Hagie 204 Operator'S Manual Download Page 137

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INDEX

Hydraulic Filters

Charge Pressure ............................................................... XX

Return ............................................................................... XX

Suction .............................................................................. XX

Hydraulic Safety

.................................................................... XX

Hydrostatic Drive System

Charge Pressure ............................................................... XX

Displacement Limiters ....................................................... XX

Loop Flushing Valve.......................................................... XX

Multi-Function Valves ........................................................ XX

Operation .......................................................................... XX

Pump ................................................................................ XX

Neutral Setting ............................................................ XX

Service ....................................................................... XX

Instrument Panel Gauges

..................................................... XX

Lift Arm Assemblies

............................................................. XX

Lift Cylinders

......................................................................... XX

Lift Arm Stack Valve

............................................................. XX

Lights

Halogen Work Lights ......................................................... XX

Switch ......................................................................... XX

Hazard/Warning Lights ...................................................... XX

Switch ......................................................................... XX

Interior Lights, Cab ............................................................ XX

Running Lights .................................................................. XX

Turn Signal ....................................................................... XX

Lever .......................................................................... XX

Light Sensing (LS) System

................................................... XX

Loop Flushing Valve

............................................................. XX

Lubrication

Detasseling Heads

Tire Puller ................................................................... XX

Quad Puller ................................................................. XX

Four Blade Male Corn Cutter ............................................ XX

Leg Bearings ..................................................................... XX

Male Corn Chopper ........................................................... XX

Tie Rods ........................................................................... XX

Torque Hub

Seal Boots ................................................... XX

Lug Nuts

................................................................................ XX

Maintenance Safety

.............................................................. XX

Maintenance Schedule

......................................................... XX

Male Corn Choppers

Attaching ........................................................................... XX

Lubricating ........................................................................ XX

Filters

Air Conditioning Dryer ....................................................... XX

Cab

Charcoal Filter ............................................................ XX

Fresh Air Intake Filter.................................................. XX

Recirculation Filter ...................................................... XX

Engine Air Intake Filter ...................................................... XX

Fuel Filters

Diesel ......................................................................... XX

Gasoline ..................................................................... XX

Hydraulic Charge Pressure Filter ...................................... XX

Hydraulic High-Pressure In-Line Filter ............................... XX

Hydraulic Return Filter ...................................................... XX

Hydraulic Suction Filter ..................................................... XX

Radiator Grille Screens ..................................................... XX

Fresh Air Intake Filter, Cab

.................................................. XX

Fluid Capacities

.................................................................... XX

Fluids

Air Conditioning Charge .................................................... XX

Cooling System Coolant .................................................... XX

Engine Oil ......................................................................... XX

Fuel .................................................................................. XX

Hydraulic Oil ..................................................................... XX

Torque Hub

Oil ................................................................ XX

Fuel Filters

Diesel................................................................................ XX

Gasoline ........................................................................... XX

Fuel Gauge

............................................................................ XX

Fuel Safety

............................................................................ XX

Fuel Tank Selector Switch

.................................................... XX

Fuses

Control Panel .................................................................... XX

Depth Command ............................................................... XX

Gauges

Engine Oil Pressure .......................................................... XX

Fuel Gauge ....................................................................... XX

Hour Meter ........................................................................ XX

Speedometer .................................................................... XX

Programming .............................................................. XX

Tachometer....................................................................... XX

Programming .............................................................. XX

Volt Meter ......................................................................... XX

Water Temperature ........................................................... XX

Ground Speed Sensor

.......................................................... XX

High Pressure In-Line Filter

................................................. XX

Hour Meter

............................................................................. XX

Hydra-Hug

Suspension System

......................................... XX

Hydraulic Auxiliary Gear Pumps

.......................................... XX

PAGE

Summary of Contents for 204

Page 1: ...use cancer birth defects and other reproductive harm ANY PICTURES CONTAINED WITHIN THIS OPERATOR S MAN UAL THAT DEPICT SITUATIONS WITH SHIELDS GUARDS RAILS OR LIDS REMOVED ARE FOR DEMONSTRATION PUR PO...

