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Genny Mobility GENNY 2.0 URBAN, User Instruction Manual

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Genny Mobility GENNY 2.0 URBAN User Instruction Manual Download Page 118

Manualedelleistruzioni per l’uso 

Document Code 

Pag. 

di 

Rev. 

SAVE DATA 

PRINT DATA 

03-09-12_UIMG2 Manual ENG 

4

 

6 

00 

23/07/13 

23/07/13 

 

9.2. EVENTS LOG SHEETS 

 

REPLACEMENT OF STRUCTURAL PARTS 
 

 
Replacement of part:..............................................................................Date:............................................................... 
 
Code:.....................…….........Manufacturer:.....……........................................Serial Number:........….…….................. 
 
Replaced with part:........................................................................................................................................................ 
 
Code:.....................…….........Manufacturer:.....……........................................Serial Number:........….…….................. 
 
Reason for replacement:................................................................................................................................................ 
……………………………………………………………………………………………………………………………….......... 
 
Company responsible for replacement:......................................................................................................................... 
 
Maintenance technician:................................................. Customer:.............................................................................. 
 
 
Replacement of part:..............................................................................Date:............................................................... 
 
Code:.....................…….........Manufacturer:.....……........................................Serial Number:........….…….................. 
 
Replaced with part:........................................................................................................................................................ 
 
Code:.....................…….........Manufacturer:.....……........................................Serial Number:........….…….................. 
 
Reason for replacement:................................................................................................................................................ 
……………………………………………………………………………………………………………………………………... 
 
Company responsible for replacement:......................................................................................................................... 
 
Maintenance technician:................................................. Customer:.............................................................................. 
 
 
Replacement of part:..............................................................................Date:............................................................... 
 
Code:.....................…….........Manufacturer:.....……........................................Serial Number:........….…………........... 
 
Replaced with part:........................................................................................................................................................ 
 
Code:.....................…….........Manufacturer:.....……........................................Serial Number:........….…….................. 
 
Reason for replacement:................................................................................................................................................ 
……………………………………………………………………………………………………………………......................... 
 
Company responsible for replacement:......................................................................................................................... 
 
Maintenance technician:................................................. Customer:.............................................................................. 
 

 

Summary of Contents for GENNY 2.0 URBAN

Page 1: ...INE Denomination MOTORIZED WHEELCHAIR Function TRANSPORT OF1 PERSON IN SEATED POSITION Model GENNY 2 0 URBAN Type Electrical with two wheels Serial numbers U0000000001 U0000009999 Year of construction...

Page 2: ...ding 15 2 2 5 AIRBORNE NOISE EMISSIONS 15 2 2 6 VIBRATIONS 16 2 3 SERVICE CONDITIONS 16 2 4 NORMAL USE IMPROPER USE INCORRECT PROBIHITED REASONABLY FORESEEABLE USE 17 2 4 1 NORMAL USE 17 2 4 2 IMPROPE...

Page 3: ...NS 6 6 3 2 DISPLAY 7 6 4 BUTTON FUNCTIONS 9 6 4 1 POWERING ON STANDBY 9 6 4 2 BEGINNER BUTTON FUNCTIONS 9 6 4 3 INFORMATION DISPLAY BUTTON 10 6 4 4 SECURITY BUTTON FUNCTIONS 12 6 4 5 BUTTON COMBINATIO...

Page 4: ...UIMG2 Manual ENG 3 3 01 23 07 13 23 07 13 CAP 8 SCRAPPING and DISPOSAL 1 8 1 SCRAPPING 1 8 2 DISPOSAL 2 CAP 9 APPENDICES ENCLOSURES 1 9 1 MAINTENANCE LOG 1 9 2 EVENTS LOG SHEETS 4 CAP 10 IDENTIFICATIO...

Page 5: ...Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 1 46 01 23 07 13 23 07 13...

Page 6: ...constructor to provide the necessary information to who is authorized to interact with it This Manual refers to the state of the product at the time of publication It cannot in any way reflect future...

Page 7: ...ction Manual has been created exclusively for the customers of the Company GM Distribution S r l and contains information retaining intellectual property rights The text designs and diagrams that are...

