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PanaFlow™ LC User’s Manual

31

Chapter 2. Installation

Figure 44: XMT1000 Trunk cable Placement

2.

Thread one end of transducer cables into 3 channel junction box as shown in Figure 45. (Cable
locations in Figure 45 are for reference only. Transducer cables can be placed in any orientation)

Figure 45: XMT1000, 3 Channel Junction Box

XMT1000 Meter Head

CH2

CH3

CH1

CH3

3 Channel Junction Box

Trunk Cable

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Summary of Contents for Baker Hughes PanaFlow LC XMT1000

Page 1: ...Flow 910 327 Rev A Sep 2019 bhge com PanaFlow LC User s Manual ...

Page 2: ......

Page 3: ...iscontinue the product described at any time without notice or obligation Contact your BHGE representative for the most current information The Baker Hughes logo is a trade mark of Baker Hughes a GE company The GE Monogram is a trademark of the General Electric Company PanaFlow LC Panametrics Liquid Ultrasonic Flowmeter User s Manual 910 327 Rev A Sep 2019 ...

Page 4: ...ii no content intended for this page ...

Page 5: ...Fixture and Transducers 21 2 9 1 Surveying the Pipe 21 2 9 2 Installing the First Bracket with a Chain 23 2 9 3 Installing the Second Bracket with a Chain 24 2 9 4 Installing the Transducers 25 2 10 Making Electrical Connections 26 2 11 Transducer Wiring 26 2 11 1 Installing the Junction Box 27 2 11 2 Single Channel Set up 27 2 11 2 1 Transducer Wiring ATEX installations 28 2 11 3 Two Channel Set ...

Page 6: ...Comm Slot 1 optional 54 3 5 4a Option Slot 1 Configured as HART 54 3 5 4b Option Slot 1 Configured as FF 54 3 5 5 Option I O Slot 2 Optional 55 3 5 5a Option IO Slot2 Setting up Analog Output 55 3 5 5b 3Option IO Slot2 Calibrating Analog Output 56 3 5 5c Option IO Slot2 Setting up Analog Input 57 3 5 5d Option IO Slot2 Calibrating Analog Input 58 3 5 5e Option IO Slot2 Calibrating RTD Input 59 3 6...

Page 7: ... Transmitter Errors 85 4 10 Option I O Errors 85 4 11 Diagnostics Data 87 Chapter 5 Maintenance and Service 5 1 Transducer Maintenance and Inspection 91 Appendix A Specifications and Model Configurations A 1 Operation and Performance 93 A 2 Electronics 94 A 3 Part Number Information 96 Appendix B Using the Clamping Fixtures B 1 Using the Universal Clamping Fixture UCF 99 B 1 1 Even Traverse Method...

Page 8: ...1000 configuration 136 G 2 3 Masoneilan VECTOR V1100 Adaptor configuration 136 G 2 4 Emerson Wireless Gateway Setup configuration 137 Appendix H Foundation Fieldbus Communication H 1 Introduction 139 H 2 Installation 139 H 2 1 Network Configuration 139 H 2 2 Polarity 139 H 2 3 Connection 140 H 2 4 FISCO Fieldbus Intrinsically Safe Concept 140 H 2 5 DD File 142 H 2 6 Default Node Address 142 H 3 Sp...

Page 9: ...onfigurable Measurements 155 H 8 Channel Transducer Block 158 H 9 Analog Input Block 160 H 10 PID Block 160 H 11 Error Handling 161 H 12 Simulation Mode 163 H 13 Fieldbus Troubleshooting Guide 164 H 14 DPI620 FF Modular Communicator 165 Warranty ...

Page 10: ...Contents viii PanaFlow LC User s Manual ...

Page 11: ...ormation that provides a deeper understanding of the situation but is not essential to the proper completion of the instructions IMPORTANT These paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment Failure to follow these instructions carefully may cause unreliable performance Safety Issues CAUTION This symbol indicates a risk of potential...

Page 12: ...fety equipment applicable to the auxiliary equipment Examples include safety glasses protective headgear safety shoes etc Unauthorized Operation Make sure that unauthorized personnel cannot gain access to the operation of the equipment Security levels need to be set properly at the completion of any customer visit WARNING Auxiliary equipment may have both manual and automatic modes of operation As...

Page 13: ...d impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those systems If you ne...

Page 14: ...Preface xii PanaFlow LC User s Manual no content intended for this page ...

Page 15: ... 3 independent channels These channels are capable of measuring the flow rate of acoustically conductive single phase liquid which may have limited amount of second phase With the 3 channels the user will have the capability to average them with equal weights or with different weights that will better suit the flow profile The meter is designed for pipe sizes ranging from in 15 mm to 300 in 7600 m...

Page 16: ... a moving liquid The pulses that travel in the same direction as the fluid flow downstream travel slightly faster than the pulses that travel against the fluid flow upstream The difference in transit times is then used to calculate flow velocity Figure 2 Transit Time Flow Measurement Tracking window locked onto receive signal Range of tracking window Time Receive signal Transmit signal Variable ti...

Page 17: ...ing topics Unpacking the PanaFlow LC System Site Considerations Making Electrical Connections WARNING The PanaFlow LC flow meter can measure the flow rate of many fluids some potentially hazardous The importance of proper safety practices cannot be overemphasized WARNING Be sure to follow all applicable local safety codes and regulations for installing electrical equipment and working with hazardo...

Page 18: ...r assistance The PanaFlow LC flowmeter shall consist of one set of XMT1000 Electronics a pair of transducer cables a pair of clamp on transducers and a clamping fixture to mount the transducers to a pipe Due to a variety of configurations your kit may include additional cables clamping fixtures transducers and junction boxes Please refer to your packing slip and ordered parts string and lists for ...

Page 19: ...Chapter 2 Installation 2 2 Unpacking the PanaFlow LC System cont Figure 4 Typical XMT1000 Labels Model Serial Number Boston Model Serial Number Shannon Certification US CAN IECEx ATEX FISCO Certification US CAN IECEx ATEX Standard ...

Page 20: ...mounting the transducers into the clamping fixture When installing transducers in clamp on applications you can use one of the following methods to hold the transducer against the pipe wall Strap Clamping Fixture SCF Universal Clamping Fixture UCF General Clamping Fixture GCF permanent installation Magnetic Clamping Fixture MCF Small Clamping Fixtures 6 150 mm or 12 300 mm long with Velcro straps ...

Page 21: ...r aligner The SCF includes two U shaped blocks connected by a slotted bar and four hose straps The SCF is strapped around the pipe and the blocks are used to hold the transducers in position for accurate measurements The blocks must be positioned properly using the spacing dimension calculated by the flowmeter Then the transducers are mounted into the blocks Figure 5 Components of the SCF ...

Page 22: ...ransducers are mounted diagonally across from each other The ultrasonic signal is transmitted across the pipe directly from one transducer to the other Always try the even number of traverse method first because it is easier to configure and yields greater accuracy However if the pipe has poor inside surface conditions or the fluid is highly attenuating you may not be able to obtain a reliable sig...

Page 23: ...recommended 2 If the clamping fixture is to be placed downstream of an elbow the orientation of the clamping fixture must be placed in such a way that the transducer path is perpendicular to the plane of the piping to compensate for swirl 3 For permanent installations the clamping fixture should be oriented in a way where the transducer paths are out of the vertical plane Pipe fouling can produce ...

Page 24: ... necessary to remove any high spots However be careful to preserve the original curvature of the pipe 3 Secure one of the blocks to the alignment bar by tightening one of the nuts on the block so the block will not be able to slide along the alignment bar s slot 4 Obtain the transducer spacing dimension S after programming the XMT1000 transmitter Using the alignment bar as a guide move the second ...

Page 25: ...ed one traverse For installations with more than one traverse contact BHGE for assistance The procedure for mounting the SCF for the odd number of traverse method includes marking the pipe for the required transducer spacing fastening the fixture to the pipe and then mounting the transducers into the fixture To install the SCF odd traverse complete the following steps 1 Ensure the location of your...

Page 26: ...e of the pipe Figure 10 SCF Odd Number of Traverse Installation Step 3 4 Using a level and center punch make two marks on the line drawn in step 3 These marks must be separated by the transducer spacing distance S as calculated by the flowmeter Figure 11 SCF Odd Number of Traverse Installation Step 4 5 From one of the marks on the top of the pipe measure around the pipe a distance equal to 1 4 of ...

Page 27: ...ne of the center punch marks on the side of the pipe Align the block so that the pressure bolt is directly over the punch mark Secure the block by wrapping the two steel straps around both the block and the pipe and tightening the straps Figure 14 SCF Odd Number of Traverse Installation Step 7 8 Repeat Step 7 to install the other block on the pipe IMPORTANT Make sure both straps are perpendicular ...

