EHRLE HS 1040 Series Operating Instruction Download Page 24

Page: 24 / 117

Hochdruck-Reinigungs-Systeme High-Pressure-Systems

The oat valve (24) controls the water input from the water supply.

01 Water inlet

10 Pressure gauge

21 Non return valve

02 Float container

11 Pressure switch

22 Monitoring for

03 Thermostat

12 Gas supply pipe

pump temperature

04 Chemical low

13 Exhaust pipe

23 Flame monitor

pressure injector

14 Heat exchanger

24 Float valve

05 High pressure pump

15 Maximum thermostat

25 Water boiler

06 Pump motor

16 High pressure outlet

26 Gas burner

07 Pressure switch

17 Trigger gun

27 Bypass path

08 Unloader valve

18 Chemical draw external

09 Non return valve

19 Chemical draw external

(integrated in 08)

20 Chemical metering valve

Figure 5

High Pressure Cleaner series HSG, functional diagram

Summary of Contents for HS 1040 Series

Page 1: ...723 ST HSC 1140 ST HS 1240 ST lbeheizt oilheated HSC 840 ST HSC 1140 ST elektrisch beheizt elect heated HSC 1140 ST gasbeheizt natural gas heated 2 Au age 06 10 2010 2 Edition 06 10 2010 EHRLE GmbH 2...

Page 2: ...re Systems 65 Operating Instruction for Stationary High Pressure Cleaners Hotwater Series HSC 723 ST HSC 1140 ST HS 1240 ST lbeheizt oilheated HSC 840 ST HSC 1140 ST elektrisch beheizt elect heated HS...

Page 3: ...000 HSG 1240 The WARNINGS CAUTIONS and NOTES in this operating instruction are de ned as follows Warning precedes operating procedures instructions etc which if not strictly observed could result in p...

Page 4: ...r the gas burner The gas red High Pressure Cleaner HSG 1240 is certi ed by the DVGW Deutscher Verein des Gas und Wasserfaches CE Number CE 0085AR0179 Address DVGW Deutscher Verein des Gas und Wasserfa...

Page 5: ...h Pressure Cleaner central unit 91 2 2 3 Installing the High Pressure Cleaner central unit 94 2 2 4 Electrical connection for the High Pressure Cleaner 96 2 2 5 Water supply connection for the High Pr...

Page 6: ...er 150 operating hours for series HS 117 3 2 4 Six monthly maintenance or on condition 118 3 2 5 Yearly maintenance 118 3 2 6 Oil change 118 3 2 7 Descaling the High Pressure Cleaner 119 3 2 8 Checkin...

Page 7: ...crankcase HS 623 HS 840 155 6 9 Pump HS 1040 157 6 10 Pump HSE 1000 HSG 1240 159 6 11 Pump HS 1240 161 6 12 Pump HSE 800 163 Terminal boxes 7 Terminal boxes 167 7 1 Terminal box HS 623 HS 840 HS 1040...

Page 8: ...central unit of series HS HSE and HSG on the oor mounting device side view 93 Figure9 Installing the central unit on the oor mounting device 94 Fig 10 Installing the central unit via wall mounting dev...

Page 9: ...formation The stationary High Pressure Cleaners hotwater are divided into the catego ries Series HS HSC High Pressure Cleaner oil red Series HSE High Pressure Cleaner electric heated Series HSG High P...

Page 10: ...nery maintenance re brigades etc Series HSE High Pressure Cleaner electric heated HSE 800 HSE 1000 Electrical power mains is availa ble at the site The exhaust from an oil or gas red High Pressure Cle...

Page 11: ...e oil or fat contaminated surfaces tar contaminated surfaces chemical contaminated surfaces etc The easy operateable and adjustable High Pressure Cleaner e g setting the water temperature admixing and...

Page 12: ...Hochdruck Reinigungs Systeme High Pressure Systems 75 Figure 1 Stationary High Pressure Cleaner of series HS oil red general example for installation sheet 1 of 2...

Page 13: ...0 Detergent container II accessories 11 Detergent suction hose I accessories 12 Detergent suction hose II accessories 13 Water supply hose accessories 14 Shut off valve equipment of infrastructure 15...

Page 14: ...Hochdruck Reinigungs Systeme High Pressure Systems 77 Figure 2 Stationary High Pressure Cleaner of series HS oil red general example for installation sheet 2 of 2...

Page 15: ...alve accessories 5 High pressure hose accessories 6 Trigger gun with spray lance accessories 7 Hose reel wall xture accessories 8 High pressure hose 1 5 m accessories 1 4 Technical data 1 4 1 Technica...

