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Emerson Rosemount CT5100 Ex, Quick Start Manual

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Emerson Rosemount CT5100 Ex Quick Start Manual Download Page 86

D-7010-0055

Rev. C

2018

CASCADE TECHNOLOGIES

Glendevon House
Castle Business Park
Stirling FK9 4TZ
Scotland

  +44 1786 447 721
  +44 1786 475 822
  [email protected]

AMERICAS

Emerson Automation Solutions
10241 West Little York, Suite 200
Houston, TX 77040 USA

  Toll Free 866 422 3683
  +1 713 396 8880 (North America)
  +1 713 396 8759 (Latin America)
  +1 713 466 8175
  [email protected]

EUROPE REGIONAL OFFICE

Emerson Automation Solutions
Neuhofstrasse 19a PO Box 1046
CH-6340 Baar
Switzerland

  +41 (0) 41 768 6111
  +41 (0) 41 768 6300
  [email protected]

MIDDLE EAST AND AFRICA REGIONAL
OFFICE

Emerson Automation Solutions
Emerson FZE
Jebel Ali Free Zone
Dubai, United Arab Emirates, P.O. Box 17033

  +971 4 811 8100
  +971 4 886 5465
  [email protected]

ASIA-PACIFIC REGIONAL OFFICE

Emerson Automation Solutions
1 Pandan Crescent
Singapore 128461
Republic of Singapore

  +65 6 777 8211
  +65 6 777 0947
  [email protected]

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2018 Emerson. All rights reserved.

The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount is a
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respective owners.

Summary of Contents for Rosemount CT5100 Ex

Page 1: ...Quick Start Guide D 7010 0055 Rev C August 2018 Rosemount CT5100 Ex Continuous Gas Analyzer ...

Page 2: ...nuous Gas Analyzer This article is in accordance with IEC 60079 0 2011 Clause 30 This article must not be changed amended or removed Important Users must read understand and comply with the following information before proceeding All users installers operators and maintainers must be familiar with operating the analyzer To install start up operate maintain and service the analyzer in a safe manner...

Page 3: ...ath personal injury and or damage to persons DANGER FLAMMABLE SUBSTANCES Some parts of the analyzer may reach temperatures of C F and may present an ignition source Exercise care when using oil paint cleaning rags or other flammable substances near the analyzer A fire may result if this precaution is not observed The interior of a analyzer is always hot unless it has been switched off and allowed ...

Page 4: ... cause death WARNING BURNS Some parts of the analyzer may be heated to 165 C 329 F To prevent burns do not touch any of the hot parts All parts of a analyzer are always hot unless it has been switched off and allowed to cool down Before fitting removing or performing any maintenance on the analyzer make sure that it has been switched off and allowed to cool for at least two hours Before performing...

Page 5: ...m adjustments and procedures other than those specified in this manual may result in hazardous optical radiation exposure All lasers used within the Rosemount CT5100 Ex are Class 1 The combined laser powers are sufficiently low at the first accessible aperture that the unprotected eye will not be damaged This class is eye safe under all operating conditions Failure to follow the correct procedures...

Page 6: ... to observe this warning and or follow safety instruction could cause an explosion or potentially hazardous situation which if not avoided could result in death or serious injury WARNING EXPLOSION HAZARD ELECTRIC SHOCK HAZARD In accordance with IEC 60079 0 2011 Clause 30 Only trained qualified personnel may install and connect power and signal cables The installation connection must be in accordan...

Page 7: ...t work supervisor to issue a hot work permit Failure to observe this warning and or follow safety instruction could cause an explosion or potentially hazardous situation which if not avoided could result in death or serious injury WARNING HAZARD BY WRONG INPUT VOLTAGE In accordance with IEC 60079 0 2011 Clause 30 Applying a rated voltage other than specified on the analyzer s nameplate label may c...

Page 8: ...o persons and or property WARNING EXPLOSION HAZARD In accordance with IEC 60079 0 2011 Clause 30 Do not open while an explosive atmosphere may be present Failure to observe this warning could cause an explosion or potentially hazardous situation which if not avoided may cause death personal injury and or damage to persons and or property WARNING EXPLOSION HAZARD In accordance with IEC 60079 0 2011...