Page 28: ...SCF Odd Number of Traverse Installation Step 8 Figure 16 below shows an odd traverse installation without the transducers Proceed to the section on mounting the transducers later in this chapter Figure 16 Odd Number of Traverse SCF Installation without Transducer ...

Page 29: ...wedge face for use as a guide in aligning and securing the transducer In addition some transducers have scribe marks on the side to assist in setting the transducer spacing Figure 17 below shows an example of the dimple and scribe marks on the transducers Figure 17 Transducer Samples To mount the transducers into a clamping fixture complete the following steps 1 To ensure that the minimum bend rad...

Page 30: ...task by excluding air from the space between the adjacent surfaces Accordingly the clamp on transducers should be pressed tightly against the pipe using hand pressure on the set screw to squeeze the couplant to as thin a film as practical for the given pipe surface BHGE provides couplants for both permanent and temporary use as well as for high temperature and low temperature applications For long...

Page 31: ...transducer in place The pressure bolt should fit into the dimple on the transducer Hand tighten the bolt just enough to hold the transducer in place but do not overtighten it or the fixture will lift off the pipe 5 Repeat Steps 1 4 to mount the other transducer in the fixed short block See Figure 22 below for completed typical clamping fixture installations 6 Connect the other end of the transduce...

Page 32: ...lamping Fixture Top Left UCF Clamping Fixture Top Right GCF Clamping Fixture Bottom Left MCF Clamping Fixture Bottom Right 2 8 Installing the V Series Clamping Fixture and Transducers To install the V Series clamping fixture and transducers complete the following steps ...

Page 33: ... the two mounted halves Figure 23 Mounting the Two Halves of the Fixture The two fixture halves have measuring scales ensure that the scales are on the same side of the fixture so that both zeros start at the same origin as shown in Figure 24 below Figure 24 Fixture with Scale Origins Properly Aligned 3 Install the four nuts onto the threaded rods with the convex side of the nut facing the fixture...

Page 34: ...mounting block either left edge or right edge at a convenient number on the scale such as 2 in or 5 cm Install the first transducer with the BNC connector pointing away from the center of the V block fixture Tighten the transducer mounting thumbscrew onto the slider which in turn applies pressure to the transducer Use a handtight grip to set the transducer in contact with the pipe as shown in Figu...

Page 35: ...ew 4 In a similar manner install the second transducer as shown in Figure 28 above 2 9 Installing the PI Fixture and Transducers The PI clamping fixture holds transducers on pipes from 12 to 24 in in diameter It comes with either a chain or strap depending on the selection made with the initial order from GE To install the fixture and transducers complete the following steps 2 9 1 Surveying the Pi...

Page 36: ...ow Figure 30 Marking the 3 o Clock Position 4 To find the coinciding point on the opposite side of the pipe 180 away from each other divide the measured circumference by 2 and measure this distance along the circumferential lines from the zero point as shown in Figure 31 below Place marks on both sides of the circumferential lines made with the layout wrap and connect the marks Figure 31 Marking t...

Page 37: ...k the chain into the tightest links and loosely hand tighten the wing nuts If you are using a strap insert the J hook into the smaller round hole on the strap 3 Line up one edge of the CFG PI holder bracket with the origin scribe line and fully tighten the chain or strap see Figure 33 and Figure 34 below Figure 33 Lining up the First Bracket 4 Install the transducer dummy block to verify the circu...

Page 38: ...t of circumferential origin Mark the spacing point with a crosshair on the opposite side of the pipe 180 from the zero point as shown in Figure 35 below Figure 35 Measuring and Marking Spacing 2 Carefully wrap the chain or strap around the pipe taking care not to twist it 3 Loosen the wing nuts up to the end of the J hooks Then hook the chain into the tightest links and firmly hand tighten the win...

Page 39: ...milar to that in Figure 37 below Figure 37 CFG PI Fixture with Calculated Spacing 2 9 4 Installing the Transducers 1 Check to be sure the second CFG PI holder bracket is correctly positioned 2 Apply a bead of CPL 16 couplant 6 mm 0 25 in wide on each transducer face see Figure 38 below Mark on Opposite Scribe Line Rear Edge of Second Block S S ...

Page 40: ...tions required for setup of the XMT1000 Transmitter please refer to the included PanaFlow LC User s Manual 2 11 Transducer Wiring The PanaFlow LC is a 1 2 or 3 channel clamp on ultrasonic flowmeter For three channel applications there will be an additional Aluminum or Stainless Steel junction box for transducer connections The transducer wiring installation for either of these junction boxes will ...

Page 41: ...pe using supplied hardware kit Stainless Steel install will be identical 2 11 2 Single Channel Set up Components of a single channel PanaFlow LC will be a meter head two transducer cables and a set of transducers and clamping fixtures Mount meter head to a two inch post using included hardware or another location following local electrical and building codes Install transducers as mentioned in Sec...

Page 42: ... the red wire of channel one downstream RG62 cable to the CH1 red box in Figure 41 DN terminal of the XMT1000 backplane 4 Secure Black wire of channel one downstream RG62 cable to the CH1 red box in Figure 41 RTN terminal directly below the DN terminal of the XMT1000 backplane 5 Secure red wire of channel one upstream RG62 cable to the CH1 red box in Figure 41 UP terminal of the XMT1000 backplane ...

Page 43: ...the other into the junction box on the back of the transducer see Figure 1 on page 1 for reference 2 Terminate connections of the transducer end of each cable to each of your clamp on transducers 3 At the meter end of the cable secure the red wire of channel one downstream RG62 cable to the CH1 red box in Figure 41 DN terminal of the XMT1000 backplane 4 Secure Black wire of channel one downstream ...

Page 44: ...of a three channel PanaFlow LC will be a meter head 6 conductor trunk cable 3 channel junction box 6 transducer cables and 3 sets of transducers and clamping fixtures Mount meter head and junction box to a two inch post using included hardware or another location following local electrical and building codes Install transducers as mentioned in Section 2 7 through Section 2 9 Prepare to wire transd...

Page 45: ...read one end of transducer cables into 3 channel junction box as shown in Figure 45 Cable locations in Figure 45 are for reference only Transducer cables can be placed in any orientation Figure 45 XMT1000 3 Channel Junction Box XMT1000 Meter Head CH2 CH3 CH1 CH3 3 Channel Junction Box Trunk Cable ...

Page 46: ...nel Replace junction box covers 5 Open cover to 6 channel junction box and make connections between transducer cable BNCs and trunk cable BNCs Verifying transducer cables have the same channel labels as the trunk cable wires Replace junction box cover 6 Open the back lid of the XMT1000 meter to access the wiring connections of the meter 7 Connect the MCX ends of the 6 connector cable to the corres...

Page 47: ...o meet their needs IMPORTANT Not all users will have access to all of the menus Some menus are restricted to only those users with the proper passcodes 3 1 1 HMI Features Figure 47 XMT1000 HMI The six keys on the magnetic keypad are used to program the XMT1000 Key Symbol Key Name Functions Escape Key To cancel a numeric entry change exit a menu or as Back key Enter Key To accept a numeric entry or...

Page 48: ...ware Upgrade Password System Generated specific for the System Serial Number this password cannot be changed IMPORTANT BHGE recommends changing all default changeable passwords after commissioning the meter 3 2 1 Unlock from Keypad Lockout After power up if the meter s Measurement View Refer Figure 48 shows a lock icon on the top right of the display use the following steps to unlock the meter fro...

Page 49: ...le or Totalizer format to suit your needs Figure 49 Changing Display Format 3 3 1b Selecting a Composite Measurement to Display To select a composite measurement to display on the Measurement View do the following steps and refer Figure 50 1 Press until the Measurement name on the meter s Measurement View display is highlighted and press ENTER Velocity 0 000 m s E22 SingleChAccuracy Measurement to...

Page 50: ...s ENTER 3 Then select the measurement you would like to see on the Measurement View and press ENTER 0 000 m s Display Measurement Channel 1 Channel 2 Channel 3 Composite Inv Vol Measure Composite Velocity Volumetric Act Volumetric Std Composite Raw Velocity 9 2 9 Velocity m s m s 0 000 Velocity 0 000 Mass Avg Vol Flow Rate Batch Vol Total Inventory Vol Total Composite Batch Mass Total Inventory Ma...

Page 51: ...Vol Measure Channel 1 Velocity Volumetric Act Volumetric Std Channel 1 Raw Velocity 9 2 9 Velocity m s m s 0 000 0 000 Mass Flow Avg Vol Flow Rate Batch Vol Total Inventory Vol Total Channel 1 Batch Mass Total Inventory MassTotal Soundspeed Gain Channel 1 Gain Std Deviation Gain K Factor Diagnostics Fwd Vol Inventory Rev Vol Inventory Net Vol Inventory Inventory Time 9 2 9 or 2 9 or or Ch 1 Veloci...