Page 2: ...9 493186 2003 Hagie Manufacturing Company Clarion Iowa USA COVERS MACHINE SERIAL NUMBERS 037099001 thru 037099200 HAGIE MANUFACTURING COMPANY BOX 273 CLARION IOWA 50525 515 532 2861 OPERATOR S MANUAL...

Page 3: ...m H KILOMETERS PER HOUR LB POUND LS LIGHT SENSOR MAINT MAINTENANCE MIN MINUTE M F MAINFRAME MPH MILES PER HOUR MT MOUNT MTH MONTH MTR MOTOR NO NUMBER OD OUTSIDE DIAMETER PLT PLATE PRESS PRESSURE PRKNG...

Page 4: ...ttempted herein to cover all of the adjustments required to fit varying conditions However there may be times when special care must be considered Hagie Manufacturing Company reserves the right to mak...

Page 5: ...vent of resale this manual should accompany the detasseler If you do not understand any part of the manual or require additional information or service contact the Hagie Customer Support Department Ha...

Page 6: ...IFICATION X X III SPECIFICATIONS X X IV PREPARING TO OPERATE X X V OPERATING INFORMATION X X VI TRANSPORTING X X VII SERVICE AND MAINTENANCE X X VIII STORAGE X X IX TROUBLE SHOOTING X X X LIMITED WARR...

Page 7: ...r changes from the original design of detasseler Such changes and or modifications may become safety hazards DRIVING Before moving the detasseler make sure no persons or obstructions are in the path o...

Page 8: ...y Do not by pass the safety start switch Handle starting fluid with care Keep it away from open flame Store it with the cap on in a cool place Never run the detasseler engine in a closed building Prop...

Page 9: ...cool before refueling Do not smoke while refueling Do not fill fuel tank completely Fuel may expand and run over GENERAL REPAIR MAINTENANCE Turn off engine before checking adjusting repairing lubrica...

Page 10: ...al and therefore must be replaced Following are locations of important safety decals Replace them if they are torn or missing All WARNING DECALS warning decals and other instructional Hagie decals or...

Page 11: ...I SAFETY DECALS x DECALS CONTINUED 650339 Inside cab door 650339 Front of operator station 650320 Rear of right cab window...

Page 12: ...I SAFETY DECALS x DECALS CONTINUED 650820 Quad puller head CAUTION 650820 2 on each male corn chopper CAUTION 2 on each cutter housing 650819 DANGER KEEP AWAY CUTTING BLADES...

Page 13: ...650847 Front of operator station I SAFETY DECALS x DECALS CONTINUED 650831 Steering column 650847 Outside cab under back window...

Page 14: ...I SAFETY DECALS x DECALS CONTINUED 650849 Top of each fuel tank diesel or gasoline 650848 Right of ladder on leg brace 650851 Left rear mainframe...

Page 15: ...I SAFETY DECALS x 650852 Front of operator station 650852 Inside cab door DECALS CONTINUED 650851 Right rear mainframe...

Page 16: ...of mullion to left of radiator cap 650982 Left of battery on hydraulic oil reservoir 650955 Operator control station CAUTION BEFORE ENGAGING HYDRAULIC MOTORS 1 REDUCE ENGINE SPEED TO AN IDLE 2 CLEAR...

Page 17: ...ydrostatic pump has a serial number the wheel motors have identification tags and the planetary hubs have identification plates that describe the type of mount and gear ratio To ensure prompt efficien...

Page 18: ...15 II IDENTIFICATION NUMBERS Front Rear Planetary Hubs Left Right Front Rear Hydrostatic Pumps Refer to parts manual Front Wheel Motors Left Right Refer to parts manual Rear Wheel Motors Left Right...

Page 19: ...77 I Lower leg clearance front 24 J Tire center to inside of lower leg front 12 5 K Tread width Adjustable 78 120 NOTE Measure tread width at tire height H K G I J G Center clearance 66 H Frame clear...

Page 20: ...stem Filtered naturally aspirated Air cleaner Dry type single element Slow idle 650 RPM Fast idle 2850 RPM Diesel Manufacturer Cummins Model 6B5 9A Turbocharged Type In line liquid cooled Number of cy...

