GE AF-650 GP Series Programming Manual Download | Manualshive

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AF-650 GP

TM

General Purpose Drive

Programming Guide

The instructions do not purport to cover all details or variations in equipment nor to provide for every possible
contingency to be met in connection with installation, operation or maintenance. Should further information be

desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the

matter should be referred to the GE company.

AF-650 GP is a trademark of the General Electric Company.

GE
41 Woodford Avenue
Plainville, CT 06062

www.geelectrical.com/drives

130R0361

*MG34H302*

DET-618C

GE

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Summary of Contents for AF-650 GP Series

Page 1: ...nection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter...

Page 2: ...de 16 2 1 4 Display Mode Selection of Read Outs 16 2 1 5 Parameter Set Up 17 2 1 6 Quick Menu Key Functions 18 2 1 8 Main Menu Mode 20 2 1 9 Parameter Selection 20 2 1 10 Changing Data 20 2 1 11 Chang...

Page 3: ...141 4 1 1 Introduction 141 4 1 2 K Keypad Set up 142 4 1 3 F Fundamental Parameters 142 4 1 4 E Digital In Outs 144 4 1 5 C Frequency Control Functions 145 4 1 6 P Motor Data 145 4 1 7 H High Perf Par...

Page 4: ...5 Troubleshooting 162 5 1 Status Messages 162 5 1 1 Warnings Alarm Messages 162 Index 172 Contents AF 650 GP Programming Guide DET 618C 3...

Page 5: ...ent at less than optimal performance 1 4 Definitions 1 4 1 Frequency Converter IDRIVE MAX Maximum output current IDRIVE N Rated output current supplied by the frequency converter UDRIVE MAX Maximum ou...

Page 6: ...he resulting reference The maximum reference value set in F 53 Maximum Reference RefMIN Determines the relationship between the reference input at 0 value typically 0 V 0 mA 4 mA and the resulting ref...

Page 7: ...with drive protocol or MC protocol See O 30 Protocol Thermistor A temperature dependent resistor placed where the temperature is to be monitored frequency converter or motor Trip A state entered in f...

Page 8: ...DC are installed Check that all voltage sources have been disconnected and that the necessary time has elapsed before commencing repair work Warning against unintended start 1 The motor can be brought...

Page 9: ...e included always according to valid national safety regulations e g law on mechanical tools regulations for the prevention of accidents NOTE Crane Lifts and Hoists The controlling of external brakes...

Page 10: ...drives Very long control cables and analog signals may in rare cases and depending on installation result in 50 60 Hz earth loops due to noise from mains supply cables If this occurs it may be necess...

Page 11: ...Control cables must be screened armoured Illustration 1 5 Earthing of Screened Armoured Control Cables 1 6 2 Start Stop Terminal 18 E 01 Terminal 18 Digital Input 8 Start Terminal 37 Safe stop where...

Page 12: ...al 27 Digital Input Freeze reference 19 Terminal 29 E 04 Terminal 29 Digital Input Speed up 21 Terminal 32 E 05 Terminal 32 Digital Input Speed down 22 Illustration 1 8 Speed Up Down 1 6 5 Potentiomet...

Page 13: ...e setup will always be the set up that is edited If you prefer you can also ignore this and manually control what set up you want to edit through K 11 Edit Set up 4 Set E 03 Terminal 27 Digital Input...

Page 14: ...nd indicator lights LEDs 4 Operation keys and indicator lights LEDs All data is displayed in the display which can show up to five items of operating data while displaying Status Display lines a Statu...

Page 15: ...ight is on Green LED On Control section is working Yellow LED Warn Indicates a warning Flashing Red LED Alarm Indicates an alarm Illustration 2 3 Indicator lights LEDs Keypad Keys The control keys are...

Page 16: ...Button on Keypad External stop signals activated by means of control signals or a serial bus will override a start command via the keypad The following control signals will still be active when Hand...

Page 17: ...es can be indicated continuously in the middle section 1 1 1 2 and 1 3 as well as 2 and 3 2 1 4 Display Mode Selection of Read Outs It is possible to toggle between three status read out screens by pr...

Page 18: ...state is standard after start up or initiali zation Press Info to obtain information about the measurement links to the displayed operating variables 1 1 1 2 1 3 2 and 3 See the operating variables sh...

Page 19: ...ency Hz P 06 Base Speed rpm F 01 Frequency Setting 1 F 02 Operation Method F 07 Accel Time 1 sec F 08 Decel Time 1 sec F 10 Electronic Overload F 17 Motor Speed High Limit RPM or F 15 Motor Speed High...

Page 20: ...speed in RPM F 01 Frequency Setting 1 Set reference source F 02 Operation Method Select which reference site to activate F 07 Accel Time 1 Set the accel time with reference to synchronous motor speed...

Page 21: ...a parameter by means of the navigation keys The middle section on the display shows the parameter number and name as well as the selected parameter value Illustration 2 15 Parameter Selection 2 1 10 C...

