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Flavor Burst FB 80INT-08, Manual

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Flavor Burst FB 80INT-08 Manual Download Page 82

 

81

 

The various cleaning and sanitizing procedures for the FB 80INT are arranged in this manual according 
to when and how often the procedures need to be done.  Use the following directory as a quick 
reference to all the cleaning procedures within this operations manual. 
 

DAILY OPENING PROCEDURES - page 22 

•

 Injector 

Head 

•

 Gear 

Cartridge 

•

  Drive Assembly Gear Box and Suspension Bracket 

•

  9-Tube Assembly opening 

 

DAILY CLOSING PROCEDURES - page 26 

•

 Injector 

Head 

•

 Gear 

Cartridge 

•

  Drive Assembly Gear Box and Suspension Bracket 

•

  9-Tube Assembly opening 

•

 Drive 

Motor 

•

 Keypad 

 

•

  Exposed Surfaces of the Cabinet 

 

 

SCHEDULED MAINTENANCE - page 34 

•

  9-Tube Assembly Parts 

•

  Syrup Lines - Internal 

•

 Syrup 

Bag 

Connectors 

•

  Syrup Bag Fitments 

•

 Syrup 

Bag 

Adapters 

•

  Spout Adapter and o-rings 

•

  Area Under the Cabinet 

•

  Inside the Cabinet 

•

  Keypad Mounting Bracket 

•

  Injector Assembly Suspension Bracket 

•

  Accessory Hanging Bracket and 9-Tube Assembly Casing 

•

  Spigot Switch Assembly 

•

  9-Tube Assembly Syrup Lines 

 
 

DIRECTORY OF CLEANING PROCEDURES 

Summary of Contents for FB 80INT-08

Page 1: ...00 264 3528 Fax 317 745 2377 www flavorburst com For pricing ordering and support contact one of our qualified distributors Warranty An installation and warranty form is provided with every FB 80INT s...

Page 2: ...ing the Syrup Flavors 30 Scheduled Maintenance 34 Clean In Place CIP Procedure 34 CIP Phase 1 9 Tube Assembly Cleaning 34 CIP Phase 2 Syrup System Cleaning 35 CIP Phase 3 Reassembly 38 Priming the Syr...

Page 3: ...Connecting the Unit Line 59 Installing and Filling the Sanitizer Tank 60 Power Cord Connection and Power Up 61 Clean In Place CIP Procedure 61 Installing Flavors and Priming Syrup Lines 62 Keypad Oper...

Page 4: ...3...

Page 5: ...back panel that streamlines the system with the freezer and optimizes the space within Components of the FB 80INT system should be cleaned daily to ensure the highest standard of sanitation When your...

Page 6: ...rays and bags 11 SAN 756 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution 12 SYR 944 SYRUP BAG CONNECTOR ASSEMBLY 8 Transports syrup from the bag to the pumps 13 SPR 5800A SPARE PARTS KIT...

Page 7: ...6 General System Overview 5 2 1 3 6 7 13 4 26000 10 9 11 12 T 14 MODIFIED BACK PANEL 8 Figure 1...

Page 8: ...ays in place 5 CAB 145 TRAY SUPPORT BRACKET 8 Houses flavor line leading to syrup bag 6 CAB 303 CABINET DIVIDER PANEL 2 Holds inner syrup rails 7 CAB 302 CABINET BACK PANEL 1 Attaches the rear of the...

Page 9: ...8 Internal Cabinet 1 9 2 6 5 3 4 8 10 7 11 11 See Figure 3 Electronic Parts and Connections 26001 Figure 2...

Page 10: ...S 3188 CABINET UNIT OPEN CLOSE BUSHING 1 Protects the cables and tubes 13 MIS 3187 CABINET UNIT HOLE CAP PLUG 1 Covers the unused hole on the Taylor Panel 14 CAB 301 CABINET ELECTRONICS PANEL 1 Secure...

Page 11: ...10 Electronic Parts and Connections 26002 7 16 8 12 10 6A 6 6B 6C 1 5 2 11 18 19 17 11 9 21 13 22 11 15 14 3 11 11 4 20 Figure 3...

Page 12: ...es in place 4C RUB 610 BAG CONNECTOR O RINGS 1 Provides extra tension between tube connectors 4D ROT 515 A 9 TUBE ASSEMBLY WAVE SPRING 1 Provides tension between tube connectors 4E INJ 116 LINE COUPLE...

Page 13: ...or 12A RUB 659 TAYLOR ADAPTER O RING 8750 1 Creates tension to secure adapter to freezer door 12B ADPT 8750 CROWN ADAPTER WITOUT O RINGS 1 Attaches Injector Assembly to freezer door 12C RUB 632 INJECT...