Page 21: ...drives Type Planetary Gear Reduction Hubs front 12 4 28 tire Torque Hub W1B Drive ratio 24 85 1 front 11 2 38 tire Torque Hub W1M Drive ratio 24 85 1 rear Torque Hub W1B Drive ratio 18 25 1 Lubricati...

Page 22: ...re harness diesel only 50 AMP Fuses Motor control block 10 AMP Tasseltrol box seat motor cab only 10 AMP Gauges traction valve dome light cab only stereo cab only 10 AMP Hazard warning lights turn sig...

Page 23: ...Windshield wiper Side mirrors Dome light Tinted glass Temperature control Full range A C charge type R 134a Fresh air filtration Paper and charcoal filter Seat Air ride with adjustment for Fore aft Ba...

Page 24: ...with load 22 6 Rolling circumference 148 7 Optional 11 2 38 Bias TU Air pressure 23 PSI Tire width 11 Load capacity at 10 mph 2760 lbs Overall diameter 55 5 Static load radius suggested will vary with...

Page 25: ...o 3100 RPM Cutting height Minimum range 32 to 85 Maximum range 50 to 103 Weight per head assembly 62 lbs Weight basic machine with 6 row option 6680 lbs Tire Puller Number of rows available 4 6 or 8 D...

Page 26: ...d bolts fig 4 2 item 2 and tie rod jam nuts fig 4 2 item 3 Remove the bolts and nuts from the tie rod NOTE Dimension A fig 4 1 must be equal see page XXX and steering pivot must be in vertical positio...

Page 27: ...3 4 Loosen the rear lock nut on the leg brace fig 4 4 This will allow one leg to move further than the other without binding while adjusting the tread setting 5 Lubricate the slide path the leg mount...

Page 28: ...il the tires on the side being adjusted are just off the ground Carefully lower the detasseler which in turn will allow the top of the leg to slide in on the mainframe 10 Retighten leg mounting bolts...

Page 29: ...n inch Toe in is pre set at the factory and should not have to be adjusted unless the steering cylinders are removed Difficulty steering one way versus the other may also indicate incorrect toe in and...

Page 30: ...ct option for outlining the installation hydraulic schematic and wiring diagram Read and comply with the following in structions Always make sure you have proper equipment and help when installing the...

Page 31: ...r to 204 DETASSELER OPTION Parts Manual 3 Attach outrigger support rods if required 1 Attach the center tool bar fig 4 11 item 1 to front frame cross member with supplied hardware ac cording to 204 DE...

Page 32: ...e Refer to 204 DETASSELER OPTION Parts Manual 3 Attach outrigger support rods 1 Attach the center tool bar fig 4 12 item 1 to front frame cross member with supplied hardware ac cording to 204 DETASSEL...

Page 33: ...iate spac ings 2 Attach the lift arms fig 4 13 item 1 to the lift mounts 3 Attach the lift arm cylinders to the lift arm as semblies fig 4 14 item 2 4 Attach the tool bar weldment to the lift arm as s...

Page 34: ...fig 4 16 item 2 4 Refer to page XX for information about installing hydraulic hoses 5 Normal operating angle of the quad puller is obtained when the tool bar mount surface is parallel to the ground f...

Page 35: ...Hydraulic hoses on Quad Puller heads should be hooked up so tires rotate according to figure 4 18 and figure 4 19 Refer to 204 DETASSELER Parts Manual for correct hard ware hose lengths and hydraulic...

Page 36: ...bly fig 4 22 item 1 3 Refer to pages XX XX for information about in stalling hydraulic hoses NOTE Some cutters may come pre assembled to the tool bar In this case you would attach the assembly to the...

Page 37: ...lockwise from above Refer to 204 DETASSELER Parts Manual for correct hardware hose lengths and hydraulic schematic FIG 4 24 front front THREE HEAD SERIES FIG 4 23 front TWO HEAD SERIES 1 NOTE Care sho...

Page 38: ...igure 4 25 and figure 4 26 clockwise from above Refer to 204 DETASSELER Parts Manual for correct hardware hose lengths and hydraulic sche matic 1 FIG 4 26 front front THREE HEAD SERIES NOTE Care shoul...

Page 39: ...y fig 4 28 item 3 4 Install the hydraulic hoses according to the hydraulic schematic in the HAGIE 204 Parts Manual 5 Normal operating angle of the tire puller is obtained when the tool bar mount surfa...