Page 8: ...make improvements onthe machine without notifying the Customer and without updating the manual already given to the user Moreover in case of modifications made in agreement with the manufacturer on th...

Page 9: ...ed with all its protections 1 3 CONSULTATION During the consultation of this manual you will find the symbol on the side It is associated with the words DANGER CAUTION This means that you are inthe pr...

Page 10: ...enny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 6 46 01 23 07 13 23 07 13 1 4 UNITS OF MEASUREMENT The units of measurement are those of the present inte...

Page 11: ...OR A qualified and authorized technician capable of installing and performing routine and or supplementary maintenance of mechanical nature only ELECTRICAL MAINTENANCE TECHNICIAN Person qualified and...

Page 12: ...able directives MACHINE STATUS The machine status includes the mode of functioning for example in automatic mode jog mode stop mode etc and the condition of safety devices installed on the machine suc...

Page 13: ...is given the information of the existence of said dangers and the associated instructions and warnings to overcome them See respectively 5 4 and 6 5 1 of the European standards EN ISO 12100 1 and EN I...

Page 14: ...pply contract the warrantyis invalidated whenever you verify an error attributable to the operator in not in compliance with or contrary to the instructions in this user guide whenever the damage to t...

Page 15: ...FEATURES 2 1 PRE DELIVERY TESTS Prior to delivery all the installed components are subjected to careful visual inspections and instrumental checks in orderto guaranteecompliance with normative provisi...

Page 16: ...ocal authorities to receive information about laws and regulations BALANCE MODE You ride your Genny in Balance Mode In this mode Genny detects when you lean forward or backward when youtilt the LeanSt...

Page 17: ...g console M Rear Parking Leg E LeanSteerframe F Wheel tire and fender assembly G Foot rest The electrical equipment of the machine consists of 1 a section contained within n 1 plastic space on the bot...

Page 18: ...wer Requirements Worldwide 100 240 V 50 o 60 Hz Dimensions Machine Weight Without Batteries 79 2 kg Battery Weight 10 3 kg Ground Clearance Unloaded 85 mm Dimensions 670 x 630 mm Height with closed ba...

Page 19: ...at terrain improves range and riding on hilly terrain and unpaved surfaces reduces range Speed and Riding Style Riding at a consistent moderate speed will increase range while frequent starting stoppi...

Page 20: ...the methods used are described in the report included in Chapter 9 INFORMATION RELATING TO VIBRATION CHARACTERISTICS Level of vibration transmitted to the hand arm In the driver s seat M sec 2 Level o...

Page 21: ...rticularly fragile loads explosives use on ships and in seismic areas contact in use with foodstuffs 2 4 NORMALUSE IMPROPER USE INCORRECT PROBIHITED REASONABLY FORESEEABLE USE The machine described in...

Page 22: ...s strobe effects 10 todisconnect the electrical power sources before performing any maintenance on the machine 2 4 2 IMPROPER USE The machine must not be used IMPROPERLY in particular 1 it can not be...

Page 23: ...city If the condition persists contact your authorized service center 25 it is forbidden to use the machine if the batteries are not sufficiently charged condition indicated on the Controller display...

Page 24: ...le for any failure caused by unreasonable improper and or incorrect use The customer is in any case responsible for damages resulting from failure to comply with the specified terms of use If you have...

Page 25: ...ied out all tests and inspections required by the reference standards including risks analysis in order to evaluate punctual compliance with the essential health and safety requirements specified in t...

Page 26: ...Address Via Frasca 3 6900 Lugano SWITZERLAND Instructed the person authorized to compile and maintain a technical file First Name Last Name GM Distribution S r l Address Piazza Velasca 5 20122 Milan...

Page 27: ...nded to observe the rules for safety and prevention already set and applied in the location where the machine will be used This chapter highlights the residual risk on the machine despite the correct...

Page 28: ...neral technical education sufficient to understand the contents of this User Instruction Manual and to correctly interpret the electric diagram and all technical drawings enclosed e 2 knowledge of the...

Page 29: ...bed in Chapter n 4 It must also be skilled rather than simply aware or must have knowledge about the machine and related equipment and related legislation and have a particular technical expertise or...

Page 30: ...d dangers deriving from it while using the machine To take the course is used the Users Instructions Manual supplied by manufacturer of the machine and in the language of the user 2 Assessments one pe...