Page 14: ...13 PAGE INTENTIONALLY LEFT BLANK...

Page 15: ...14 Injector Assembly and Related Parts 4H 2 9 4 3 11 9B 4B 4G 4E 4D 4B 4F 2C 2B 10A 10C 9A 9C 9E 4A 4A 4C 9D 10B 5 6 7 8 10 12 12A 12B 12C 1 1A 1B 1C 1D 26003 2A 13 13C 13B 13A 13D 13E Figure 4...

Page 16: ...E 1 ea Carries syrup from syrup bag to pump 2C TUB 811 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D FIX 1048 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone...

Page 17: ...16 Syrup Pump and Related Parts 26004 11 3 10 9A 9B 9 4 5 6 8 7 9C 2 2A 2C 2D 2B 1 1D 1C 1A 1G 1B 1E 1F Figure 5...

Page 18: ...vor in tube 10B FIX 1051 SANITIZER TANK FITMENT 2 Connects flush tube to Sanitizer Tank 10C SYR 931 CLEAR TUBING 5 Transports sanitizer to sanitizer flush tubes 10D FIX 1046 FLUSH TUBE Y CONNECTOR 2 S...

Page 19: ...18 Sanitizer Pump and Related Parts 10 10C 10A 10B 10C 10C 10D 10D 10C 10B 10C 1 2 2 9 13 12 11 8 3 4 5 6 7 14 14G 14B 14E 14C 14F 14A 14D 13 13 14H 14H 14H 14H 26005 Figure 6...

Page 20: ...DAPTER 1 Creates tension to secure Adapter to freezer door 7 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 8 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port...

Page 21: ...20 Spare Parts Kit 10 12 13 2 6 5 11 7 3 4 1 14 9 15 8 26007 Figure 7...

Page 22: ...21...

Page 23: ...G PROCEDURES This is typically performed at the close of the previous business day Sanitizing the Injector System 1 Prepare an approved sanitizer solution according to manufacturer s instructions 2 Pl...

Page 24: ...o be replaced periodically Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit 1 Place the Gear Cartridge into the Drive Assembly Gear Box so that the gear...

Page 25: ...ad to purge any remaining product from the Injector Head See Figure 20 26250 Figure 20 Other items to check during opening procedures These steps do not necessarily need to be performed as part of the...

Page 26: ...25...

Page 27: ...nstructions to remove the Injector System from the freezer during closing 1 With a container under the dispensing spout press the WATER SYRUP FLUSH key on the Keypad to purge any remaining product fro...

Page 28: ...the Gear Cartridge from the Gear Box See Figure 28 26033 Figure 28 Sanitizing the Injector System 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approve...

Page 29: ...See Figure 32 26065 Figure 32 NOTE UNDER NORMAL OPERATING CONDITIONS IT IS NOT ADVISORY TO BRUSH OTHER AREAS INSIDE THE DRIVE ASSEMBLY GEAR BOX DOING SO MAY CAUSE DAMAGE NOTE DO NOT OPEN OR DISASSEMB...

Page 30: ...ter and single service towels See Figure 38 Detergent CLEAN Water RINSE DRY 26014 Figure 38 12 The following do not need to be sanitized on a daily basis However inspect these areas and if necessary c...

Page 31: ...may change flavors periodically as desired 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instru...

Page 32: ...the bag to settle in the tray See Figure 45 Figure 45 9 Make sure the syrup bag is settled neatly into the tray and then install the loaded tray into the cabinet See Figure 46 26196 Figure 46 10 Clea...

Page 33: ...h the new syrup flavor to prime the pump 16 Place a container under the Injector Head to catch residual sanitizer solution and or fresh product to be dispensed and press WATER SYRUP FLUSH to prime the...

Page 34: ...33...

Page 35: ...cording to the product manufacturer s instructions This Clean In Place procedure is detailed in three phases 1 9 Tube Assembly Cleaning 2 Syrup System Cleaning 3 Reassembly To ensure maximum results t...

Page 36: ...d sanitizer solution Allow these items to soak throughout the upcoming processes See Figure 59 26174 Figure 59 CIP Phase 2 Syrup System Cleaning NOTE THE FOLLOWING CLEAN IN PLACE PROCEDURE STEPS 8 22...

Page 37: ...r the container See Figure 63 26278 Figure 63 12 Gravity allows the sanitizer solution to flow through the adapter See Figure 64 26274 Figure 64 13 Allow the sanitizer solution to flow for at least 1...

Page 38: ...wish to flush 20 Touch the PUMP FLUSH key on the Keypad to start the Pump Flush procedure for the selected syrup line and proceed to Step 21 NOTE PUMP FLUSH WILL CONTINUE FOR 15 MINUTES YOU MAY CANCEL...

