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User manual D030-P Batch Controller

B –

T

ROUBLESHOOTING

THE

D030-P

36

FW-D030-P-MAN-EN-V0102_02

The alarm condition will almost certainly be handled internally and if all mentioned values still
appear correct, no intervention by the operator is needed. If the alarm occurs more often or
stays active for a longer time, please contact your supplier.

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Summary of Contents for D030-P Series

Page 1: ...Series Indicators The better alternative for DIN panel mount indicators D030 P BATCH CONTROLLER WITH CONTROL OUTPUT Signal input type P pulse Namur and coil Control Output one control output for one stage batching ...

Page 2: ...also be met Disposal Caution The D030 P must only be installed operated and maintained by competent personnel that received proper training on regular basis including instructions on the various types of protection and installation practices relevant rules and regulations and the general principles of area classification At the end of its life this product must be disposed of according to local re...

Page 3: ...nctions and Type Codes Not all D030 P types share the same functions Depending on the type codes on your particular D030 P some functions described in this manual may or may not be available For details see this manual Conventions The following conventions may have been used to emphasize information Note This version FW D030 P MAN EN V0102_02 is written with a focus on software version 03 03 01 Fo...

Page 4: ...rating configuring opening or installing the D030 P you are expected to have read and understood all relevant sections in this manual Before operation the D030 P MUST be installed in compliance with the installation instructions as described in Installation Instructions on page 8 chapter 1 Introduction on page 1 Provides an introduction and technical overview of the D030 P Batch Controller chapter...

Page 5: ...ailable D030 P configurations 3 2 Specifications of the D030 P 4 General specifications 4 Panel Mount Enclosure 4 Temperature 4 Approvals and compliances 4 Power supply 4 Sensor excitation 5 Terminal connections 5 Data protection 5 Inputs 5 Flowmeter 5 Outputs 6 Control output 6 Operational 6 Operator functions 6 Preset and Total 6 Accumulated total 6 3 Installation Instructions 8 Mechanical Insta...

Page 6: ...26 5 Operating the D030 P 27 The D030 P button and display functions 27 The D030 P Display Functions 27 The D030 P Key Functions 27 Operator functions 28 To enter a batch quantity 28 Batch maximum 28 Starting up the batch process 28 Interrupting and ending the batch process 29 Display total and accumulated total 29 Clear total 29 Display accumulated total 29 Operator alarms 30 Low battery alarm 30...

Page 7: ...ry easy and user friendly installation and programming through an easy menu driven structure Know one know them all Ability to process all type of signals One control output for controlling a pump or valve Field Input The P in D030 P indicates a pulse flowmeter input Other versions are available to process 0 4 20mA A or 0 10V U flowmeter signals The D030 P can read one passive or active flowmeter ...

Page 8: ... EEPROM memory and will not be lost in case of power breakdown or in the event of an empty battery EEPROM Memory The D030 P contains EEPROM memory that does not loose its data upon power loss All configuration settings remain stored in case of a power failure or deactivation of the unit e g during transport or storage Options of the D030 P The following section describes the configuration options ...

Page 9: ...particular unit Standard confuguration D030 P HB OT PX ZX Coding information D030 _ HB O_ P_ Z_ flowmeter input signal s P Pulse coil NAMUR npn pnp reed switch Front Panel mount enclosure IP66 67 NEMA4X HB Aluminum DIN 43700 IEC 61554 front panel Control output OH Active and passive transistor output requires PD DC PD AC and PM are pending OR Highly isolated mechanical relay output requires PD DC ...

Page 10: ...ntrol Keys Three industrial micro switch keys UV stabilized silicone keypad Painting UV resistant 2 component industrial paint Dimensions 144 x 72 x 71 4mm 5 67 x 2 83 x 2 81 LxHxD Weight 325 gr Classification IP66 IP67 NEMA4x at the front side Panel cutout 138 x 68mm 5 43 x 2 68 LxH Panel thickness Max 6mm Type HB Die cast ALU panel mount enclosure according DIN 43700 IEC 61554 Temperature Operat...