Page 31: ...ion about risks and dangers deriving for it when using the machine To take the course please use Users Instructions Manual supplied by manufacturer of the machine and in the language of the user 2 Ass...

Page 32: ...ntenance that require that the employee is introduced in them leaning with parts of the body in or between the organs that can get in motion must be equipped with devices that assure the stop position...

Page 33: ...struct the driver on the rider of injury on safety devices and on the general rules regarding accident prevention required by EU directives and by the legislation of the country where the machine is u...

Page 34: ...tion IPM Hearing Protection RESIDUAL RISK DUE TO VIBRATION The machine produces vibrations as proven by tests see Chapter 2 To prevent risk of injury of the limbs or the muscular system the driver in...

Page 35: ...e of use break down during normal opertions or during the cleaning and in general during adjustment setup and maintenance operations generates a residual risk for the operator and the maintenance oper...

Page 36: ...AT REQUIRE MANUAL OPERATIONS The lifting and transportation of the machine or its parts the set up or handling even if performed in accordance with the guidelines of this manual are manual operations...

Page 37: ...gether The operator and maintenance operator as well as being adequately informed and trained each time they carry out the above operations must use head protection devices for the head if there is an...

Page 38: ...e purchaser is required to immediately replace any safety and or warning plates that become defaced and illegible due to wear and tear LIST AND EXPLANATION OF THE PLATES ON THE MACHINE Wear safety hel...

Page 39: ...the use of special keys Allen keys and can be removed with the appropriate key only those who are responsible for maintenance 3 access to areas protected by a fixed guard is allowed only to the maint...

Page 40: ...e means will produce the vibration of the handlebar before going into Standby Mode FAILURECONTROLLER BOARDS The figure shows the location of the Controller Boards The two Controller Boards receive inp...

Page 41: ...ach is operating correctly If one of these sensors fails the machine will perform a Safety Shutdown BATTERIES The figure shows the location of the Batteries The two Batteries are sealed units when pro...

Page 42: ...lled Speed Limiter The Speed Limiter is an alert that you are moving too fast When the Speed Limiter pushes the Handlebar back stop leaning forward and slow down Always leave a gap between yourself an...

Page 43: ...ys an unhappy face You have approximately 10 seconds from the start of a Safety Shutdown to come to a controlled stop and deploy the stabilizing parking legs After 10 seconds the machine will immediat...

Page 44: ...Instruction Manual Genny 2 0 Urban English Document code Pag of Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 40 46 01 23 07 13 23 07 13...

Page 45: ...on or performed Safety Shutdown due to low Battery The machine may not have enough power to keep you balanced especially if you demand a lot of power at once If you restart and continue riding you ris...

Page 46: ...ion Recommended Action The system has detected a fault and is slowing to zero speed before shutdown full Battery charge level shown If a Safety Shutdown occurs 1 Immediately come to a controlled stop...

Page 47: ...depends first of all on whether or not the Beginner Setting is enabled and secondly on a variety of factors including riding style terrain payload Battery condition foot positioning and other Riding...

Page 48: ...gain until ou are clear of all obstacles and slopes When riding the Stick Shake Warning occurs to notify improper use for example if you ride backward too fast or if you demand too much power from the...

Page 49: ...de Pag of Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 45 46 01 23 07 13 23 07 13 Riding backwards too quickly Stop turn in place and proceed forward Safety Shutdown has begun Come to a controll...

Page 50: ...G UNIT Genny 2 0 notifies the rider of a pending empty Battery condition before starting a Safety Shutdown An unhappy face icon displays on the InfoKey Controller Genny s speed is limited Genny emits...

Page 51: ...ng knowledge and professional experience and their knowledge of the machines in question the relative equipment and the applicable standards and legislation they must also possess an adequate professi...

Page 52: ...ns In the case of prolonged inactivity the machine must be stored taking into consideration the relative precautions concerning the location and storage times 1 store the machine in an enclosed place...

Page 53: ...User instruction Manual Document code Pag di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 3 13 00 23 07 13 23 07 13...

Page 54: ...rer s sales department immediately In relation to the above prescriptions the manufacturer informs the user that in compliance with current international and national rulings goods are always shipped...

