left of the screen w...

Page 59: ...s judgments Waveform judgments Discharge judgments Judgment types The following three types of judgment are available LC and RC values judgments LC and RC Values Area Judgments LCRC AREA p 53 Waveform judgments Surface area comparison judgments AREA p 62 Differential surface area comparison judgments DIFF AREA p 64 Flutter detection judgments FLUTTER p 66 Secondary differential detection judgments...

Page 60: ...d Tap SCALE at the bottom of the screen to automatically set the LC and RC graph scale values Tap the master values on the LC and RC graph to move the cursor Tap DELETE alongside the LC and RC graph to delete the LC and RC master values selected by the cursor Tap DELETE ALL alongside the LC and RC graph to delete all the imported LC and RC master values 3 The PASS judgment area is created automati...

Page 61: ... below and is the value that was quantified as the 2 parameters of L C value and R C value using the equivalence circuit and impulse response waveform data Impulse response waveforms R L C Power supply Impulse Winding Tester Motor L C value R C value IMPORTANT The LC and RC values are values approximated from the impulse response waveform Accurate equivalence circuit parameter values may be differ...

Page 62: ...such as the waveform operation area of the LC and RC values during voltage calibration Consequently make sure to enable the LC and RC values judgments function before implementing voltage calibration The PASS judgment area created during voltage calibration is set based on the LC and RC values variation for the conforming workpiece during voltage calibration If the settings include LC and RC value...

Page 63: ...en MODE SETTING JUDGE LCRC AREA 1 2 1 Tap ENABLE and turn ON the LC and RC values area operation functions 2 Tap JUDGE and turn ON the LC and RC values judgments functions IMPORTANT If implementing LC and RC values operations only with no judgment turn ON ENABLE and turn OFF JUDGE 5 Setting Judgment Conditions ...

Page 64: ...lues max can be imported LC and RC master values are deleted when the power supply is turned OFF Checking and editing imported LC and RC master values You can check imported LC and RC master values using the cursor The cursor moves whenever a LC or RC value is tapped Tap SCALE at the bottom of the screen to automatically set the LC and RC graph scale values Tap DELETE alongside the LC and RC graph...

Page 65: ...Importing LC and RC master values p 56 3 DELETE ALL Deletes the master data for all LC and RC values Reference Importing LC and RC master values p 56 4 CREATE Creates the PASS judgment area automatically Reference Auto creation of the PASS judgment area p 58 5 SCALE Auto scales the LC and RC graph Reference LC and RC graph scale settings p 115 IMPORTANT Tap the LC and RC values on the graph to mov...

Page 66: ...ASS judgment area that covers the LC and RC master values Used if the LC and RC values distribution is banded by the rotor position angle with a motor that has been combined with a rotor Rectangular PASS judgment area HI LO Banded PASS judgment area FIT 3 Set the margin when creating the PASS judgment area automatically AREA TYPE HI LO Adds the result of multiplying the LC and RC average values by...

Page 67: ... When the margin is 0 the distribution of the imported LC and RC master values remain unchanged and a PASS judgment area is created for the distribution to act as the PASS judgment area threshold values If the margin rate increases a PASS judgment area is created so that the PASS judgment area threshold values are greater than the distribution of the imported LC and RC master values 5 Setting Judg...

Page 68: ...2 POINT3 POINT4 Sets the PASS judgment area threshold values using the LC and RC values of the rectangle s zenith IMPORTANT Adjusts the PASS judgment area directly by tapping the PASS judgment area in the LC and RC graph when LCRC AREA tab is displayed ON Adjusts the size of the rectangle by tapping and dragging the borders of the area rectangle OFF Adjusts the zenith positions by tapping and drag...

Page 69: ...f digits 4 C Clear the entered value Enter a minus sign X103 Multiplies the entered value by 1000 103 Multiplies the entered value by 1 1000 HI LO is ON Threshold value set using upper and lower limit values HI LO LO HI LC RC HI LO is OFF Threshold value set using LC and RC values zeniths POINT 1 POINT 4 POINT 2 POINT 3 5 Setting Judgment Conditions ...

Page 70: ...ed as shown in the Waveform surface area calculation example below The judgment standard is set using percentage value and if the surface area difference is within that range the workpiece being tested is judged to conform Waveform surface area calculation example Judgment area Surface area comparison value operation AREA Test waveform surface area value Master waveform surface area value 100 1 En...

Page 71: ...lution 0 01 OFF Surface area comparison value operations are implemented but judgments are not 3 Tap SET to confirm Setting the surface area comparison judgment area Measurement screen MODE SETTING JUDGE AREA Moves 1 point Moves 100 points Judgment area bar BEGIN Start point END End point You can change the judgment area by dragging the lines of the start and end points 1 1 Set the start and end p...

Page 72: ...le below The judgment standards are set using percentages and the test workpiece is judged to conform if the percentage of the test waveform surface area over the master waveform surface area is in that range Differential surface area calculation example Judgment area Differential surface area comparison value operation formula Diff Test waveform surface area value Master waveform surface area val...

Page 73: ...fferential surface area comparison value operations are implemented but judgments are not 3 Tap SET to confirm Setting the differential surface area comparison judgment area Measurement screen MODE SETTING JUDGE DIFF AREA Moves 1 point Moves 100 points Judgment area bar BEGIN Start point END End point You can change the judgment area by dragging the lines of the start and end points 1 1 Set the st...

Page 74: ...ize of the amount used to judge the discharge The response waveform is primarily differentiated and the surface area of the differentiated waveform calculated as the amount of the high frequency component Example of the test waveform discharge component Judgment area Example of high frequency components due to discharge Flutter value operation Flutter Number of data Σ n 1 dn dn 1 ...

Page 75: ... detection judgment functions Setting the flutter detection judgment threshold values Measurement screen MODE SETTING JUDGE FLUTTER 2 1 3 1 Tap LIMIT 2 Enter the flutter detection judgment threshold values Setting range 0 to 999 999 resolution 1 OFF Flutter value operations are implemented but judgments are not 3 Tap SET to confirm 5 Setting Judgment Conditions ...

Page 76: ...a Measurement screen MODE SETTING JUDGE FLUTTER Moves 1 point Moves 100 points Judgment area bar BEGIN Start point END End point You can change the judgment area by dragging the lines of the start and end points 1 1 Set the start and end points for the judgment area ...

Page 77: ...e The response waveform is secondarily differentiated and the surface area of the differentiated waveform calculated as the amount of the high frequency component Laplacian operations Laplacian Number of data 1 Σ n 1 dn 1 2dn dn 1 Enabling secondary differential detection judgment functions Measurement screen MODE SETTING JUDGE LAPLACIAN 1 1 Tap ENABLE and turn ON the secondary differential detect...

Page 78: ...e 0 to 999 999 resolution 1 OFF Laplacian value operations are implemented but judgments are not 3 Tap SET to confirm Setting the secondary differential detection judgment areas Measurement screen MODE SETTING JUDGE LAPLACIAN Moves 1 point Moves 100 points Judgment area bar BEGIN Start point END End point You can change the judgment area by dragging the lines of the start and end points 1 1 Set th...

Page 79: ...son judgments AREA Differential surface area comparison judgments DIFF AREA Flutter detection judgments FLUTTER Secondary differential detection judgments LAPLACIAN Each judgment function sets threshold values by adding the result of multiplying the average measured value by the margin rate to the variability exhibited by each measured value during voltage calibration Enabling waveform judgment ar...

Page 80: ... Compensation processing Judgment processing The high frequency discharge components of the test waveform are sampled by separating them from the vibration waveform components Standardization using the standard deviation of the high frequency components In order to enable size comparison of the regular noise components The compensated standardization waveform is used to judge whether or not the ma...

Page 81: ...ted based on whether the deviation exceeds a fixed amount due to a sudden increase in the high frequency component due to discharge IMPORTANT If the discharge judgment method is AUTO suitable filtering is automatically selected according the the response waveform of the conforming workpiece by implementing voltage calibration The discharge judgment method AUTO has a higher discharge judgment perfo...

Page 82: ...old value of the test waveform discharge amount over the master waveform discharge amount Settings range 0 to 999 resolution 1 OFF Discharge amount operations are implemented but judgments are not 3 Tap SET to confirm IMPORTANT When the threshold value is 100 the discharge amount has the same threshold value as the master waveform discharge value When the threshold value is 200 the discharge amoun...