Page 52: ...tal 0 000 0 000 m 3 3 Totalizer Channel 1 Channel 2 Channel 3 Composite Fwd Vol Total 9 2 9 2 9 or Totalizer Composite Rev Vol Batch Net Vol Batch Batch Time Fwd Vol Batch Totalizer Channel 1 Rev Vol Batch Net Vol Batch Batch Time Fwd Vol Batch Totalizer Channel 1 Totalizer Channel 2 Channel 3 Composite 9 2 9 or Fwd Vol Total m 3 Rev Vol Total 0 000 0 000 m 3 3 Totalizer Composite Fwd Mass Totals ...

Page 53: ...e Similarly when you press when the last option is highlighted then you will be taken to the first option in the page Figure 53 Log in Steps and Primary pages Velocity 0 000 m s Main Menu Errors Warnings Flow Info Display Format Program Admin Factory 9 9 WARNING After Entering the correct Password the system will go to config mode Confirm it Press Enter 9 Enter Operator Password 111111 9 Program 2...

Page 54: ... Group Supported Metric Units Supported English Units Velocity Units m s ft s Volumetric Units m s m min m h m d L s L min L h ML d ft s ft min ft h ft d gal s gal min gal h gal d bbl s bbl min bbl h bbl d kgal min kgal h kgal d kbbl min kbbl h kbbl d ac ft min ac ft h ac ft d ac in s ac in min ac in h ac in d impgal s impgal min impgal h impgal d Mbbl d Mimpgal d Mgal d Standard Volumetric Units ...

Page 55: ...ee Radians Degree Radians Temperature Units C K F R C K F R Viscosity Units cSt m2 s ft2 s Table 2 Unit groups and supported units Unit Group Supported Metric Units Supported English Units System Meter Units Meter Settings System Date Language Display Meter Tag Meter Settings Meter Tag Meter Settings Label Change password Operator Ch 1 Dn Display Backlight Display Backlight Always On Backlight Tim...

Page 56: ... settings page Then highlight Communication Port and press ENTER Figure 56 below shows the options available Figure 56 Modbus Port Setting Input Output Analog Output Std Communication Port Address Parity Baud Rate Stop Bits 9 2 Digital Output Std Parity None Address Address 9 2 9or Address 1 9 2 9 9 Option Comm Slot 1 Odd Stop Bits 1 2 Baud Rate 19200 9 Baud Rate 2400 4800 9600 19200 Communication...

Page 57: ...efer to section 3 5 2 2 to choose an option that suits your needs 3 5 2b Understanding the Error Handling Option The following Table 4 shows the response to each of the Error Handling options For a multi channel meter the Path Error Handling set to ON see Figure 70 changes the Output response See Table 5 for Analog Output response with Path Error Handling set to ON Note Table 5 assumes Composite A...

Page 58: ...easured Composite Volumetric Act mA proportional to the Measured Composite Volumetric Act No No Yes E22 SingleChAccuracy Measured Composite Volumetric Act mA proportional to the Measured Composite Volumetric Act Yes Yes No E23 MultiChAccuracy Measured Composite Volumetric Act mA proportional to the Measured Composite Volumetric Act No Yes Yes E23 MultiChAccuracy Measured Composite Volumetric Act m...

Page 59: ...nel 3 Composite Full Value Full Value Full Value UNIT ft s 3 0000 3 0000 ft s Calibrate 4mA UNIT mA 4 000 Error Handling Value Value UNIT mA 4 00 Calibrate Calibrate 4mA Calibrate 20mA Percentage of Scale Measurement Type Comp Measurement Type 4 20 mA Calibrate Base Value Error Handling Full Value 4 20 mA Calibrate Base Value Error Handling Full Value 4 20 mA Calibrate Base Value Error Handling Fu...

Page 60: ...eter is not 20 00mA 0 01mA input the value read on the multimeter into the Calibrate 20mA value and press ENTER Check multimeter again verify the Current reads 20 00mA within 0 01mA 6 Select Percentage of Scale and adjust the scale to 0 00 and press ENTER then verify the reading on the multimeter is 4 00mA within 0 01mA Then adjust the scale to 50 00 and press ENTER then verify the reading on the ...

Page 61: ...and Measurement to output Pulse Value Choose how many units of the chosen measurement is accumulated before a pulse is output Pulse Width Choose the duration of each pulse that is output IMPORTANT Make sure the meter is not configured to output more than one pulse during this time as this could lead to missed pulses Error Handling Choose the Pulse output response during an error condition Table 7 ...

Page 62: ...lse Value 10 00 m 3 Pulse Pulse Value Polarity Pulse Width Measurement Type Pulse Pulse Value Polarity Pulse Width Measurement Type Pulse Width 5 00 ms Test Pulse Pulse Pulse Value Error Handling Pulse Width Test Pulse 0 Test Pulse Pulse Test Pulse Pulse Value Error Handling Pulse Width Error Handling Stop Measurement Type Comp Measurement Type CH 1 Net Mass Batch Rev Mass Batch Net Vol Batch Fwd ...

Page 63: ...ent Options for Frequency Output Composite Velocity Actual Volumetric Standard Volumetric Mass Flow Average Volumetric Flow Rate Sound speed Reynolds Channel x Velocity Actual Volumetric Standard Volumetric Mass Flow Average Volumetric Flow rate Sound speed Standard Deviation of Gain Gain and SNR Table 9 Frequency Output Options Option Functional Description Measurement Choose the channel and Meas...

Page 64: ... Composite Measurement Type Comp Pulse Frequency Base Value Full Value Full Frequency Measurement Type Velocity Volumetric Act Soundspeed Volumetric Std Avg Vol Flow Rate Mass Flow Mass Flow Base Value UNIT m s 0 000 Test Frequency Base Value Base Value 0 000 m s Frequency Full Value Measurement Type Full Frequency Frequency Test Frequency Full Value Error Handling Full Frequency Test Frequency 0 ...

Page 65: ...osite Volumetric Act Frequency proportional to the Measured Composite Volumetric Act No No Yes E22 SingleChAccuracy Measured Composite Volumetric Act Frequency proportional to the Measured Composite Volumetric Act Yes Yes No E23 MultiChAccuracy Measured Composite Volumetric Act Frequency proportional to the Measured Composite Volumetric Act No Yes Yes E23 MultiChAccuracy Measured Composite Volumet...

Page 66: ...l Measurement Options for Frequency Output Composite Velocity Actual Volumetric Standard Volumetric Mass Flow Average Volumetric Flow Rate Sound speed Reynolds Channel x Velocity Actual Volumetric Standard Volumetric Mass Flow Average Volumetric Flow rate Sound speed Standard Deviation of Gain Gain and SNR Table 13 Alarm Output Options Option Functional Description Alarm State Choose if the Alarm ...

Page 67: ...larm Value UNIT m s 10 00 Alarm Value Alarm Value 10 000 m s Alarm Alarm Value Alarm Type Measurement Type Measurement Type Composite Measurement Type CH 1 Reynolds SNR Up Gain Std Deviation Gain Measurement Type CH 1 SNR Dn Measurement Type Composite Channel 1 Channel 2 Channel 3 Velocity Volumetric Act Mass Flow Soundspeed Alarm Fail Safe Alarm Type High Low Alarm Measurement Type Alarm Value Al...

Page 68: ... Mass Full Value Full Value Analog Output Calibrate Base Value Error Handling 10 ft 3 s Full Value Input Output Analog Output Std Option Comm Slot 1 About HART Analog Output Base Value Full Value Calibrate Measurement Type Value UNIT mA 4 00 Calibrate Calibrate 4mA Calibrate 20mA Analog Output Calibrate Base Value Error Handling Full Value Analog Output Calibrate Base Value Error Handling Full Val...

Page 69: ...ighlight Analog Output S2 1 or Analog Output S2 2 and press ENTER 3 If you do not wish to connect an Analog Output you should turn Analog Output selection to OFF 4 If you are connecting an Analog Output choose 4 20mA option Figure 63 below shows the options available 5 Select the Measurement to be sent out on the 4 20mA output followed by the Base Value and Full Value selection Refer to Table 3 to...

Page 70: ... S2 2 and press ENTER 5 Then highlight 4 20mA and press ENTER 6 Scroll down and select Calibrate option Analog Output S2 1 Off Measurement Type Channel 1 Channel 2 Channel 3 Composite Measurement Type Comp Analog Output S2 1 Base Value Full Value Calibrate Measurement Type Velocity Volumetric Act Soundspeed Volumetric Std Avg Vol Flow Rate Mass Flow Mass Flow Full Value UNIT ft s 3 0000 Calibrate ...

Page 71: ...r is 12 00mA within 0 01mA Adjust the scale to 100 00 and press ENTER then verify the reading on the multimeter is 20 00mA within 0 01mA 10 If Steps 4 5 and 6 were successfully completed and verified the Analog output is successfully calibrated 11 Once calibration is complete select either Save or Save Logout option to save calibration data Figure 64 Optional I O Analog Output Channel 1 and Channe...