Page 39: ...lines and bags of syrup by pressing the Syrup Bag Connector onto the Syrup Bag Adapter valve See Figure 74 26275 Figure 74 27 Remove the Syrup Line Manifold Manifold cap the Duckbill Check Valve and...

Page 40: ...em as instructed in Priming the Syrup System Priming the Syrup System Priming the syrups is necessary when first installing the flavors after the Clean In Place procedure when an individual flavor or...

Page 41: ...tizer Tank should be checked on a daily basis and refilled if the supply is low Replace the sanitizer solution with a fresh supply weekly and before performing the Clean In Place Procedure 1 Prepare a...

Page 42: ...h the freezer door removed Therefore clean only as needed or when disassembling the freezer door for cleaning approximately every 2 weeks Replacement o rings and gasket are available in the Spare Part...

Page 43: ...ean the freezer door and spout according to manufacturer s instructions before installing the Spout Adapter on the freezer door 9 Set the Adapter on a flat clean surface and then place the freezer doo...

Page 44: ...n an approved sanitizer solution and soak for at least 1 minute See Figure 99 Figure 99 5 Remove the o rings and Injector Head and place them on a sanitary tray to dry See Figure 100 Figure 100 6 Plac...

Page 45: ...inse area with a single service towel and clean warm water and then wipe dry with a dry single service towel 4 Clean the outside and underside of the cabinet using detergent water and single service t...

Page 46: ...6145 Figure 106 1 Remove the Bracket from the Injector Assembly and disassemble it 2 Clean the Bracket parts using detergent water and brush if necessary then rinse thoroughly 3 Place the items in san...

Page 47: ...Switch and Switch Bracket ELECTRICAL HAZARD DO NOT IMMERSE OR USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE SPIGOT SWITCH ASSEMBLY FAILURE TO COMPLY MAY RESULT IN SERIOUS ELECTRICAL SH...

Page 48: ...ty all the sanitizer solution from the Sanitizer Tank See Figure 111 26246 Figure 111 4 Repeat Steps 18 20 and Step 22of the Clean In Place Procedure without sanitizer solution in the tank until the s...

Page 49: ...acturers See the ALTERNATE PARTS AND KITS BY FREEZER MODEL section for more information Since the fitting is very tight install the Adapter with the freezer door removed Keep replacement o rings and g...

Page 50: ...ound handle rod or a handle of unusual size or shape this standard switch is not be suitable for your freezer model Contact your local distributor if the Spigot Switch included with your unit does not...

Page 51: ...e the 9 Tube Assembly Casing NOTE IF YOUR FREEZER HAS AN INTERNAL SWITCH INSTALLED MOUNT THE KEYPAD ON THE SAME SIDE AS THE SWITCH JACK 3 Thoroughly clean and dry the face of the freezer where the Bra...

Page 52: ...r solution according to manufacturer s instructions 2 Place the Gear Box Suspension Bracket Gear Cartridge and Injector Head in approved sanitizer solution and soak for 1 minute See Figure 125 26066 F...

Page 53: ...use with other freezer models Contact your local distributor for more information The Injector Assembly can be mounted to either side of the freezer spout The 9 Tube Assembly may also come from either...

Page 54: ...SIDE OF THE BRACKET ASSEMBLY NOTE THE HOOK OF THE UPPER BRACKET CAN BE FACING EITHER DIRECTION ACCORDING TO PREFERENCE See Figure 134 26018 Figure 134 3 Hang the Suspension Bracket on the lower door p...

Page 55: ...lines are level with the connection at the Injector Head The following instructions and illustrations show a left side mounting which is typically the side with the intake vents It is recommended to...

Page 56: ...he system have been removed for cleaning It can also be used to hold the 9 Tube Assembly if the Casing Assembly is not used The Accessory Hanging Bracket should be mounted in an accessible area 6 in o...

Page 57: ...below to set up the Flavor Burst cabinet and connections Ensure the inside of the C201 mobile cabinet is clean and ready for installation The following instructions and illustrations are consistent w...

Page 58: ...SIDE INSTALLATION Facing the rear of the cabinet lead the cables out to the right side of the electronics panel as shown if the Injector Assembly is installed on the left side of the freezer See Figur...

Page 59: ...Figure 158 26409 Figure 158 11 Connect the power entrance module cable from the modified Taylor panel to the connection in the middle of the electronics board See Figure 159 26411 Figure 159 12 Channe...

Page 60: ...t wraps around to the front of the freezer These lines connect the 8 bags of syrup and the sanitizer tank to the Injector Assembly Follow these instructions to connect the two tube assemblies 1 Locate...

Page 61: ...The Sanitizer Tank should be checked on a daily basis but only needs to be refilled if the supply is low 1 Prepare approved sanitizer solution according to manufacturer s instructions 2 Disconnect the...

