ECKELMANN VS 300 Operating Instructions Manual Download Page 4

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Doku-Version 2.05 - Firmware 2.10 - 15. September 2017

4.3.12

Humidity shift

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4.3.12.1

Ambient data for setpoint shift

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4.3.13

Booster-/Satellite operation

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4.3.14

Demand-dependent calculation of setpoint

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4.3.15

Processing load-level information

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4.3.16

Response to fault conditions

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4.3.17

Demand-dependent setpoint shift parameters

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4.3.18

Compressor control by refrigeration point

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4.3.19

Disabling refrigeration points

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4.3.20

Forced shutdown of compressors / oil equalization

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4.3.21

Capacity-controlled compressors

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4.3.22

Load shedding

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4.3.23

Base load rotation

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4.4

Monitoring functions

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4.4.1

High pressure monitoring

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4.4.2

Low pressure monitoring

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4.4.3

Monitoring of the tc/t0 difference

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4.4.4

Compressor starts monitoring

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4.4.5

Monitoring the digital inputs

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4.5

High-pressure control / Condenser control

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4.5.1

Setting HP transducer characteristic

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4.5.2

High-pressure control neutral zone

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4.5.3

Control algorithm for high-pressure control

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4.5.4

Control algorithm with step controller

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4.5.5

Control algorithm with speed control

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4.5.6

Determining the setpoint for speed control

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4.5.7

Control algorithm with combined controller

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4.5.8

Loading and unloading of fixed-speed fans

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4.5.9

Condenser fan actuating times with step action controller

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4.5.10

Determining the high-pressure setpoint

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4.5.11

Second setpoint - setpoint increase / decrease

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4.5.12

Heat recovery mode (HRC)

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4.5.13

Relay / control stage actuating mode

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4.5.14

Fan protection / HP base load rotation

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4.6

Controller start

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4.6.1

First start

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Summary of Contents for VS 300

Page 1: ...Doku Version 2 05 Firmware 2 10 15 September 2017 Operating instruction VS 300 Compact Pack Controller Controller for Compressor and Condenser Control Version V2 10 ...

Page 2: ...rating manual and information such as data sheets more detailed documentation and FAQs are available for you on line in E EDP Eckelmann Electronic Documentation Platform at www eckelmann de elds You reach all relevant documents for this component directly using the QR code Information on safety and connection instructions are described in detail in chapter 1 Industrial safety notes All rights to a...

Page 3: ... 15 4 1 System Configuration 15 4 1 1 System design Allocation of relay control stages 15 4 1 2 Dispatching of the internal alarm outputs 16 4 1 3 Example of VS 300 system configuration 17 4 2 Configuration monitoring of digital inputs 19 4 3 Low pressure control compressor control 21 4 3 1 Setting parameters for LP transducer characteristic 22 4 3 2 Low pressure control neutral zone 22 4 3 3 Cont...

Page 4: ...3 Monitoring of the tc t0 difference 44 4 4 4 Compressor starts monitoring 45 4 4 5 Monitoring the digital inputs 46 4 5 High pressure control Condenser control 46 4 5 1 Setting HP transducer characteristic 47 4 5 2 High pressure control neutral zone 47 4 5 3 Control algorithm for high pressure control 48 4 5 4 Control algorithm with step controller 48 4 5 5 Control algorithm with speed control 49...

Page 5: ...t settings 64 5 3 2 2 Changing the access level 64 5 3 2 3 Setting the CAN Bus address 66 5 3 2 4 Configuring the controller 66 5 3 2 5 Setting the current date and time 67 5 3 2 6 Other parameters to be set 68 5 3 2 7 Parameter backup 68 5 4 Battery replacement 69 5 5 Firmware update 69 5 5 1 Requirements 69 5 5 2 Updating the firmware 70 6 Pin and Terminal Assignments of VS 300 75 6 1 View of co...

Page 6: ... 7 16 3 Deactivating the input lock down 97 7 16 3 1 System centre CI 4x00 97 7 16 3 2 Store computer CI 3x00 operator terminal AL 300 97 7 16 4 Activating service mode 98 7 16 4 1 System centre CI 4x00 98 7 16 4 2 Store computer CI 3x00 98 8 Parameter List and Menu Structure of VS 300 99 8 1 Parameter list 99 8 1 1 Parameter List A Actual Values System Data 100 8 1 2 Parameter List A Common Actua...

Page 7: ...nu 2 Actual values 120 8 4 4 Menu 3 Setpoints 122 8 4 5 Menu 4 Clock 138 8 4 6 Menu 5 Alarms 139 8 4 7 Menu 6 Operating Data 139 8 4 8 Menu 7 Basic Settings 148 8 4 9 Menu 8 Service Mode 148 9 Decommissioning and disposal 151 9 1 Decommissioning Demounting 151 9 2 Disposal 151 10 Alarms and Messages of VS 300 153 10 1 Reporting system 153 10 2 Message alarm structure 153 10 3 Messages alarms in th...

Page 8: ...vi Doku Version 2 05 Firmware 2 10 15 September 2017 Notice ...