Page 55: ...ed stops and starts 9 When handling the machine keep the load at the minimum possible height from the ground to pass over any obstacles this ensures greater stability of the load itself and improved v...

Page 56: ...achine bearing in mind that the various materials components which cannot be reused for future repacking in the case of transfer to another worksite must be disposed of in compliance with statutory le...

Page 57: ...ed Service Center for detailed information on shipping of hazardous materials 5 4 PRELIMINARY PREPARATION AND ADJUSTMENT OPERATIONS 5 4 1 POSITIONING SUITABILITY OF GROUND POSITIONING SURFACE The mach...

Page 58: ...Emits an unusual odour or excessive heat leaks any substance Avoid contact with any substance seeping from the batteries Keep the batteries away from children and pets Exposure Battery voltage could r...

Page 59: ...machine into a grounded AC power outlet when it is not in use even if you do not plan to use it for an extended period of time The batteries are usually warmer than the ambient temperature because of...

Page 60: ...id green indicates the Batteries are charging Flashing green indicates charge is complete Red indicates a fault condition 5 5 2 CHARGE INDICATOR LIGHTS ON STABILIZING UNIT A led indicator bar near 2 c...

Page 61: ...If your Batteries are already completely full at the top of a hill when you descend you may feel the Speed Limiter engage to keep the machine from overcharging its Batteries 5 5 6 READING THE BATTERY...

Page 62: ...isplay is blinking approximately 10 percent Battery charge remaining The InfoKey Controller will display the following Leave your machine in a safe secure location powered on until the Battery charge...

Page 63: ...ool to within the recommended operating temperature range prior to riding Safety shutdown As with all batteries less energy is available at low battery temperatures You may not be able to travel the s...

Page 64: ...technical documentation know which protective equipment and emergency devices are available on the machine where they are located and how they work fully know the position function and use of all comm...

Page 65: ...h for example control of the state of cleanliness of the machine etc in case of necessity must not carry out interventions but must activate the maintenance service 5 cleaning the exterior and interio...

Page 66: ...re location The serial numbers are unique and provide helpful information in the future for asset and warranty tracking InfoKey Controller replacement insurance claims or to report loss or theft at th...

Page 67: ...er the trim ring 3 InfoKey Controller Serial Number To record the InfoKey Controller serial number 1 Locate the serial number beginning with S N on the back of your InfoKey Controller located under th...

Page 68: ...nce Learn to recognize and respond to Safety Alerts review Speed Limiter Stick Shake Warning and Safety Shutdown MINIMAL WEIGHT LIMITS The rider s weight must not be less than indicated in paragraph 2...

Page 69: ...om Balance Mode to Standby Mode Beginner button Allows you to enable and disable the beginner setting and to illuminate the display backlight Information Display button Allows you to scroll through in...

Page 70: ...speed and turning sensitivity are set at lower rates When the Beginner icon is not displayed the Beginner Setting has been disabled InfoKey Controller Link Signal icon Indicatesthe InfoKey Controller...

Page 71: ...n to AC power Infokey Controller low battery icon Indicates the InfoKey Controller battery must be replaced Dispose of the battery properly in accordance with regulations governing disposal of toxic m...

Page 72: ...ng stand 3 Confirm that there is no face in the Display and that no Balance Indicator Lights are flashing The machine will only accept this command when no Rider Detect Sensors are depressed or when t...

Page 73: ...The following procedures are covered in this section Setting time format hour and minute Setting speed distance format date format year month and day Resetting average speed Resetting trip distance S...

Page 74: ...t the year by tapping the Security button until the desired year is displayed Press and hold the button to fast advance years Tap the Information Display button to confirm and advance to the month set...

Page 75: ...ange so you can respond should the alarm sound 6 4 5 BUTTON COMBINATION FUNCTIONS The following functions require you to simultaneously push a combination of InfoKey Controller buttons Configuring and...

Page 76: ...he Safety Shutdown initiates The figureshows the InfoKey Controller display during a training Safety Shutdown 5 The spotter must continue holding the machine so it does not move 6 The rider must stabi...

Page 77: ...components and electrometricalor magnetic position registration before every start up and in any case periodically You can find these interventions listed in Chapter 7 Interventions to be carried out...