Page 83: ...entire waveform s high frequency component and converted to deviations This process makes it unnecessary to set thresholds for most workpieces In the absence of any discharges the deviation for the points will fall within a fixed area In the event of a discharge the magnitude of the high frequency component will increase during the discharge causing the deviation for that point to increase The ins...

Page 84: ...duce the operations time Measurement screen MODE SETTING JUDGE DISCHARGE 1 1 Set the end point for the judgment area Setting range 1001 points to 8001 points resolution 1000 points Decreases by 1000 Increases by 1000 IMPORTANT Set the settings range so that the vibration waveform of the self resonant area includes at least 4 periods If the settings range is too narrow the discharge judgment will a...

Page 85: ...he screen communications and external control terminal EXT I O Operations flowchart in test mode In test mode select the master waveform and implement the test by using the operations procedure as shown in the diagram Select the table to which the master waveform to be used in the tests was saved TABLE Check the test results Implement the test Test mode TEST Finish 6 Implementing Tests ...

Page 86: ... WAVE Waveform graph LCRC LC and RC graph WAVE LCRC Waveform graph LC and RC graph RESULT Advanced judgment results display 4 Test conditions settings display Displays the settings for the applied voltage number of pulses and sampling frequency 5 GRAPH Sets the graph display Reference 8 6 Graph Display Settings p 112 6 SCALE Auto scales the LC and RC graph Reference LC and RC graph scale settings ...

Page 87: ...n DIFF judgment area Purple FLUTTER judgment area Gray LAPLACIAN judgment area Yellow 2 LC and RC value operation areas 3 Response waveform Yellow Master waveform Blue Test waveform Failures are displayed in red 4 Discharge judgment threshold value bar Displays the discharge judgment threshold value 5 Discharge amount graph Discharge amount graph Parts where the discharge amount exceeds the thresh...

Page 88: ...yed in red Gray solid LC and RC values PASS judgment area 2 LC and RC cursor values No XXX XXX Cursor value test number total number of LC and RC values LC RC LC and RC values presently selected by the cursor IMPORTANT Tap the LC and RC values on the graph while multiple pulses are applied to move the cursor and check each LC and RC value ...

Page 89: ...81 Overview Display waveform graph and the LC and RC graph Displays the waveform graph and the LC and RC graph simultaneously 6 Implementing Tests ...

Page 90: ... check the LC and RC values for each pulse 1 Judgment settings Displays the set values of the judgment functions 2 Total judgment results Displays the total judgment results 3 Judgment values Displays the judgment operation values of the judgment functions 4 Judgment results Displays the judgment results of the judgment functions ...

Page 91: ...nted Master waveform not acquired Voltage calibration implemented Master waveform acquired 6 Test status display Displays the test status Reference 14 3 Error Display p 214 7 USB memory status display Gray USB memory not connected Blue USB memory connecting Red Accessing USB 8 Double action status display No display Double action function OFF Green START button enabled Gray START button disabled 9...

Page 92: ...l control terminal EXT I O Test results can also be acquired using communications See 6 1 Overview p 77 for the display details of the test results onscreen CAUTION If the OUTPUT lamp is red do not touch the test lead clip or workpiece There is no adverse impact on the human body but electric shock will occur PASS judgment example Total judgment results Judgment results FAIL judgment example Total...

Page 93: ...aveform LC and RC values discharge amount and waveform surface area etc Operations flowchart in break down voltage test mode Break down voltage test mode evaluates the break down voltage by using the operations procedure as shown in the diagram Set the test conditions OUTPUT Set the judgment conditions JUDGE Implement the test START Check the break down voltage BDV mode BDV Finish 7 Break down vol...

Page 94: ...on Break down Judgment Conditions p 95 SYSTEM 9 System Settings p 125 FILE 12 USB Host p 165 3 GRAPH Sets the graph display Reference 8 6 Graph Display Settings p 112 4 Test conditions settings display Displays the settings for application start voltage max voltage and voltage rise width 5 Judgment results display Displays the test results and the individual judgment results Reference 7 2 Checking...

Page 95: ...scharge judgment threshold value bar Discharge judgment threshold value 4 Discharge amount graph Discharge amount graph Parts where the discharge amount exceeds the threshold value are displayed in red 5 LC and RC cursor values No XXX XXX Cursor value test number total number of LC and RC values LC RC LC and RC values presently selected by the cursor 6 LC and RC graph Blue dots Test LC and RC valu...

Page 96: ... Display p 214 4 USB memory status display Gray USB memory not connected Blue USB memory connecting Red Accessing USB 5 Double action status display No display Double action function OFF Green START button enabled Gray START button disabled 6 Interlock status display No display Interlock function OFF Red Interlock engaged Gray Interlock canceled 7 Communications status display Remote status Local ...

Page 97: ... results are all PASS implement testing until max voltage is reached PASS judgment example Total judgment results Judgment results 1 Present applied voltage value FAIL judgment example discharge FAIL at 2000 V Total judgment results Judgment results 1 Voltage value during breakdown judgment 1 LCRC XXσ Max deviation of LC and RC values DCHG XXσ Max deviation of discharge amount AREA XXσ Max deviati...

Page 98: ...lied voltage Sets the max applied voltage Implement tests while increasing the voltage to the set voltage Settings range ST4030 100 V to 3300 V resolution 10 V ST4030A 100 V to 4200 V resolution 10 V Note If isolation break down is identified before the max voltage is reached the test ends at that time STEP Voltage rise width Sets the voltage rise width Settings range ST4030 10 V to 3200 V resolut...

Page 99: ...sing pulse waveforms are not sampled or judged PERIOD Pulse application interval Sets the pulse application interval if multiple degaussing pulses and test pulses are to be applied When multiple pulses are applied the pulse application interval operates at or above the set time There can be up to 32 test voltage steps max If the voltage rise width setting is small the test will end when 32 steps h...

Page 100: ... used in the calculation of discharge judgments reducing the number of pulse applications will increase the magnitude of errors and may result in erroneous judgments If you encounter this issue either increase the LCRC and AREA judgment thresholds or set judgment to OFF ...

Page 101: ...judgment at the end of the waveform after the sampling frequency has been adjusted and the waveform length decided you can adjust so as to exclude the unnecessary waveform parts by reducing the number of sampling data AUTO SET Automatic settings function for range of waveform acquisition This function automatically adjusts and sets the sampling frequency and number of sampling data during voltage ...

Page 102: ...ration in order to optimize the waveform acquisition area Measurement screen MODE BDV OUTPUT SAMPLING 1 1 Tap AUTO SET IMPORTANT The ST4030 will reduce the sampling frequency when testing insulators and measurement targets with extremely high inductance values due to the absence of zero cross events in waveforms If you encounter this issue set AUTO SET to OFF and adjust the values manually ...

Page 103: ...oltage LC and RC values judgments Judges breakdown from the variations in the LC and RC values between multiple pulses for each applied voltage If the variations in the LC and RC values between multiple pulses are greater than the set deviation threshold value dielectric break down is judged to have occurred Measurement screen MODE BDV JUDGE 1 2 1 Tap LCRC AREA 2 Set the deviation threshold value ...

Page 104: ... applied voltage If the variations in the discharge amount between multiple pulses are greater than the set deviation threshold value dielectric breakdown is judged to have occurred Measurement screen MODE BDV JUDGE 1 2 1 Tap DISCHARGE 2 Set the deviation threshold value Increases by 1 Decreases by 1 C Sets to the default values OFF Discharge judgment is unexecuted ...

Page 105: ...age If the variations in the surface area values between multiple pulses are greater than the set deviation threshold value dielectric breakdown is judged to have occurred Measurement screen MODE BDV JUDGE 1 2 1 Tap AREA 2 Set the deviation threshold value Increases by 1 Decreases by 1 C Sets to the default values OFF Waveform surface area comparison judgment is unexecuted 7 Break down voltage tes...

Page 106: ...ultiple pulses of each applied voltage If the amount of variability in the first peak voltages for multiple pulses exceeds the set threshold the instrument will conclude that discharges are occurring Measurement screen MODE BDV JUDGE 1 2 1 Tap Vpeak The numeric keypad window will open 2 Set the deviation threshold value Setting range 0 to 999 3 Tap SET to confirm ...