Page 9: ...arnings Safety instructions or hazard warnings are composed of four elements 1 The pictogram warning sign symbol at the edge of the page 2 A short concise description of the danger 3 A description of the possible consequences 4 A catalogue with prevention measures For example Warning hazardous electrical voltage Danger of electric shock BEFORE and AFTER connection it must checked that the 230 V AC...

Page 10: ...bserve the attention symbol can result in personal injury in extreme cases serious injuries or death and or material damage S Voltage symbol warns of hazardous electrical voltage This work safety symbol warns of danger from a hazardous electrical voltage with potential consequences such as serious injury or death S ESD symbol warns of electrostatic sensitive components and assemblies This symbol i...

Page 11: ...nectors must be used S Specified ambient conditions e g humidity and temperature limits must be observed and complied with in order to avoid malfunctioning see Section Specifications S Check correct wiring of the connections before switching on power to the equipment S Never operate the equipment without its casing Before opening the casing the equipment must be switched to zero potential S Note a...

Page 12: ...rsonnel requirements requirements on staff Special skills are required for project planning programming assembly commissioning and maintenance work This work may be performed by qualified and specially trained staff The staff involved in installation commissioning and maintenance must have received the special training needed for them to work on the unit and on the automation system The project pl...

Page 13: ...t be strictly observed 1 Disconnect electric power Disconnect power at all connections of the entire installation on which work is to be carried out Warning hazardous electrical voltage Beware of possible external power supplies BEFORE and AFTER connection it must be checked that the controller is off load All device connections plugs are only to be plugged in unplugged and or wired when off load ...

Page 14: ... the protective packaging provided Avoid materials that may produce electrostatic discharge for example Plastic containers and table tops Synthetic fiber clothing Plastic soled shoes Plastic file covers Styrofoam packaging Computer monitors etc Preferably wear the following Cotton work clothes ESD shoes with conductive soles or leather soles Use the following Conductive flooring ESD workstations e...

Page 15: ...versal switching contact CAN bus UA 300 CAN bus LDSWin Remote maintenance system ZNR 51203 50 030 E1 VS 3010 VS 3010 BS FS 3010 Operator terminal AL 300 Store computer CI 3000 Service PC only VS 300 with LDSWin Alarm device e g modem call Modem Remote PC with LDSWin Printer Service PC e g market office with LDSWin The integration of the VS 300 in the E LDS System is only possible with the optional...

Page 16: ...r 4 20 mA S 2 analog outputs speed adjuster FC 0 10 V S TTY port 1 x Universal contact to actuate external devices 1 x Power supply connection Available expansion stages Number of relay modules 1 with 4 relay outputs 2 with 8 relay outputs 3 with 12 relay outputs CAN bus without CAN bus module stand alone operation with CAN bus module with CAN bus module Order number EVS300A001 EVS300A003 EVS300A0...

Page 17: ...s cyclic synchronization of internal clocks in all E LDS components via the CAN bus From Version 1 55 S Demand dependent t0 shift S Monitoring of the minimum t0 tc difference As of November 01 2006 the pack controller is produced in a new unit version A point to note in wiring is that arrangement of the connections for digital and analog inputs has been modified as part of advanced technical desig...

Page 18: ...System Design of VS 300 10 Doku Version 2 05 Firmware 2 10 15 September 2017 Notice ...

Page 19: ...are as follows Pressure control with two freely configurable control loops for one or two independent refrigerant circuits tem perature pressure ranges NT low pressure normal temperature refrigeration LT low pressure low tempera ture refrigeration and HP high pressure Depending on the expansion stage the maximum number of relay control stages is as follows 4 relay control stages basic configuratio...

Page 20: ...ay control stages see section 1 Design can be divided among the compres sor or condenser stages for control S Low pressure and high pressure control Available operating modes are NT HP or LT HP HP ZNR 51203 52 030 E0 LP NT LT 0 NT LT p C p to NT LT refr point Regelkreis 2 VS 300 CL 2 CL 1 Control loop 2 Control loop 1 from NT LT refr point S Control of two independent low pressure loops Available ...

Page 21: ...ref point Regelkreis 2 VS 300 CL 2 CL 1 Control loop 2 Control loop 1 S Booster operation with common condenser Control loop 2 ZNR 51203 52 330 E0 VS 300 CL 2 CL 1 LP NT Control loop 1 LP NT LT 0 NT p 0 NT LT p from NT ref point to NT ref point from NT ref point to NT ref point The parameter list see chapter 3 parameter list and menu structur is to be considered for satellite and booster operation...

Page 22: ...Application of VS 300 14 Doku Version 2 05 Firmware 2 10 15 September 2017 Notice ...

Page 23: ...ns S Alarm calling device e g telephone dialling equipment These relay control stages can be split at random between the two control loops and the telephone dialling equipment Alternatively all relays can be assigned to one control loop and the system operated with only one pressure transducer This requires the number of base load stages of one control loop to be set to 0 Gx 0 x either CL1 or CL2 ...