Page 78: ...needs to be depressed correctly by the user during the ride Ensure the sensors are depressed correctly otherwise reposition your weight BACKREST To guarantee comfortable seating and full control of t...

Page 79: ...is located at the front of the machine and allows you to place your feet safely and keep the lower limbs together thanks to the lateral support Place your feet with the heels as close to the machine...

Page 80: ...pivot the LeanSteer Frame left the machine turns left When you pivot the LeanSteer Frame right the machine turns right To turn point the LeanSteer Frame in the direction you want to go keeping the Han...

Page 81: ...ATIONS The machine is highly maneuverable and allows you to easily navigate around obstacles However to prevent the loss of traction you must always be careful when riding and learn to identify and av...

Page 82: ...pavement to grass or over a threshold or speed bump TIPS The machine balances front to back but not side to side You are responsible for maintaining side to side balance by leaning into turns If you...

Page 83: ...Select an appropriate area for your first ride This area may be indoors or outdoors and should measure at least 12 feet by 12 feet 4 meters by 4 meters It must have a level smooth riding surface with...

Page 84: ...l hear a tone from the machine and the InfoKey Controller is activated STEP 3 CONFIRMING THE BEGINNER SETTING Ensure that the Beginner Setting is enabled by confirming that the Turtle icon shows on th...

Page 85: ...on the machine The first time have your spotter stand next to you to keep the machine steady by holding the handles on the sides Then with you right hand press the frontal button once The led bar dis...

Page 86: ...order to allow the system to reconnect the mechanical part to the electric actuators Never activate the mechanical deployment of the parking legs while the machine is moving This would almost certainl...

Page 87: ...brupt stops Come to a controlled stop by gently shifting your weight away from the direction of movement Avoid slippery surfaces The machine s tires could lose traction causing you to fall STEP 7 TURN...

Page 88: ...cm Press again button 1 front to power on the Led bar and then carry out the sequence button 1 button 2 within 3 seconds You find the buttons near the right handle The lowering of the stabilizing legs...

Page 89: ...m If you must leave your machine unattended in a location that is not secure activate the Security function with your InfoKey Controller and use a lock To set the Security function 1 Before coming off...

Page 90: ...anual ENG 27 31 00 23 07 13 23 07 13 STEP 10 POWERING OFF 1 Power off the machine by pressing and holding the Power Standby button on the InfoKey Controller for two seconds 2 The display on the InfoKe...

Page 91: ...airborne even for short periods of time because the machine has no traction when airborne and you could lose control upon landing TERRAIN COMPENSATION Genny is designed to compensate for uneven terra...

Page 92: ...ansitioning to Standby Mode The machine will not travel very far if you let go of it when it is stopped But if you let go of it when it is moving at any speed it could travel much farther risking inju...

Page 93: ...e start up procedure 3 Power on the wheelchair pressing button P1 button next to the battery charge indicator 4 Wait for the Battery charge indicator to have reached 13 Volt If the battery does not re...

Page 94: ...immediately after button P2 The interval between the pressing of the buttons should not exceed 3 seconds WARNING the difference in level between the wheel and the parking legs should not exceed 5 cm...

Page 95: ...uled lubrication if required 3 co operate in defining and managing spare parts and soliciting repeat orders as soon as the minimum agreed stocks have been reached It is essential that for activities o...

Page 96: ...ge 7 2 MAINTENANCE PRESCRIPTIONS In order to carry out the interventions described in this chapter in conditions of the maximum safety the area around the machine for a radius of 360 and for a distanc...

Page 97: ...y from its external energy AC supply Do not attempt to open the Powerbase o the seating module There are no user serviceable parts inside the Powerbase Only authorized service center can repair or rep...

Page 98: ...on the inside of the Wheel becomes visible 3 Check the inflation pressure 4 Reposition the machine in its original upright position EVERY YEAR Authorized Service Centre Contact an authorized service...

Page 99: ...ng should ideally be carried out by the same person that operates on the machine rather than by cleaning contractors who are unable to provide guarantees in relation to compliance with these prescript...

Page 100: ...Blow air in the mechanical joints using compressed air spray to keep them clean for example stabilizing legs release lever back rest hub etc EVERY DAY Operator Make sure the machine is unplugged and p...