Page 22: ...keypad Illustration 2 20 Keypad Keys Hand enables control of the frequency converter via the keypad Hand also starts the motor and it is now possible to enter the motor speed data by means of the arr...

Page 23: ...7 Max Inter Char Delay ID 00 Operating hours to ID 05 Over Volt s ID 20 Historic Log Event to ID 22 Historic Log Time ID 30 Fault Log Error Code to ID 32 Alarm Log Time Manual Restore of Factory Setti...

Page 24: ...eter Data Set LC B PI SF Table 3 1 Parameter groups in Main Menu Items Group No Parameter groups K Keypad Set Up F Fundamental Parameters E Digital In Out C Frequency Control Functions P Motor Data H...

Page 25: ...s and after pressing Hand 2 Forced stop ref 0 Resets the local reference to 0 upon restarting the frequency converter 3 2 2 K 1 Keypad Set up Operations Define and control the individual parameter set...

Page 26: ...eturn the other set ups to a known state 1 Set up 1 1 Set up 1 to 4 Set up 4 can be edited freely during operation independently of the active set up 2 Set up 2 3 Set up 3 4 Set up 4 9 Active Set up C...

Page 27: ...eypad value 0 0 1 1 2 2 1 2 3 3 4 4 Table 3 4 Example Set up 1 and Set up 2 are linked K 14 Readout Edit Set ups Channel Range Function 0 2147483648 2147483647 View the setting of K 11 Edit Set up for...

Page 28: ...239 Control Card Temp Temperature of the control card 1250 External Reference Sum of the external reference as a percentage i e the sum of analog pulse bus 1251 Pulse Reference Frequency in Hz connect...

Page 29: ...accessible via the Quick Menu key on the keypad The parameters will be displayed in the Quick Start Menu in the order they are programmed into this array parameter Delete parameters by setting the val...

Page 30: ...125 ft3 s 126 ft3 min 127 ft3 h 130 lb s 131 lb min 132 lb h 140 ft s 141 ft min 145 ft 160 F 170 psi 171 lb in2 172 in WG 173 ft WG 180 HP K 31 Min Value of Custom Readout Range Function 0 CustomRea...

Page 31: ...ton on Keypad is included in the Quick Menu then define the password in K 65 Quick Menu Password 3 Hand Off On 4 Hand Off On w Passw 7 Enabled without OFF K 41 Off Button on Keypad Option Function 8 P...

Page 32: ...s Disables password defined in K 60 Main Menu Password 1 Keypad Read only Prevent unauthorized editing of Main Menu parameters K 61 Access to Main Menu w o Password Option Function 2 Keypad No access...

Page 33: ...oved safety in applications where you want to avoid accidental over speeding This limit is final in all configurations independent of the setting in H 40 Configuration Mode F 04 Base Frequency Range F...

Page 34: ...cy fM N See 3 3 3 3 Electronic Thermal Overload Via a mechanical thermal switch Klixon type See 3 3 3 4 Klixon For the North American market The electronic overload functions provide class 20 motor ov...

Page 35: ...ic Overload to 2 Thermistor Trip Set F 12 Motor Thermistor Input to 2 Analog Input 54 Illustration 3 8 PTC Thermistor Connection Analog Input Input Digital analog Supply Voltage Threshold Cut out Valu...

Page 36: ...sh At a predetermined overload the heat caused by the current through the disc causes a trip Using a digital input and 24 V as power supply Example The frequency converter trips when the motor tempera...

Page 37: ...5 Motor Speed High Limit Hz F 17 Motor Speed High Limit RPM Range Function 3600 RPM par F 18 60000 RPM Enter the maximum limit for motor speed The Motor Speed High Limit can be set to correspond to th...

Page 38: ...urrent during the start delay time The motor rotates in the reference direction If the reference signal equals zero 0 F 22 Start Speed RPM is ignored and the output speed equals zero 0 The output curr...

Page 39: ...ple on the F 38 Overmodulation Option Function motor shaft This feature may be useful for applications such as grinding machines 1 On Select 1 On to enable the overmodulation function for the output v...

Page 40: ...gative values both directions relative to H 08 Reverse Lock F 51 Reference Feedback Unit Option Function Select the unit to be used in Process PID Control references and feedbacks H 40 Configuration M...

Page 41: ...e percentage relative value is added to the total reference If Slow down is selected via one of the digital inputs E 01 Terminal 18 Digital Input to E 06 Terminal 33 Digital Input the percentage relat...

Page 42: ...Decel Ramp Delay the actual reference will be acceled deceled according to this ramp time The ramp time is defined as the time used to adjust the reference by the step size specified in F 90 Step Siz...

Page 43: ...8 All term 18 Latched start 9 All Reversing 10 All term 19 Start reversing 11 All Enable start forward 12 All Enable start reverse 13 All Jog 14 All term 29 Preset reference on 15 All Preset ref bit...

Page 44: ...3 Decel Time 3 E 15 Decel Time 4 NOTE When the frequency converter is at the torque limit and has received a stop command it may not stop by itself To ensure that the frequency converter stops configu...