Page 9: ...sure All tools and equipment are removed No contamination water dust is in the compartments Wipe clean Vents are clear and not obstructed Verify that system is in a safe state for operation Failure to observe this warning could cause a potentially hazardous situation that if not avoided could result in death or serious injury WARNING TRANSPORTATION HAZARD Use safety approved lifting equipment The ...

Page 10: ...ser may be required to take adequate measures NOTICE EMC As a general principle if any optical component other than the cell assembly the laser modules and the detectors is unserviceable the analyzer must be repaired by Emerson This is because the repair replacement and alignment of the optical components requires the use of special optical test calibration equipment and procedures Some faults can...

Page 11: ...trols and indicators 35 3 2 Display controller 38 3 3 Gas sensor main screen 39 3 4 Pressure and Temperature screen 41 3 5 Help system 42 3 6 Main menu 43 3 7 BACK button 43 Chapter 4 Start up procedure 45 4 1 Introduction 45 4 2 Preparation for use 45 4 3 Opening the electrical compartment door 46 4 4 Start up 47 Chapter 5 Calibrating the analyzer 59 5 1 Required tools 59 5 2 Main Menu Calibratio...

Page 12: ...Contents Quick Start Guide August 2018 D 7010 0055 12 Rosemount CT5100 Ex ...

Page 13: ...496 Death personal injury and or damage to persons and or property may result if this is not observed DANGER ELECTRIC SHOCK Rosemount CT5100 Ex operates using mains voltage which may cause death or serious injury to personnel Make sure that the circuit breakers are set to Off and locked out and tagged out off before removing the top cover or opening the front cover Failure to observe this precauti...

Page 14: ...ly remove the equipment from the shipping container Prerequisites WARNING LIFTING HAZARD The equipment weighs 55 kg 121 lbs and requires a two man lift Local health and safety procedures must be followed Failure to follow these procedures may result in serious personal injury Introduction Quick Start Guide August 2018 D 7010 0055 14 Rosemount CT5100 Ex ...

Page 15: ...xterior of the analyzer for signs of damage corrosion gas leaks or signs of previously overheating 2 Report anything found to the maintenance organization 3 Attach suitably rated and test lifting slings to the safety engineered lifting eye bolts mounted on top of the analyzer 4 One person should carefully guide the equipment from the horizontal to vertical position while the other person lifts the...

Page 16: ... 3 Qualified personnel In depth specialist knowledge is an absolute requirement for working with and on the analyzer Personnel installing operating servicing and maintaining the analyzer must be instructed trained qualified and authorized personnel of the operating company for hazardous areas and the manufacturer Introduction Quick Start Guide August 2018 D 7010 0055 16 Rosemount CT5100 Ex ...

Page 17: ...T be adhered to and integrated into your safety program when installing using and maintaining Emerson Rosemount products Failure to follow the proper instructions may cause Loss of life Personal injury Damage to property Damage to this analyzer Warranty invalidation Read all instructions prior to installing operating and servicing the product If you do not understand any of the instructions contac...

Page 18: ...allow ventilation of the upper part of the analyzer WARNING HEAVY INSTRUMENT The analyzer weighs and must be wall mounted It must only be moved by two people and or suitable tools for transportation and lifting Use suitable fasteners for the weight of the unit Make sure the wall or stand the unit is mounted on is solid stable and of a suitable material to hold the unit The analyzer must not be mou...

Page 19: ...uipment 4 Use safety approved and tested lifting equipment to lift the analyzer from the stable platform 5 The analyzer must be mounted using four M8 3 8 in fasteners to attach the wall mount brackets 6 The bolts must be positioned in such a way to allow maximum use of all thread length 7 The installer must make sure that the fasteners used are suitable for the load and surface that the analyzer i...

Page 20: ...r off factory fitted and pre drilled holes on the brace bars Refer to Figure 1 3 13 The lifting eyes are to be removed and retained for future use Threads must be protected with a suitable grease and plastic grommets After mounting no additional load is to be placed on the analyzer 14 Do not place or leave loose items on flat surfaces 15 For transportation the purge vent D located on the base of t...