Page 107: ... of each applied voltage If the amount of variability in the vibration frequency for multiple pulses exceeds the set threshold the instrument will conclude that discharges are occurring Measurement screen MODE BDV JUDGE 1 2 1 Tap FREQ The numeric keypad window will open 2 Set the deviation threshold value Setting range 0 to 999 3 Tap SET to confirm 7 Break down voltage test BDV ...

Page 108: ...100 Setting Dielectric Break down Judgment Conditions ...

Page 109: ... can also set the pass code PIN If a pass code has been set it is necessary to enter the code when unlocking the interlocks Make sure not to forget your pass code IMPORTANT Interlock functions are not disabled even if the power supply is turned OFF When setting the interlock functions set and check the pass code beforehand Measurement screen SYSTEM SYSTEM INTERLOCK 4 3 2 1 1 Tap PASSCODE The numer...

Page 110: ... pin is OFF while the interlock function is enabled the interlock is engaged and INTERLOCK is displayed at the bottom right of the screen The interlocks disable all screen operations including test operations that use the START button Further starting tests using communications and external control is also disabled ...

Page 111: ...he pass code full reset to return the system to its factory settings The default pass code setting is 0000 Reference 14 2 Initializing the Instrument Full Reset p 213 1 1 Tap INTERLOCK 2 Setting pass code Enter the pass code and then tap SET Not setting pass code Tap SET without entering anything The pass code that has been entered is displayed as 8 Other Functions ...

Page 112: ...n the key lock is on Further some operations are possible such as changing the graph onscreen Key lock functions are not disabled even if the power supply is turned OFF When setting the key lock functions set and check the pass code beforehand Measurement screen SYSTEM SYSTEM KEYLOCK 4 3 2 1 1 Tap PASSCODE The numeric keypad window will open 2 Enter the pass code to unlock the key locks Setting ra...

Page 113: ...he pass code full reset to return the system to its factory settings The default pass code setting is 0000 Reference 14 2 Initializing the Instrument Full Reset p 213 1 1 Tap UNLOCK 2 Setting pass code Enter the pass code and then tap SET Not setting pass code Tap SET without entering anything The pass code that has been entered is displayed as 8 Other Functions ...

Page 114: ... test Press the STOP button and then press the START button within approx 1 sec to start the test Measurement screen SYSTEM SYSTEM 1 1 Tap DBL ACTN OFF The double action function is enabled ON The double action function is disabled IMPORTANT When sending trigger signals using communications and external control EXT I O testing will start even if the double action function is enabled and the STOP b...

Page 115: ...or BDV mode If the memory function is enabled the number of items presently stored in memory is displayed on the measuring screen Internal memory is automatically deleted if memory data is saved to USB memory or data is acquired using communications commands Acquire the measurement results saved inside the instrument either by saving them to USB memory or by acquiring them using communications com...

Page 116: ...able the memory functions If enabled the test results are automatically saved to the memory in the instrument when the test finishes Measurement screen SYSTEM SYSTEM 1 1 Tap MEMORY and set the memory function to ON or OFF OFF Memory function is disabled ON Memory function is enabled ...

Page 117: ...memory data The data saved to internal memory is saved to USB memory Measurement screen SYSTEM SYSTEM 1 2 1 Tap MEM SAVE A confirmation message is displayed 2 Tap OK CANCEL Cancels the saving OK Implements save 8 Other Functions ...

Page 118: ...ion Deleting memory data The data saved to internal memory is deleted Measurement screen SYSTEM SYSTEM 1 2 1 Tap MEM CLEAR A confirmation message is displayed 2 Tap OK CANCEL Cancels the deletion OK Implements deletion ...

Page 119: ... update frequency is reduced 2 Set the backlight brightness Setting range 0 to 250 Brightens the backlight Dims the backlight When this setting is turned ON the next pulse is applied after the measurement data has finished being displayed onscreen following the present pulse application All measurement data is displayed When this setting is turned OFF or is THIN the next pulse is applied without w...

Page 120: ... test Overlay can be set from the test conditions settings mode and test mode Measurement screen GRAPH Bottom left of screen 1 1 Tap OVERLAY and turn ON or OFF the overlay OFF Deletes the graph drawn during the previous test and draws only the graph for the latest test results ON Does not delete the graph drawn during the previous test and overlays the graph for the latest test results IMPORTANT O...

Page 121: ...tions settings mode Measurement screen GRAPH Bottom left of screen Example Test conditions settings mode screen 1 2 1 Tap the item buttons The settings window will open 2 Select the color you want to set Select OFF to not draw the waveform IMPORTANT Changing the waveform color will delete any graphs that have been overlaid hitherto Change the waveform color before implementing measurements 8 Other...

Page 122: ...s PASS FAIL WAVE Sets the test waveform color and the test LC and RC values color when the overall judgment is FAIL PASS DCHG Sets the waveform color for the part that does not exceed the threshold values on the discharge amount graph FAIL DCHG Sets the waveform color for the part that exceeds the threshold values on the discharge amount graph BDV mode PASS WAVE Sets the test waveform color and th...

Page 123: ...ER and LOWER for both LC and RC LC UPPER Sets the upper limit for the X axis LC value graph display LOWER Sets the lower limit for the X axis LC value graph display RC UPPER Sets the upper limit for the Y axis RC value graph display LOWER Sets the lower limit for the Y axis RC value graph display The numeric keypad window will open 2 Enter the upper and lower limit values Settings range 0 000 f to...

Page 124: ...C values and Y axis RC axis are within a suitable display range Overlay can be implemented from the test conditions settings mode and test mode Measurement screen SCALE Bottom left of screen 1 1 Tap SCALE to auto scale the LC and RC graph In test condition settings mode upper and lower limits as well as LC and RC values are automatically scaled each time you tap SCALE ...

Page 125: ...eep OFF Beep does not sound regardless of the judgment results PASS Sounds the beep when the overall judgment result is PASS FAIL Sounds the beep when the overall judgment result is FAIL 2 Set the scale of the judgment beep sound Setting range 0 to 14 The greater the value the higher the pitch 3 Adjust the judgment beep volume Setting range 1 to 3 The greater the value the louder the volume 8 Othe...

Page 126: ... 3 1 Tap BEEP and set whether or not to sound the key beep OFF Key beep does not sound ON Key beep sounds 2 Set the scale of the key beep sound Setting range 0 to 14 The greater the value the higher the pitch 3 Adjust the key beep volume Setting range 1 to 3 The greater the value the louder the volume ...

Page 127: ...plement the test After the test finishes the test time is displayed in the top right of the screen IMPORTANT The test times displayed onscreen are rough estimate times calculated by the internal software and there is a risk that they will differ considerably from the external control terminal EXT I O EOM signal outputs Additionally if the automatic save setting is enabled the displayed time will n...

Page 128: ...er using communications commands When the long format is enabled you can increase the number of effective digits in the voltage values that are acquired using communications commands Measurement screen SYSTEM SYSTEM 1 1 Tap LONG FORM and set whether to enable or disable the long format OFF Long format is disabled ON Long format is enabled ...

Page 129: ... reset Reference 14 2 Initializing the Instrument Full Reset p 213 IMPORTANT Implementing a system reset will restore the instrument to its factory settings Remove the test leads from the workpiece and implement a full reset Measurement screen SYSTEM SYSTEM 1 2 1 Tap RESET The confirmation window will be displayed 2 Tap RESET Instrument initialization will start When initialization is complete the...

Page 130: ...minals are not connected if an insulator is measured if the recording length is short etc The instrument will check for discharge of any residual charge caused by the capacitance of the object under test before applying each pulse when measuring an insulator Consequently measurement time may increase Since the instrument will not perform a contact check based on detection of open errors it will be...

Page 131: ...ge errors When voltage errors are enabled the instrument will display a voltage error if the test voltage fails to reach the set voltage Measurement screen SYSTEM SYSTEM 1 1 Tap VOLT ERROR and set whether to enable or disable display of voltage errors OFF Disables voltage errors ON Enables voltage errors 8 Other Functions ...

Page 132: ...124 Terminal Open Error Setting ...

Page 133: ...on FPGA Receive Sub FPGA version MAC Address MAC address of the instrument USB ID USB ID Interface Board Name of the optional interface board that is in use Interface board not used EXT I O MODE This is the external control terminal EXT I O output mode NPN Current sink output mode PNP Current source output mode Option This is whether or not the ST9000 Discharge Detection Upgrade optional is presen...