Page 45: ...g in accel decel parameters Shut down Catch up Unchanged speed 0 0 Reduced by value 1 0 Increased by value 0 1 Reduced by value 1 1 Table 3 8 22 Speed down Same as Speed up 21 23 Set up select bit 0 S...

Page 46: ...on negative directional pulses NPN systems are pulled up to 24 V internally in the frequency converter NOTE Once this parameter has been changed it must be activated by performing a power cycle E 01...

Page 47: ...ef RPM E 15 Decel Time 4 Range Function 3 00 s 0 01 3600 s Enter the decel time from the rated motor speed ns to 0 RPM Choose a decel time such that no over voltage arises in the inverter due to regen...

Page 48: ...e fault IGBT Output is Logic 1 when the brake IGBT is short circuited Use this function to protect the frequency converter if there is a fault on the brake modules Use the output relay to cut out the...

Page 49: ...Logic Controller Digital Output F See LC 52 Logic Controller Action The input will go high whenever the Logic Controller Action 43 Set dig out A high is executed The input will go low whenever the Lo...

Page 50: ...Outputs E 57 Term X30 7 Digi Out OPCGPIO This parameter is active when OPCGPIO General Purpose I O Option Module is mounted in the frequency converter Functions are described under E 2 Digital Output...

Page 51: ...e RPM for the motor shaft speed See also E 63 Term 29 High Ref Feedb Value E 69 Pulse Filter Time Constant 33 Range Function 100 ms 1 1000 ms Enter the pulse filter time constant The low pass filter r...

Page 52: ...o be controlled by the serial communications E 90 Digital Relay Bus Control Range Function 0 0 2147483647 This parameter holds the state of the digital outputs and relays that is controlled by bus A l...

Page 53: ...d to the output terminal X30 6 when the terminal is configured as 45 Bus ctrl in E 76 Terminal X30 6 Pulse Output Variable E 98 Pulse Out X30 6 Timeout Preset Range Function 0 0 100 Set the output fre...

Page 54: ...to be avoided C 05 Multi step Frequency 1 8 Array 8 Range 0 7 Range Function 0 100 100 Enter up to eight different preset references 0 7 in this parameter using array programming The preset reference...

Page 55: ...uirements for acceleration and deceleration A linear ramp will give constant acceleration during ramping An S ramp will give non linear acceleration compensating for jerk in the application Option Fun...

Page 56: ...gnals defines the actual reference 0 No function 1 Analog Input 53 2 Analog Input 54 7 Frequency input 29 8 Frequency input 33 11 Local bus reference 20 Digital Potentiometer 21 Analog input X30 11 22...

Page 57: ...or standstill Activate the Auto Tune function by pressing Hand after selecting 1 or 2 Reduced Auto Tune After a normal sequence the display will read Press OK to finish Auto Tune After pressing the OK...

Page 58: ...ce problems arise use a longer time setting NOTE P 10 Slip Compensation Time Constant will not have effect when P 20 Motor Construction 1 PM non salient SPM 3 6 2 P 2 Motor Selection Parameters to con...

Page 59: ...r NOTE For PM motors Auto Tune is not available If only line line data are available divide the line line value by 2 to achieve the line to common starpoint value Alternatively measure the value with...

Page 60: ...tor using one of these methods 1 Run an Auto Tune on a cold motor The frequency converter will measure the value from the motor 2 Enter the Xh value manually Obtain the value from the motor supplier 3...

Page 61: ...ng Once reset the frequency converter can be restarted H 04 Auto Reset Times Option Function 0 Manual reset Select 0 Manual reset to perform a reset via RESET or via the digital inputs 1 Automatic res...

Page 62: ...CCW rotation Reversing input Default term 19 must be closed If Reversing is required with Reverse input is open the motor direction can be changed by H 48 Clockwise Direction 2 Both directions Allows...

Page 63: ...g 2 Trip 3 Trip after stop Warning Alarm 78 Tracking Error is related to the Tracking Error Function H 25 Tracking Error Range Function 10 RPM 1 600 RPM Enter the maximum permissible speed error betwe...

Page 64: ...pecific parameters in parameter group PI 2 to PI 5 H 41 Motor Control Principle Option Function NOTE This parameter cannot be adjusted while the motor is running Select which motor control principle t...

Page 65: ...de H 40 Configuration Mode i e application control principle to use when a Local keypad Reference is active A Local Reference can be active only when F 02 Operation Method is set to 0 Linked to Hand A...

Page 66: ...is set lower than the motor slip speed H 50 Motor Magnetisation at Zero Speed and H 51 Min Speed Normal Magnetising RPM are of no significance Use this parameter along with H 50 Motor Magnetisation at...

Page 67: ...ameter 0 5 and is only accessible when H 41 Motor Control Principle is set to 0 U f Illustration 3 30 U f Characteristic H 58 Flystart Test Pulses Current Range Function 0 0 0 Sets the current level f...