Page 16: ...n nitely variable Heating capacity net T 30 98 30 98 46 T 30 98 30 98 50 T 30 98 30 98 63 T C C C kW Electrical input power mains Voltage frequency Consumption Facility power outlet requires fuse with...

Page 17: ...0 1000 l h Temperature Max delivery temperature Max operating temperature In nitely variable Heating capacity net T 30 98 30 98 65 T 60 80 30 80 54 T C C C kW Electrical input power mains Voltage freq...

Page 18: ...N Discharge capacity In nitely variable water 390 780 500 1000 l h Temperature Max delivery temperature Max operating temperature In nitely variable Heating capacity net T 30 70 30 70 18 24 T 30 70 30...

Page 19: ...activated and the pressure is under a threshold of 25 bar The safety valve 12 prevents an unallowed pressure increase Then the water will be turned outside by the safety valve drain Via the ow switch...

Page 20: ...Low water cut off 12 Safety valve 22 Temperature monitoring 04 Chemical low pressure 13 Flow switch for pump injector 14 Heat exchanger 23 Flame control 05 High pressure pump 15 Thermostat 24 Fuel oil...

Page 21: ...n the pressure is below a threshold of 25 bar When the trigger gun is activated the water is pumped through the unloader valve 14 by the high pressure pump 11 This valve is an adjustable control eleme...

Page 22: ...ssure outlet 03 Thermostat 11 High pressure pump 19 Trigger gun 04 Heating elements 12 Pump motor 20 Float valve 05 Chemical low 13 Pressure switch pressure injector 14 Unloader valve 06 Non return va...

Page 23: ...f two external connected cleaning detergent containers 18 or 19 The chemical low pressure injector 04 causes a suction in the cleaning deter gent path when the high pressure pump 05 is activated and t...

Page 24: ...emperature 04 Chemical low 13 Exhaust pipe 23 Flame monitor pressure injector 14 Heat exchanger 24 Float valve 05 High pressure pump 15 Maximum thermostat 25 Water boiler 06 Pump motor 16 High pressur...

Page 25: ...ain switch 2 gure 1 Ensure that the High Pressure Cleaner is not switched on unintentionally or unauthorized e g lock main switch The High Pressure Cleaner shall not be used by children The High Press...

Page 26: ...rooms with ammable or explosiveness atmosphere use only electrical heated High Pressure Cleaners of the appropriate EEx protection class For the EHRLE High Pressure Cleaner heating installation series...

Page 27: ...he device tends to tip over when un xed Otherwise personal injury may result Figure 6 Tip over hazard for un xed central unit Before pulling out the plug in unit x the central unit with the wall mount...

Page 28: ...40 C At the High Pressure Cleaner location a water discharge should be provided For the operation of oil or gas red high pressure cleaners in enclosed rooms ensure suf cient fresh air circulation and...

Page 29: ...ms 92 The gure shows series HS and HSG provided with chimney connection The chimney connection is not applicable for series HSE Figure 7 Dimensions for installing the central unit of series HS HSG and...

Page 30: ...ems 93 The gure shows series HS and HSG provided with chimney connection The chimney connection is not applicable for series HSE Figure 8 Dimensions for installing the central unit of series HS HSG an...

Page 31: ...central unit may be installed either with a oor mounting device or a wall mounting device For wall mounting check load bearing capacity of the wall Installing the central unit on the oor mounting devi...

Page 32: ...ng concrete struc tures with suitable anchors For installing the central unit with wall mounting device see also following gure proceed as follows Fix the wall mounting brackets on the central unit s...

Page 33: ...le only to grounded electrical power outlets compliant with the safety regulations For installing the central unit the pumpmotor direction of rotation needn t to be observed The facility electrical po...

Page 34: ...z HS 840 5 x 1 5 mm K 16 A 3N x 400 V 50 60 Hz HS 1040 HSC 1040 5 x 1 5 mm K 20 A 3N x 400 V 50 60 Hz HS 1240 5 x 1 5 mm K 20 A 3N x 400 V 50 60 Hz HSE 800 18 kW 5 x 4 mm K 35 A 3N x 400 V 50 60 Hz HS...

Page 35: ...st comply to DIN 1988 drinking water regulations for assembly and use Observe the local planning authority regulations The water supply capacity must ensure a minimum of 1500 l h with a hydraulic pres...

Page 36: ...on of the fuel oil container 5 gure 1 in the high pressure cleaner assembly room must comply with regulations for the storage of in a mable liquids These regulations may be ordered from the Carl Heyma...