Page 21: ... Refer to Figure 1 3 An Allen key will be provided for the grub screws 17 The protector cap C must be retained as it will need to be refitted whenever the analyzer is being shutdown for a prolonged period to seal the purge vent from fluid ingress Figure 1 5 Mounting Details A Mounting Points Quick Start Guide Introduction D 7010 0055 August 2018 Quick Start Guide 21 ...

Page 22: ...pen 1 5 Software version The analyzer includes software that is used to control the operation of the analyzer This manual describes software version 5 7 13 Introduction Quick Start Guide August 2018 D 7010 0055 22 Rosemount CT5100 Ex ...

Page 23: ... by Emerson are colored blue the items supplied by you are colored purple The green gas handling system may be provided by Emerson or you Table 2 1 lists the main items of the system Figure 2 1 Complete Rosemount CT5100 Ex Installation The analyzer contains an optical system with multiple lasers and a series of optical components that provide an optical path a heated multi pass analysis cell and s...

Page 24: ...m specifications Table 2 1 Main Items of the Rosemount CT5100 Ex Installation Item Name or description Supplied by Part number Quantity Notes 1 Rosemount CT5100 Ex Emerson Rosemount CT5100 Ex 1 2 Rosemount CT5100 Ex software package version 5 7 13 Emerson N A Software is embedded in the system 1 Version described in manual 3 Gas handling system Customer optionally by Emerson Customer Choice or Eme...

Page 25: ... analyzer has two gas inputs and one gas output See Figure 2 2 Procedure 1 The gas sample that is to be measured for impurities enters the analyzer through the sample gas input port located on top of the analyzer see Figure 2 2 Items A and B 2 Once the gas sample has been examined for impurities it is expelled from the analyzer through the sample gas return port A Quick Start Guide Install D 7010 ...

Page 26: ... gas input port on the analyzer to prevent condensation forming at any point in the sample supply line 2 3 Connecting the electrical electronic inputs and outputs 2 3 1 AC power Power is connected to the analyzer instrumentation through the power entry point B and the purge controller through the purge power and alarm entry point A fitted to the base of the analyzer Refer to Figure 2 3 Install Qui...

Page 27: ... that is used to power all other functions of the analyzer See Figure 2 3 Item B The customer supplied circuit breakers must be in accordance with ATEX IECEx North American protection concepts The main power isolator controls the application of electrical power to the purge controller with the secondary power isolator controlling the application of electrical power to the remaining analyzer functi...

Page 28: ...Figure 2 4 Power Entry Point Connections Install Quick Start Guide August 2018 D 7010 0055 28 Rosemount CT5100 Ex ...

Page 29: ...analyzer instrumentation will be connected to terminals 1 3 Table 2 2 Electrical Power Requirements Electrical supply Power consumption Voltage Fuse Instrumentation supply voltage 400 W 100 to 230 Vac 50 60 Hz 10 3 15 A internal fuses F1 and F2 Purge supply voltage 100 to 230 Vac 2 3 VA without digital valve 100 to 240 Vac 48 62 Hz 10 single phase Overvoltage category 2 AC 2 0A Quick Start Guide I...

Page 30: ... supply and return line Sample gas supply and sample return connections are 6mm in Hamlet compression tube fittings To avoid the risk of gas leaks make sure that these connections are made correctly and tightly Both the sample gas supply pipe and the sample return pipe should be thermal insulated The maximum sample gas supply pressure is 2 BarG 2 3 4 Connecting the signal cables The signal cables ...

Page 31: ...ld cause an explosion or potentially hazardous situation which if not avoided may cause death personal injury and or damage to persons and or property The power input cable purge power cable circuit breakers can be tested as follows Set the Purge circuit breaker to ON The purge pressurization process will start ONLY when the K1 LED on the purge control panel comes on indicating the purge process i...

Page 32: ...s In order to generate a 4 20 mA output the analyzer must be left for 90 minutes to warm up and the analysis cell must be at the correct pressure The 4 20 mA outputs will operate when the analysis cell temperature and pressure are within the required test range It is not essential to flow sample gas through the system nitrogen or atmospheric air will be adequate for this test With the analyzer at ...