Page 72: ...ss ESCAPE to cancel the calibration 8 Select Calibrate 20mA in the meter Menu Set 20mA current on calibrated current source and check the reading on the XMT1000 is 20 00mA 0 01mA Once reading is stabilized on the LCD Press ENTER to accept the current 20 mA value or Press ESCAPE to cancel the calibration 9 Once calibration is complete select either Save or Save Logout option to save calibration dat...

Page 73: ...Input S2 4 and press ENTER 4 Highlight RTD Input and press ENTER 5 Set the number of Calibration points by selecting No of RTD Cal points 6 Scroll down and select Calibrate option 7 Select Set point 1 press ENTER and set Set point 1 to the temperature value selected on the calibrator Press ESCAPE 8 Select Read Value 1 press ENTER and check the Read Value 1 reads Set point 1 value Once reading is s...

Page 74: ... ENTER 2 Pipe dimensions like Outer Diameter OD Wall Thickness and Inner Diameter ID Pipe Material Lining Material and Lining Thickness can be programmed in this menu The meter supports a list of standard pipe materials as in Table 16 If a standard pipe material is selected the pipe sound speed is automatically updated If the pipe material is not in the standard list choose Other for pipe material...

Page 75: ...nnel 2 Advanced Pipe Material Other Pipe Lining Material Channel 3 Pipe Pipe Size Pipe Wall Thickness Lining Material Lining Thickness None Pipe OD Pipe Material Other Standard Pipe ID Path Limits Pipe Size Lining Material Lining Thickness Pipe Material Pipe ID Carbon Steel Stainless Steel Aluminum Brass Pipe Size Lining Material Pipe Material Lining Thickness Standard Other Lining Material Standa...

Page 76: ... tracking window is used to scan through the speed of sound range programmed to detect the signal when the user is unsure of the fluid sound speed The meter also supports a list of standard fluid types If the process fluid is not listed in standard fluids list and if you are unsure of the fluid sound speed set tracking window to On and program the minimum and maximum sound speed range to scan 5 Fo...

Page 77: ... Fluid Tracking Fluid Type Standard Channel 1 Fluid Density Density Act UNIT Lb Ft 3 62 4 Channel 2 Advanced Kinematic Viscosity On Channel 3 Fluid Density Density Ref Tracking Density Act Kinematic Viscosity Fixed KV Fixed KV Path Limits Density Tracking Kinematic Viscosity Fixed KV Off Other 9 2 9 2 9 2 9 2 9 2 9 or 9 2 9 9 2 Density Act 62 4 Lb Ft 3 Density Act 9 2 Fluid Type Standard Water 0 t...

Page 78: ...ing was selected as OFF program the Soundspeed Error This configuration will be used to validate if the measured sound speed is within the programmed range of the nominal sound speed In case the measured sound speed is outside the Soundspeed Error of the nominal sound speed a E2 Soundspeed Error is reported Figure 71 Flow and Diagnostic Limits Programming Composite Prigram Composite Pipe Fluid Pat...

Page 79: ...og in and Primary Pages to navigate to the Programming page 1 Then highlight Channel x and press ENTER 3 6 6a Programming the Transducer Note The BHGE Transducer Installation Guide for your transducer model provides more detailed information on transducer mounting configurations 1 Scroll and highlight Transducer and press ENTER 2 The meter supports a list of Standard transducers For standard trans...

Page 80: ... in the meter Typically a two traverse installation is used 3 The Spacing shows the value calculated by the XMT1000 for the correct distance between the upstream and downstream transducers based on your programmed transducer fluid and pipe data This is the physical spacing value that should be used when installing your transducer clamping Table 19 Standard Transducers Transducer Number Transducer ...

Page 81: ...nd sound speed measurements Exit programming by pressing ESC until Save options are displayed on the menu Highlight Save or Save Logout and Press ENTER to save settings The meter will not use the changed setting to make measurements until the settings are explicitly saved 7 Make sure your pipe is full and there is no flow Before you proceed to next section Programming Advanced Channel Settings on ...

Page 82: ... 20 H 23 C LP 40 HM Nom Wedge SoS Wedge Angle 9 2 9 2 9 9 2 or 9 2 9 Prigram Channel 1 CH 1 Transducer No Of Traverses 9 2 9 2 No Of Traverses 2 No Of Traverses No Of Traverses UNIT 2 or 9 2 9 Transducer or2 9 Placement Advanced Prigram Channel 1 CH 1 Advanced Delta T Offset 9 2 9 2 Delta T Offset 0 02 ns Delta T Offset Delta T Offset UNIT ns 0 02 or 9 2 9 Transducer Advanced Placement Tbc Peak De...

Page 83: ...main menu The XMT1000 can calibrate the fluid speed of sound SOS after installation provided the operator knows the fluid SOS under the current flow conditions The measured fluid SOS should be within the accuracy specification after following the standard installation procedures This SOS calibration is for fine tuning of the XMT1000 meter under the on site installation conditions and maintaining t...

Page 84: ...77 Vitality screen Warning 5 Click on Cal Trim Test Expand the SOS calibration parameter Figure 78 SOS calibrations Depending on the path configuration the SOS values for SOS Measured composite SOS Ch1 SOS Ch2 SOS Ch3 will be displayed and dynamically updated ...

Page 85: ...ft front side of the main PCB once the front cover is removed b If Frequency Output is used for calibration set the Measurement Type its corresponding Base Value Full Value and respective Base Frequency Full Frequency Set a Test Frequency value to test the Frequency Output connection before starting Calibration 3 Scroll and highlight Calibration Type and press ENTER The calibration type can be set...

Page 86: ...surement Type Comp Velocity Volumetric Std Mass Flow Volumetric Act Measurement Type CH 1 Velocity Volumetric Std Mass Flow Volumetric Act Calibration Type Velocity Reynolds Number 9 Reset K Table Reset All Reset Composite Calibration Reset K Table Meter Factor 9 K Table Selection Off Composite Calibration K Table Selection Reset K Table No Of points K Table 9 Calibration 9 2 Calibration Mode Cali...

Page 87: ...d that you use the CE Installation methods in Appendix B 4 2 Error Classification and Error Codes The XMT1000 electronics includes two or more subsystems The Transmitter Flow Measurement unit and or Option I O The purpose of the Error codes and string is to convey to the operator about the issues in the specific subsystem The communication error indicates that the Transmitter subsystem has lost co...

Page 88: ...ed actions for each Error code 4 3 1a Single Channel Error If only one channel is in error the most likely causes are 1 Incorrect programming on Error Limits or flow condition changes that now make previous programming invalid 2 Defective Damaged cables transducers incorrect physical spacing couplant buffer or electronics After you have tried eliminating correcting for any most likely causes menti...

Page 89: ...ior to calling your local sales or service center 4 3 1c Viewing Channel Specific Error Warnings To indicate the health of the meter PanaFlow LC has built in Error codes The Channel specific errors are very critical in determining the corrective actions required Figure 80 below shows the steps to view current channel specific errors warnings The description of the Error Codes and the recommended a...

Page 90: ...f signal quality is poor Compare the measured sound speed to programmed nominal values for the process fluid and correct any programming errors Refer to Fluid and Pipe Problems and Transducer Problems sections to correct for any issues In case you are unable to clear the errors gather the required diagnostics before contacting BHGE E3 Velocity Range The measured velocity exceeds programmed limits ...

Page 91: ...absorption by very viscous fluids or cavitation If this error is caused by changes in flow rate this error will be auto corrected when flow rate stabilizes after initial acceleration But if the error stays refer to Fluid and Pipe Problems section to correct any issues Check Threshold Peak percentage and gather required diagnostics data before contacting BHGE E15 Active Tw The Active Tw measurement...

Page 92: ...automatically correct itself Try power cycling the meter If error persists after power cycle contact BHGE factory E29 Velocity Warning The measured velocity exceeds programmed warning limits This error may be caused by incorrect programming poor flow conditions and or excessive turbulence Make sure the actual flow rate is within the programmed Warning limits Refer Programming Chapter Refer to Flui...

Page 93: ...h the ultrasound transmissions through the fluid will cause inaccurate flow rate measurements In addition temperature gradients in the fluid flow may result in erratic or inaccurate flow rate readings The fluid must not cavitate near the measurement point Fluids with a vapor pressure relatively close to process pressure may cavitate near the measurement point Cavitation can usually be controlled t...

Page 94: ...l interfere with flow measurements Generally a thin coating or a solid well adhered build up on the pipe wall will not cause problems Loose scale and thick coatings such as tar or oil will interfere with ultrasound transmission and may result in incorrect or unreliable flow rate measurements 4 5 Transducer Problems Ultrasonic transducers are rugged reliable devices However they are subject to phys...