Page 37: ...Hochdruck Reinigungs Systeme High Pressure Systems 100 Figure 11 Dimensions for the fuel oil pipes...

Page 38: ...s may result There are two different gas burner versions using natural gas or liquid bottled gas Observe note on the type plate of the gas burner Use the gas type noted on the type plate on the gas bu...

Page 39: ...This regulation is obtainable by the Beuth Verlag 50939 Cologne All component parts have to be protected against mechanical chemical thermal stress If steel high pressure pipes are used observe in di...

Page 40: ...unted hose reel 7 gure 2 2 2 11 Installing the remote control Only specially trained and quali ed personal are allowed to install the remote controls Install the remote control 3 gure 2 at a easily ac...

Page 41: ...rve carefully that the wire numbers of the self service coin acceptor cable are complying with the identical numbers of the terminals in the terminal box of the central unit Re move the terminal bridg...

Page 42: ...IN 4705 Part 1 Heat producer Heating ef ciency KW 65 Type of fuel Heating oil EL or Diesel CO2 value 11 12 Exhaust pipe inside diameter mm 120 Exhaust pipe inside cross section m 0 0113 Exhaust temper...

Page 43: ...Pressure Cleaner only with installed chimney Before rst commissioning the adjustable chimney 21 gure 1 must be assembled to the exhaust pipe Otherwise the operating safety of the High Pressure Cleaner...

Page 44: ...he operating safety of the High Pressure Cleaner use only gas type noted on the type plate of the gas burner Otherwise injury to persons may result The scope of delivery of the series HSG includes the...

Page 45: ...ency Off 10 gure 11 and gure 12 on the control panel of the central unit or on the remote control The High Pressure Cleaner jet must not be directed to persons animals or voltage supplied electrical e...

Page 46: ...ure 13 or on the remote control 3 gure 2 is on Initially the pump conveys air for a short period Then the water emerges from the trigger gun nozzle Set thermostat 7 gure 12 or gure 13 to desired tempe...

Page 47: ...f 6 Pressure gauge 2 Push button Chemical I On off 7 Thermostat 3 Push button Chemical II On off 8 Chemical metering valve II 4 Push button Heating On off 9 Chemical metering valve I 5 Unloader valve...

Page 48: ...Pressure gauge 2 Push button Chemical I On off 7 Thermostat 3 Push button Chemical II On off 8 Chemical metering valve II 4 Push button Heating On off 9 Chemical metering valve I 5 Unloader valve 10 P...

Page 49: ...th normal self service operation after a cleaning period insert another coin 2 4 Applying the cleaning detergent chemical For the cleaning tasks a cleaning detergent may be admixed to the high pres su...

Page 50: ...t is absorbed Adjust the chemical metering valve depending on degree of contaminated surface which has to be cleaned After completion of cleaning tasks with cleaning detergent see section 2 5 decommis...

Page 51: ...er than 100 C for unsupervised operation or the length of the high pressure hose exceeds 18 m the oil burner must be equipped with a ame monitor standard equipment in EHRLE HS series Observe the local...

Page 52: ...cleaners have to be checked annually by your responsible district chimney sweep to ensure observance of the emission limit values The rst check has to be done during the rst month of operation The ope...

Page 53: ...h Pressure Cleaners 3 1 1 Cleaning the High Pressure Cleaner Do not clean the commissioned High Pressure Cleaner itself Always decommission the High Pressure Cleaner before cleaning and secure it agai...

Page 54: ...ginal pressure value see factory test re port descale the high pressure cleaner see section 3 2 7 descaling the High Pressure Cleaner 3 2 2 Weekly maintenance Check weekly or after approx 40 hours of...

Page 55: ...lean or on condition replace fuel oil nozzle see gure 14 The High Pressure Cleaner has to be checked every year according to Guide lines for liquid sprayers by specially trained and quali ed personal...

Page 56: ...accordance with the statutory regulations use only approved boiler cleaning compounds for descaling The resulting gases of the descaling process are in ammable Do not smoke during descaling process Ta...

Page 57: ...are part catalogue in section 5 3 3 Repair of the High Pressure Cleaners Only specially trained and quali ed personal are allowed to perform the maintenance and repair activities The scope of delivery...

Page 58: ...tactor K 6 Relay K 5 defect Low water cut off in the oat container is defective Fuse F 3 in the control circuit is blown Transformer in the terminal box is defective Pressure switch B 2 B 3 is defecti...

Page 59: ...ated or defective High pressure pump sleeves are defective Insuf cient or no detergent supply If insuf cient or no detergent is supplied the following failures may occur Chemical metering valve is in...