Page 33: ...the sensor is fully installed as described above it should be commissioned in accordance with the commissioning plan agreed between Emerson and the customer Quick Start Guide Install D 7010 0055 August 2018 Quick Start Guide 33 ...

Page 34: ...Install Quick Start Guide August 2018 D 7010 0055 34 Rosemount CT5100 Ex ...

Page 35: ...CT5100 Ex is configured from the two control displays located on the front panel Refer to Figure 3 1 Figure 3 1 Front Panel A Display controller B Purge control panel C Protector cap D Purge vent Quick Start Guide Operating the analyzer D 7010 0055 August 2018 Quick Start Guide 35 ...

Page 36: ...e no On Off switches on the analyzer The application of electrical power to the analyzer is controlled through two external circuit breakers Both external circuit breakers are simple 2 pole on off circuit breakers Both must be set to On to permit the safe operation of the analyzer Operation of the analyzer is controlled primarily through the display controller Refer to Figure 3 3 Operating the ana...

Page 37: ...Figure 3 3 Display Controller Quick Start Guide Operating the analyzer D 7010 0055 August 2018 Quick Start Guide 37 ...

Page 38: ...T100 are located on the upper part of the purge control panel These five LEDs indicate the status of the overpressure air system Figure 3 4 Purge Control Panel 3 2 Display controller Operation of the Rosemount CT5100 Ex is controlled through the six buttons on the display controller Figure 3 5 The LCD display A can be used to display Gas concentration measurements obtained Operating temperature an...

Page 39: ...en When the analyzer is switched on at the end of the start up procedure the Gas Sensor Main screen Figure 3 6 appears appears The Gas Sensor Main screen is the screen that is normally displayed NOTICE The gas concentrations shown in the following screenshots may be different from those shown in your particular analyzer The screenshots indicate the functionality of the software which is the same r...

Page 40: ...nitrogen dioxide NO2 At the end of the start up procedure the gas measurements initially appear as 0 00 until the first readings are taken After a few seconds the initial gas concentrations are displayed The Gas Sensor Main screen also shows the status of the analyzer In the example shown in Figure 3 7 the analyzer is Running and OK i e no faults have been identified This area of the display shows...

Page 41: ...ink to the Help system Press to go to the Help screen described in Help system On the Gas Sensor Main screen STATUS Figure 3 7 G has no function when the analyzer is operating correctly If however the software detects a fault an error message is displayed Press STATUS to get further information on the error 3 4 Pressure and Temperature screen The Pressure and Temperature screen Figure 3 8 shows pr...

Page 42: ...ive help system Press which is available on most of the software screens to open the Help system The help system contains a number of different Help screens each conveying a different message As the help system is context sensitive the help screen that appears is the one that is most appropriate to the software function engaged when was pressed Figure 3 9 shows an example of a help screen Figure 3...

Page 43: ...ed for calibration diagnostics fault finding downloading data and shutting down the Rosemount CT5100 Ex Figure 3 10 Main Menu 3 7 BACK button On most of the software screens the top left hand button Figure 3 11 is configured as a BACK button Press BACK A to return to the previous screen Figure 3 11 BACK Button A BACK button Quick Start Guide Operating the analyzer D 7010 0055 August 2018 Quick Sta...

Page 44: ...Operating the analyzer Quick Start Guide August 2018 D 7010 0055 44 Rosemount CT5100 Ex ...

Page 45: ... that are required are available to the analyzer Failure to perform pre system start up checks may cause damage to equipment WARNING BURN HAZARD Some parts of the analyzer may be heated up to 165 C 329 F To prevent burns do not touch any of the hot parts All components of the analyzer are hot unless it has been switched off and allowed to cool down Before fitting removing or performing any mainten...

Page 46: ...front of the as follows Procedure Using an 8 mm Allen key loosen the compression screw B and cam latch screws C to unlock the door A then open the door See Figure 4 1 Figure 4 1 Electrical Compartment Door A Electrical compartment door B 1 off compression latch C 2 off cam latches Start up procedure Quick Start Guide August 2018 D 7010 0055 46 Rosemount CT5100 Ex ...