Page 95: ...ersonnel These test points are easily connected by standard oscilloscope probes and allow the service person to look at critical signals Figure 81 Service Test Points The test points are GATE Gate connection is input to start and stop flow calibration process This input detects an outside source contact closure A closure can be programmed to stop totals or clear totals Use DRTN along with GATE Tab...

Page 96: ...ctions TWIND Transmit Window use DRTN with TWIND RWIND Receive Window use DRTN with RWIND Table 24 System Error Description and Recommended Actions Error Code Error Message Description Recommended Action S1 In Config Mode In configuration mode indicator Indicator This is displayed when a user has logged in to either Operator Admin or Factory access level The indicator will clear automatically when...

Page 97: ...er power cycle contact BHGE factory S15 Variable Memory Variable SRAM fault Fault Variable SRAM test failed Try power cycling the meter If error persists after power cycle contact BHGE factory S16 FPGA Config FPGA configuration error Fault FPGA configuration validation failure Try power cycling the meter If error persists after power cycle contact BHGE factory S17 Temperature Temperature error Err...

Page 98: ... DSP Reset ISR Exception within the DSP ISR Fault Exception within the DSP ISR Try power cycling the meter If error persists after power cycle contact BHGE factory S28 Software Fault Software malfunction Error Software malfunction Try power cycling the meter If error persists after power cycle contact BHGE factory S30 Flash Save Failed Save to Flash Failed Error Request to Save failed Try again If...

Page 99: ... factory X13 Get GUI Node Fail Failed to generate GUI Failed to generate GUI Try power cycling the meter If error persists after power cycle contact BHGE factory X14 Node Memory Fail GUI node memory failed GUI node memory failed Try power cycling the meter If error persists after power cycle contact BHGE factory X15 Font API Initialize Fail Failed to generate font Failed to generate font Try power...

Page 100: ...ycling the meter If error persists after power cycle contact BHGE factory A12 S2 3 Ch OverRange Err Exceeds input values For analog input S2 3 greater than 21mA Ensure analog input current less than 21mA Try power cycling the meter If error persists after power cycle contact BHGE factory A13 S2 4 Ch OverRange Err Analog input S2 4 greater than 21mA Ensure analog input current less than 21mA Try po...

Page 101: ... could be normal due to different signal path Under ideal conditions sound speed spread of 30 ft s 9 m s or more between the sound speed measurement of the channels can be an indication of a problem with the pipe installation or any other different local pipe condition SNR Up Signal to noise ratio of the upstream transducer 5 2 SNR value between 2 and 5 shall provide valid measurements but can be ...

Page 102: ...hould be between 150 350 For pipe sizes greater than 1 inch if the index 400 or 700 then there is an indication of problem with receive window location For pipe sizes less than 1 inch if the index 150 or 350 then there is an indication of problem with receive window location Peak Index Down Threshold peak of the downstream transmit correlation signal For pipe sizes greater than 1 inch index should...

Page 103: ...ity of the upstream transducer 1000 1000 Signal Quality Down Signal quality of the downstream transducer 1000 1000 Amplitude Up Signal amplitude of the upstream transducer 14 and 32 32 or 14 Amplitude Down Signal amplitude of the downstream transducer 14 and 32 32 or 14 Parameter Description Good Bad ...

Page 104: ...Chapter 4 Error Codes and Troubleshooting 90 PanaFlow LC User s Manual no content intended for this page ...

Page 105: ...ntenance and Inspection PanaFlow LC shows low signal strength upon couplant dry out or extrude Refer Couplant in Transducer Installation on page 15 Step 2 and Transducer Installation on page 15 for servicing couplant for proper operation of PanaFlow LC WARNING All equipment should be de energized prior to servicing ...

Page 106: ...Chapter 5 Maintenance and Service 92 PanaFlow LC User s Manual no content intended for this page ...

Page 107: ...city Accuracy statement assumes measurement of a single phase homogenous liquid with a fully developed symmetrical flow profile passing through the meter typically 10 diameters upstream and 5 diameters downstream of straight pipe run Applications with piping arrangements e g two out of plane elbow at upstream that create an asymmetrical flow profile may require extended piping straight runs and or...

Page 108: ...ay English 128 x 64 mono color LCD display configurable for single or dual measurement parameters Keypad Built in magnetic six button lockable keypad Standard Inputs Outputs One 4 to 20 mA isolated output 600 ohm maximum load One additional output may be configured as either a pulse or frequency Additonal Inputs Outputs Two 4 to 20 mA isolated output 600 ohm maximum load Two 4 to 20 mA isolated in...

Page 109: ...ndard M20 Via Adapters Temperature Range Operating 40 F to 140 F 40 C to 60 C Storage 40 F to 158 F 40 C to 70 C Power Consumption 15 Watts maximum Wiring Connections Cable entries include 6 NPT consult BHGE for available adapters Data Logging Storage standard on the meter up to 10 000 flow data points with up to 25 parameters per data point requires Vitality software ...

Page 110: ... Current Outputs 1 Current input 1 RTD input PT100 3 Wire 03 2 Current Outputs 2 RTD inputs PT100 3 Wire 04 2 Current Outputs 1 Current input 1 RTD input PT100 4 Wire 05 2 Current Outputs 2 RTD inputs PT100 4 Wire 06 2 Current Outputs 1 Current input 1 RTD input PT1000 3 Wire 07 2 Current Outputs 2 RTD inputs PT1000 3 Wire 08 2 Current Outputs 1 Current input 1 RTD input PT1000 4 Wire 09 2 Current...

Page 111: ... P10 P20 R20S WR M Z mxl MP m xyvi WR M Z mxl MP m xyvi WR M mxl MPQ m xyvi C JUNCTION BOX 0 Xs Tyrgxmsr Ls AX X Kqivmger ngx s 0M K PW1 EX Oyvstier nyrgxmsr fs 0K Ob1 AXSS XK ngx s 0M K PW1 EXSS Oyvstier ngx fs 0K Ob1 D EXACT PIPE OUTER DIAMETER i xyep Zmti wm i E PIPE UNIT OF MEASUREMENT IN Zmti m i Srgliw MM Zmti m i Wmppmqixivw Z SPECIAL 0 Xs wtigmep tevxw S Mpeqt sr bhgv Wsyrxmrk w XMTXP W02 ...

Page 112: ...Appendix A Specifications and Model Configurations 98 PanaFlow LC User s Manual no content intended for this page ...

Page 113: ...includes one fixed short block and one adjustable short block Two slide tracks are included to connect the two short blocks A ruler attached to one of these slide tracks helps to set the transducer spacing For even traverse installations a long block is also used The UCF is chained or strapped around the pipe and the blocks are used to hold the transducers in position for accurate measurements The...

Page 114: ...an with an odd number of traverse method If there is enough pipe length available the even traverse fixture is easier to install The procedure for mounting the UCF involves setting the transducer spacing and fastening the fixture on the pipe Note For a even traverse installation you will only need the short block assembly the long block is not used The installation procedure for transducers using ...

Page 115: ... sure the chains on both blocks are on the side of the fixture opposite from the slide bar with the ruler Figure 84 UCF Setup Side View 5 Wrap one of the chains around the pipe and fasten it on the J screw hook on the opposite side of the block Repeat this for the other chain Figure 85 UCF Setup Top View 6 Using the screw hook on the blocks tighten both chains until the fixture is secured snugly t...

Page 116: ...ished UCF Installation without Transducers B 1 2 Odd number of traverse method Note The instructions in this section can also be used for a multiple traverse method However you must use an ODD number of traverses The distance the signal travels from one side of the pipe wall to the opposite side of the pipe wall is considered one traverse For installations with more than one traverse contact BHGE ...

Page 117: ...sary to remove any high spots However be careful to preserve the original curvature of the pipe 3 Use a level to find the top of the pipe and then draw a line parallel to the centerline of the pipe Figure 87 UCF Setup Odd Traverse Step 3 4 Using a level and center punch make two marks on the line drawn in step 3 These marks must be separated by the transducer spacing distance S as calculated by th...

Page 118: ...me distance used in Step 5 Use the center punch to make a mark at this point Figure 90 UCF Setup Odd Traverse Step 6 7 Center the long block over one of the center punch marks on the side of the pipe Align the long block so that the pressure bolt is directly over the punch mark Fasten the block to the pipe by wrapping both chains around the pipe and fastening the chains to the screw hooks on the o...

Page 119: ...hort block is placed over the remaining center punch mark on the opposite side of the pipe and the pressure bolt is directly over the punch mark Make sure the fixed short block is not positioned on top of the chains of the long block The adjustable short block may be placed on either side of the long block chains Figure 93 UCF Setup Odd Traverse Step 9 10 Wrap one short block chain around the pipe...

Page 120: ...ake sure the chains are perpendicular to the clamping fixture and are not twisted If the chains are slanted the slack may cause the fixture to move Also the transducer spacing dimension may change after the transducers are mounted Figure 95 below shows a completed odd traverse installation without the transducers Proceed to the section on mounting the transducers later in this chapter Figure 95 A ...