Page 24: ...ol stage Sn where n No of relays CL1 1 See section 5 Pin and Terminal Assignments for details of pin assignments When setting parameters for system configuration make sure not to exceed the number of relay control stages available No of relays CL1 No of relays CL2 number internal alarm relais Number of VS 300 relay control stages 4 8 12 depending on expansion stage 4 1 2 Dispatching of the interna...

Page 25: ...ors with and without capacity control LCL1 2 Number of capacity stages each capacity controlled base load stage Control Loop 1 2 1 for compressors without capacity control BCL1 2 Number of capacity controlled base load stages Control Loop 1 2 AL Number internal alarm relais Result Number of relay control stages required for this VS 300 configuration VS 300 with first expansion stage is necessary t...

Page 26: ...000 96 95 88 86 85 78 76 75 108 106 105 98 Z42 Z41 Z32 Z31 Z22 Z21 Z12 Z11 Z62 Z61 Z52 Z51 136 135 128 126 125 118 116 115 148 146 145 138 56 55 48 46 45 35 38 36 68 66 65 58 L N 14 13 Relay control stages Basic configuration First expansion stage S1 S3 Control loop 1 S4 S5 Control loop 2 S6 Reserve S1 S3 S4 S5 S6 Control loop 1 Control loop 2 Reserve ADDRESS CAN BUS 1 4 2 3 1 ZNR 51203 52 530 E2 ...

Page 27: ...p can be made to work at higher HP control loop conden sing temperature S Safety loop All control stages are unloaded immediately in the respective control loop A message is transmitted When the CAN bus expansion is installed this message can display a freely definable text Die Verbraucherfreigabe der zugehörigen Kühlstellenregler wird entzogen es sei denn der Niderdruck ist zu tief The following ...

Page 28: ...on VS 300 LED display Display AL 300 or CI 3000 Time delay 0 60 Time delay xs Alarm delay seconds If digital input is configured as alarm input alarm will be transmitted at end of set delay E Alarm text with CAN bus module only Integral operation VS 300 LED display Display AL 300 or CI 3000 delay Alarm text cannot be entered in VS 300 Alarm text xxxxxxxxxxxxxxxxxxxxxx When the controller is fitted...

Page 29: ...ed controller Continuous control by speed adjuster for one or more compressors Low pressure control is made by an ana log signal input to the speed adjuster for the required speed S Combined controller Control by combination of speed adjuster and additional loading unloading of compressor capacity stages The VS 300 also provides the following functions for low pressure control S Base load rotation...

Page 30: ... 4 mA po 4 mA Parameter defines pressure p0 at which transducer delivers 4 mA output signal See section 7 Parameter List an Menu Structure Parameter List S3 Pressure transdu cers parameter setting CL1 CL for 20 mA po 20 mA Parameter defines pressure p0 at which transducer delivers 20 mA output signal An alarm is transmitted when either of these parameters is changed Integral operation VS 300 LED d...

Page 31: ...tual value plus 0 5 times the neutral zone NZ and less than the actual value plus 1 5 times the NZ the step switching mechanism actuates stages in the event of a positive pressure change B At a pressure greater than the setpoint value plus 1 5 times the NZ the step switching mechanism actuates stages independent of the pressure change This results in the compressors being activated in the order of...

Page 32: ... 10 15 September 2017 G With an increase in pressure in the range between the setpoint value 1 0 x NZ and the setpoint value 0 5 x NZ no compressor actuation occurs D If the control error is within a programmable NZ then no compressor actuation occurs ...

Page 33: ...ty stage When the frequency changer speed adjuster has been enabled the compressor runs at minimum speed until the basic and variable load times have expired after which speed is determined by the PI control algorithm Following restart of the controller after a power failure etc the analog output is maintained at minimum speed for 1 minute after the frequency changer speed adjuster has been enable...

Page 34: ...meter The value must be increased if the controller is too slow and should be decreased if hunting occurs One or two relay control stages can be allocated to one speed controller If only one stage is allocated it is used for en abling disabling of the frequency changer When two stages are allocated to the controller the first is used for enabling disabling and the second to actuate a frequency cha...

Page 35: ...ined The following relationship applies for calculation Usetp PAction USetp Frequency changer setpoint 0 10 V PAction Proportional action of controller IAction Integral action of controller Control error PAction t0_Act 2 t0_Act Current value of t0 t0_Setp Setpoint for t0 The P action of the controller responds directly to control errors The I action avoids sustained control errors IAction IActionl...

Page 36: ...ans of the Adjust Diff parameter to match the I action to the system IAction IAction c A positive control differential results in steady state being obtained faster a negative control differential results in slower control action The I action is damped as a means of avoiding control swing at low part load The compressor pack operates at lower part load if only the variable speed compressor is runn...

Page 37: ...action decrease I action hold t0 Setp t0 Setp 1 0 NZ Suction pressure Time load operation ZNR 51203 64 130 E1 The controller output for the speed adjuster is calculated from the P and I action Controller outpu When all compressor stages are off and the actual value is greater than the setpoint positive control error the first compressor stage C1 enable frequency changer is loaded immediately Speed...

