Table Of Contents
4. Repair and Maintenance procedures
………………………………. 4.1
4.1 Robomow External procedures
…………………………………….. 4.3
4.1.1 Fuse replacement…………………………………….…………... 4.3
4.1.2 Operating lamp replacement……………………………………... 4.4
4.1.3 Manual Controller replacement………………………………….. 4.4
4.1.4 Front Wheel Procedures…………………………………….……. 4.6
4.1.5 Drive wheel replacement…………………………………….…... 4.8
4.1.6 Blades replacement………………………………………………. 4.9
4.1.7 Charging Station contacts (Robomow side) replacement………..
4.10
4.2 Robomow Internal procedures
……………………………………… 4.11
4.2.1 Removing the cover…………………………………….………..
4.11
4.2.2 Replacing the cover…………………………………….………... 4.12
4.2.3 Main Board replacement…………………………………………
4.15
4.2.4 Other boards replacement…………………………………….….. 4.18
4.2.4.1 Connector board replacement…………………………………..
4.18
4.2.4.2 Drop off board replacement…………………………………….
4.19
4.2.4.3 Lamp board replacement………………………………………..
4.20
4.2.5 Mowing motor replacement………………………….…………..
4.21
4.2.6 Gear case procedures………………………….……………….… 4.22
4.2.6.1 Gear case replacement………………………………………….
4.23
4.2.6.2 Drive motor magnet replacement……………………………….
4.25
4.2.6.3 Odometer board replacement…………………………………..
4.26
4.2.6.4 Shafts replacement……………………………………………...
4.27
4.2.6.5 Drive motor replacement……………………………………….
4.31
4.2.6.6 Gear frame replacement………………………………………...
4.33
4.2.7 Wire sensors replacement………………………………………... 4.33
4.2.8 Power Pack contact replacement………………………………… 4.34
4.2.9 Rear Bumper replacement………………………………………..
4.36
4.2.10 Front Bumper replacement……………………………………... 4.40
4.2.11 Thermistors setup/replacement…………………………………. 4.44
4.2.12 Front Wheel spring/locker replacement………………………… 4.46
4.3 Power Pack Procedures
…………………………………….……….. 4.47
4.3.1 Power Pack opening and cable layout…………………………… 4.47
4.3.2 Power Pack terminal replacement………………………………... 4.48
4.4 Charging
Station
…………………………………….…………….…..
4.50
4.4.1 Charging Station contacts
replacement……………………………
4.50
4.4.2 Replacing the Power Supply…………………………………….
4.51
4.4.3 Docking Board replacement…………………………..…………
4.53
4
2
Summary of Contents for robomower RL1000
Page 11: ...1 8 1 2 2 Base top view 41 42 28 25 44 21 27 40 43 17 22 10 5 18 20 8...
Page 12: ...1 9 1 2 3 Cover top view 45 3 46 2 4 105 7 10 9 6 47 9...
Page 13: ...1 2 4 Charging Station 10 53 30 48 29 31 54 122 123 29 32 48 49 50 127 51 52 1 10...
Page 14: ...1 2 5 Gear Case 5 5 42 21 44 57 56 58 22 23 59 61 60 1 11...
Page 17: ...1 14 1 2 8 Perimeter Switch 73 74 75 76 77 1 2 9 Bumpers 78 10 79 5...
Page 18: ...15 1 2 10 Front Wheel 83 82 81 80 11 1...
Page 25: ...1 5 Wiring layout 1 22 1 5 1 Robomow schematic wiring diagram 109...