Page 121: ...e opposite side of the pipe wall is considered one traverse For installations with more than two traverses contact BHGE for assistance There are two advantages to using the even number of traverse method Measurement accuracy is improved because the ultrasonic signal is in the fluid longer than with a odd number of traverse method If there is enough pipe length available the even traverse fixture i...

Page 122: ...stance equal to 1 4 the pipe circumference Use the center punch to make a mark at each location Figure 99 GCF Even Traverse Installation Step 5 6 Center one of the blocks over one of the center punch marks on the side of the pipe Align the block so that the pressure bolt is directly over the punch mark Secure the block by wrapping the two steel straps around both the block and the pipe and tighten...

Page 123: ... Even Traverse Installation Step 6 7 Repeat Step 6 to install the other block Figure 101 GCF Even Traverse Installation Step 7 Figure 102 below shows a completed even traverse installation without the transducers Proceed to the section on mounting the transducers later in this chapter ...

Page 124: ...e pipe and then mounting the transducers into the fixture To install the GCF odd traverse complete the following steps 1 Ensure the location of your clamping fixture has been properly scoped out following the criteria in Section 2 6 Precautions 2 Prepare the pipe where you intend to place the GCF by making sure it is clean and free of loose material Sanding though usually not required may be neces...

Page 125: ...on the top of the pipe measure around the pipe in the opposite direction a distance equal to 1 4 of the pipe circumference or the same distance used in Step 5 Use the center punch to make a mark at this point Figure 106 GCF Odd Traverse Installation Step 6 7 Center one of the blocks over one of the center punch marks on the side of the pipe Align the block so that the pressure bolt is directly ove...

Page 126: ... the straps are slanted the slack will cause the block to move Also the transducer spacing dimension may change after the transducers are mounted Figure 108 GCF Odd Traverse Installation Step 8 Figure 109 below shows an odd traverse installation without the transducers Proceed to the section on mounting the transducers later in this chapter Figure 109 A Odd Traverse GCF Installation without Transd...

Page 127: ...n for instructions on either the even traverse or odd number of traverse method Figure 110 MCF Transducer Block and Magnetic Block B 3 1 Even Traverse Method Note The instructions in this section can also be used for a multiple traverse method However you must use an EVEN number of traverses The distance the signal travels from one side of the pipe wall to the opposite side of the pipe wall is con...

Page 128: ... ruler on the MCF rod as a guide loosen the red thumbscrews and move the transducer blocks so that the distance between them equals the S dimension Then tighten the thumbscrews Use the pressure bolts or the edges of the blocks as reference points as shown below IMPORTANT Make sure there is at least 4 100 mm of clearance between the fixed magnetic block and the nearest transducer block Figure 111 M...

Page 129: ... odd traverse MCF consists of two sub assemblies Each subassembly is made up of one adjustable transducer block two magnetic blocks and two connecting rods The two sub assemblies must be installed on opposite sides of the pipe To install the MCF in an odd traverse configuration complete the following steps 1 Choose a location for the installation that has at least 10 pipe diameters of straight und...

Page 130: ...be separated by the transducer spacing distance S as calculated by the flowmeter Figure 116 MCF Odd Traverse Installation Step 4 5 From one of the marks on the top of the pipe measure around the pipe a distance equal to 1 4 of the pipe circumference or a distance that will satisfy the orientation found in Step 1 Use the center punch to make a mark at this point Figure 117 MCF Odd Traverse Installa...

Page 131: ...here along the rods being sure to leave enough room on both sides to easily insert the transducer To move the block loosen the red thumbscrews slide the block to the desired location and tighten the thumbscrews Use the pressure bolt and the scale on the rod to position the block at the desired location Repeat the procedure for the other sub assembly Figure 119 MCF Odd Traverse Installation Step 7 ...

Page 132: ...magnets to the ON position Figure 121 MCF Odd Traverse Installation Step 9 10 Repeat Steps 8 and 9 to mount the other sub assembly on the opposite side of the pipe Figure 122 A Odd Traverse MCF Installation without Transducers Proceed to the section on mounting the transducers later in this chapter ...

Page 133: ...rds Appendix C Data Records C 1 Electronics C 1 1 Data Entry Record complete and detailed service data for the PanaFlow LC in Table 30 below Make additional copies of the table as needed Table 30 Service Record Date Description of Service Performed By ...

Page 134: ...Appendix C Data Records 120 PanaFlow LC User s Manual Table 30 Service Record cont Date Description of Service Performed By ...

Page 135: ...Parameter Initial Value Velocity Volumetric Mass Flow Forward Batch Totals Reverse Batch Totals Totalizer Time Sound Speed Current Correction Factor Current Reynolds Number Current Operating Temperature Standard Volumetric Net Batch Totals Inventory Forward Inventory Reverse Inventory Net Inventory Time Channel 1 Velocity Channel 1 Sound Speed Channel 1 Transit Time Up Channel 1 Transit Time Down ...

Page 136: ...nel 1 Down Peak Channel 1 Dynamic Threshold Up Channel 1 Dynamic Threshold Down Channel 2 Velocity Channel 2 Sound Speed Channel 2 Transit Time Up Channel 2 Transit Time Down Channel 2 Delta T Channel 2 Up Signal Quality Channel 2 Down Signal Quality Channel 2 Up Amp Disc Channel 2 Down Amp Disc Channel 2 SNR on Up Channel 2 SNR on Down Channel 2 Time in Buffer on Up Channel 2 Time in Buffer on Do...

Page 137: ...l 3 Transit Time Down Channel 3 Delta T Channel 3 Up Signal Quality Channel 3 Down Signal Quality Channel 3 Up Amp Disc Channel 3 Down Amp Disc Channel 3 SNR on Up Channel 3 SNR on Down Channel 3 Time in Buffer on Up Channel 3 Time in Buffer on Down Channel 3 Signal Gain Up Channel 3 Signal Gain Down Channel 3 Up Peak Channel 3 Down Peak Channel 3 Dynamic Threshold Up Channel 3 Dynamic Threshold D...

Page 138: ...ial values can then be compared to current values to help diagnose any future malfunction of the system Table 32 Diagnostic Parameters Parameter Channel 1 Channel 2 Channel 3 Initial Current Initial Current Initial Current Velocity Soundspeed Transit Time Dn Transit Time Up Delta T Up Signal Quality Dn Signal Quality Up Amp Disc Dn Amp Disc SNR Up SNR Dn Active TWup Active TWdn Gainup Gaindn Error...

Page 139: ...PanaFlow LC User s Manual 125 Appendix D Modbus Map Appendix D Modbus Map D 1 Input Registers Map ...

Page 140: ...odbus Map 126 PanaFlow LC User s Manual Note Most Modbus Masters add an offset of 1 to the actual register addresses For Example Meter Modbus address 0x8200 Address to input in the Modbus master application 0x8201 ...

Page 141: ... recommended cable and all connections must be properly shielded and grounded Refer to Table 33 below for the specific requirements Note If the PanaFlow LC is wired as described in this appendix the unit will comply with the EMC Directive Table 33 Wiring Requirements Connection Cable Type Ground Termination Transducer Armored RG62 A U Grounded using a cable gland Input Output Armored 22 AWG shield...

Page 142: ...Appendix E CE Mark Compliance 128 PanaFlow LC User s Manual no content intended for this page ...

Page 143: ...n be used to disable write access to the instrument via HART This slide switch pictured in Figure 124 below is designed to lock out HART configuration access for those customers who require this extra level of security With the Write Mode switch pushed to the right the HART circuit is in write enabled mode Figure 124 HART Circuit Write Mode Switch Note The following sections of this Appendix provi...

Page 144: ...urrent Error Handling Other Root Menu Setup Menu SV Value PV Value Product Type TV Value QV Value Current PV Loop Login Service Menu Logout Review Menu Squawk Clear Totals Menu Use Preference Menu I O Options Menu Sensor Setup Meter Review HART Review Menu HART Output Output Menu Main Analog Output Menu Main Digital Port Modbus Service Range Menu HART Analog Measurement HART Type Menu Analog Out C...

Page 145: ... Menu I O Options Menu Sensor Setup Meter Review HART Review Descriptor Universal Rev Tag HART Settings Dev ID Revision Software Preambles of Required Revision Hardware Revision Field Device Date Model TV Value Measurement TV Measurement TV Class Manufacturer TV Review QV Review PV Review SV Review Measurement PV Range Limit PV Lower Sensor Limit PV Lower Range Limit PV Upper Sensor Limit PV Upper...