Page 134: ...Testing is not implemented Gray You can tap squares that are normally black Red Tapping other than black squares If you cannot tap a black square even after trying several times implement touch panel compensation Reference Touch panel correction p 127 IMPORTANT If the black square still cannot be tapped even after panel correction there is a risk of malfunction Contact your authorized Hioki distri...

Page 135: ...SYSTEM TEST 1 3 2 2 1 Tap EXEC 2 Press and hold on the center of the two in order until green is displayed 3 Tap SET SET is displayed together with the two when green is displayed IMPORTANT If SET is not displayed repairs are necessary Contact your authorized Hioki distributor or reseller 9 System Settings ...

Page 136: ...lack White Original screen 2 1 Tap EXEC 2 Tap the screen 5 times The screen color will toggle in order The OUTPUT and PASS FAIL lamps at the bottom of the instrument will also turn on and off according to the screen color IMPORTANT If the full screen is not the same color repairs are necessary Contact your authorized Hioki distributor or reseller ...

Page 137: ...ox 90 sec When the test has finished the test results will be displayed to the right of FAST PASS All ROM RAM memories are normal NG One or more of the ROM RAM memories is abnormal IMPORTANT All instrument operations are disabled during ROM RAM tests If the judgment results display is NG repairs are necessary Contact your authorized Hioki distributor or reseller 9 System Settings ...

Page 138: ...e checks window will open 3 Tap YES Restarts the instrument and starts the full test 4 When the test has finished displays the ROM RAM TEST screen The test results will be displayed to the right of FULL PASS All ROM RAM memories are normal NG One or more of the ROM RAM memories is abnormal IMPORTANT If the judgment results display is NG repairs are necessary Contact your authorized Hioki distribut...

Page 139: ...T 1 2 1 Tap EXEC 2 Implement output signal tests and input signal tests I O OUT Implements output signal tests Outputs signals from the I O output pins with the name of the selected buttons ON I O IN The signal wire names for signals that are being input ON from among the input signals will be lit green Signal wires from which signals are not being input will be grayed out unavailable 9 System Set...

Page 140: ...Sets the instrument date and time You can record and manage data using the set date and time Measurement screen SYSTEM CLOCK 1 2 1 Set the date and time Settings range 00 o clock 00mins 00s January 1 2000 to 23 o clock 59mins 59s December 31 2099 2 Tap SET ...

Page 141: ...able of no more than 3 m in length to connect external devices to the instrument Using the external control terminals on the rear of the instrument enable the following Output measurements finished signals EOM signals and judgment results signals PASS FAIL etc from the instrument to external device Input START signals etc from an external device to the instrument to control the instrument Rear Out...

Page 142: ...ntrol measurement flow is as described below Preparation Checking I O specifications of the external device to be connected Setting NPN PNP in the instrument p 135 Connecting the instrument and the external device p 136 Implementing I O tests p 131 Measurement Connecting and measuring objects ...

Page 143: ...rument power supply is OFF when operating the NPN PNP switches Align the NPN PNP switch settings to the settings of the externally connected devices Use the NPN PNP switch on the rear of the instrument Rear Sinking current NPN Sourcing current PNP Reference Internal circuit configuration p 139 EXT I O mode switch settings NPN PNP Input circuit Compatible with sinking outputs programmable controlle...

Page 144: ... PASS Reserved STOP Reserved TBL0 TBL2 TBL4 TBL6 Reserved ISO_COM EOM INDEX OUT_DIFF OUT_LAPC OUT_DCHG Reserved Reserved OUT1 Reserved FAIL Pin I O Signal name Logic Function 1 IN START Edge Start of measurement 2 IN Reserved 3 IN INTERLOCK Level Interlock unlocked 4 IN TBL1 Level Table number selection 5 IN TBL3 Level Table number selection 6 IN TBL5 Level Table number selection 7 IN TBL7 Level T...

Page 145: ...nts and operations 29 OUT INDEX Analog measurements finished probe can be left open 30 OUT OUT_DIFF DIFF judgment OUT Vpeak judgment OUT with BDV 31 OUT OUT_LAPC LAPLACIAN judgment OUT 32 OUT OUT_DCHG DISCHARGE judgment OUT 33 OUT Reserved 34 OUT Reserved 35 OUT OUT1 General outputs 36 OUT Reserved 37 OUT FAIL Total judgment FAIL The connector frame is connected to the panel on the rear of the ins...

Page 146: ... Test Conditions Table Functions p 25 Pin No TBL7 TBL6 TBL5 TBL4 TBL3 TBL2 TBL1 TBL0 OFF OFF OFF OFF OFF OFF OFF OFF Table 1 OFF OFF OFF OFF OFF OFF OFF ON Table 2 OFF OFF OFF OFF OFF OFF ON OFF Table 3 OFF OFF OFF OFF OFF OFF ON ON Table 255 ON ON ON ON ON ON ON ON 3 Output signal Signal name Description Reference INDEX Shows that analog measurements pulse applications sampling have finished When...

Page 147: ...terminal NPN setting Do not connect external power to pin 8 Internal insulation common It is isolated from the ground for the instrument Internal isolated power supply ST4030 Programmable controller etc Output Common Input Common Reserved PNP setting Do not connect external power to pin 8 Internal insulation common It is isolated from the ground for the instrument Internal isolated power supply ST...

Page 148: ...rent 10 mA Internal isolated power supply Output voltage Sinking output compatible 5 0 V 0 8 V sourcing output compatible 5 0 V 0 8 V Maximum output current 100 mA External power supply input None Insulation Floating from the protective grounded potential and the measurement circuit Insulation rating Voltage between the module and ground 50 V DC 30 V rms AC 42 4 V peak AC or less Connection exampl...

Page 149: ...ontroller Connection to programmable controller positive common inputs Connection to programmable controller negative common inputs ST4030 ST4030 ST4030 ST4030 ST4030 ST4030 Negative true logic output Negative true logic output Wired OR Output ISO_COM ISO_5V ISO_COM ISO_5V Connection to LED using ISO_5V NPN setting Connection to LED using ISO_5V PNP setting ST4030 ST4030 Output Output 10 External ...

Page 150: ...me 10 ms Typical value Note If the table test voltage after switching is lower than the test voltage before switching an internal discharge time is added Reference 15 7 Voltage Switching Time Reference Value p 233 t4 Trigger delay time 0 000 s to 9 999 s t5 Analog measuring time 50 ms typical value when set voltage 3000 V sampling frequency 200 MHz and 1 pulse application Reference 13 4 Interface ...

Page 151: ...RTANT The instrument outputs judgment results signals before immediately outputting EOM signals If responses from the input circuit of the external device that is connected are slow it may take considerable time to import judgment results after an EOM signal ON is detected Reference Flow of starting measurements from an external device and reading the judgment results p 144 Periods when EOM is OFF...

Page 152: ... before immediately outputting EOM signals If responses from the input circuit of the external device that is connected are slow it may take considerable time to import judgment results after an EOM signal ON is detected ST4030 Start of measurement Previous judgment result OFF End of measurement Judgment results output Measuring External devices to be connected Measurement start instruction End of...

Page 153: ... ground circuits will result in a potential difference between the instrument s ground and the computer s ground If the cable is connected while such a potential difference exists it may result in instrument malfunction or failure Before connecting or disconnecting any communications cable always turn OFF the instrument and the computer Failure to do so could result in equipment malfunction or dam...

Page 154: ...onnected GP IB communications p 154 You can use IEEE 488 2 1987 common commands required when the Z3000 GP IB interface is connected The instrument communications commands are designed with reference to IEEE 488 2 1987 USB communications p 155 You can implement command control using USB that is compatible with the communications class LAN communications p 157 You can implement command control usin...

Page 155: ...uffer use amount 85 75 25 Buffer empty Sending XON Sending XOFF If the data in the reception buffer exceeds 75 of the buffer XOFF 13H is sent to notify the controller that there is little space remaining in the buffer If data processing in the buffer is proceeding and the data amount is less than 25 XON 11H is sent to notify the controller that there is sufficient space in the buffer Control durin...