Page 40: ...S reflector mount fig 4 30 item 5 and sensor mount fig 4 30 item 6 to the slide mount weld ments 5 Install the cable assembly according to the wire diagram in your HAGIE 204 Parts Manual 6 With a tape...

Page 41: ...4 32 item 1 to the sensor arm approxi mately 15 inches away from the sensor arm pivot fig 4 33 item 1 This should give you equal travel distance up and down of the actuator For operating information...

Page 42: ...d if equipped the Tasseltrol LS attachments from the tool bar 3 Attach the male corn chopper to the tool bar 4 Attach the lower stabilizer arm to the hoist column and male corn chopper fig 4 35 item 1...

Page 43: ...ent x IV PREPARING TO OPERATE ATTACHING MALE CORN CUTTERS 1 Disconnect hydraulic hoses from existing heads 2 Remove tool bar weldments with heads 3 Install male corn cutter adapter brackets 4 37 item...

Page 44: ...o the ON position to check instruments 1 Check the engine oil level Do not operate the engine when oil is below the low mark on dipstick 2 Check the coolant level in the radiator and the coolant overf...

Page 45: ...n faster than an idle 1000 RPM or less Cold oil may not flow in quantities adequate to prevent pump cavitation COLD WEATHER STARTING Using starting fluid without metering equipment Spray starting flui...

Page 46: ...trand heavy duty variable displacement pump and fixed displacement wheel motors A manual control lever connected to the pump s swashplate controls the amount and direction of oil flow to the motors de...

Page 47: ...the hydrostatic control lever back To stop slowly push the lever to the N neutral position 4 Before turning off the engine reduce engine speed and allow the engine to idle at least three minutes HYDR...

Page 48: ...t to the system and void the warranty V OPERATING INFORMATION HYDROSTATIC SYSTEM HYDROSTATIC SYSTEM CONTINUED Displacement Limiter The Sauer Sundstrand Series 90 variable pump is equipped with a mecha...

Page 49: ...system acts to rapidly de stroke the pump in order to limit the system pressure Charge Pressure To monitor the closed loop system hydrostatic pump install a 500 PSI pressure gauge at the charge pressu...

Page 50: ...eels lose traction for any reason The valve in the rear loop is active at all times The valve in the front loop fig 5 12 is activated by a switch on the floor in front of the operator s seat fig 5 11...

Page 51: ...front of the engine coolant radiator Here it is cooled and then sent back to the hydraulic oil reservoir The front larger gear pump fig 5 14 item 1 supplies only the cutters or pullers The rear small...

Page 52: ...e to engine RPM the higher the RPM the higher the oil flow it is best to always operate the detasseler at full recommended RPM to ensure maximum steering responsiveness Electro Hydraulic Valve The ele...

Page 53: ...chable from manual to automatic or manual only The manual control box is used when the detasseler is not equipped with the Tasseltrol LS system For information about operating or adjusting parameters...

Page 54: ...t cylinder turn the adjustable screw fig 5 20 item 2 on the raise orifice clock wise To decrease the pressure of a given cylinder turn the adjustable orifice screw counter clockwise After each unit ha...

Page 55: ...To shut any or all motors off flip the corresponding switch es toward the operator Each motor control valve contains a 182 inch orifice disc that restricts hydraulic flow to the hydraulic motors so th...

Page 56: ...ontrol box The new parameters will maintain their value for approximately a two week period If the unit is not used within this time frame the parame ters will automatically return to the normal setti...

Page 57: ...on 6 To raise and hold one or more units during operation press the desired UP switch select MANUAL and back to AUTO This will hold the unit up in position To re activate the lift switch to MANUAL and...

Page 58: ...where the corn is very short such as a low spot in the field you may want to switch to the MANUAL position until you reach taller corn Always switch to the MANUAL position be fore you reach the end ro...

Page 59: ...depth control activate the green switch To program the ALL UP and ALL HOLD function 1 Put the AUTO MANUAL switch to AUTO 2 Put the ON OFF switch to ON 3 Press the UP button under PAR 4 Press the UP b...