Page 11: ...PROM data retention 10 years Automatic backup of settings upon change running totals every minute Access restriction Via configurable 4 digit numerical pass code Inputs Flowmeter Type P Coil sine wave minimum 20mVpp or 80mVpp sensitivity selectable NPN PNP open collector reed switch Namur active pulse signals 8 12 and 24V Frequency Min 0 Hz max 7 kHz for total and flowrate max frequency depends on...

Page 12: ...230Vac Requires PM PD DC Note In case of inductive load use RC snubbers Type OT Passive transistor output NPN not isolated Max 50V DC 300mA Operational Operator functions Displayed functions Preset value can be entered by the operator Total and accumulated total Batched quantity or remaining quantity key word messages Preset and Total Units L m3 GAL USGAL kg lb bbl no units Digits 7 digits Display...

Page 13: ...User manual D030 P Batch Controller SPECIFICATIONS OF THE D030 P 2 FW D030 P MAN EN V0102_02 7 This page is left blanc intentionally ...

Page 14: ...el The IP66 IP67 NEMA4X classification is valid for the front enclosure only Do not expose the casing to strongly varying weather conditions not even when rated IP67 Note This section describes various hardware configurations of the D030 P Your particular model of the D030 P may not support all configuration options described Figure 3 Mechanical mounting precautions Figure 4 Panel cut out dimensio...

Page 15: ...onnector connects the flowmeter and optional power supply Pulse Output A 3 pole Classic COMBICON connector connects the optional Pulse output Mains Power Supply A 3 pole Classic COMBICON connector connects the mains power supply 110 230V PM Figure 6 Pin layout options of main connector s availability depends on model ID AC power supply option control out Voltage switch 8 2 12 24V input sensor supp...

Page 16: ...ry is switched off This extends battery life and guarantees higher availability during power outages A healthy battery has a life expectancy of several years depending on its use and configuration settings For details see Battery life on page 31 When installing verify that the battery is in good working condition by running the power up sequence on page iv of this manual If the battery needs to be...

Page 17: ...S4 offers 8 2V to power a device in the field Power wiring type PD Figure 8 Power wiring type PX D030 P P4 8 30Vdc P3 With power wiring type PD PM pin S4 offers a limited sensor supply 8 2 12 24V to power the flowmeter in the field Figure 9 Power wiring type PD DC AC with flowmeter supply D030 P P4 24Vdc 10 P3 S4 Power supply to flowmeter see Figure 7 Voltage switch positions for settings P2 24Vac...

Page 18: ... The background color can be set to green or amber and the intensity can be adjusted in the configuration menu see 32 Backlight on page 24 Backlight requires a power supply of at least 16V and is internally powered by options PD PM or PX above 16V Warning HIGH VOLTAGE Danger of electrical shock remove power from the supply lines before connecting Warning Never connect 24V AC and DC together on the...

Page 19: ... Signal on page 25 Explanation of symbol cable shielding Low pass filter A low pass filter is an electronic filter that passes low frequency signals and attenuates reduces the amplitude of signals with frequencies higher than the cutoff frequency Sine wave Coil Signal The D030 P can be connected to flowmeters with a coil output signal Two sensitivity levels can be selected with setup menu 51 Signa...

Page 20: ...Optionally an 8 2 12 24V pull up voltage can be wired when powered with a power supply type PD PM For a reliable pulse detection the pulse amplitude has to go above 1 2V Signal setting PNP LP employs a low pass signal noise filter which limits the maximum input frequency See Low pass filter on page 13 For a signal detection level of 50 of the supply voltage please refer to Flowmeter Pickup Signal ...

Page 21: ...s the pulse bounce See Low pass filter on page 13 Namur Input Signal The D030 P is suitable for use with flowmeters whith a Namur output signal The NAMUR based flowmeter can be powered externally or via the 8 2 12 24Vdc sensor power terminal provided with power supply PD and PM Figure 14 Reed Switch signal input D030 P 3 0Vdc LP Optional Low Pass filter For configuration details see Setup menu 51 ...

Page 22: ...put and a passive pull down output The active pull up output is capable of sourcing 75mA depending on the power supply used Note that for the AC supplied inputs the total output current is reduced by the used nominal D030 P current The passive pull down output is capable of sinking 300mA 24Vdc Figure 16 Active signal input D030 P LP Optional Low Pass filter For configuration details see Setup menu...