Page 156: ...re is a full range of remote local functions PP0 There is no parallel polling function DC1 There is a full range of device clear functions DT1 There is a full range of device trigger functions C0 There are no controller functions Code used ASCII code USB Connector Series B receptacle Electrical specifications USB2 0 Full Speed High Speed Number of ports 1 Class Communications class Compatible OS W...

Page 157: ...unicating using Z3001 RS 232C p 152 Installation method Required items Phillips screwdriver No 2 Screws M3 6 mm 2 1 Remove all cables connected to the instrument 2 Use a Phillips screwdriver to loosen the screws 2 securing the blank panel 3 Remove the blank panel Screws M3 6 mm 2 4 Pay attention to the interface orientation and insert firmly all the way to the back 5 Firmly tighten the screws 2 us...

Page 158: ...en not using the interface after its removal Mount the blank panel The specifications cannot be satisfied if measuring without mounting the blank panel To purchase an additional blank panel contact your authorized Hioki distributor or reseller Screws M3 6 mm 2 1 Mount the blank panel 2 Firmly tighten the screws 2 using the Phillips screwdriver to secure the blank panel ...

Page 159: ...nted and RS 232C settings are possible only when the optional Z3001 RS 232C interface is mounted Measurement screen SYSTEM I F 1 1 Select the interface to be used RS 232C RS 232C interface only when Z3001 is mounted GP IB GP IB interface only when Z3000 is mounted USB USB Interface LAN LAN Interface When GP IB and RS 232C are not mounted only USB and LAN are displayed 11 Communications Interface ...

Page 160: ...TE prepare a instrument connector and a cross cable with the controller connector specifications The I O connector has terminal DTE specifications Connector Dsub pin No Mutual connection circuit name CCITT circuit No EIA code JIS code Customary code 1 Unused 2 Receive Data 104 BB RD RxD 3 Transmit Data 103 BA SD TxD 4 Data Terminal Ready 108 2 CD ER DTR 5 Signal Ground 102 AB SG GND 6 Unused 7 Unu...

Page 161: ...when the Z3001 RS 232C interface is mounted to the instrument Measurement screen SYSTEM I F 1 2 3 4 1 Tap RS 232C 2 Select the baud rate 9600 9600 bps 19200 19200 bps 38400 38400 bps 57600 57600 bps 3 Select handshake OFF No flow control XON OFF Software control XON XOFF 4 Select the terminator CR LF CR LF CR CR 11 Communications Interface ...

Page 162: ... 9151 02 GP IB connector cable 2 m is recommended Rear Setting procedure Set GP IB communications settings using the system screen Settable only when a Z3000 GP IB interface is mounted to the instrument Measurement screen SYSTEM I F 1 2 3 1 Tap GP IB 2 Set GP IB addresses Setting range 00 to 30 3 Select the terminator LF LF concomitant with EOI CR LF CR LF concomitant with EOI ...

Page 163: ... cables while communications are in progress While USB communications between the instrument and PC are underway do not connect another USB device to the PC or disconnect from the PC Doing so risks stopping the communications between the instrument and the PC Use a common ground for both the instrument and the computer Using different ground circuits will result in a potential difference between t...

Page 164: ...156 Connecting and Setting USB Setting procedure Test screen SYSTEM I F 1 2 1 Tap USB 2 Set the terminator CR LF CR LF CR CR ...

Page 165: ... it being easily affected by induced lightning There are 2 connection methods as described below 1 Connect the instrument to an existing network to use When connecting the instrument and hub using a LAN cable you can control and monitor the instrument from the PC Connecting a single instrument to multiple PCs LAN cable 1 LAN cable 1 Hub Hub ST4030 LAN PC Connecting multiple instruments to a single...

Page 166: ...able and cross conversion connector 30 m max 9642 LAN cable optional with cross conversion connector enclosed If connecting using a 9642 LAN cable and cross conversion connector enclosed with the 9642 9642 LAN cable Cross conversion connector Instrument 1000BASE T connector Connect to PC 1 2 3 1 Connect a 9642 LAN cable to an enclosed cross conversion connector 2 Connect a cross conversion connect...

Page 167: ... items IP address An address to identify individual devices that are connected on the network Set individual addresses so there is no overlap with other devices The instrument uses IP version 4 and IP addresses are displayed as 4 digit decimal numbers separated using as in 192 168 0 1 Subnet mask This setting separates the IP address into the network address part showing the network and the host a...

Page 168: ...1 PC and multiple instruments using a hub If configuring a local network with no external connections using a private IP address as shown in the example is recommended Private IP address example IP address PC 192 168 0 100 Instrument 192 168 0 1 192 168 0 2 192 168 0 3 Use an IP address that is different from other network devices Subnet mask 255 255 255 0 Default gateway OFF 0 0 0 0 Example 3 Con...

Page 169: ...asks that can be set using the instrument are the following 30 patterns 128 000 000 000 255 128 000 000 255 255 128 000 255 255 255 128 192 000 000 000 255 192 000 000 255 255 192 000 255 255 255 192 224 000 000 000 255 224 000 000 255 255 224 000 255 255 255 224 240 000 000 000 255 240 000 000 255 255 240 000 255 255 255 240 248 000 000 000 255 248 000 000 255 255 248 000 255 255 255 248 252 000 ...

Page 170: ...ns after connecting an interface to the instrument the instrument will enter remote mode remote operations mode In remote mode operations by tapping the screen are disabled Remote mode ON Remote mode OFF To return to local mode normal communications tap LOCAL ...

Page 171: ...nses onscreen by using the communications monitoring functions Measurement screen SYSTEM I F 1 1 Tap COMM LOG OFF Communications monitor is not displayed ON Communications monitor is displayed Communications monitor is displayed onscreen The max number of lines that can be displayed is 30 11 Communications Interface ...

Page 172: ...y error DEVICE SPECIFIC ERROR Instrument dependent error EXECUTION ERROR Execution error COMMAND ERROR Command error IMPORTANT If the communications monitor function is turned ON the communications monitor time is displayed onscreen in addition to the communications sending and receiving time Due to this the communications time will be lengthened This lengthening will be particularly conspicuous i...

Page 173: ...ION Make sure not to insert USB memory with the incorrect orientation There is a risk of damaging either USB memory or the instrument To avoid corrupting the data in USB memory do not turn OFF the instrument power supply while USB memory is being accessed Further make sure not to remove the USB memory from the instrument When accessing USB memory the USB icon changes from blue to red Do not move t...

Page 174: ...t anything other than a mass storage class compatible USB memory Not all commercially available USB memories are compatible If the USB memory is not detected try another USB memory Removing the USB memory Check that the USB memory is not being accessed saving importing etc by the instrument before removing Instrument removal operations are not required Front ...

Page 175: ...strument detects a USB memory Red If accessing USB memory File types that the instrument can handle The instrument cannot display double byte characters Japanese etc Double byte characters are replaced by The max number of files that the instrument screen can display is 1000 Contents Type Extension Folder Test results CSV files CSV Measurement screen BMP files BMP Instrument settings User defined ...

Page 176: ...ename File name size File size date File save date and time You can sort the files The number of and is the priority order of the sort If EXT is appended the file name sort prioritizes the extension 2 SETUP You can set the file save details 3 USB memory information You can check the use rate of the USB memory and the file system types Filesystem File system type All Total capacity Used Amount used...

Page 177: ...ment screen FILE SETUP 1 2 3 1 Tap AUTO and set whether or not to save the data automatically after measuring finishes OFF Data is not automatically saved after measurements finish To save the data requires manual operation ON Data is automatically saved after measurements finish 2 Tap TEXT and set whether or not to save text CSV file format of the test results during automatic saving OFF Not save...

Page 178: ...CT The save details selection window will be displayed QUICK Saves the saved items that have been set immediately 2 Tap TEXT and set whether or not to save text CSV file format of the test results during manual saving OFF Not saved ON Saved 3 Tap SCREEN and set whether or not to save the an image of the measurements screen BMP file format during manual saving OFF Not saved ON Saved ...

Page 179: ...4 1 Tap DATE and set whether or not to save the date and time 2 Tap SET and set whether or not to save the measuring conditions 3 Tap JUDGE and set whether or not to save the judgment values and judgment results 4 Tap CALC and set whether or not to save the peak values and zero cross values 5 Tap WAVE and set whether or not to save the measurement waveforms 12 USB Host ...