Page 68: ...through motor for speeds below 10 Hz For speeds above 10 Hz the motor flux model in the frequency converter controls the motor F 40 Torque Limiter Driving and or F 41 Torque Limiter Braking automatic...

Page 69: ...Feedb Low The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or 02 H 77 Warning Feedback High Range Function 999999 999 ReferenceFeed backUnit...

Page 70: ...one way closed loop control The counter function is activated starts timing at the edge of the start signal when it changes from stop to start After each precise stop the number of pulses counted dur...

Page 71: ...Active Load is selected set H 66 Min Current at Low Speed to a level which corresponds to maximum torque H 88 Minimum Inertia Range Function 0 0048 kgm2 0 0001 par H 89 kgm2 NOTE This parameter cannot...

Page 72: ...C 2 KTY Sensor 3 2 k at 25 C H 96 KTY Thermistor Input Option Function Selecting analog input terminal 54 to be used as KTY sensor input Terminal 54 cannot be selected as KTY source if otherwise used...

Page 73: ...0 Coast Coast Overruled to Coast 21 Coast and trip Coast and trip Overruled to Coast with subsequent trip 3 8 2 AN 1 Analog Input 53 Parameters to configure the scaling and limits for Analog Input 1 t...

Page 74: ...value corresponding to the high reference feedback value set in AN 25 Terminal 54 High Ref Feedb Value AN 24 Terminal 54 Low Ref Feedb Value Range Function 0 ReferenceFeed backUnit 999999 999 999999 9...

Page 75: ...AN 40 Terminal X30 12 Low Voltage AN 45 Term X30 12 High Ref Feedb Value Range Function 100 999999 999 999999 999 Sets the analog input scaling value to correspond to the high voltage value set in AN...

Page 76: ...nal functions in the frequency converter AN 50 Terminal 42 Output Option Function 140 Bus ctrl 4 20 mA An output value set from Network process data The output will work independently of internal func...

Page 77: ...N 61 Terminal X30 8 Min Scale Range Function 0 0 200 Scales the minimum output of the selected analog signal on terminal X30 8 Scale the minimum value as a percentage of the maximum signal value i e 0...

Page 78: ...low 47 X D 1 8 V supply low 48 X D Voltage limit 64 X D Earth fault during ramping 14 D X Earth fault 2 during cont operation 45 D X Torque Limit 12 X D Over Current 13 X D Short Circuit 16 X D Heatsi...

Page 79: ...ored the application is ramped up from 0rpm to the previous reference speed via the normal ramp up If the energy in the DC link disappears before the motor is ramped to zero the motor will be coasted...

Page 80: ...returning If mains do not return the frequency converter ramps down to 0 RPM and trips If mains return while in kinetic back up at a speed above the value in SP 15 Kin Backup Trip Recovery Level norm...

Page 81: ...Fault 5 within the specified time the drive will then automatically run a controlled ramp down profile before stopping SP 15 Kin Backup Trip Recovery Level Range Function 60000 000 Referen ceFeedback...

Page 82: ...all protection in field weakening flux mode 3 9 4 SP 4 Energy Savings Parameters to configure the energy optimization level in both the Variable Torque and Energy Savings modes SP 40 VT Level Range Fu...

Page 83: ...52 Fan Operation Select minimum speed of the main fan Option Function 0 Auto Select 0 Auto to run fan only when internal temperature in frequency converter is in range 35 C to approx 55 C Fan will ru...

Page 84: ...ompensation required Set jerk compensation by defining the proportion of ramp up and ramp down times where acceleration and deceleration are variable i e increasing or decreasing The S ramp accelerati...

Page 85: ...ration and deceleration A linear ramp will give SP 84 Accel Decel Ramp 3 Type Option Function constant acceleration during ramping An S ramp will give non linear acceleration compensating for jerk in...

Page 86: ...larger the percentage value the greater the jerk compensation achieved and thus the lower the torque jerks in the application SP 96 Accel Time 4 S ramp Ratio at Accel End Range Function 50 1 99 Enter...

Page 87: ...tween the reception of two consecutive messages If this time is exceeded it indicates that the serial communication has stopped The function selected in O 04 Control Word Timeout Functionis then carri...

Page 88: ...53 Profibus Warning Word 2 Trigger alarms warn Send extended diagnosis data if one or more alarms or warnings appear in alarm DR 90 Alarm Word PB 53 Profibus Warning Word or warning DR 92 Warning Word...

Page 89: ...PID I part Reset Available only if Configuration Mode is set to Surface Winder Extended PID Speed OL or Extended PID Speed CL 6 PID enable When enabled enables the extended process PID controller Equ...

Page 90: ...for the Drive port 202 Custom telegram 3 O 41 Parameters for Signals Option Function 0 None This parameter contains a list of signals available O 41 Parameters for Signals Option Function for selecti...

Page 91: ...17 Motor Speed High Limit RPM 18 Motor Speed Low Limit RPM 40 Torque Limiter Driving O 42 PCD Write Configuration Range Function 41 Torque Limiter Braking 52 Minimum Reference 53 Maximum Reference 62...