Page 23: ...t capable of driving 2A 230V When used for switching loads on another relay or solenoid valve coils the pilot duty rating is 0 5A 230Vac Note that configured output frequencies of 5Hz or higher reduce relay life time significantly Figure 18 Passive output type OT D030 P load R2 Maximum 50Vdc 300mA R1 0V Figure 19 Relay contact output type OR D030 P R3 Resistive switch load 2A 230Vac Pilot duty rat...

Page 24: ...t understanding the effect of your changes can cause unexpected system responses resulting in process inefficiency product spilling and downtime Figure 20 The display functions of the D030 P Indication of large display readout Measuring units large display readout Large display trending increase or decrease Numerical 17mm large display readout low battery indicator replace when steady D030 P statu...

Page 25: ... twice to switch the unit on and perform a self test Operator mode Setup mode Program mode Default operation mode of the unit Display indicators or optional Mode to select setup items and see their settings Display indicator Mode to change settings Display indicators and blinking Unit always returns to this menu when not oper ated for 20 seconds Operator functions and rights depend on settings and...

Page 26: ...rranged in function groups and can be accessed as shown below 1 To access Setup mode press and hold PROG 7 seconds While waiting the display shows When asked for a password follow the instructions in Password Protection on page 19 You enter Setup mode in function group 1 The indicator lights up 2 How function items are arranged in groups is listed on page 22 To browse to the desired function item ...

Page 27: ...ion item that contains a value a Press to select the digit you want to change selected digit flashes b Press to change the value of the flashing digit c Repeat above steps for all digits of the value and press ENTER to store the new value 4 To program a function item that contains a setting a Use and to browse through the various options b Press ENTER to store the new setting Warning Not understan...

Page 28: ... Maximum X XXX XXX QUANTITY 2 OVERRUN 21 Overrun DISABLE ENABLE 22 Time 0 1 999 9 SECONDS 3 DISPLAY 31 Display INCREASE DECREASE 32 Backlight OFF AMBER GREEN 33 Brightness 1 2 3 4 5 4 POWER MANAGEMENT 41 LCD New FAST 1 SEC 3 SEC 15 SEC 30 SEC OFF 42 Battery Mode SHELF OPERATE 5 FLOWMETER 51 Signal NPN NPN LP REED REED LP PNP PNP LP NAMUR COIL HI COIL LO ACT_8 1 ACT_12 ACT_24 6 OTHERS 61 Type of Mo...

Page 29: ...t of volume that must be recalculated to the selected measurement unit for example cubic meter Enter the nominal K factor as 0 000010 9 999 999 You must enter the nominal K factor in whole numbers and set the decimals with 14 Decimal K factor SETUP 14 Decimal K factor Decimal K factor determines the number of decimals for 13 K factor The following can be selected 0 1 2 3 4 5 6 Configuring the D030...

Page 30: ... system will be analyzed during a certain time after the batch In this way false signal generated through leakage are eliminated Enter here the expected time needed by the system to stop a batch It is advisable to provide extra time in order to avoid an incorrect overrun correction or false leakage alarms Note that the next batch can only be started after elapsing of this overrun time The minimum ...

Page 31: ...of flowmeter pickup signal for this input You can choose one of the following flowmeter signal types NPN NPN LP REED REED LP PNP PNP LP NAMUR COIL HI COIL LO ACT_8 1 ACT_12 ACT_24 For configuration details see Flowmeter Pickup Signal Types Supported on page 33 Example Expected battery life with a coil pick up 1KHz pulses and fast update about 2 years Expected battery life with a coil pick up 1KHz ...

Page 32: ...tory set and cannot be changed 03 03 01 SETUP 63 Serial Number Serial Number shows the unique 7 digit serial number of the D030 P This number is factory set and cannot be changed 7 digits numeric value SETUP 64 Password Setup mode access can be protected with a 4 digit password or PIN code Password is used to set the value of this 4 digit code 0000 9999 4 digit numeric SETUP 65 Tag Number For iden...