Page 180: ... of the test results CSV file format Measurement screen FILE SETUP PAGE 2 1 3 4 5 1 Tap QUOTE and set the item quotation type OFF None Double quotes Single quotes 2 Tap ITEM DELIM and set the item delimiter type Comma TAB Tab Semicolon Period SPACE Space 3 Tap DECIM CHAR and set the decimal point type Period Comma ...

Page 181: ...MMDDYY Month day year DDMMYY Day month year 5 Tap DATE DELIM and set the date delimiter type Slash Hyphen Period Setting the image save format Set when saving the measurement screen image BMP file format Measurement screen FILE SETUP PAGE 1 1 Tap PICTURE and set the image to color COLOR Saved using full color BMP format MONO Saves in grayscale BMP format 12 USB Host ...

Page 182: ...is specified the date and time will be entered at in the file name header Example 20190101_125959 CSV 2 Tap TEXT and set the save destination folder for the test results text Settings range 31 characters max If nothing is specified the file will be saved to the DATA folder 3 Tap SCREEN and set the name of the save destination folder for images of the measurements screen Settings range 31 character...

Page 183: ...rom the file name that has been entered CLR Deletes all characters from the file name that has been entered KEY TYPE Switches the keyboard type A a Switches between upper and lower case A Switches between symbols numbers and the alphabet CANCEL Cancels the file name that has been entered SET Confirms the file name that has been entered 12 USB Host ...

Page 184: ...ned ON using FILE SETUP saving is implemented automatically after measuring has finished Save memory data Reference 8 4 Memory Function p 107 Saving manually If saving manually you can select from 2 options QUICK and SELECT Measurement screen MODE TEST 1 1 Tap SAVE QUICK Tap SAVE to save immediately according to the settings details SELECT Tap SAVE to display the selection window SAVE is displayed...

Page 185: ...ing Test Results Only when SELECT is selected 2 Select the details to be saved and implement the save operation TEXT Saves the text data SCREEN Saves the image 3 Tap SAVE Implements manual save 2 3 12 USB Host ...

Page 186: ...COPE 1217 1599 LAPLACIAN ON LAPLACIAN LIMIT 215 LAPLACIAN SCOPE 1217 1599 Judgment conditions SET setting is ON STATUS 0 TOTAL JUDGE PASS LCRC JUDGE IN LCRC VALUE 8 977E 14 1 527E 08 DISCHARGE JUDGE IN DISCHARGE VALUE 3 18 sigma AREA JUDGE IN AREA VALUE 0 04 DIFF JUDGE IN DIFF VALUE 0 00 FLUTTER JUDGE IN FLUTTER VALUE 264 LAPLACIAN JUDGE IN LAPLACIAN VALUE 168 Judgment values and judgment results ...

Page 187: ...000E 01 0 00 1 00000E 01 0 00 2 3 90000E 01 0 00 3 40000E 01 0 00 3 2 60000E 01 0 00 5 80000E 01 0 00 4 7 00000E 02 0 00 2 70000E 01 0 00 Measurement waveform WAVE setting is ON Memory data 0 PASS 0 68 IN 0 04 IN 256 IN 168 IN 8 929E 14 1 526E 08 IN 3 53 IN 0 FAIL 0 75 IN 0 34 OUT 262 IN 172 IN 8 931E 14 1 523E 08 IN 2 94 IN 0 PASS 0 52 IN 0 01 IN 256 IN 154 IN 8 930E 14 1 528E 08 IN 3 23 IN 0 FAI...

Page 188: ...onditions There are 2 types of test conditions that can be saved SAVE to save user defined table settings Saves only 1 user defined table SAVE ALL to save all settings Batch saves all settings tables such as interface and beep sound etc Saving user defined table settings Measurement screen FILE PAGE PAGE3 3 3 1 2 1 Tap SAVE 2 Select the table to be saved 3 Tap SELECT The keyboard will be displayed...

Page 189: ...181 Saving and Importing Test Conditions Saving all table settings Measurement screen FILE PAGE PAGE3 3 1 1 Tap ALL SAVE 2 Enter the file name Reference Touch keyboard inputs p 11 12 USB Host ...

Page 190: ...s All settings IMPORTANT When loading a settings file saved by the ST4030A with the ST4030 only settings with voltages that can be output by the ST4030 will be loaded Importing user defined table settings Measurement screen FILE PAGE PAGE1 3 2 1 4 3 1 Select files with the TBL extension 2 Tap LOAD 3 Select the tables you want to write 4 Tap SELECT ...

Page 191: ...mporting Test Conditions Importing all settings Measurement screen FILE PAGE PAGE1 3 2 1 3 1 Select files with the ALL extension 2 Tap LOAD The implementation confirmation window will be displayed 3 Tap YES 12 USB Host ...

Page 192: ...lts and measurement screen Formatting USB memory Format initialize the USB memory to be used Insert the USB memory to be formatted into the USB memory connector on the front and start formatting The instrument formats using either FAT32 or FAT16 IMPORTANT When formatting all data saved to USB memory will be deleted and cannot be restored Check the content carefully before implementing It is recomm...

Page 193: ...185 Editing Files and Folders Measurement screen FILE PAGE2 3 1 2 3 1 Tap FORMAT The confirmation window will be displayed 2 Tap YES The confirmation window will be displayed again 3 Tap YES 12 USB Host ...

Page 194: ...n saved to USB memory IMPORTANT Deleted files and folders cannot be restored Check thoroughly before deleting Measurement screen FILE PAGE PAGE2 3 2 1 3 When deleting files When deleting folders 1 Select the file or folder to be deleted 2 Tap DELETE The confirmation window will be displayed 3 Tap YES ...

Page 195: ...reating folders Create a folder in USB memory You can set up to 31 characters max Measurement screen FILE PAGE 2 3 1 2 1 Tap FOLDER The keyboard will be displayed 2 Set the folder name Reference Touch keyboard inputs p 11 12 USB Host ...

Page 196: ...ile name Changes the name of the files or folders that have been saved to USB memory Measurement screen FILE PAGE 2 1 3 1 Tap a file or folder 2 Tap RENAME The keyboard will be displayed 3 Change the name of a file or folder Reference Touch keyboard inputs p 11 ...

Page 197: ...e the screen to check the test results files CSV and measurements screen files BMP that have been saved to USB memory Measurement screen FILE 1 2 1 Tap the desired file 2 Tap VIEW Example 1 Measurements screen file BMP Example 2 Test results file CSV 12 USB Host ...

Page 198: ...190 Editing Files and Folders ...

Page 199: ...pply voltage 100 V to 240 V AC Voltage fluctuations of 10 from the rated supply voltage are taken into account Rated supply frequency 50 Hz 60 Hz Anticipated transient overvoltage 2500 V Maximum rated power 80 VA Clock backup Approx 1 year when not used reference value Interface EXT I O Standard equipment USB host memory Standard equipment USB device COM Standard equipment LAN Standard equipment R...

Page 200: ... MHz 50 MHz 100 MHz 200 MHz Number of sampling data 1001 to 8001 points 1000 points step Measurement and operation items Response waveform LC and RC values Peak voltage value Peaks from primary to tenth Zero cross point value Zero cross points from primary to tenth Discharge component amount When incorporating Model ST9000 Number of applied pulses Number of measurement pulses 1 to 32 Number of deg...

Page 201: ... MHz 20 MHz 50 MHz 100 MHz 200 MHz Number of sampling data Sets the number of sampling data so that the required waveform length is imported Settings range 1001 to 8001 points 1000 points step Trigger delay Sets the delay time from the test start signal to the start of the voltage application Setting range 0 000 s to 9 999 s resolution 0 001 s Voltage calibration Adjusts the output voltage so that...

Page 202: ...ea comparison judgment AREA Compares and judges the master waveform surface area and the test waveform surface area in the area specified by the user Judgment values Sets the surface area ratio threshold value Settings range OFF 0 00 to 99 99 0 01 steps Judgment area Sets the judgment area using points Settings area Within sampling data range Waveform difference surface area comparison judgments D...

Page 203: ...judgment methods Settings range OFF FIXED AUTO FIXED Compares and judges the amount of the discharge component of the master waveform and the amount of the discharge component of the test waveform AUTO Calculates the variation of the high frequency components expressed by the test waveform as the standard deviation σ and judges from the discharge whether or not the variation exceeds the fixed amou...