Page 60: ...c LD eye is sooted or defective Heat coil is sooted Flame plate is sooted Fuel oil lter is clogged Fool oil nozzle is defective Ignition electrodes burned down or defective check and or adjust and on...

Page 61: ...r accident prevention The legal provisions on environmental protection The employers association rules The relevant safety regulations of DIN EN DVGW TRGI and VDE 4 2 Behavior at smell of gas Danger E...

Page 62: ...Hochdruck Reinigungs Systeme High Pressure Systems 125...

Page 63: ...formationen zeigen die im Klemmkasten eines jeden Hochdruckreinigers mit ausgelieferten Strom laufpl ne _____________________________________________ Section 5 Wiring diagrams NOTE The wiring diagrams...

Page 64: ...Hochdruck Reinigungs Systeme High Pressure Systems 127 5 Stromlaufpl ne Wiring Diagrams 5 1 HS 623 HS 840 HS 1040 Stromlaufplan Seite 1 von 3 Wiring Diagram Sheet 1 of 3...

Page 65: ...Hochdruck Reinigungs Systeme High Pressure Systems 128 5 2 HSE 800 18 kW Stromlaufplan Seite 1 von 3 Wiring Diagram Sheet 1 of 3...

Page 66: ...Hochdruck Reinigungs Systeme High Pressure Systems 129 5 3 HSE 1000 24 kW Stromlaufplan Seite 1 von 3 Wiring Diagram Sheet 1 of 3...

Page 67: ...Hochdruck Reinigungs Systeme High Pressure Systems 130 5 4 HSE 1000 30 kW Stromlaufplan Seite 1 von 3 Wiring Diagram Sheet 1 of 3...

Page 68: ...Hochdruck Reinigungs Systeme High Pressure Systems 131 5 5 HSG 1240 Stromlaufplan Seite 1 von 3 Wiring Diagram Sheet 1 of 3...

Page 69: ...Hochdruck Reinigungs Systeme High Pressure Systems 132 5 6 HS 623 HS 840 HS 1040 Stromlaufplan Seite 2 von 3 Wiring Diagram Sheet 2 of 3...

Page 70: ...Hochdruck Reinigungs Systeme High Pressure Systems 133 5 7 HSE 800 18 kW 24 kW HSE 1000 24 kW 30 kW Stromlaufplan Seite 2 von 3 Wiring Diagram Sheet 2 of 3...

Page 71: ...Hochdruck Reinigungs Systeme High Pressure Systems 134 5 8 HSG 1240 Stromlaufplan Seite 2 von 3 Wiring Diagram Sheet 2 of 3...

Page 72: ...Hochdruck Reinigungs Systeme High Pressure Systems 135 5 9 Typ HS Typ HSE Typ HSG Stromlaufplan Seite 3 von 3 Wiring Diagram Sheet 3 of 3...

Page 73: ...Hochdruck Reinigungs Systeme High Pressure Systems 136 Abschnitt 6 Ersatzteilkatalog __________________________________ Section 6 Spare parts catalogue...

Page 74: ...tems 137 6 Ersatzteile Spare parts 6 1 Station rer Hochdruckreiniger Stationary High Pressure Cleaner 6 1 1 Bauteile des Station ren Hochdruckreinigers Hei wasser Seite 1 von 2 Components of Stationar...

Page 75: ...Hochdruck Reinigungs Systeme High Pressure Systems 138...

Page 76: ...Hochdruck Reinigungs Systeme High Pressure Systems 139 6 1 2 Bauteile des Station ren Hochdruckreinigers Hei wasser Seite 2 von 2 Components of Stationary High Pressure Cleaner Hotwater Sheet 2 of 2...

Page 77: ...Hochdruck Reinigungs Systeme High Pressure Systems 140...

Page 78: ...Hochdruck Reinigungs Systeme High Pressure Systems 141 6 2 lbrenner Typ HS Oil burner Series HS...

Page 79: ...Hochdruck Reinigungs Systeme High Pressure Systems 142...

Page 80: ...Hochdruck Reinigungs Systeme High Pressure Systems 143 6 3 Heizschlange mit Schwimmerbeh lter Typ HS Heating coil with oat container Series HS...

Page 81: ...Hochdruck Reinigungs Systeme High Pressure Systems 144...

Page 82: ...Hochdruck Reinigungs Systeme High Pressure Systems 145 6 4 Sicherheitsgruppe Safety parts...

Page 83: ...Hochdruck Reinigungs Systeme High Pressure Systems 146...

Page 84: ...Hochdruck Reinigungs Systeme High Pressure Systems 147 6 5 Boiler 6 5 1 Elektroboiler Typ HSE Electric boiler Series HSE...