Page 92: ...Logic OR Activates Coast command via the network serial communication port OR via one of the digital inputs O 51 Quick Stop Select Select control of the Quick Stop function via the terminals digital...

Page 93: ...ates Preset Reference selection via a digital input 1 Bus Activates Preset Reference selection via the serial communication port or network option module 2 Logic AND Activates Preset Reference selecti...

Page 94: ...ad Warnings and keypad control of DeviceNet DN 10 Process Data Type Selection Option Function Select the Instance message for data transmission The Instances available are dependent upon the setting o...

Page 95: ...215 Frequency 1216 Torque Nm 1217 Speed RPM 1218 Motor Thermal 1219 KTY sensor temperature 1220 Motor Angle 1221 Torque High Res 1222 Torque 1225 Torque Nm High 1230 DC Link Voltage 1232 Brake Energy...

Page 96: ...5535 Enter the value for COS Filter 1 to set up the filter mask for the Status Word When operating in COS Change Of State this function filters out bits in the Status Word that should not be sent if t...

Page 97: ...2 Store all setups Stores all parameter values for all set ups in the non volatile memory The selection returns to 0 Off when all parameter values have been stored DN 32 Devicenet Revision Range Funct...

Page 98: ...w Down Value 110 Accel Time 2 111 Decel Time 2 190 Digital Relay Bus Control 193 Pulse Out 27 Bus Control 195 Pulse Out 29 Bus Control 197 Pulse Out X30 6 Bus Control 222 Jog Accel Decel Time 223 Quic...

Page 99: ...isplays the Profibus message configuration Option Function 101 PPO 1 102 PPO 2 103 PPO 3 104 PPO 4 105 PPO 5 106 PPO 6 107 PPO 7 108 PPO 8 Read only 200 Custom telegram 1 202 Custom telegram 3 PB 23 P...

Page 100: ...C is not transmitting 7 Restore of PROFIBUS is not ok 8 Frequency converter is tripped 9 Internal CAN error 10 Wrong configuration data from PLC 11 Wrong ID sent by PLC 12 Internal error occured 13 No...

Page 101: ...d frequency converter parameters available for Profibus PB 81 Defined Parameters 2 Array 116 No keypad access Read only Range Function 0 0 9999 This parameter displays a list of all the defined freque...

Page 102: ...ay 116 No keypad Address Read only Range Function 0 0 9999 This parameter displays a list of all the frequency converter parameters deviating from default setting Parameter Descriptions AF 650 GP Prog...

Page 103: ...EN 06 Name Servers Range Function 0 0 2147483647 IP addresses of Domain Name Servers Can be automatically assigned when using DHCP EN 07 Domain Name Range Function 0 0 2147483647 Domain name of the at...

Page 104: ...ates function that always stores received parameter data in non volatile memory EEPROM 0 Off 1 On EN 30 Warning parameter Range Function 0000 FFFF hex Read only Displays the Ethernet IP specific 16 bi...

Page 105: ...ently on Ethernet via TCP Default value is 4000 0 means disabled EN 90 Cable Diagnostic Option Function Enables disables advanced Cable diagnosis function If enabled the distance to cable errors can b...

Page 106: ...oadcast messages increases above the 10 threshold they will be blocked 1 1 20 EN 95 Broadcast Storm Filter Option Function Applies to EN 94 Broadcast Storm Protection if the Broadcast Storm Protection...

Page 107: ...or single turn encoders and 25 bits for multi turn encoder EC 25 Clock Rate Range Function 260 kHz 100 260 kHz Set the SSI clock rate With long encoder cables the clock rate must be reduced EC 26 SSI...

Page 108: ...coder function in EC 61 Feedback Signal Monitoring is an electrical check of the hardware circuit in the encoder system Option Function 3 Jog 4 Freeze Output 5 Max Speed 6 Switch to Open Loop 7 Select...

Page 109: ...ive or since the last factory restore of parameters 3 17 ID Drive Information Parameter group related to drive information such as operating data hardware configuration and software version 3 17 1 ID...

Page 110: ...oltage 1213 Frequency 1214 Motor current 1216 Torque Nm 1217 Speed RPM 1218 Motor Thermal 1221 Torque High Res 1222 Torque ID 10 Trending Source Array 4 Option Function 1225 Torque Nm High 1230 DC Lin...

Page 111: ...Function 50 0 100 Enter the percentage of all samples prior to a trigger event which are to be retained in the log See also ID 12 Trigger Event and ID 13 Trending Mode 3 17 3 ID 2 Historic Log View u...

Page 112: ...e configuration of the drive ID 40 Drive Type Range Function 0 0 0 View the frequency converter type ID 41 Power Section Range Function 0 0 0 View the power section ID 42 Voltage Range Function 0 0 0...

Page 113: ...Range Function 0 0 9999 View a list of all defined parameters in the frequency converter The list ends with 0 ID 93 Modified Parameters Array 1000 Range Function 0 0 9999 View a list of the parameters...