Page 60: ...anges in the corn depth increase the parameters TASSELTROL RESPONSE PARAMETER toward R1 Generally this parameter can be left at R2 To display the response parameter select AUTO and turn the control bo...

Page 61: ...eter toward T1 Generally this parameter can be left at T3 To display the top parameter select AUTO and turn the control box power on Wait three sec onds for the SELECT MANUAL message Press the UP butt...

Page 62: ...ween the top and bot tom photocells decrease the parameter toward B1 Generally this parameter can be left at B1 To display the bottom parameter select AUTO and turn the control box power on Wait three...

Page 63: ...ess any down button to quit Press down again to save settings Press up button under T to select top parameter screen Press up button under choice to make selection Press any down button to quit Press...

Page 64: ...down again to return to SELECT MANUAL screen Flip AUTO MANUAL switch to MANU AL to save settings PRESS UP TO SELECT R1 R2 R3 R4 Press up button under R to select response parameter screen Press up but...

Page 65: ...ffect the functional operation of the light only how it is displayed Switch should be set to LT SENSITIVITY ADJUSTMENT SCREW Sensitivi ty adjustment screw fig 5 40 item 2 should always be set to maxim...

Page 66: ...cutting or pulling height select the appropriate switch and push down This will extend the actuator fig 5 41 item 1 raising the LS sys tem which in turn lowers the cutting or pulling height To raise t...

Page 67: ...e lubricating system A RED indicator light alerts the operator of low level operation x V OPERATING INFORMATION FIG 5 43 Fuel Gauge fig 5 44 item 4 The fuel gauge measures the amount of fuel in either...

Page 68: ...your detasseler ADDITIONAL PARAMETERS To access the miscellaneous parameters screen fig 5 45F hold down both buttons at the same time until the screen with four 8 s appears Use the RPM buttons to scr...

Page 69: ...ellaneous parame ters settings P3 power up display P4 signal tracking speed P5 input device Hold down both buttons until the display with four 8 s appears then release and parameter set ting will appe...

Page 70: ...o desired position Release lock lever to lock fore aft position 2 Ride Height To adjust seat height place all your body weight on the seat and locate the height adjustment dial Rotate the dial clock w...

Page 71: ...50 Pull or push the column to the desired position and release the lever to re lock the steering column FUEL TANK SELECTOR To draw engine fuel from the right fuel tank depress the fuel selector switc...

Page 72: ...te the parking brake by pulling it up and back fig 5 54 If it is difficult to pull back you can adjust the tension by adjusting the knob on the end of the lever fig 5 55 Turn it counter clockwise to l...

Page 73: ...le panel fig 5 56 Pulling the switch out to the first ON position fig 5 57B will activate all available lights Pulling the switch out to the second ON position fig 5 57C will deactivate the two outer...

Page 74: ...nal lever is not a self centering switch you must return it to the OFF position by hand after completing your turn Hazard Warning Lights To activate the flashing hazard warning lights fig 5 63 item 1...

Page 75: ...x V OPERATING INFORMATION HAGIE 204 CAB CAB OPERATION CONTINUED Emergency Exit XX Climate Controls XX Air Suspended Seat XX Radio XX Windshield Wiper XX Interior Lighting XX FIG 5 64...

Page 76: ...vent that an emergency exit is required To remove the rear window 1 Grasp and pull the tag of the nylon ring next to the emergency exit decal fig 5 66 to remove the extrusion cord fig 5 67 item 1 2 Pu...

Page 77: ...y the right rotary dial on the cab climate control panel fig 5 68 item 2 Temperature control is a continuously variable adjustment To increase forced air temperature rotate temperature dial clockwise...

Page 78: ...back to desired position Release lever to lock 3 Height Adjustment Release height lock by pulling lever up Apply body weight slowly to lower seat position or remove body weight slowly to raise seat p...

Page 79: ...mpanies this operator s manual Windshield Wiper To turn the windshield wiper on locate the windshield switch toward the rear of the console panel fig 5 73 Flip the switch to the ON position The wiper...

Page 80: ...seler to warn other drivers that one is moving slowly Keep it properly displayed unless prohibited by law 4 Know and obey all state laws for driving farm equipment on a public road or highway 5 Adjust...