Page 33: ...efault Operator mode is indicated by the status indicators or The D030 P Display Functions The D030 P has a large transflective LCD with a number of symbols and digits to display measuring units status information trend indication and keyword messages The D030 P Key Functions The following keys are available Caution If is lit refer to See Troubleshooting the D030 P on page 35 If the display is bla...

Page 34: ...w value is programmed Batch maximum When you program a new value which is not valid the batch size is too large the decrease sign will be displayed while you are programming the new value will not be accepted Starting up the batch process The batch process can only be started up when READY is displayed The batch process is started up by pressing the START key The arrows at the display indicate if ...

Page 35: ...s pressed total and accumulated total are displayed The accumulated total cannot be re initialized The value will count up to 99 999 999 999 The unit and number of decimals are displayed according to the configuration settings for preset Clear total The value for total can be re initialized To do so select the Total display and press PROG followed by STOP After pressing PROG the flashing text PUSH...

Page 36: ... 03 When is displayed consult Troubleshooting the D030 P on page 35 Figure 27 Example of Low Battery alarm Caution Immediately inform maintenance when you notice flashing the remaining lifetime after the first moment of indication is generally several days up to some weeks and it may take some time to purchase a new battery Warning For your own safety use only original batteries supplied by the ma...

Page 37: ...ist and polution 2 Check the wires for breaks kinks and stress and check the connectors for corrosion 3 Check the seal when damaged send the D030 P for repair 4 When replacing the battery follow the instructions provided with the spare battery 5 Carefully reinstall the D030 P making sure no wires are stressed and no dirt or wires are jammed 6 After closure power up the D030 P and perform basic che...

Page 38: ...required 6 Check for a low battery indication applies to battery operated D030 P only When bAttERY LOW is indicated prepare to gain access to the D030 P battery holder and replace the battery Repairs The harsh environmental requirements and accuracy that a D030 P must comply to require the use of special procedures tools and components for the production and repair of your D030 P Caution Warning A...

Page 39: ...ating the K factor for Totals 2 Let us assume that the flowmeter generates 6 5231 pulses per gallon and the selected measurement unit is gallons see 11 This makes the K factor 2 481 3 For K factor 13 enter 2481300 To set the decimal position enter 3 for Decimal K factor 14 SETUP SETUP SETUP SETUP SETUP SETUP Table 1 Types of flowmeter pickup signal supported Signal type Explanation Resistance Freq...

Page 40: ...required ACT_12 Active pulse input 12 VDC 4k 10 kHz external power required ACT_24 Active pulse input 24 VDC 3k 10 kHz external power required Notes Some signal types rely on available power options to be supported The selection options for ACT_XX active pulse offer a detection level of 50 of the supply voltage Table 1 Types of flowmeter pickup signal supported Continued Signal type Explanation Re...

Page 41: ...oil input See 51 Signal on page 25 and Sine wave Coil Signal on page 13 Proper grounding of the F030 P See Electrical installation general on page 9 Use screened wire for flowmeter signals and connect screen to terminal 9 unless connected at sensor No access unknown password If the password is unknown and it is not 1234 default password there is only one possibility left call your supplier Alarm W...

Page 42: ... D030 P MAN EN V0102_02 The alarm condition will almost certainly be handled internally and if all mentioned values still appear correct no intervention by the operator is needed If the alarm occurs more often or stays active for a longer time please contact your supplier ...

Page 43: ...User manual D030 P Batch Controller 37 FW D030 P MAN EN V0102_02 ...

Page 44: ... Enter your settings here 11 Unit L 12 Decimals 0000000 13 K factor 000001 SEC sec sec 14 Decimal K factor 0 15 Batch Maximum 2 OVERRUN 21 Overrun L 22 Time MIN 3 DISPLAY 31 Display TOTAL FLOWRATE 32 Backlight OFF 33 Brightness 5 4 POWER MANAGEMENT 41 LCD New 1 SEC 42 Battery Mode OPERATIONAL 5 FLOWMETER 51 Signal COIL LO 6 OTHERS 61 Type of Model D030 P D030 P D030 P 62 Software Version 03 03 01 ...

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