Page 114: ...1 Motor Status Parameters to view the motor status values DR 10 Power kW Range Function 0 kW 0 10000 kW Displays motor power in kW The value shown is calculated on the basis of the actual motor voltag...

Page 115: ...lue with sign applied to the motor shaft Some motors supply more than 160 torque Consequently the min value and the max value will depend on the max motor current as well as the motor used This specif...

Page 116: ...us values DR 50 External Reference Range Function 0 200 200 View the total reference the sum of digital analog preset bus and freeze references plus catch up and slow down DR 51 Pulse Reference Range...

Page 117: ...63 Terminal 54 Switch Setting Option Function View the setting of input terminal 54 0 Current 1 Voltage 2 Pt 1000 C 3 Pt 1000 F 4 Ni 1000 C 5 Ni 1000 F DR 64 Analog Input 54 Range Function 0 20 20 Vi...

Page 118: ...and the Control word profile selected in O 10 Control Word Profile For more information refer to the relevant Fieldbus manual DR 82 Fieldbus REF 1 Range Function 0 200 200 View the two byte word sent...

Page 119: ...94 Ext Status Word Range Function 0 0 4294967295 Returns the extended warning word sent via the serial communication port in hex code Parameter Descriptions AF 650 GP Programming Guide 118 DET 618C 3...

Page 120: ...ect the boolean TRUE or FALSE input to activate Logic Controller Option Function 13 Out of feedb range The feedback is outside the range set in H 76 Warning Feedback Low and H 77 Warning Feedback High...

Page 121: ...it 7 Out of current range 8 Below I low 9 Above I high 10 Out of speed range 11 Below speed low 12 Above speed high LC 02 Stop Event Select the boolean TRUE or FALSE input to deactivate Logic Controll...

Page 122: ...digital values TRUE FALSE where the comparison is based on the amount of time during which they are set to LC 10 Comparator Operand Array 6 Option Function TRUE or FALSE respectively See LC 11 Compara...

Page 123: ...he feedback is above the limit set in H 77 Warning Feedback High 80 Thermal warning The thermal warning turns on when the temperature exceeds the limit in LC 10 Comparator Operand Array 6 Option Funct...

Page 124: ...oller itself 185 Drive in hand mode High when the frequency converter is in hand mode 186 Drive in auto mode High when the frequency converter is in auto mode 187 Start command given 190 Digital input...

Page 125: ...TEX OL cur warning 91 ATEX OL cur alarm 92 ATEX OL freq warning 93 ATEX OL freq alarm 94 RS Flipflop 0 95 RS Flipflop 1 LC 15 RS FF Operand S Option Function 96 RS Flipflop 2 97 RS Flipflop 3 98 RS Fl...

Page 126: ...ine what conditions need to be met for the LC to step to the next event LC 40 Logic Rule Boolean 1 Array 6 Option Function 0 False Select the first boolean TRUE or FALSE input for the selected logic r...

Page 127: ...true The following actions are available for selection 0 DISABLED 1 No action 2 Select set up 1 Changes the active set up K 10 Active Set up to 1 If the set up is changed it will merge with other set...

Page 128: ...er 29 Start timer 0 Starts timer 0 see LC 20 Logic Controller Timer for further description 30 Start timer 1 Starts timer 1 see LC 20 Logic Controller Timer for further description LC 52 Logic Control...

Page 129: ...ge Function 0 RPM 0 60000 RPM Set the DC brake cut in speed for activation of the DC braking current set in B 01 DC Brake Current upon a stop command B 04 DC Brake Cut In Speed Hz Range Function 0 0 H...

Page 130: ...s with an integral dynamic brake This parameter enables monitoring of the power to the brake resistor The power is calculated on the basis of the resistance B 11 Brake Resistor ohm the DC link voltage...

Page 131: ...lt occurs the frequency converter performs a controlled decel 5 Trip Lock NOTE Remove a warning arising in connection with 0 Off or 1 Warning by cycling the mains supply The fault must be corrected fi...

Page 132: ...lecting 32 Mechanical brake control the mechanical brake is closed from start up until the output current is above the level selected in B 20 Release Brake Current During stop the mechanical brake act...

Page 133: ...e delay parameters does not impact the torque The frequency converter does not register that mechanical brake is holding the load B 23 Activate Brake Delay Range Function After setting B 23 Activate B...

Page 134: ...nverter starts again from the mechanical brake engaged position II Stop delay When the time between successive starts is shorter than the setting in B 24 Stop Delay the frequency converter starts with...

Page 135: ...de PI 04 Speed PID Differentiation Time Range Function 30 0 ms 0 200 ms Enter the speed controller differentiation time The differentiator does not react to constant error It provides gain proportiona...

Page 136: ...n Range Function 100 0 500 Enter the proportional gain value for the torque controller Selection of a high value makes the controller react faster Too high a setting leads to controller instability PI...