Page 81: ...ing vehicle s parking brake and turn off the engine Use tire chocks to keep the trailer from moving b Fold in the detasseler s outriggers and lock them to the detasseler c Lower the trailer ramps and...

Page 82: ...he trailer to flat ground Apply the pulling vehicle s parking brake and turn off the engine Use tire chocks to keep the trailer from moving b Lower the trailer ramps and set ramp spacing for the detas...

Page 83: ...gage each Torque Hub by removing two outer cap bolts turning the outer cap with the extended center in towards the hub and re installing the two outer cap bolts This process pushes on a spring loaded...

Page 84: ...f its own Use extreme caution VI TRANSPORTING Secure items tow straps chains etc be tween towing vehicle braking vehicle and de tasseler to ensure that they will not dislodge 5 If necessary relocate t...

Page 85: ...CES 2 EACH TIE ROD LINKAGE 4 PLACES 2 EACH LEG MOUNT BOLT TORQUE BATTERY LUG NUT TORQUE TIRE PRESSURE FRESH AIR CAB FILTER CAB ONLY CHARCOAL CAB FILTER CAB ONLY RECIRCULATION FILTER CAB ONLY FUSES CIR...

Page 86: ...ie rod linkage page XXX 11 Check leg mount bolts page XXX 12 Check battery page XXX 13 Check quad puller PSI page XXX 14 Check tire puller PSI page XXX 15 Grease quad puller bearings 2X page XXX 16 Gr...

Page 87: ...page XXX 9 Change in line fuel pre filter s page XXX 10 Change carburetor filter page XXX 11 Change hydraulic reservoir oil page XXX 12 Adjust neutral setting of hydrostatic pump page XXX 13 Clean hig...

Page 88: ...non drive tire hub in tire puller assembly page XXX ONCE A YEAR or HOURS 500 Every 100 HOURS 1 Check Torque Hub oil level page XXX 2 Clean battery page XXX HOURS 100 Every 250 HOURS 1 Check A C compre...

Page 89: ...sseling season whichever comes first VII SERVICE AND MAINTENANCE x FLUIDS Engine oil OIL LEVEL The engine oil level dipstick is located on the left hand side of the diesel engine fig 7 1 item 1 and th...

Page 90: ...changed after the first 50 hours of operation Subsequently it should be changed every 500 hours after that or once a year whichever comes first To change the Torque Hub oil position one of the plugs...

Page 91: ...or s station fig 7 7 Never remove a cap from a hot engine Always allow the engine to cool before servicing cooling system A 50 50 antifreeze water mixture is a conservative mixture which allows good p...

Page 92: ...E Cummins No 2 diesel fuel is recommended for the best economy and performance under most operating conditions In operating conditions under 32 F use a blend of No 1 and No 2 diesel fuel The addition...

Page 93: ...0 weight oil fig 7 14 and attach to the fitting located on top of the left leg fig 7 13 Fill the system until the dimensions above and below the steering arm are equal fig 7 15 dim A NOTE Improper flu...

Page 94: ...harging equipment it is recommended that you allow an independent service agent service your air conditioning system FLUIDS CONTINUED FLUID CAPACITIES AND TYPES Engine oil pan diesel including filter...

Page 95: ...tioning condenser the cooling air intake grille screens must be inspected often and periodically removed for cleaning FILTERS FILTERS CONTINUED REMOVAL The side grille screens are easily removed by sl...

Page 96: ...ement efficiency Follow its guidelines for servicing See below At appropriate service time install the new element carefully to ensure proper sealing CLEANING It is not recommended to clean the air fi...

Page 97: ...ilter fig 7 24 item 2 at the end of the first 50 hours of use subsequently replace the filter every 250 hours or once a year whichever comes first Return Filter Remove and install a new 10 Micron rate...

Page 98: ...caution should be taken so the gasket is in the proper place when re installing fig 7 27 Also re install filter paying attention to direction of flow so the end marked OUT is oriented correctly A C S...

Page 99: ...whichever comes first IN LINE STRAINER fig 7 29 item 3 Note direction of fuel flow arrow when replacing Gasoline IN LINE STRAINER fig 7 30 Each fuel line is fitted with an in line fuel strainer betwee...