Page 62: ...d to be turned off unless it is serviced or moved or unless it is not used for a long period of time ELECTRICAL HAZARD DO NOT HANDLE OR OPERATE IN PRESENCE OF WATER FAILURE TO COMPLY MAY RESULT IN SER...

Page 63: ...HT SYRUP BAG ADAPTERS ARE SANITIZED Installing Flavors and Priming Syrup Lines Each flavor for the FB 80INT system is stored inside a numbered syrup tray within the system cabinet Under normal operati...

Page 64: ...y right side up As the tray is set back down allow the bag to settle in the tray See Figure 181 Figure 181 8 Make sure the syrup bag is settled neatly into the tray and then install the loaded tray in...

Page 65: ...new syrup flavor to prime that pump 15 Place a container under the Injector Head to catch sanitizer solution and or fresh product to be dispensed and press WATER SYRUP FLUSH to prime the syrup line S...

Page 66: ...65...

Page 67: ...te that particular syrup pump If the Syrup Bag Connector for that particular pump is connected to a syrup bag this function is used to prime that particular syrup pump and syrup line If the Syrup Bag...

Page 68: ...avor in a multi flavored serving in the Combo Timer mode It also shows the timing that is set for each serving size in the Timer mode The Increase and decrease keys control these levels in the graph T...

Page 69: ...ed bars on the graph represent 0 See Figure 192 26311 3 example Figure 192 3 Select 2 count the bars and record it as the second to last digit in the serving count Continue this process for keys 3 8 S...

Page 70: ...ou pull the draw handle down to dispense product See Figure 197 26211 Figure 197 NOTE WHEN YOU PULL THE DRAW HANDLE DOWN TO DISPENSE THE SERVING PRESSING THE SWITCH LEVER AGAINST THE DRAW HANDLE START...

Page 71: ...ration See Figure 200 26280 Figure 200 2 Press and hold the SYRUP FLOW key for three seconds until the SYRUP FLOW ADJUSTMENT light is illuminated See Figure 201 26281 Figure 201 3 Press to increase th...

Page 72: ...flavor was set at a level 7 moving the bar up two levels in this mode will reset the 2 flavor to level 5 and the 6 flavor to level 9 See Figure 206 26286 Figure 206 8 Press the SYRUP FLOW key to exit...

Page 73: ...until the correct number of bar graph lights are illuminated See Figure 210 26292 WIDER LAYERS Figure 210 4 To decrease the timing for more narrower layers press the key until the correct number of ba...

Page 74: ...ing to the freezer manufacturer s instructions 1 To adjust the small serving press the key To adjust the large serving press the key Two lights illuminate beside the size that is selected The medium s...

Page 75: ...e small medium and large until the desired serving time for each size is set See Figure 217 26299 Figure 217 NOTE WHEN A PARTICULAR SIZE IS SELECTED THE SYRUP PUMP WILL STOP THE FLOW OF SYRUP AT THE S...

Page 76: ...75...

Page 77: ...tlet on back of the unit Power Cord is disconnected from power source outlet Keypad Cable is disconnected from receptacle on the back of unit The power fuse in the power entry module is blown The F 2...

Page 78: ...The Switch stereo plug and Keypad jack are unplugged or not fully engaged The Spigot Switch is faulty The Keypad switch cable is faulty If an integrated switch is used the switch lever is not activat...

Page 79: ...ording to instructions Replace the items Always keep replacements in the Spare Parts Kit Call for service or replace the Adapter Probable Cause The Switch stereo plug and Keypad jack are unplugged or...

Page 80: ...off center Replace the 9 Tube Assembly Probable Cause The Injector Head is not properly installed onto the Spout Adapter The lower black o ring is not present on the outside of the Spout Adapter The...

Page 81: ...ng the function is faulty The Sanitizer Tank is empty One or more of the water line connections are not fully engaged and therefore allowing air intake while the pump is operating The sanitizer pump i...

Page 82: ...y opening DAILY CLOSING PROCEDURES page 26 Injector Head Gear Cartridge Drive Assembly Gear Box and Suspension Bracket 9 Tube Assembly opening Drive Motor Keypad Exposed Surfaces of the Cabinet SCHEDU...

Page 83: ...stock inside the Spare Parts Kit for easy access PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS ADPT 101A Standard Spout Adapter wit...

Page 84: ...stallation requirements This includes adapter kits adapters brackets and switches for various freezer models and manufacturers Please contact your local distributor or visit us online at www flavorbur...

Page 85: ...nel inside the cabinet Complete for quick reference when this information is requested 1 Model Number FB 80INT _____________________________ 2 Serial Number ____________________________________ 3 Volt...

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