Page 38: ...stic of the frequency changer must be parameterisable for this so that an output signal of 0 V at the analogue output for compressor control corresponds to the minimum frequency and an output signal of 10 V to the maximum frequency The control signal of the frequency changer must be parameterised as 0 V 10 V interface 4 3 9 Compressor actuating times Compressor actuation with step control Compress...

Page 39: ...n rising suction pressure reaches a value greater than the lower limit of the neutral zone Unload delay is actuated on unloading a compressor capacity stage or when falling suction pressure reaches a value less than the upper limit of the neutral zone Actuating time is calculated at every controller cycle The variable time is recalculated and the time elapsed since the last actuation is compared w...

Page 40: ...e Setpoints System Configuration the parameters for Enable room temperature Enable humidity are set to 0 i e OFF and the address of the controller from which the data should be obtained is set to However when the VS 300 is networked via a CAN Bus module see chapter 1 System Configuration with other pack controllers VS 3010 VS 3010 BS or FS 3010 it is possible to employ additional values for the t0...

Page 41: ...following refrigerants R22 R502 R134a R404A R402A R717 R1270 R507 R407C R410A R290 R744 transcritical operation not available R407F R422A R422D R408A R407D R407A R427A R438A R512a R170 R600 R600a R449A R450A R448A R455A R447B R1234ze R1233zd R41234yf 4 3 11 Second setpoint Setpoint increase decrease A second characteristic can be programmed for low pressure control and can be activated by the inte...

Page 42: ...idity can be made separately for operation at the first and second setpoints 4 3 12 1 Ambient data for setpoint shift The following quantities used for setpoint shift see menu 3 1 Room temperature setpoint shift of t0 Parameter Room temp Outdoor temperature setpoint shift of tc Parameter Outdoor temp Humidity setpoint shift of t0 Parameter Humidity can be supplied either via sensors connected from...

Page 43: ...by means of a simple combination of the high pressure lines for the compressor provided for each temperature level which is then fed through one condenser The refrigeration points are supplied from one common condensor receiver During booster operation the refrig eration points are also supplied by the same condensor receiver While the suction lines of the NT circuit feed directly into the main co...

Page 44: ...erative independent of the suction pressure Only after all the LT compressors have been switched off is the remaining NT compressor still being controlled finally switched off Regelkreis 2 ZNR 51203 52 330 VS 300 RK 2 RK 1 ND NK Regelkreis 1 ND NK TK 0 NK p 0 NK TK p von NK Kühlstelle NK Kühlstelle von NK TK Kühlstelle NK TK Kühlstelle Parameterisation of the booster satellite operation If both of...

Page 45: ... in the interests of energy efficient operation of the plant The t0 setpoint should not be shifted up when superheat control is active on a transmitting case coldroom controller In this instance the defined t0 setpoint is retained or shifted down by increasing the valve opening 4 3 15 Processing load level information Each case coldroom controller on which load level transmission is activated tran...

Page 46: ...on pressure or direct by the refrigeration point must be programmed on the pack controller Parameter S315 345 0 Pressure control 1 Refrigeration point The CAN bus node address of the refrigeration point that controls the compressor pack must be defined by Pa rameter S316 346 The fault message No UA300 or EA 224 will be displayed after a delay of 5 minutes if no UA 300 is available under the CAN ad...

Page 47: ...calculated during the daytime lies beyond the defined limits in nighttime operation the t0 setpoint is reset to the upper or lower limit In the event of a bus fault or power failure the lower t0 setpoint S101 111 is used for control Following external fast unload or restart the VS 300 starts with the t0 setpoint S101 111 defined under t0 Min Minimum standstill time is 1 minute when compressor shut...

Page 48: ...ontrol algorithm only the actuating se quence changes The base load of an available compressor is loaded first when the compressors are actuated Then the capacity stages of the compressor are loaded as refrigeration is demanded before the base load stage of an additional compressor can be loaded Unloading of capacity stages takes place in the reverse sequence Run time is always monitored when load...

Page 49: ...acity controlled compressor Com pressors without capacity control are subsequently unloaded successively when the capacity controlled unit is running at minimum capacity When unloading the compressors without capacity control are unloaded first So as to achieve finer graduation the capacity stages of a capacity controlled compressor are loaded for it to run at 100 when a non capacity controlled co...

Page 50: ...stage of a compressor is avail able Base load rotation consists of all stages base load and any capacity stages of the compressor having the longest run time being disabled and the base load stage having the shortest run time being loaded Actuation state of any capacity stages is transferred to the capacity stages of the new base load stage In base load rota tion allowance is made for the number o...

Page 51: ... shows the default as a function of number of compressor stages No of compressor stages Default No of compressor stages in HP fault 1 2 1 3 5 2 6 7 3 8 10 4 11 12 5 When all compressors are working unloading of the first compressor takes place without delay An exception is heat recovery HR mode Compressor unload does not take place in HR operating mode No additional compressor is loaded when the p...