Page 204: ...10 V to 3200 V resolution 10 V ST4030A 10 V to 4100 V resolution 10 V Maximum number of steps 32 steps Number of applied pulses Sets the number of application pulses and the number of degaussing pulses Degaussing pulse Applied using the set number of continuous pulses during BDV test startup Application pulse Applied using the set number of continuous pulses for each step Number of pulses 3 to 32 ...

Page 205: ... value for the first peak values of all measurement pulses Settings range OFF 0 to 999 Vibration frequency fluctuations FREQ Discharge judgments from the variation in the vibration frequency with the same voltage Judgment values Sets the amount of variation in the vibration frequency for each pulse relative to the center value for the vibration frequency of all measurement pulses Settings range OF...

Page 206: ...splay Setting range OFF ON THIN OFF The display will turn off 10 sec after the touch panel was last touched After the display turns off touching the touch panel again will turn on the display again ON The display is always on THIN The display is always on but the screen update rate is reduced from normal to prioritize communications processing Sets the backlight brightness Setting range 0 to 250 W...

Page 207: ...rrects the touch panel position Screen display test Checks the screen display status and LED ON OFF status ROM RAM test Checks whether there are any errors in the main unit internal memory ROM and RAM EXT I O test Displays the input signal status of the external control terminal EXT I O and outputs the user set output signals 13 Specifications ...

Page 208: ...ions Input format Photocoupler isolated non voltage contact input Sinking sourcing current outputs Input ON Residual voltage 1 V or less Input ON current 4 mA channel reference value Input OFF OPEN interrupting current 100 µA channel or less Output specifications Electrical specifications Output format Photocoupler isolated open drain output non polar Maximum load voltage 30 V DC Maximum output cu...

Page 209: ...puts terminal Output signals controlled using IO OUTPut commands 17 OUT OUT2 General outputs terminal Output signals controlled using IO OUTPut commands 18 OUT PASS Total judgment PASS 19 OUT Reserved 20 IN STOP Edge Measurement stopped 21 IN Reserved 22 IN TBL0 Level Table number selection 23 IN TBL2 Level Table number selection 24 IN TBL4 Level Table number selection 25 IN TBL6 Level Table numbe...

Page 210: ...dress subnet mask default gateway Communication command port 1 to 65535 Cable length Up to 30 m max 3 GP IB Optional Communication Remote control and measured value outputs Standard IEEE488 2 Device address 0 to 30 Delimiter LF CR LF 4 RS 232C Optional Communication Remote control and measured value outputs Connector D sub 9 pin male fixing stud screw 4 40 Transmission method Start stop synchroniz...

Page 211: ...judgment results waveform data Data format CSV file format File name Automatically generated from the date and time Save screen copy Function Saves the screen that is presently displayed Data format BMP file format color or monochrome File name Automatically generated from the date and time Save and import instrument settings Function Sets the settings information such as test conditions and maste...

Page 212: ...g time INDEX Time until charging application and sampling completion Typical values Set voltage 100 V 1000 V 2000 V 3000 V INDEX time 30 ms 30 ms 40 ms 50 ms S s 200 MHz Software processing time Software processing time for data transfer etc Typical values Processing time 10 ms S s 200 MHz DISP THIN Judgment times Processing time when judgment functions are enabled Typical values Judgment Processi...

Page 213: ...n input terminals and ground 3300 V AC peak Max number of clip opening and closing times Reference value Approx 500 thousand when opening and closing approx 1 2 of the max fully open distance 13 6 L2252 Unprocessed Lead Cable Option General specifications Operating environment Indoor pollution level 2 altitude up to 2000 m 6562 ft Operating temperature and humidity Temperature 0 C to 40 C 32 F to ...

Page 214: ...206 Interface Specifications ...

Page 215: ...water or mild detergent and wipe the surface gently IMPORTANT Never use detergents that contain benzene alcohol acetone ether ketone thinners or gasoline Doing so may cause malformation or discoloring Replaceable parts and operating lifetimes The characteristics of some of the parts used in the product may deteriorate with extended use To ensure the product can be used over the long term it is rec...

Page 216: ...ys are disabled Is the key lock on Unlock the key lock Reference 8 2 Key Lock Function p 104 Are you using a communications interface in remote mode Set to local mode Reference 11 9 Remote Mode p 162 When I pressed a key onscreen a different key was operated Has the panel been corrected Implement panel correction Reference Touch panel correction p 127 No operation Don t fully understand the operat...

Page 217: ...e noise Is the test lead connected correctly Check the wiring and rewire correctly if necessary Use the designated cable Has the measuring cable been extended Wire the measuring cable as short as possible Is probing unstable Unless probing is consistent the effects of contact resistance will distort the detection waveform Make sure the probing status is always consistent before implementing the te...

Page 218: ...the applied voltage is too high the workpiece discharge will cause an error Lower the applied voltage to a suitable voltage Reference 14 3 Error Display p 214 Is the sampling frequency too fast Unless a sufficient number of waveforms is sampled during the test an insufficient number of waveforms will occur Slow the sampling frequency and make sure that a sufficient number of waveforms is sampled R...

Page 219: ... settings match When commands are not received check the control software delimiters GP IB Check the settings of the message terminators GP IB Check that the address settings are correct Reference 11 Communications Interface p 145 A communications error occurred Has a command error occurred Commands are mismatched Check the command spelling Space is x20H Do not add a to commands that are not queri...

Page 220: ...r the common terminal for both the input and output signals Check that output signals are being output Check the voltage waveform using an oscilloscope At the same time pull up the EOM signals several kΩ to the instrument isolation voltage outputs ISO_5V and check the voltage level Input control is not performing properly but what checks should I make For example if the START signal does not work ...

Page 221: ...f test Function p 126 If you have forgotten the interlock or key lock passwords IMPORTANT Remove the test leads from the workpiece and implement a full reset If operations are still not normal even after a full reset repairs are required Contact your authorized Hioki distributor or reseller Lights red 2 1 Turn ON the main power supply switch with the power cord connected 2 Set the instrument to sl...

Page 222: ...cted Either the workpiece s electrical characteristics differ markedly from those of the master workpiece or the instrument may not be in contact with the workpiece Check the workpiece and probing state Voltage error ON 6 OUT FAIL The magnitude of the voltage rise was less than expected with the result that either the maximum voltage was not reached or the instrument was unable to apply the set vo...

Page 223: ...trol terminal EXT I O measurements will not be performed and the ERR pin will turn ON 2 Generated only in TEST mode Error message during voltage calibration ERROR Display 1 EXT I O ERR pin Communications VCAL status Solution ERROR 13 Terminal open ON 2 There is a risk of being unable to contact the workpiece Check the probing status ERROR 21 Waveform is unstable ON 6 There is a risk of noise influ...

Page 224: ...nductance value Reference 15 6 Max Applicable Voltage Reference Value According to the Workpiece Inductance p 232 ERROR 27 Overrange value detected ON 10 There is a risk that the probing status is unstable Perform voltage calibration after establishing stable probing Check that the workpiece is normal The oscillation frequency of the detection waveform is too long to reach the waveform length ON 4...

Page 225: ... The calibration process may be experiencing the effects of noise Consider taking steps to prevent noise The set voltage may be too high Lower the set voltage and check instrument operation This error will result if the instrument determines that this condition existed in 50 or more of the response waveforms used in calibration WARNING 104 OFF 101 The applied voltage failed to reach the set voltag...

Page 226: ...ed to the waveform INFORMATION 1022 OFF 105 The workpiece s entire response waveform can be recorded by either increasing the sampling frequency or decreasing the number of data points This will allow the measurement time to be reduced 1 If the voltage was calibrated from communications the window is not displayed USB host error Display Meaning Solution USB memory voltage consumption exceeds 500 m...

Page 227: ...ooling fan status If the situation still does not improve there is a risk of malfunction Contact your authorized Hioki distributor or reseller Displayed in the following cases If the power supply switch was turned OFF while the settings were being saved including power being lost due to a power failure etc If the settings were initialized due to a version upgrade When the power supply is turned ON...

Page 228: ... instrument power supply and remove the cable 2 Remove the screws 4 that secure the support feet on the base 4 3 3 Remove the screws 2 that secure the handle on the top and remove the handle 4 Remove the screws 6 from the rear and remove the top and bottom cases 5 6 7 8 5 Remove the screws 6 that secure the front panel 6 Remove the front panel 7 Sever the plus side of the battery mounted to the pl...