Page 137: ...frequency converter will commence ramping and then operate under speed open loop control Thereafter when the Process PID start speed is reached the frequency converter will change over to Process PID...

Page 138: ...etween the scale at min ref PI 43 Process PID Gain Scale at Min Ref and the scale at max ref PI 44 Process PID Gain Scale at Max Ref PI 45 Process PID Feed Fwd Resource Option Function 0 No function S...

Page 139: ...d forward signal when ramping down PI 56 Process PID Ref Filter Time Range Function 0 001 s 0 001 1 s Set a time constant for the reference first order low pass filter The low pass filter improves ste...

Page 140: ...2 Rel Freq Abs Time SF 00 Wobble Mode Option Function 3 Rel Freq Up Down Time NOTE The setting of Center Frequency takes place via the normal reference handling parameter group SF 01 Wobble Delta Fre...

Page 141: ...is 10 times greater than tdown SF 11 Wobble Random Ratio Max Range Function 10 par RS 53 10 Enter the maximum allowed wobble ratio SF 12 Wobble Random Ratio Min Range Function 0 1 0 1 par SF 11 Enter...

Page 142: ...individually in each of the four set ups i e one single parameter can have four different data values 1 set up data value will be the same in all set ups Data type Description Type 2 Integer 8 Int8 3...

Page 143: ...one All set ups TRUE Uint8 K 31 Min Value of Custom Readout 0 CustomReadoutUnit All set ups TRUE 2 Int32 K 32 Max Value of Custom Readout 100 CustomReadoutUnit All set ups TRUE 2 Int32 K 37 Display Te...

Page 144: ...nt8 F 26 Motor Noise Carrier Freq ExpressionLimit All set ups TRUE Uint8 F 27 Motor Tone Random 0 Off All set ups TRUE Uint8 F 28 Dead Time Compensation 1 On All set ups TRUE Uint8 F 29 Start Current...

Page 145: ...nput All set ups TRUE Uint8 E 52 Terminal 29 Mode 0 Input All set ups TRUE Uint8 E 53 Terminal X30 2 Digital Input ExpressionLimit All set ups TRUE Uint8 E 54 Terminal X30 3 Digital Input ExpressionLi...

Page 146: ...E 1 Uint16 C 05 Multi step Frequency 1 8 0 All set ups TRUE 2 Int16 C 2 C 20 Jog Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 C 21 Jog Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 C 22 J...

Page 147: ...ry Settings 0 Normal operation All set ups TRUE Uint8 H 04 Auto Reset Times 0 Manual reset All set ups TRUE Uint8 H 05 Auto Reset Reset Interval ExpressionLimit All set ups TRUE 0 Uint16 H 07 Accel De...

Page 148: ...nt8 H 7 H 70 Warning Current Low 0 A All set ups TRUE 2 Uint32 H 71 Warning Current High ExpressionLimit All set ups TRUE 2 Uint32 H 72 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 H 73 Warning...

Page 149: ...ge 0 07 V All set ups TRUE 2 Int16 AN 31 Terminal X30 11 High Voltage 10 V All set ups TRUE 2 Int16 AN 34 Term X30 11 Low Ref Feedb Value 0 ReferenceFeedbackUnit All set ups TRUE 3 Int32 AN 35 Term X3...

Page 150: ...s TRUE 0 Uint8 SP 42 Energy Savings Min Frequency 10 Hz All set ups TRUE 0 Uint8 SP 43 Motor Cosphi ExpressionLimit All set ups TRUE 2 Uint16 SP 5 SP 50 RFI Filter 1 On 1 set up FALSE Uint8 SP 51 DC L...

Page 151: ...Profile All set ups TRUE Uint8 O 13 Configurable Status Word STW ExpressionLimit All set ups TRUE Uint8 O 14 Configurable Control Word CTW 1 Profile default All set ups TRUE Uint8 O 19 Product Code Ex...

Page 152: ...e Error Counter 0 N A All set ups TRUE 0 Uint8 DN 07 Readout Bus Off Counter 0 N A All set ups TRUE 0 Uint8 DN 1 DN 10 Process Data Type Selection ExpressionLimit All set ups TRUE Uint8 DN 11 Process...

Page 153: ...ps TRUE Uint8 PB 64 Device Identification 0 N A All set ups TRUE 0 Uint16 PB 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 PB 67 Control Word 1 0 N A All set ups TRUE 0 V2 PB 68 Status Word 1 0...

Page 154: ...All set ups TRUE 0 Uint32 EN 24 Process Data Config Read Size 16 N A All set ups TRUE 0 Uint32 EN 27 Primary Master 0 N A 2 set ups FALSE 0 OctStr 4 EN 28 Store Data Values 0 Off All set ups TRUE Uint...

Page 155: ...Rev ExpressionLimit All set ups FALSE 0 Uint32 EC 24 SSI Data Length 13 N A All set ups FALSE 0 Uint8 EC 25 Clock Rate ExpressionLimit All set ups FALSE 3 Uint16 EC 26 SSI Data Format 0 Gray code All...