Page 146: ...umetric Totals Ch 2 Transit Time Up Ch 3 Signal Quality Down Inventory Net Volumetric Totals Ch 2 Transit Time Down Ch 3 Amplitude Up Reynolds Number Ch 2 DeltaT Ch 3 Amplitude Down Ch 1 Velocity Ch 2 ActiveTw Down Ch 3 Gain Up Ch 1 Soundspeed Ch 2 Signal Quality Up Ch 3 Gain Down Ch 1 Transit Time Up Ch 2 Signal Quality Down Ch 3 SNR Up Ch 1 Transit Time Down Ch 2 Amplitude Up Ch 3 SNR Down Ch 1 ...

Page 147: ...e Outer Diameter Pipe Wall Thickness Pipe Inner Diameter Fluid Configurations Kinematic Viscosity Limits Zero Cutoff Flow Averaging Path Configuration Path Configuration Path Error Handling Ch 1 Path Weight Ch 2 Path Weight Ch 3 Path Weight Ch 1 Path Length Ch 2 Path Length Ch 3 Path Length Ch 1 Axial Length Ch 2 Axial Length Ch 3 Axial Length Transducer Configurations Ch 1 Transducer Type Ch 1 Tr...

Page 148: ...al Output DO Type DO Pulse Measurement Type DO Pulse Unit Group selection DO Pulse value DO Pulse width DO Pulse Error handling DO Frequency Measurement Type DO Frequency Unit Group selection DO Frequency Base value DO Frequency Full Value DO Frequency Full Frequency DO Frequency Error handling DO Frequency Error handling value Table 35 Configurable through HART ...

Page 149: ...he XMT1000 flowmeter has integrated HART communication with 4 20mA output Masoneilan VECTOR V1100 Wireless HART adaptor is used along with XMT1000 Flowmeter to setup as Wireless HART node The below steps will guide to configure XMT1000 flowmeter to work with the Masoneilan VECTOR adaptor G 2 Installation and Configuration The following instruments are required for complete setup XMT1000 Flowmeter ...

Page 150: ...nd select HART from the menu If the Emerson 475 is setup to scan addresses 0 16 then it should see the VECTOR adapter Please note that the default VECTOR address is 15 a If the 475 does not see the VECTOR adapter verify that the scan settings are correct Press 3 for Utility Press 1 for Configure HART Application Press 2 Polling Addresses Scroll to 0 15 and press enter Escape back to the main menu ...

Page 151: ... 2 Connect a CROSSOVER cable from the Ethernet 1 port of the gateway and the Ethernet port on the PC 3 Configure the PC TCP IP Settings Note this information can be found in the Gateway manual a Open A network settings in the PC control panel b Select TCP IP and Properties c Record any current static IP settings before making changes so that the PC can be returned to its original state d Select Us...

Page 152: ...Note this is the IP Address on the PC 6 Verify operation Note that HART is a slow protocol Wireless HART is even slower so be patient waiting for the Gateway to see the VECTOR a Look at the Network Overview page to see if there are any live devices on the network b When visible switch to the Explorer page to see the VECTOR adapter and Wireless HART Data ...

Page 153: ...ion The following instruments are required for use with Fieldbus devices Power supply Fieldbus requires a dedicated power supply It is recommended that current capacity be well over the total value of the maximum current consumed by all devices including the host Conventional DC current cannot be used as is Terminators Fieldbus requires two terminators Refer to the supplier for details of terminat...

Page 154: ... the enclosure IMPORTANT Please make sure to follow all local installation guidelines Figure 127 FF Connection to XMT1000 H 2 4 FISCO Fieldbus Intrinsically Safe Concept The XMT1000 Fieldbus is certified as a FISCO connection for both entity and FISCO parameters FISCO Parameters Vmax or Ui 17 5 V Imax or Li 380 mA Ci 0 Li 10 H Pi 5 32 W Entity Parameters Vmax or Ui 24 V Imax or Li 250 mA Ci 0 Li 1...

Page 155: ...vide a barrier between IS and non IS connections This cover must be installed if the Fieldbus application is FISCO The FISCO cover should come installed from the factory as shown in Figure 128 below The Fieldbus cables should be installed through the XMT1000 upper right port for direct entry into the FISCO zone on the terminal PCB Figure 128 Installed FISCO Cover and Mounting Screw Attention The F...

Page 156: ...ite www fieldbus org under BHGE as manufacturer and XMT1000 as model It may also be found on the DCS vendor website if available H 2 6 Default Node Address The default node address for each XMT1000 flow meter from the factory is 17 see Figure 129 below This should be changed during commissioning Figure 129 XMT1000 Device Properties Node Address ...

Page 157: ...e FISCO Compliant Yes Hazardous Location Certs See drawing 752 584 ITK Revision 6 2 Protocol H1 Protocol Baud bps 31 25k DD and CFF Files For latest see Fieldbus Foundation website Meter Programmable through FF Yes Polarity Sensitive Yes No No Quiescent Current Draw mA 26 Working Voltage 9 32 VDC Stack Manufacturer Softing AG Backup LAS Capable Yes Total Number of VCRs 24 Fixed VCRs for Configurat...

Page 158: ...ofting AG Function Blocks 5 AI e 1 PID Supports Block Instantiation No Firmware Upgrade over Fieldbus No Configuration Write Protect HW Jumper on PCB Resource Block Class Type Enhanced Field Diagnostics Transducer Blocks XMIT COMPOSIT CH CH 1 CH 2 CH 3 Transducer Block Class Type Custom Function Blocks AI 5 PID FB Execution Time ms 20 40 Function Block Class Type Standard ...

Page 159: ...about the XMT1000 Foundation Fieldbus implementation The user can find FF revision numbers set passwords and configure the NAMUR NE107 bit map H 4 1 FF Revision Figure 131 below shows the Foundation Fieldbus SW and HW versions in the XMT1000 Resource Block and includes an FF Revision for both Figure 131 FF Revision in XMT1000 Resource Block ...

Page 160: ... XMT1000 Resource Block To Enter configuration mode complete the following steps 1 Select the Resource Block Others tab 2 Select SYSTEM_OPT_TYPE and set to Option FI 3 Select SYSTEM_REQ_LEVEL and set to Admin or Operator 4 Enter the Admin or Operator password into the SYSTEM_REQ_PASS field 5 Select Cancel from the SYSTEM_REQ_CMD drop down box 6 Select Login from the SYSTEM_REQ_CMD drop down box 7 ...

Page 161: ...GE but they can be modified to any other level by the user The four status signals are Failed This category is typically used for hardware or software failures The meter output is not valid Consult with the factory for a resolution Offspec This category is typically used for application installation or process problems Consult the troubleshooting section of this appendix or contact BHGE customer s...

Page 162: ...t Failed Clock Frequency Fault Failed CPU test Fault Failed Invariable Flash Memory Fault Failed Variable Memory Fault Failed FPGA Configuration CRC fault Failed Temperature Test Fault Failed Driver Failure Failed Watch Dog failure Failed DSP Hardware Errors Failed Default ISR DSP Exception Failed DSP Exception Failed Modbus Communication Loss No Modbus communication Failed Sensor Value out of Ran...

Page 163: ...eal time data and select the units for each of the parameters see Figure 134 below Figure 134 Measurement Parameters and Units in XMIT Transducer Block Invalid Parameter Range Warning Invalid Parameter Range Warning Check Invalid Request Warning Invalid request Warning Check Invalid User Warning Invalid User Warning Check Table 36 NAMUR NE107 Errors and XMT1000 Default Categories Error Sub Error D...

Page 164: ...MIT Transducer Block Parameter Units Density g m3 kg L g ml kg m3 lb in3 lb ft3 lb gal Volumetric Flow Act m3 s m3 m m3 h m3 d L s L min L h ML d CFS CFM CFH ft3 d gal s GPM gal h gal d ImpGal s ImpGal min ImpGal h ImpGal d bbl s bbl min bbl h bbl d kgal min kgal h kgal d kbbl min kbbl h kbbl d ac ft m ac ft h ac ft d Mass Flow kg s kg min kg h kg d t s t min t h t d lb s lb min lb h lb d Ston s S...

Page 165: ...e measurement values and programmable parameters that are common to all three paths Figure 135 below shows the Composite Transducer Block and Table 38 on page 152 lists the Measurements and Parameters that are available Note The R W designation means that the parameter is writable in FF using an Admin password Figure 135 Composite Transducer Block ...

Page 166: ...ENTORY_TOTAL_TIME R MULTI_KFACTOR R REYNOLDS_KFACTOR R CURRENT_OPERATING_TEMP R STANDARD_VOLUMETRIC R BATCH_NET_TOTALS R ERROR_STATUS R HEALTH_CODE R REPORTED_ERROR R GATE_INPUT_STATE R UNIT_TYPE_DENSITY_R R UNIT_TYPE_VELOCITY_R R UNIT_TYPE_TEMPERATURE_R R PIPE_ID R W PIPE_OD R W PIPE_WALL_THICKNESS R W CORR_PEAK_LOW_LIMIT R W ANALOGOUT_PERCENTSCALE R W ACCELERATION_LIMIT R W AMP_DISC_MIN R W AMP_...