Page 229: ... into the detection circuit You can output minute oscillation waveforms at high speed that are superimposed on the impulse response waveforms from the discharge The attenuator s input impedance is approx 11 MΩ It also fulfills the role of protection impedance C The connectable parts interface and case and the high voltage circuits are isolated to satisfy IEC61010 safety regulations C D Wide input ...

Page 230: ...s generated by the booster circuit using switching 3 The DC voltage that is generated is fed to a 10 nF capacitor 4 Leave enough time for the capacitor voltage to reach the set voltage and then turn ON the switch 5 The load stored in the capacitor is applied to the workpiece to be tested via output resistance and a diode 6 When the stored load is exhausted the internal capacitor and workpiece to b...

Page 231: ...e measuring cable is as described below 3300 V The inductance of the 2 cables enters the workpiece to be tested serially The coaxial cable shield is connected to the ground pole via the case The synthesis capacity of the 2 cables enters the workpiece to be tested in parallel During testing impulse voltage is applied not only to the workpiece being tested but also to the synthetic components includ...

Page 232: ... screwing from behind the shelf etc If the thickness of the collapsible shelf exceeds 4 mm however use screws M3 thickness 6 mm to 10 mm of length 6 mm to 10 mm when inserted from the base of the instrument Further if using a JIS rack base and rack mount fittings of the same shape as described in Metal fitting dimensions p 225 secure using not only the screws that secured the support feet but also...

Page 233: ...225 Rack Mount Metal fitting dimensions JIS C L C L C L 4 M3 countersink Rack mount base JIS SPCC t2 0 Unit mm 15 Appendix ...

Page 234: ...226 Rack Mount EIA C C L Rack mount base EIA SPCC t1 6 9 M4 press nuts protruding back C L 9 M4 countersink Rack mount panel EIA Unit mm ...

Page 235: ...rn OFF the instrument power supply and remove the cable 2 Remove the screws 4 that secure the support feet on the base 3 3 Remove the top screws 2 and remove the handle 4 4 Mount the instrument to the rack metal fittings and secure from the bottom using countersunk screws M3 10 mm 4 At this time the screws used to secure the support feet are not used Carefully store them for when they are reused 1...

Page 236: ...ve the handle 4 Slide the instrument from the front of the rack mount fittings until it is all the way in 5 Secure using the screws M3 10 mm 4 that secure the support feet and the screw holes Mounting to a collapsible shelf etc and screwing from behind the shelf etc If the thickness of the collapsible shelf exceeds 4 mm use screws M3 thickness 6 mm to 10 mm of length 6 mm to 10 mm when inserted fr...

Page 237: ...229 Dimensions Diagram 15 4 Dimensions Diagram Unit mm 215 1 348 3 178 0 5 285 6 0 5 200 1 13 40 3 1 15 3 1 15 Appendix ...

Page 238: ...en is defined as the generated voltage The typical values of the generated voltage variation during 100 repeat outputs is 0 16 max when the set voltage is 100 V and 0 09 max when the set voltage is 1000 V Set voltage 100 V Number of measurement times Waveform peak during terminal discharge V 0 16 max Set voltage 1000 V Number of measurement times Waveform peak during terminal discharge V 0 09 max ...

Page 239: ...l 0 3 max Repeat accuracy F i r s t p e a k S e c o n d p e a k T h i r d p e a k F o u r t h p e a k F i f t h p e a k S i x t h p e a k S e v e n t h p e a k Note The values shown here are typical values and repeat accuracy cannot be assured Waveform variation depends greatly on the inductance stray capacitance linear resistance and core magnetic characteristics of the workpiece being tested For...

Page 240: ...to the workpiece being tested will become smaller If a greater voltage than the max applicable voltage is set an error will occur when 4 6 Voltage Calibration p 49 is implemented Describes the first peak voltage reference value when an impulse test is implemented on a low loss coil 0 10 20 30 40 50 60 70 80 90 100 0 500 1000 1500 2000 2500 3000 3500 4000 4500 10 μH 100 μH 1 mH 10 mH 100 mH First p...

Page 241: ...alues for the EOM signal rising and falling edges intervals when implementing continuous impulse tests with different voltages are as described below First voltage Second voltage EOM interval ms 3300 V 2000 V 410 1000 V 730 600 V 1290 100 V 3840 2000 V 1000 V 480 600 V 1040 100 V 3540 1000 V 600 V 480 100 V 2850 600 V 100 V 2210 First voltage Second voltage EOM interval ms 100 V 600 V 280 1000 V 3...

Page 242: ...ribed as reference values Test conditions Workpiece 10 µH coil 1 mH coil Sampling frequency 200 MHz 200 MHz Sampling data count 1001 points 5001 points Applied voltage 1000 V Voltage calibration Implemented Test lead L2250 Voltage V First peak voltage Second peak voltage Third peak voltage Time µs First wave half period Second wave period Describes the instrument differences determined using the w...

Page 243: ...are affected A comparison of the response waveforms for the two 10 µH coils with the greatest differences are shown in the following graph Voltage V Time µs ST4030 instrument A ST4030 instrument B 10 µH coil response waveform When switching instruments either set with sufficient space to that the judgment threshold values are not affected by the instrument differences or recalibrate the voltages a...

Page 244: ...o T 2π LC the longer the lead the longer the oscillation period Because the cable s parasitic inductance and parasitic capacitance increase with the length of the test leads the rising portion of the waveform is more likely to exhibit ringing Following are impulse response waveforms for the same workpiece a coil of xx mH measured using 1 5 m test leads and 5 0 m test leads Voltage calibration is p...

Page 245: ...ble commercially It is recommended to use Model L2250 Clip Type Leads or Model L2252 Unprocessed Lead Cable to connect probes to the instrument Model L2250 Clip Type Lead with a cable length of 3 0 m and 5 0 m are available on a special order basis Please contact your your authorized Hioki distributor or reseller Test lead shielding the coaxial connector outer conductor and the instrument s enclos...

Page 246: ...s far as possible use cables with the same capacitance values The cable capacitance value depends on the length and type Use an inductance measuring instrument to adjust the cable capacitance value between shielding from the core wires The recommended wiring diagram when creating a switching device using relays etc is shown below Connect all coaxial cable shields to the ground pole Switching devic...

Page 247: ... will be performed for loaded tables Subsequent measurements made during voltage calibration or in BDV mode will consist of the same operations used in Ver 1 01 In this configuration the OPEN ERROR and VOLT ERROR settings will not be shown on the SYSTEM screen If the instrument s settings are initialized subsequent operation will consist of measurement operation added as new functionality in Ver 1...

Page 248: ...240 Precautions when Processing Test Leads ...

Page 249: ...ce area comparison value operation formula 64 DISCHARGE 73 Discharge Detection Upgrade 72 Discharge judgments 72 Discharge judgments flowchart 72 DISP 36 78 111 Disposal 220 Double action function 106 E Effects of magnetic anisotropy 22 Electrolytic capacitor 207 END 90 EOM TIME 119 Error display 40 83 88 214 Error during tests 214 Error during voltage calibration 215 Other errors 219 USB host err...

Page 250: ...wer cord 15 Power inlet 9 Power supply Sleep mode 17 Startup mode 17 Precautions during shipment 207 Pulse application interval 42 I I F 151 Image save format 173 Importing judgment results 144 Impulse response waveform 21 53 INFO 125 Initialization 121 Input circuit 140 Input signal 138 Input signals test 131 Inspection 19 Installation 5 Instrument difference 234 Interface 151 INTERLOCK 101 Inter...

Page 251: ...rm judgment area 71 X XON OFF 153 Z Z3000 GP IB Interface 154 Z3001 RS 232C Interface 153 PULSE NUM 42 PULSE PERIOD 42 Q QUERY ERROR 164 QUICK 170 QUOTE 172 R RECORD LENGTH 44 Remote mode 162 Repeat accuracy 231 RESET 121 Residual magnetization 21 Ringing 23 236 RS 232C 151 152 S SAMPLING 44 Sampling frequency 44 Saved file name 174 Scale 115 SCALE 116 SCREEN 174 Screen configuration 12 SELECT 170...

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