SECTION H -REFERENCE -
156
STEERING COLUMN
Bushing, column
housing
Lucas 209423
RELAYS, SWITCHES
Relay (Horn and
radiator fan)
Bosch/Tyco V23234-
A001-X032 or
VW 321 919 505
Switch, fan thermo
1980-1984 VW Rabbit,
Jetta: 823 959 481/75
Relay (tail-light)
Standard Ign. TC-52
Switch, Brake light
Ford 100810B, GM
403936, Cole Hersey
8626, Wagner FC5106
ERA Column
Signal/Dimmer Switch
VW (’66-’67 Bug)
141 953 517F
Dimmer relay
VW 111 941 583
NAPA ECHAR284
E.R.A. and Trumph
Flasher
Buss 180
Bulbs
Headlight 6014
Frt signal/parking light
1157
Rr signal/parking light
1157
Instrument lighting
Smith: GE, Osram 159
S/W short socket: 1893
S/W long socket: 57
Warning lights
Osram 3898
,
Wagner
11009 (BA7S base, 12V,
2W). Used on Honda,
VW
License plate (2 rqd)
57
Fuel system
Filler cap (inner), std Stant 10810
Filler car (inner), locking Stant 10582
(1980 Mustang w/3.3L)
(Must be vented)
CAPACITIES/LUBRICANTS
Engine Oil
Ask your engine builder for viscosity recommendations.
FE engine with Canton pan: 7.5 qts.
w/ oil cooler 8 qts.
Add for remote filter: .5 qt.
Brakes
: Use DOT 3 or DOT 4 fluid for both the brake and
clutch systems. We use ATE Blue or Castrol LMA in our
rollers.
Transmission:
Ford Top Loader
: Fill to hole with 80W-90 GL5 gear oil
Richmond Gear 5 speed
: 2 US qts of Redline 75-90 NS
Tremec TKO:
GM Synchro transmission fluid or Dexron II
Ford T-5
: Ford Automatic transmission fluid
Differential:
The filler and drain plugs are ½” square. Fill
to about ½” below the bottom of the hole with Moroso
climbing gear lube, SAE 90, part number 34800, mixed
with 4 to 8 oz. of Amalie limited slip additive (part # 505-
6775). If the above are not available, you may use 80W-90
GL5 lubricant with an equivalent limited slip additive. If
the limited slip seems to be
sticking
(ratcheting around
sharp corners), drain and refill, replacing the Amalie
additive with 2 tubes of GM additive 1052358 or MOPAR
additive 4318060AB.
Suspension:
Use an EP-type grease on all pieces with
grease nipples. Use a silicone grease when lubing the front
lower control arm inner bushes (only necessary when you
are replacing them).
Dampers:
Cover the lower Rose joint (spherical bearing)
with silicone or other heavy grease. If the car is laid up for
long periods, put some silicone grease on the shaft so that
the shaft seal doesn’t dry out.
Summary of Contents for 427 ROADSTER
Page 4: ...SECTION A PARTS NEEDED 4...
Page 13: ...SECTION A PARTS NEEDED 13...
Page 55: ...55 SECTION C CHASSIS PREPARATION Assembling the chassis and preparation for paint...
Page 56: ...56...
Page 70: ...70 SECTION E BODY PREPARATION...
Page 73: ...SECTION E BODY PREPARATION 73...
Page 76: ...SECTION E BODY PREPARATION 76 ebod stripe...
Page 95: ...95 SECTION F SUSPENSION ASSEMBLY...
Page 107: ...107 SECTION G BODY INTERIOR...
Page 117: ...SECTION G BODY INTERIOR 117 eint tunnel...
Page 142: ...142 SECTION H FINAL OPERATIONS...