Page 52: ...nger starts In order to prevent this a minimal temperature difference between the tC actual value and the t0 setpoint can be programmed If the dif ference falls below the defined limit value the t0 setpoint is lowered so that the difference is maintained This leads to a compressor start up which generates an increase in the high pressure If the temperature differ ence exceeds the defined setpoint ...

Page 53: ...6 Min Off time Start time delay 6 Min No off time Limiting of the switching rate The Starts h parameter is used to determine the minimum intervals for starting a compressor When set for ex ample to 10 starts per hour a compressor cannot start more frequently than every 6 minutes Compressor starts are only monitored with step controller control type The start frequency monitoring is also deactivate...

Page 54: ...n OFF is used for a safety critical application additional measures for the purpose of monitoring must be undertaken 4 5 High pressure control Condenser control The refrigerant is chilled in the condenser by removing heat with the condenser fans A physical relationship ex ists between high pressure and refrigerant temperature meaning that high pressure or condensing temperature condenser control c...

Page 55: ...2 for 4 mA pc 4 mA Parameter defines pressure pc at whicht the transducer delivers the 4 mA output signal See Section 7 Parameter List and Menu Structure Parame ter List S3 Pressure transdu cer parameter setting CL1 CL2 for 20 mA pc 20 mA Parameter defines pressure pc at whicht the transducer delivers the 20 mA output signal A message is displayed when one of these parameters is changed Integral o...

Page 56: ... the High pressure Setpoint The following relationship applies Control error With a positive control error tc_Act tc_Setp 0 5 x Neutral Zone and rising pressure the step controller moves forward one step This means that one additional condenser capacity stage is enabled With a positive control error and falling pressure no capacity stage is loaded in anticipation of pressure reaching the neutral z...

Page 57: ... analog output 0 10 V The speed adjuster controls fan speed to the defined setpoint Time ZNR 51203 63 630 E0 VS 300 Fan setup characteristic Regelung Enabling speed adjuster Minimal speed Input signal V Request With a negative control error the speed adjuster is disabled by the first capacity stage of the allocated control loop of the VS 300 when speed drops to minimal speed and the basic and vari...

Page 58: ...allocated to the controller the first is used for enabling disabling the speed adjuster and the second for actuating a bypass for the speed adjuster The connected fan then runs at constant speed bypassing the speed adjuster If the limit set as maximum temperature with speed control is exceeded and a second relay control stage is allo cated to the speed controller this second stage bypass is activa...

Page 59: ...controller is then too slow So as to match the I action to the system the ramp speed can be influenced by means of the Adjust Diff parameter IAction IAction control error adjust diff A positive adjusting differential results in steady state being obtained faster A negative adjusting differential re sults in slower control action The I action is attenuated in order to avoid controller hunting at lo...

Page 60: ...operation Neutral zone NZ tc tc Setp 1 0 NZ tc Setp 1 2 NZ tc Setp 1 2 NZ I action increase I action hold I action decrease I action hold tc Setp tc Setp 1 0 NZ High pressure HP Time load operation ZNR 51203 62 030 E1 The controller output for the speed adjuster is calculated from the P and I action Controller output P action I action If all fans are stopped and the actual value is greater than th...

Page 61: ...r loading or unloading has elapsed and the control error exceeds a defined value neutral zone If the control error is positive and greater than half the neutral zone but pressure is falling no fan actuation takes place as it may be anticipated that pressure will soon come within the neutral zone Conversely no fan actua tion takes place when the control error is negative and greater than half the n...

Page 62: ...ter list S3 i e under the menu item System Configuration see chapter 7 Parameter List and Menu Structure Setpoints System Configuration the parameters for Enable room temperature Enable humidity are set to 0 i e OFF and the address of the controller from which the data should be obtained is set to However when the VS 300 is networked via a CAN Bus module see chapter 1 System Configuration with oth...

Page 63: ...min outside temperature for setpoint adjustment With an outside temperature of ta ta_max or ta ta_min the following applies for ta ta_max tc tc_max for ta ta_min tc tc_min ZNR 51203 65 230 D0 Kondensations temperatur C Aussentemperatur C VS 300 HD Sollwertermittlung 0 10 20 30 5 0 5 10 15 20 25 tc 40 30 35 40 10 tc max tc min ta max ta min tc_min ta_min tc_max ta_max can be parameterised The press...

Page 64: ...m condensing temperature allowed in HR mode is entered by the Max HR parameter S A temperature differential is defined by the second parameter Dif HR When pressure rises above Max HR the first fan stage is loaded immediately without consideration to pro grammed actuating times Each additional fan stage is loaded after the basic load time has elapsed without consideration to variable actuating time...

Page 65: ...idle for long periods Fan protection is active when base load rotation is activated parameter for Base Load Rotation Cycle Time set other than and Run Time Equalization mode is deactivated fixed actuating sequence of relay control stages Base load rotation is activated when run time equalization is activated 1 Fan protection Fans that have been idle longer than a definable time see BaseRotCycle pa...

Page 66: ...error inconsistency in parameter memory This requires the Parameter Backup function to be opened after setting parameters on the controller see sec tion 4 Startup Parameter Backup On first start all parameters are loaded with the default values and all archives messages alarms and operating data such as run times compressor starts activity are deleted 4 6 2 Restart Restart takes place following re...