Page 100: ...face Direct low pressure compressed air through the filter to remove larger particles Replace the paper filter if necessary CHARCOAL FILTER fig 7 33 item 2 Remove and replace at the first sign of chem...

Page 101: ...During operation of the detasseler the grease may possibly be wiped off by passing crop leaves so the bearings should be greased at least twice a day Suggested times are in the morning and at noon If...

Page 102: ...rings equipped with grease zerks fig 7 37 Grease each bearing once a day Torque Hub Seal Boot Each leg has a seal boot located between the wheel motor and Torque Hub Seal boot grease zerks fig 7 38A 7...

Page 103: ...her and spindle nut 7 Tighten nut first by hand and then with a wrench until you feel a slight drag while turning the hub This will seat the bearings 8 Back nut off slowly until you notice slight side...

Page 104: ...lfuric acid Avoid contact with skin eyes or clothing Do not inhale fumes or in gest liquid Batteries contain gases which can ex plode Keep sparks and flame away while servicing CLEANING Disconnect bat...

Page 105: ...and amperage is shown in figure 7 45 If the fuse continues to blow determine the cause and correct it FUSES CONTINUED FIG 7 45 Motor control block 10 AMP Tasseltrol box seat motor cab only 10 AMP Gau...

Page 106: ...counter clockwise as you push in Then pull the fuse straight out Replace the blown fuse with the same amperage fuse only fig 7 48 Operating more than two actuators at one time may cause the fuse to bl...

Page 107: ...aded and automatically reset themselves after they cool down They will continue to trip and reset as long as the overload or short exists If the circuit breaker does not reset replace it with the same...

Page 108: ...lt length cracks that intersect with transverse cracks are not acceptable Replace the belt if it is frayed or has pieces of material missing A C Compressor Belt if equipped To tighten air conditioner...

Page 109: ...racks that intersect with transverse cracks are not acceptable Replace the belt if it is frayed or has pieces of material missing Governor Drive Belt Visually inspect the belt daily fig 7 56 item 3 Re...

Page 110: ...core exchange item from Hagie Manufacturing Customer Support Department Auxiliary Gear Pumps REPAIR REPLACEMENT See pump handbook accompanying this operator s manual Gear pumps are available from the...

Page 111: ...ly on the Torque Hub lubricate Torque Hub studs with anti seize grease Align the wheel bolt holes with the Torque Hub studs and mount the wheel on the hub BOLT TORQUE CONTINUED If the wheel turns duri...

Page 112: ...etasseler to the ground and repeat the same sequence to 130 dry foot pounds and again finally to 160 dry foot pounds Resume operation and recheck torque values after 30 minutes of operation x VII SERV...

Page 113: ...67 Wheel Bolts See page XX for recommended wheel bolt torque specifications and torquing pattern Mounting If you do not have proper mounting equipment let your local qualified tire sales service deal...

Page 114: ...xactly with the corresponding rear tire FIG 7 70 1 3 5 3 5 2 4 4 2 x NOTE A tight string placed across the face of the tires on each side will help line them 6 Turn inner tie rod fig 7 70 item 4 in or...

Page 115: ...ve and clean Visually inspect tie rod linkage Tighten Look for loose or missing items such as shields Tighten or replace Look for any fluid leaks pooled on machine or ground Determine cause and correc...

Page 116: ...minals with petroleum jelly and store battery in cool dry place 9 Thoroughly clean the detasseler Touch up any painted surfaces that are scratched or chipped For touch up paint recommendations contact...

Page 117: ...rproof cover 1 Inspect the condition and test the air pressure of all tires Please see page XX for information regarding proper tire maintenance 2 Carefully unseal all openings that were sealed in the...

Page 118: ...lters Refer to engine manual for cold weather starting information Check starter and battery SUGGESTED REMEDY POSSIBLE CAUSE PROBLEM Dead battery Poor battery connections Neutral safety switch located...

Page 119: ...coolant level Water in fuel Dirty air cleaner element Poor grade of fuel Fuel tank vent clogged Clogged fuel filter Low oil level in crankcase Cold engine Reduce load Remove all foreign material and...

Page 120: ...lty valve Pages XX and XX SUGGESTED REMEDY PROBLEM POSSIBLE CAUSE Machine won t move in either direction Machine will move in only one direction Engine speed too low Oil level in reservoir low Control...