Page 85: ...Hochdruck Reinigungs Systeme High Pressure Systems 148...

Page 86: ...Hochdruck Reinigungs Systeme High Pressure Systems 149 6 5 2 Gasboiler Typ HSG Gas boiler Series HSG...

Page 87: ...Hochdruck Reinigungs Systeme High Pressure Systems 150...

Page 88: ...Hochdruck Reinigungs Systeme High Pressure Systems 151 6 6 Druckregelventil Unloader valve...

Page 89: ...Hochdruck Reinigungs Systeme High Pressure Systems 152...

Page 90: ...Hochdruck Reinigungs Systeme High Pressure Systems 153 6 7 Pumpe HS 623 HS 840 Pump HS 623 HS 840...

Page 91: ...Hochdruck Reinigungs Systeme High Pressure Systems 154...

Page 92: ...Hochdruck Reinigungs Systeme High Pressure Systems 155 6 8 Getriebe HS 623 HS 840 Pump crankcase HS 623 HS 840...

Page 93: ...Hochdruck Reinigungs Systeme High Pressure Systems 156...

Page 94: ...Hochdruck Reinigungs Systeme High Pressure Systems 157 6 9 Pumpe HS 1040 Pump HS 1040...

Page 95: ...Hochdruck Reinigungs Systeme High Pressure Systems 158...

Page 96: ...Hochdruck Reinigungs Systeme High Pressure Systems 159 6 10 Pumpe HSE 1000 HSG 1240 Pump HSE 1000 HSG 1240...

Page 97: ...Hochdruck Reinigungs Systeme High Pressure Systems 160...

Page 98: ...Hochdruck Reinigungs Systeme High Pressure Systems 161 6 11 Pumpe HS 1240 Pump HS 1240...

Page 99: ...Hochdruck Reinigungs Systeme High Pressure Systems 162...

Page 100: ...Hochdruck Reinigungs Systeme High Pressure Systems 163 6 12 Pumpe HSE 800 Pump HSE 800...

Page 101: ...Hochdruck Reinigungs Systeme High Pressure Systems 164...

Page 102: ...Hochdruck Reinigungs Systeme High Pressure Systems 165...

Page 103: ...Hochdruck Reinigungs Systeme High Pressure Systems 166 Abschnitt 7 Schaltk sten Bauteillagepl ne _______________________________ Section 7 Terminal boxes Location of components...

Page 104: ...Hochdruck Reinigungs Systeme High Pressure Systems 167 7 Schaltk sten Terminal boxes 7 1 Schaltkasten HS 623 HS 840 HS 1040 und HS 1240...

Page 105: ...Hochdruck Reinigungs Systeme High Pressure Systems 168...

Page 106: ...Hochdruck Reinigungs Systeme High Pressure Systems 169 7 2 Schaltkasten HSG 1240 Terminal box HSG 1240...

Page 107: ...Hochdruck Reinigungs Systeme High Pressure Systems 170...

Page 108: ...Hochdruck Reinigungs Systeme High Pressure Systems 171 7 3 Schaltkasten HSE 800 18 kW Terminal box HSE 800 18 kW...

Page 109: ...Hochdruck Reinigungs Systeme High Pressure Systems 172...

Page 110: ...Hochdruck Reinigungs Systeme High Pressure Systems 173 7 4 Schaltkasten HSE 800 24 kW Terminal box HSE 800 24 kW Schaltkasten HSE 1000 24 kW Terminal box HSE 1000 24 kW...

Page 111: ...Hochdruck Reinigungs Systeme High Pressure Systems 174...

Page 112: ...Hochdruck Reinigungs Systeme High Pressure Systems 175 7 5 Schaltkasten HSE 1000 30 kW Terminal box HSE 1000 30 kW...

Page 113: ...Hochdruck Reinigungs Systeme High Pressure Systems 176...

Page 114: ...______________ 2 Pr fnachweis Test certi cate Datum date _____________ n chste Pr fung next test____________ ________________________ Stempel Unterschrift Stamp Signature _____________________________...

Page 115: ...Hochdruck Reinigungs Systeme High Pressure Systems 178 Notizen...

Page 116: ...Hochdruck Reinigungs Systeme High Pressure Systems 179...

Page 117: ...Reinigungs Systeme High Pressure Systems 180 EHRLE Reinigungstechnik GmbH Siemensstr 9 89257 Illertissen Bayern Tel 07303 1600 0 Fax 07303 1600 60 E Mail info ehrle com Internet www ehrle com EHRLE G...

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