Page 67: ...l using the appropriate functions 4 7 2 Daily run times In addition to operating hours the run times starts of separate control stages per day and activity utilization of the compressor pack can be recorded only with the external CI 3000 or AL 300 terminal connected via the CAN bus module Cycle time commences at midnight The current status is displayed in hours and minutes This data is ad ditional...

Page 68: ...d by the following formula Activity L n T1 T0 Activity Percentage activity of compressor pack L Total of all run times n Number of control stages installed T1 Current time T0 Turn of day The current status is displayed in percent Daily activity of the compressor pack is calculated for the first and second setpoint and the total run time ...

Page 69: ...and complied with in order to avoid malfunctioning see Section 10 Specifications S Check correct wiring of the connections before switching on power to the equipment S Never operate the equipment without its casing Before opening the casing the equipment must be switched to zero potential Beware of external voltage at the digital inputs and outputs S Contact the supplier in any malfunction or in c...

Page 70: ...the VS 300 must be attached on the left and right sides of the casing for installation 1 Control panel with installation cutout see section 9 Specifications 2 Casing of VS 300 3 Front support pin 4 Rear support pin 5 Fastening brace 6 Fastening brace 1 Push front of VS 300 2 through cutout in control panel 1 Press fastening brace 5 on front support pin 3 2 Turn fastening brace 5 up on front suppor...

Page 71: ... 9 TTY ANALOG IN ANALOG OUT 5 0 2 3 1 4 6 7 8 9 VS 300 CAN BUS ADRESS SELECTOR SWITCH Decade switch S Sets the Node No Nd nnn or CAN bus address position of address selector switch 1 9 corresponds to CAN bus address 101 109 S In order to activate the CAN Bus software address the address 0 must be set on the address select switch In this switch position or when the CAN Bus address select switch is ...

Page 72: ...ed 5 3 2 2 Changing the access level The controller configuration can only be changed in Superuser mode Parameters to change the VS 300 basic parameter settings can only be accessed and changed at this user level First Parameter A060 password entry to change access level see Parameter List A must be opened to request extended rights for controller configuration see section 5 3 2 4 and parameter ba...

Page 73: ...etpoints Additional parameters t Setpoints Timers C Service Mode Check Mode F Alarms Process and System Fault Reports 3 Pressing the key again opens Parameter List A A000 is shown on display Use the and keys to se lect Parameter A060 see illustration ESC RESET 1 2 3 4 1 2 5 6 8 9 10 11 12 7 Status 1 2 OFF ZNR 51203 50 530 OFF 4 Pressing the key again moves to entry or parameter setting mode The di...

Page 74: ...used to set the controller configuration according to the table below The controller configuration can only be changed in terminal mode and Superuser mode see section 5 3 2 2 Changing the Access Level Parameter Controller Configuration 0 LT LT Control Loop 1 LT control Control Loop 2 LT control 1 LT NT Control Loop 1 LT control Control Loop 2 NT control 2 LT HP Control Loop 1 LT control Control Lo...

Page 75: ...t S2 Pressing the key again S200 is then shown on dis play enables the parameters of Parameter List S2 to be selected with the and keys When the parameter wanted e g S280 is shown on the display see illustration press the key to change to parameter setting mode The current setpoint for the hour of day 0 23 is displayed ESC RESET 1 2 3 4 1 2 5 6 8 9 10 11 12 7 Status 1 2 OFF ZNR 51203 50 830 OFF Th...

Page 76: ...ntrol Loop 1 and 2 For details see section 3 Control Algorithm with Speed Controller for high pressure control S Configuration of the four digital inputs Menu 3 5 respectively parameter List S3 Common Setpoints System Configuration Control Loop 1 and 2 S Setpoint configuration Menu 3 2 4 CL1 and 3 2 5 CL2 respectively parameter list S3 Common Setpoints System Configuration Control Loop 1 and 2 For...

Page 77: ...nd necessary update of the VS 300 Pack Controller firmware can be made via the TTY port see section 5 Pin and Terminal Assignments First start is performed following firmware update This loads the default settings for all parameters and deletes all archives messages alarms and operating data e g run times starts activity For this reason the VS 300 parameters should be saved as a parameter index in...

Page 78: ... the VS 300 upd exe file in any directory and start it The selfextracting update archive would copy the following files in the directory C VS 300 Wetupd exe VS_300_xxx bin and Wetupd INI files 5 5 2 Updating the firmware The following steps discribes the firmware update for the VS 300 1 Disconnect the VS 300 Pack Controller from power 2 Connect the power supply to the TTY cable 3 Connect the TTY c...

Page 79: ... directory C VS 300 The Windows Etools Update programm starts 7 Choose the Options menu and then the Configuration item which opens the Configuration screen Choose the appropriate COM port and do not change the other settings Click on OK to confirm 8 Choose the Update menu then Program Files then Download ...