Page 101: ...observing the safety indications given in the safety datasheets of each lubricating product Power off Genny and disconnect the power cord from the AC power outlet prior to any maintenance interventio...

Page 102: ...remove these fasteners and the Handlebar Clamp the Handlebar is released from the LeanSteer Frame Tool Required Torque wrench with 3mm bit To attach the Handlebar to the LeanSteer Frame 1 Make sure t...

Page 103: ...same chemistry Replacing only one Battery will not necessarily increase the performance or range of your machine because the machine is designed to operate only at the level allowed by the lower ener...

Page 104: ...ps 3 Install and tighten the 2 center fasteners with the 3mm hex wrench to 1 0 N m 9 in lbf 4 Install and tighten the 2 outer fasteners with the 3mm hex wrench to 1 0 N m 9 in lb 5 Ensure the Battery...

Page 105: ...surfaces 7 Put the machine back in its original vertical position Tools Required 13mm socket torque wrench To install the Tire Wheel assembly 1 Extract the LeanSteer frame 2 Tip the machine onto its...

Page 106: ...ial ergonomic hazards are shown in along with the relative explanations and the type of information to be passed on to the operator s Depending on the type of information action must be taken to elimi...

Page 107: ...r Battery 7 If the Warning icon appears see InfoKey Controller in the InfoKey Display when attempting to power on see Startup Error Conditions 8 If your machine will still not power on remove both Bat...

Page 108: ...UILDING ENTRANCE Theft detection systems such as the type used in some libraries andretail stores can interfere with the machine s ability to balance and or cause the machine to perform a Safety Shutd...

Page 109: ...until you have cleared all error conditions START UP ERROR CONDITIONS If you attempt to power on the machine and an error condition occurs that prevents the machine from powering on and entering Stand...

Page 110: ...hine is operating at reduced performance levels with the speed limit lowered due to a temporary condition The machine s Speed Limiter is an alert that you are moving too fast When the Speed Limiter pu...

Page 111: ...ect sensorswere depressed whilethe machine was moving at speed Check the machine for damage If there is no damage turn onpower by tapping thePower Standby buttonon the InfoKey Controller SYSTEM FAULTS...

Page 112: ...or even injury to workers causing warranty coverage to be invalidated Any fire extinguishing operations must be carried out by personnel adequately informed and trained with regards the risks and haza...

Page 113: ...r dismantling and scrapping include the list is just a guideline and is not comprehensive the disassembly of all the components and their delivery to an authority or company for differentiated waste c...

Page 114: ...aste disposal facility To do this use the necessary type approved and certified lifting and moving devicesthat are in compliance with statutory legislation in force in your country Dispose of the mate...

Page 115: ...and or predictable improper use Installation Start up Adjustments Maintenance Repairs Modifications Date Technician s signature Customer s signature Description of the intervention Tick the box corre...

Page 116: ...residual risks and or predictable improper use Installation Start up Adjustments Maintenance Repairs Modifications Date Technician s signature Customer s signature Description of the intervention Tic...

Page 117: ...Manualedelleistruzioni per l uso Document Code Pag di Rev SAVE DATA PRINT DATA 03 09 12_UIMG2 Manual ENG 3 6 00 23 07 13 23 07 13...

Page 118: ...r Reason for replacement Company responsible for replacement Maintenance technician Customer Replacement of part Date Code Manufacturer Serial Number Replaced with part Code Manufacturer Serial Number...

Page 119: ...e Code Manufacturer Serial Number Replaced with part Code Manufacturer Serial Number Reason for replacement The technician responsible for the replacement declares that the perfect efficiency of the r...

Page 120: ...12_UIMG2 Manual ENG 6 6 00 23 07 13 23 07 13 MAJOR FAILURES AND THEIR REPAIR Description of the failure Causes Repair carried out Place Date Technician responsible for repair User Description of the...

Page 121: ...nction TRANSPORTATION OF 1 PERSON IN SEATED POSITION Model GENNY 2 0 URBAN Type Two wheeled electrical Serial numbers U0000000001 U0000009999 Construction year 2012 10 4 DOCUMENT USER INSTRUCTION MANU...

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