Page 47: ...nstalled as described in Install 3 Make sure that the top cover is fitted to the Rosemount CT5100 Ex If it is not report it to the maintenance organization and do not proceed further until the top cover has been fitted 4 Make sure that the door to the electrical compartment is closed and locked If the door cannot be closed and locked report it to the maintenance organization and do not proceed fur...

Page 48: ...lyzer cell compartment D Purge air supply E Laser electrical compartment F Analog digital power entry point G Power entry point H Purge power and alarm entry point 8 Visually check that the electrical connections have been made to the three power entry points Figure 4 2 at the base of the analyzer Start up procedure Quick Start Guide August 2018 D 7010 0055 48 Rosemount CT5100 Ex ...

Page 49: ...he analyzer 10 Turn on the compressed air supply to the Rosemount CT5100 Ex 11 Set the main circuit breaker to On The air pressurization will begin its automatic start up and begin to purge the air inside the Rosemount CT5100 Ex Figure 4 3 Purge Control Panel A K1 LED B P SV LED C PT100 LED 12 Observe the PT100 LED on the purge control panel Figure 4 3 If the PT100 LED C illuminates red the air pr...

Page 50: ...er 14 Wait until the purge cycle is performed Do not switch on the secondary circuit breaker until the purge cycle is complete Observe the K1 LED A on the purge control panel which will illuminate green when the purge cycle is complete 15 When the purge pressurization cycle is complete set the secondary circuit breaker to on which applies electrical power to the rest of the analyzer The Rosemount ...

Page 51: ...he initial gas concentrations are displayed The start up procedure is now complete 4 4 1 Front panel controls and indicators The is configured from the control display located on the front panel Figure 4 5 Figure 4 5 Front Panel A Display controller B Purge control panel Quick Start Guide Start up procedure D 7010 0055 August 2018 Quick Start Guide 51 ...

Page 52: ...vided external circuit breaker The circuit breaker is a simple 2 pole on off circuit breaker that must be set to On to permit the safe operation of the analyzer Operation of the analyzer is controlled primarily through the display controller Figure 4 6 Figure 4 6 Display Controller Start up procedure Quick Start Guide August 2018 D 7010 0055 52 Rosemount CT5100 Ex ...

Page 53: ...rained qualified personnel operate the controls on the analyzer Failure to follow these instructions may cause warranty invalidation property damage and or personal injury or death The purge control panel Figure 4 8 is used to program the operation of the overpressure air system that prevents flammable and explosive gases from entering the electrical compartment of the Rosemount CT5100 Ex Adjustme...

Page 54: ...those shown in your particular analyzer They indicate the functionality of the software which is the same regardless of the gases or gas concentrations being measured Figure 4 9 Gas Sensor Main Screen The Gas Sensor Main screen displays the gas concentration measurements obtained by the analyzer In the example shown in Figure 4 9 the gases nitric oxide NO nitrogen dioxide NO2 oxygen O2 carbon mono...

Page 55: ...re links to other screens in the software To access a screen press the button next to the highlighted item Figure 4 10 Gas Sensor Main Screen Buttons A MENU button B MENU text C PAGE text D PAGE button E HELP button F HELP text G STATUS button PAGE C is a link between the Gas Sensor Main screen and the Pressure and Temperature screen Press the PAGE D button to toggle between these two screens HELP...

Page 56: ...n C of the gas within the analysis cell The Pres reading is the pressure measured in Torr inside the analysis cell NOTICE A Torr is a non SI unit of pressure defined as 1 760 of standard atmospheric pressure and is equal to the fluid pressure of 1 mm of mercury CAUTION UNSERVICEABLE EQUIPMENT If the pressure and temperature screen does not display measurements similar to those shown in Figure 4 11...

Page 57: ... the one that is most appropriate to the software function engaged when the HELP button was pressed Figure 4 12 shows an example of a help screen Figure 4 12 Help Screen Example 4 4 5 Main menu To access the Main Menu Figure 4 13 press the MENU button A on either side of the Gas Sensor Main screen Figure 4 10 or the Pressure and Temperature screen Figure 4 11 The Main Menu is used for calibration ...