Page 156: ...ID 40 Drive Type 0 N A All set ups FALSE 0 VisStr 6 ID 41 Power Section 0 N A All set ups FALSE 0 VisStr 20 ID 42 Voltage 0 N A All set ups FALSE 0 VisStr 20 ID 43 Software Version 0 N A All set ups...

Page 157: ...set ups FALSE 1 Uint16 DR 14 Motor current 0 A All set ups FALSE 2 Int32 DR 15 Frequency 0 All set ups FALSE 2 N2 DR 16 Torque Nm 0 Nm All set ups FALSE 1 Int16 DR 17 Speed RPM 0 RPM All set ups FALSE...

Page 158: ...s FALSE 0 Int32 DR 69 Pulse Output 27 Hz 0 N A All set ups FALSE 0 Int32 DR 7 DR 70 Pulse Output 29 Hz 0 N A All set ups FALSE 0 Int32 DR 71 Relay Output bin 0 N A All set ups FALSE 0 Int16 DR 72 Coun...

Page 159: ...onLimit 2 set ups TRUE 3 Int32 LC 15 RS FF Operand S ExpressionLimit All set ups TRUE Uint8 LC 16 RS FF Operand R ExpressionLimit All set ups TRUE Uint8 LC 2 LC 20 Logic Controller Timer ExpressionLim...

Page 160: ...mit All set ups TRUE 0 Uint32 B 13 Braking Thermal Overload 0 Off All set ups TRUE Uint8 B 15 Brake Check 0 Off All set ups TRUE Uint8 B 16 AC brake Max Current 100 All set ups TRUE 1 Uint32 B 17 Over...

Page 161: ...tegral Time 10000 s All set ups TRUE 2 Uint32 PI 35 Process PID Differentiation Time 0 s All set ups TRUE 2 Uint16 PI 36 Process PID Diff Gain Limit 5 N A All set ups TRUE 1 Uint16 PI 38 Process PID F...

Page 162: ...et ups TRUE 1 Uint16 SF 08 Wobble Up Down Time 5 s All set ups TRUE 1 Uint16 SF 09 Wobble Random Function 0 Off All set ups TRUE Uint8 SF 1 SF 10 Wobble Ratio 1 N A All set ups TRUE 1 Uint8 SF 11 Wobb...

Page 163: ...cked can also be reset using the automatic reset function in H 04 Auto Reset Times Warning automatic wake up is possible If a warning or alarm is marked against a code in Table 5 1 this means that eit...

Page 164: ...tion Fault 36 Mains failure X X 37 Phase imbalance X 38 Internal Fault X X 39 Heatsink sensor X X 40 Overload of Digital Output Terminal 27 X E 00 Digital I O Mode E 51 Terminal 27 Mode 41 Overload of...

Page 165: ...origin event that caused an alarm cannot damage the frequency converter or cause dangerous conditions A trip lock is an action when an alarm occurs which could damage the frequency converter or connec...

Page 166: ...rake Resistor W25 reserved 20 00100000 1048576 V phase Loss A31 reserved Brake IGBT W27 reserved 21 00200000 2097152 W phase Loss A32 reserved Speed Limit W49 reserved 22 00400000 4194304 Network Faul...

Page 167: ...active WARNING ALARM 7 DC overvoltage If the intermediate circuit voltage exceeds the limit the frequency converter trips after a time Troubleshooting Connect a brake resistor Extend the ramp time Ch...

Page 168: ...ximately 200 of the rated current is exceeded The warning lasts about 1 5 s then the frequency converter trips and issues an alarm This fault can be caused by shock loading or quick acceleration with...

Page 169: ...istance power If 2 Trip is selected in B 13 Braking Thermal Overload the frequency converter trips when the dissipated braking power reaches 100 WARNING ALARM 27 Brake chopper fault The brake transist...

Page 170: ...t Table 5 4 Internal Fault Codes ALARM 39 Heatsink sensor No feedback from the heatsink temperature sensor The signal from the IGBT thermal sensor is not available on the power card The problem could...

Page 171: ...r output frequency The warning will clear when the output drops below the maximum limit ALARM 63 Mechanical brake low The actual motor current has not exceeded the release brake current within the Sta...

Page 172: ...at the fan is spinning at power up or whenever the mixing fan is turned on If the fan is not operating then the fault is annunciated The mixing fan fault can be configured as a warning or an alarm tri...

Page 173: ...ay Line 2 Large 28 Mode 16 E Electronic Thermal Overload 114 Ethernet 102 104 Ethernet IP 103 F Feedback 169 Forward Open 104 Freeze Output 4 Fuses 169 G Graphical Display 13 I IGMP 104 Indexed Parame...

Page 174: ...71 15 S Safety Precautions 7 Screened armoured 10 Serial Communication 5 Short Circuit 167 Speed Up Down 11 Start Delay 37 Function 37 Start Stop 10 Stator Leakage Reactance 56 Status Status 14 Messag...

Page 175: ...nection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter...

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