Page 121: ...O ring Faulty hose Set engine at operating RPM before trying to move machine Fill reservoir to proper level with approved oil see section on Service and Maintenance Allow for adequate warm up period...

Page 122: ...higher than pump hand feed two 2 quarts approved oil through suction hose by bumping engine w starter careful not to start engine re install hose tighten all fittings Replace hydraulic pump Allow for...

Page 123: ...ching pump Faulty hydraulic pump Faulty hydraulic motor or motors Seal failure Restricted case drain hose Check cylinder remove and rebuild or replace Remove check replace w new Reset to 2000 PSI Loos...

Page 124: ...rned out bulb Separation or short in wire Faulty switch Charge or replace Clean and tighten Tighten alternator belt Replace alternator Replace fuse Clean and tighten ground Replace fuse Tighten or rep...

Page 125: ...use finger or skin to check for leaks Lower load or relieve hydraulic pressure before loosening SUGGESTED REMEDY PROBLEM POSSIBLE CAUSE No units will lift No units will lower Only one unit will not lo...

Page 126: ...lty valve Lift arm pivots too tight Raise orifice in valve adjusted incorrectly Oil leak between valve and cylinder Faulty valve Faulty lower poppet on stack valve Problem is not hydraulic Allow time...

Page 127: ...e wrong unit raises from photo sensor Faulty valve Faulty lower poppet on stack valve Lower orifice incorrectly adjusted Hydraulic oil not at operating temperature Faulty valve Faulty valve Cylinder h...

Page 128: ...ghts photo sensor not lined up with reflector Faulty row wire assembly Faulty sensor connector wire assembly Replace control box Find short in wire repair and replace fuse Tighten nut or replace coil...

Page 129: ...w sensor connector assembly SUGGESTED REMEDY PROBLEM POSSIBLE CAUSE No units will lower Only one unit will not lower No units will hold position In AUTO mode wrong unit raises from sensor assembly Fau...

Page 130: ...w the status of the upper and lower photo sensor on each lift assembly If the display shows a box in all upper and lower areas the unit is ready for operation If the display shows a corn stalk in one...

Page 131: ...hts at lower photo sensor No lights at lower photo sensor Faulty GREEN wire in connector cable See page XXX fig 9 1 item 2 Photo sensor not in line with reflector See page XX Faulty BLUE wire in senso...

Page 132: ...upper photo sensor Faulty WHITE wire in sensor assembly See page XXX fig 9 1 item 1 Faulty BLUE wire in sensor assembly See page XXX fig 9 1 item 1 Faulty RED and or BLACK wire in connector cable See...

Page 133: ...x IX TROUBLE SHOOTING TASSELTROL LS SYSTEM ELECTRICAL CONTINUED FIG 9 1 1 2...

Page 134: ...x IX TROUBLE SHOOTING NOTES...

Page 135: ...hts which may vary from state to state b Hagie makes this warranty only to the original purchaser of its new equipment c The warranty period ends 12 months from the date of delivery of equipment to th...

Page 136: ...Cab XX F Filter Minder Diesel XX A Adjusting Cab Climate Controls XX Detasseling Depth XX Toe In XX Tread Width XX Air Conditioning System Belt XX Cab Filters Charcoal XX Fresh Air Intake XX Recircula...

Page 137: ...rn Choppers Attaching XX Lubricating XX Filters Air Conditioning Dryer XX Cab Charcoal Filter XX Fresh Air Intake Filter XX Recirculation Filter XX Engine Air Intake Filter XX Fuel Filters Diesel XX G...

Page 138: ...Pullers Attaching XX Lubrication XX Operation XX Tires Air Pressure XX Filling XX Mounting XX Specifications XX Male Corn Cutters Four Blade Lubrication XX Single Blade Attaching XX Multi Function Va...

Page 139: ...s XX Windshield Wiper XX Winter Storage Directions XX Toe In Adjusting XX Measuring XX Top Parameter Tasseltrol XX Torque Hubs Core Exchange XX Disengaging XX Oil Level XX Seal Boot Lubrication XX Tor...

Page 140: ...138 NOTES...

Page 141: ...x...

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