Page 58: ...ns the top left hand button Figure 4 14 is configured as a BACK button A Press the BACK button to return to the previous screen Figure 4 14 BACK Button A BACK button Start up procedure Quick Start Guide August 2018 D 7010 0055 58 Rosemount CT5100 Ex ...

Page 59: ...as flow manually NOTICE In the case of gases such as H2O where it is not normally possible to obtain calibrated gas cylinders it will usually be measured by the same laser as some other gas Validating the other gases measured by the analyzer particularly any which are measured by the same laser as H2O can demonstrate that the system is functioning correctly meaning there is no need to calibrate th...

Page 60: ...ualified personnel operate the controls on the analyzer Failure to follow may cause warranty invalidation property damage and or personal injury or death 5 2 Main Menu Calibration Routines This procedure is for calibrating the Rosemount CT5100 Ex Continuous Gas Analyzer Prerequisites Calibration is performed under the control of the analyzer software using calibration routines built in to the soft...

Page 61: ... G Scroll down button Figure 5 3 Pressure and Temperature Screen 2 The Main menu is used to access the software routines and screens that are used throughout the process 3 Use the middle buttons and to scroll up or down to select GAS SERVICE 4 Press the SEL button Quick Start Guide Calibrating the analyzer D 7010 0055 August 2018 Quick Start Guide 61 ...

Page 62: ... button Figure 5 5 Select Gas NO 7 Use the middle buttons and to scroll up or down to select the desired gas e g NO 8 Press the SEL button 9 To check or change the current offset value select ZERO OFFSET and press CAL to view Calibrating the analyzer Quick Start Guide August 2018 D 7010 0055 62 Rosemount CT5100 Ex ...

Page 63: ... offset is zero and under normal circumstances the offset should never be a positive number If it is shown as positive press LEFT until the space to the left of the number is highlighted then select INCR to change it to a minus sign 12 To check or change the current span value select SPAN FACTOR and press CAL to view Quick Start Guide Calibrating the analyzer D 7010 0055 August 2018 Quick Start Gu...

Page 64: ...es the offset should be between 0 8 and 1 2 5 2 1 To zero calibrate an individual gas Procedure 1 To get the Main menu press the MENU button on the gas sensor main screen Figure 5 2 or Figure 5 3 NOTICE Pressing the BACK button will cancel the procedure and return the user to the previous screen 2 Use the middle buttons and to scroll up or down to select GAS SERVICE Calibrating the analyzer Quick ...

Page 65: ...o scroll up or down to select PER GAS Press the SEL button Figure 5 11 Gas Service Menu PER GAS 4 Use the middle buttons and to scroll up or down to select the desired gas e g NO Press the SEL button Quick Start Guide Calibrating the analyzer D 7010 0055 August 2018 Quick Start Guide 65 ...

Page 66: ...ect RUN ZERO Figure 5 13 Action screen for NO RUN ZERO 6 Press the CAL button to calibrate or the VER button to verify Figure 5 14 displays as the calibration progresses Figure 5 14 Calibration Calibrating the analyzer Quick Start Guide August 2018 D 7010 0055 66 Rosemount CT5100 Ex ...

Page 67: ... calibrate additional gases select GAS and repeat Step 1 through Step 8 To change types select TYPE This completes the process and the display will return to the Main menu 5 2 2 To span calibrate an individual gas Procedure 1 To get the Main menu press the MENU button on the gas sensor main screen Figure 5 2 or Figure 5 3 Quick Start Guide Calibrating the analyzer D 7010 0055 August 2018 Quick Sta...

Page 68: ...CE Press the SEL button Figure 5 17 Main Menu GAS SERVICE 3 Use the middle buttons and to scroll up or down to select PER GAS Press the SEL button Figure 5 18 Gas Service PER GAS 4 Use the middle buttons and to scroll up or down to select the desired gas e g NO Press the SEL button Calibrating the analyzer Quick Start Guide August 2018 D 7010 0055 68 Rosemount CT5100 Ex ...

Page 69: ... to calibrate or the VER button to verify Figure 5 20 Action SPAN 6 Using the LEFT RIGHT INCR increase and DECR decrease buttons enter the cylinder concentration e g 20 ppm 7 Figure 5 21 displays as the calibration progresses Quick Start Guide Calibrating the analyzer D 7010 0055 August 2018 Quick Start Guide 69 ...