Page 80: ...er 2017 9 This opens the Program Download screen Select the file VS_300_C51 bin containing the current firmware and click on Open 10 Click on OK to initiate communication between the computer and the VS 300 The VS 300 must be swit ched on within the next 10 seconds ...

Page 81: ...e 2 10 15 September 2017 11 The following screen shows the firmware version contained in the controller and which firmware is to be updated Click on Yes to start downloading 12 It takes about 5 minutes to download the current firmware to the VS 300 ...

Page 82: ...cking on OK The Windows Etools Update program can then be closed by choosing the File menu then Finish First start is performed following firmware update This loads the default settings for all parameters and all archives alarms messages and operating data e g starts activity are deleted Your must now repeat complete startup of the system see section 4 Startup ...

Page 83: ...igital and analog inputs has been modified as part of advanced technical design see illustration ADDRESS CAN BUS DIGITAL 230 V AC 1 4 2 3 1 A41 A42 A51 A52 1 2 3 4 D31 D32 D41 D42 D12 D11 D21 D22 A12 A22 A32 A21 A11 A31 5 0 2 3 1 4 6 7 8 9 TTY ANALOG IN ANALOG OUT ADDRESS TTY ANALOG OUT INPUTS DIGITAL 230 V AC ANALOG 1 A41 A42 A51 A52 1 2 3 4 D31 D32 D41 D42 D12 D11 D21 D22 A12 A22 A32 A21 A11 A31...

Page 84: ...D32 D41 D42 D12 D11 D21 D22 A12 A22 A32 A21 A11 A31 5 0 2 3 1 4 6 7 8 9 TTY ANALOG IN ANALOG OUT SUPPLY 230 V AC L N 14 13 FRONT PANEL SWITCH POWER SUPPLY 230 V AC PE M4 D31 D32 D41 D42 D12 D11 D21 D22 A12 A22 A32 A21 A11 A31 Din 1 Din 2 Din 3 Din 4 230V AC 230V AC Ain 1 Ain 1 4 20mA Ain 3 Ain 3 4 20mA Ain 2 Ain 2 4 20mA DIGITAL INPUTS ANALOG INPUTS 28 26 25 18 16 15 Prio 1 Prio 2 A41 A42 A51 A52 ...

Page 85: ...e undertaken Relay outputs all changeover contacts 230 V AC Basic configuration Function Terminal No S1 Relay control stage 1 Stage loaded 35 38 35 36 38 S2 Relay control stage 2 Stage loaded 45 48 45 46 48 S3 Relay control stage 3 Stage loaded 55 58 55 56 58 S4 Relay control stage 4 Stage loaded 65 68 65 66 68 1st expansion stage Function S5 Relay control stage 5 Stage loaded 75 78 75 76 78 S6 Re...

Page 86: ...Control Loop 1 Variable speed fan compressor control 0 10 V GND A41 A42 Control Loop 2 Variable speed fan compressor control 0 10 V GND A51 A52 Front panel switch Basic configuration Function Terminal No Front panel switch to control external devices contacts lead out on rear 230 V AC 5 A 13 14 TTY port Basic configuration Function Terminal No TTY port Firmware update and parameter setting RxD GND...

Page 87: ...tch on the right of the control panel is used to control external devices 7 1 1 Display and LEDs ESC RESET 1 2 3 4 1 2 5 6 8 9 10 11 12 7 Status 1 2 OFF ZNR 51203 50 730 OFF 4 1 2 16 17 8 10 9 11 3 12 14 13 15 5 6 7 1 Four digit seven segment LED display to show actual values setpoints parameter numbers during con figuration and parameter setting compressor condenser numbers and alarms messages 2 ...

Page 88: ...below symbol 11 for Control Loop 2 12 13 Heat recovery mode Status display by LED segment above symbol 12 for Control Loop 1 above symbol 13 for Control Loop 2 14 15 Fast unload Status display by LED segment above symbol 14 for Control Loop 1 above symbol 15 for Control Loop 2 Other indicating functions The relay control stage operating and status display 3 is used for indicating figures exceeding...

Page 89: ...e to other control loope and display tempe rature for CL1 4 4 5 or 5 flashing or CL2 6 6 7 or 7 flashing Select parameter lists parameters Increase values within their range see chapter 7 Parameter List Down Change to other control loope and display tempe rature for CL1 4 4 5 or 5 flashing or CL2 6 6 7 or 7 flashing Select parameter lists parameters Decrease values within their range see chapter 7...

Page 90: ...load on Control Loop 1 14 and working with the second nighttime setpoint 10 11 in both control loops The status LEDs 1 4 3 assigned to Control Loop 1 light normally the status LEDs 5 6 3 for Control Loop 2 are flashing Pressing the ESC RESET or key re turns to basic display mode from any menu For additional convenience the and keys incorporate an accelerated auto repeat function when pressed and h...

Page 91: ... Neutral Zone Low on the left of the four digit display High pressure in Control Loop 1 is indicated by only the left upper LED flashing low pressure by the lower LED flashing and pressure within the neutral zone by both LEDs flashing Pressing the or key changes the dis play to t2 Control Loop 2 temperature Values displayed for Control Loop 2 are indicated by flashing of the sta tus LEDs for Contr...