Page 167: ...N R W HARDWARE_REVISION R SOFTWARE_REVISION R UMPU_SERIAL_NUMBER R TOTALIZER_CMD R W SENSOR_SERIAL_NUMBER R MULTIK_ACTIVE R W MULTIK_TYPE R W MULTIK_PAIRS R W KVINPUT_SELECTION R W ENABLE_ACTIVE_TW R W CALIBR_MODE_SELECTION R W PATH_ERROR_HANDLING R W UNIT_TYPE_DIMENSION R W UNIT_TYPE_TIME R W UNIT_TYPE_VISCOSITY R W UNIT_TYPE_STD_VOL R W SYSTEM_SERIAL_NUMBER R FTPA_SERIAL_NUMBER R VOLTAGE_SELECTI...

Page 168: ...alizers from the Foundation Fieldbus 1 Verify that the gate and ground terminals on the Main PCB are connected 2 Program the CALIBR_MODE_SELECTION parameter on the Composite Transducer Block to Gate Input After these steps are complete you can control the batch totalizer start stop or reset by selecting the desired option on TOTALIZER_CMD and writing the changes to the meter No password is require...

Page 169: ...ity Down Current Operating Temperature Ch 2 Soundspeed Ch 3 Amplitude Up Standard Volumetric Ch 2 Transit Time Up Ch 3 Amplitude Down Batch Net Volumetric Totals Ch 2 Transit Time Down Ch 3 Gain Up Error Status Ch 2 DeltaT Ch 3 Gain Down Health Code All System Errors bit map Ch 2 Signal Quality Up Ch 3 SNR Up Reported Error highest priority Error Ch 2 Signal Quality Down Ch 3 SNR Down Gate State C...

Page 170: ...Maximum Velocity Zero Cutoff Flow Averaging Minimum Amplitude Maximum Amplitude Correlation Peak Limit Path Configuration Path Configuration Path Error Handling Ch 1 Path Weight Ch 2 Path Weight Ch 3 Path Weight Ch 1 Path Length Ch 2 Path Length Ch 3 Path Length Ch 1 Axial Length Ch 2 Axial Length Ch 3 Axial Length Transducer Configurations Ch 1 Transducer Type Ch 1 Transducer Number Ch 1 Transduc...

Page 171: ...lay Ch 1 Number of Errors Allowed Ch 1 Peak Ch 2 Delta T Offset Ch 2 Tbc Ch 2 Transmit Delay Ch 2 Number of Errors Allowed Ch 2 Peak Ch 3 Delta T Offset Ch 3 Tbc Ch 3 Transmit Delay Ch 3 Number of Errors Allowed Ch 3 Peak Calibration Meter Factor Calibration Mode Selection K Table Selection Number of Points Calibration Type Selection Calibration table Velocity points 1 to 6 Reynolds points 1 to 6 ...

Page 172: ...how the measurement values and programmable parameters for each of the three paths Figure 137 below shows the Channel Transducer Block and Table 41 on page 159 lists the measurements and parameters that are available Note The R W designation means that the parameter is writable in FF using an Admin password Figure 137 Channel Transducer Block ...

Page 173: ...IME_DN R CH_DELTA_T R CH_UP_SIGNAL_QUALITY R CH_DN_SIGNAL_QUALITY R CH_UP_AMP_DISC R CH_DN_AMP_DISC R CH_GAIN_UP R CH_GAIN_DN R CH_SNR_UP R CH_SNR_DN R CH_UP_PEAK R CH_DN_PEAK R CH_PEAK_PCT_UP R CH_PEAK_PCT_DN R CH_NUM_ERRRORS_OF_16 R CH_WEIGHT_FACTOR R W CH_TBC R W CH_TW R W CH_PATH_LENGTH R W CH_AXIAL_LENGTH R W CH_TRANSMIT_DELAY R W CH_DELTA_T_OFFSET R W CH_PCT_PEAK R W CH_TRANSDUCER_TYPE R W C...

Page 174: ...ted to the Fieldbus The AI block receives and processes data measured by the Transducer Block and provides additional functions such as scaling filtering alarm generation and trending Figure 138 Analog Input AI Block H 10 PID Block The PID function offers control based on a programmable algorithm The PID function block may be used with a valve to control flow Note See Foundation Fieldbus Specifica...

Page 175: ...r status can be seen in the CH_x_Reported Error parameter on the Channel Transducer Block In addition the Quality parameter shown with each of the process variables reports the error In Figure 139 below the CH1_REPORTED_ERROR shows as E1 Note For more information on the actual measurement errors and possible causes see Chapter 4 Error Codes and Troubleshooting Figure 139 Reported Error ...

Page 176: ...ity bit for the published parameter shows bad quality see Figure 140 below To change the quality bit to good the measurement error at the meter must be removed Notice the QUALITY STATUS field shows as Bad and the SUBSTATUS field shows as Sensor Failure This information indicates a measurement error which must be corrected Figure 140 Quality Bit Error ...

Page 177: ...tion mode complete the following steps 1 Remove the PCB from the meter 2 Locate the jumper P5 see Figure 141 below 3 Move the P5 jumper to the left one place pins 2 3 to enable simulation mode 4 Re install the PCB into meter 5 Verify that the Block error field in the Resource Block shows SimulationActive status Figure 141 P5 on XMT1000 PCB CAUTION To prevent damage to the electronic components alw...

Page 178: ...eldbus specifications for a full discussion of terminator requirements A value cannot be written to a parameter in the XMT1000 FF Not in configuration mode Enter correct Admin password in Resource block verify S1 configuration mode appears on XMT1000 UI You have attempted to write a value outside the valid range Check the setting range of parameters The present mode does not allow write access Cha...

Page 179: ... and key benefits Table 43 DPI620 Genii Models Image Model PN Description Key Benefits DPI620G FF Genii advanced modular calibrator and HART Fieldbus communicator Fully featured communicators for device configuration trimming and calibration Complete device description DD libraries Internal power hub Free software and DD updates via simple web download DPI620G IS FF Genii intrinsically safe advanc...

Page 180: ...Appendix H Foundation Fieldbus Communication 166 PanaFlow LC User s Manual no content intended for this page ...

Page 181: ...purpose and warranties arising from course of dealing or usage or trade Return Policy If a Panametrics Panametrics Flow meter instrument malfunctions within the warranty period the following procedure must be completed 1 Notify Panametrics Panametrics Flow meter giving full details of the problem and provide the model number and serial number of the instrument If the nature of the problem indicate...

Page 182: ...Warranty 168 PanaFlow LC User s Manual no content intended for this page ...

Page 183: ...28X as shown on the labels below The system is certified as ATEX and IECEx II 2 G Ex d IIB H2 T6 Gb in Ta 40 C to 60 C ambient Type 4X and IP66 The system temperature code is dependent upon the process fluid temperature ranges of 40 C to 150 C Refer specific conditions of use for ATEX and US Canada for more information about temperature code Unused cable entries must be sealed using a certified th...

Page 184: ...35 000 psi are acceptable alternatives Standards The equipment complies with the standards listed in the following table ATEX IEC Specific Conditions of Use 1 The flameproof joints of the equipment are not intended to be repaired Consult the manufacturer if dimensional information on the flameproof joints is necessary 2 Follow the manufacturer s instructions to reduce the potential of an electrost...

Page 185: ... remote mount junction box and flow body is rated for an ambient temperature range of 40 C to 60 C 2 The equipment temperature class is dependent on the maximum process temperature and mounting configuration according to the following table Maximum Process Temperature Temperature Class 85 C T6 100 C T5 135 C T4 150 C 150 C Maximum Process Temperature Temperature Class 85 C T6 100 C T5 120 C T4A 13...

Page 186: ...018 CSS 0017 Rev B 172 of 174 Markings Markings shall appear on the product as shown below 1 XMT1000 Labels Aluminum Enclosure Model Serial Number Boston Model Serial Number Shannon Certification US CAN IECEx ATEX FISCO Certification US CAN IECEx ATEX Standard ...

Page 187: ...fication Safety Statements for PanaFlow PF10 Zx Apr 2018 B XMT1000 Labels Stainless Steel Enclosure Model Serial Number Boston Model Serial Number Shannon Certification US CAN IECEx ATEX FISCO Certification US CAN IECEx ATEX Standard ...

Page 188: ...CSS 0017 Rev B 174 of 174 Certification Safety Statements for PanaFlow PF10 Zx Apr 2018 no content intended for this page ...

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Page 190: ...r the most current information The Baker Hughes logo is a trade mark of Baker Hughes a GE company The GE Monogram is a trademark of the General Electric Company 910 327 Rev A Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail sensing ge com Ireland Sensing House Shannon Free Zone East Shannon County Cl...

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