Page 70: ...ively high or low span factor is calculated 0 7 or 1 3 for example if the calibration gas is a different concentration from that set above it will be rejected and the previous span factor will be displayed and will continue to be used 9 Press OK The Result screen Figure 5 23 displays Calibrating the analyzer Quick Start Guide August 2018 D 7010 0055 70 Rosemount CT5100 Ex ...

Page 71: ...through each of the span and zero gases This option is not practical to use on systems which require manual valve switching In order to set the cylinder concentration when a new span gas cylinder is to be used it is necessary to perform a single gas calibration as described earlier This concentration will then be stored for future calibrations Procedure 1 To get the Main menu press the MENU button...

Page 72: ...ERVICE 3 Use the middle buttons and to scroll up or down to select CALIBR ALL Press the SEL button Figure 5 26 Gas Service CALIBR ALL 4 The system will work through the ZERO and SPAN calibration process for all readings The Please wait screen will be displayed This takes approximately one minute per gas depending on the purge time Calibrating the analyzer Quick Start Guide August 2018 D 7010 0055 ...

Page 73: ...automatic calibration settings Procedure 1 To get the Main menu press the MENU button on the gas sensor main screen Figure 5 2 or Figure 5 3 NOTICE Pressing the BACK button will cancel the procedure and return the user to the previous screen 2 Use the middle buttons and to scroll up or down to select GAS SERVICE Press the SEL button Quick Start Guide Calibrating the analyzer D 7010 0055 August 201...

Page 74: ...on Figure 5 30 Gas Service CALIBR PARAMS 4 This section applies to systems configured to perform automatic calibration at timed intervals only To adjust the frequency of automatic calibration Use the middle buttons and to scroll up or down Select AUTO PERIOD Press the SEL button Calibrating the analyzer Quick Start Guide August 2018 D 7010 0055 74 Rosemount CT5100 Ex ...

Page 75: ... DECR decrease buttons to set the number and time interval Press the OK button Figure 5 32 Calibration Period 6 To adjust the length of time for the span gas to flush the cell Use the middle buttons and to scroll up or down select PURGE TIME Press the SEL button Quick Start Guide Calibrating the analyzer D 7010 0055 August 2018 Quick Start Guide 75 ...

Page 76: ...ning the valve and performing the calibration Use the LEFT RIGHT INCR increase DECR decrease buttons to set the number and time interval Press the OK button Figure 5 34 Purge Time Calibrating the analyzer Quick Start Guide August 2018 D 7010 0055 76 Rosemount CT5100 Ex ...

Page 77: ... the are in place Before commencing the start up process it is important to ensure that electrical power sample gas handling facilities and any calibration gases that are required are available to the Failure to perform pre system start up checks may cause damage to the equipment CAUTION EQUIPMENT DAMAGE Always follow the start up procedure Damage to the may result from a failure to follow the sta...

Page 78: ...es 1 Close the electrical compartment door 2 Using an 8 mm Allen key tighten the compression screw B and cam latch screws C to lock the door A See Figure 5 35 3 Start the analyzer Refer to Start up for the start up procedure Calibrating the analyzer Quick Start Guide August 2018 D 7010 0055 78 Rosemount CT5100 Ex ...

Page 79: ... with troubleshooting faults These diagrams may be used to locate the position of a wiring connector should it become disconnected Table A 1 List of Engineering Drawings Drawing number Description W 2000 0034 Sheets 1 5 CT5100 Ex Heated Quick Start Guide Engineering Drawings D 7010 0055 August 2018 Quick Start Guide 79 ...

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Page 86: ...ND AFRICA REGIONAL OFFICE Emerson Automation Solutions Emerson FZE Jebel Ali Free Zone Dubai United Arab Emirates P O Box 17033 971 4 811 8100 971 4 886 5465 cascade support emerson com ASIA PACIFIC REGIONAL OFFICE Emerson Automation Solutions 1 Pandan Crescent Singapore 128461 Republic of Singapore 65 6 777 8211 65 6 777 0947 cascade support emerson com Linkedin com company Emerson Automation Sol...

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