Page 92: ...ated manually F Alarms Messages Process and system fault reports Depending on which parameter list is selected with the key the parameters for actual values setpoints sys tem configuration settings alarm priorities timers service mode or alarms messages are displayed See section 7 Parameter List and Menu Structure for details of the VS 300 parameter list This section contains detailed descriptions...

Page 93: ... for access level and any other figure entered will be ignored If no key is pressed for a certain time 5 minutes the controller automatically changes to basic display mode and entry of setpoints is blocked Pressing the ESC RESET key returns to parameter list selection A is shown on the display The key can be used to select a parameter list Pressing the ESC RESET key again returns to basic display ...

Page 94: ...additional convenience the and keys incorporate an accelerated auto repeat function when pressed and held down enabling rapid scrolling and selection of parameter numbers or setpoints 7 9 Setting the current date and time Parameter List S2 The current date and time can be set with Parameter List S2 see section 7 Parameter List and Menu Structure Parameter S280 current time hour is taken as an exam...

Page 95: ...th S281 Current time minute S284 Current date year S282 Current date day S285 Daylight saving time adjustment 7 10 Parameter groups Some parameters contain a group of setpoints for example to set enabling for each separate relay control stage These setpoints are accessible as a group under a parameter number see for example section 7 Param eter List and Menu Structure Parameter List C In this inst...

Page 96: ...630 OFF 2 1 The illustration shows timer 1 2 selected for Control Loop 1 Press the key to open the entry fields for this timer Entry is required in all fields to ensure that the timer is correctly set and the values are applied see Pa rameter List t Move from one entry field to the next by pressing the key These timers 1 7 have a start time and an end time These must always be entered pairwise for...

Page 97: ...ore faults are effective press the ESC RESET longer than 5 sec to cancel the message and delete it from the fault report memory 2 In message display mode From Parameter List F you can change to message display mode On press ing the key while in Parameter List F F001 is displayed if a message is current meaning not yet can celled This indicates the most recent message Use the key to move to the pre...

Page 98: ... alarm code 2 Message alarm status 3 Receive time stamp 4 Receive time stamp 5 Receive time stamp 6 Receive time stamp 7 Receive time stamp 8 Send time stamp 9 Send time stamp 10 Send time stamp 11 Send time stamp 12 Send time stamp E001 E246 0 not active 1 active Day Month Year Hour Minute Day Month Year Hour Minute Items 8 12 are not displayed when the message status is 1 message active ...

Page 99: ...rmed via the CAN bus MODE ESC PRIO 1 PRIO 2 9 WXYZ 7 PQRS 8 TUV 6 MNO 4 GHI 5 JKL 3 DEF 2 ABC 1 0 ALARM RESET AL 300 MODE ESC PRIO 1 PRIO 2 0 ALARM RESET V4 24 CI 3000 CI 3100 CI 4x00 CAN BUS See chapter 7 16 for details for the operation S Remote control with PC software LDSWin A PC with LDSWin installed is connected to the system centre or the store computer The connection can be made here for e...

Page 100: ... 4x00 and CI 3x00 AL 300 MODE ESC PRIO 1 PRIO 2 9 WXYZ 7 PQRS 8 TUV 6 MNO 4 GHI 5 JKL 3 DEF 2 ABC 1 0 ALARM RESET 1 8 10 9 7 3 6 ZNR 21003 DEF 01 CI 4000 TOUCH 4 2 5 A B 1 2 8 7 5 6 4 3 1 CI 4x00 Alarms and messages button in the main menu for display of whether alarms are pending Alarms are acknowledged in the alarm list CI 3x00 AL 300 Red LED signal lamps to indicate whether alarms are pending 2...

Page 101: ... 7 16 2 for details If any letter is appended e g Menu 3 1 2 a this means that another submenu operating screen or selection list can be reached using the cursor right button The letters indicate their sequence in the screen If any menu or operating screen consists of more lines than are possible in the display scrolling is possible us ing the cursor buttons and 3 Sub menu CI 3x00 AL 300 BT 300 x ...

Page 102: ...can be viewed one at a time Arrows appear on the right of the display to indicate whether you can scroll or page through a menu or screen Scrolling Using the cursor buttons and scrolling can be line by line e g for selection of a variable in a line from a list of predefined variables scrolling can be block by block so that values can be shown that cannot be displayed with the others due to the lim...

Page 103: ...gher menu All menus and screens are closed automatically if no key is pressed for 10 minutes The display then jumps to the Main Menu or to the Alarm menu if any fault report is currently active only CI 3x00 AL 300 7 16 2 Calling the controller menu via remote control If the system centre store computer or operator terminal remains locked down settings on the controller are read only Changes and in...

Page 104: ...e alarm priority of the controller can be input as required Step 3 The main menu of the controller is then displayed by tapping the Remote control button 7 16 2 2 Store computer CI 3x00 operator terminal AL 300 The main menu of the controller is called in the store computer or operator terminal as follows Step 1 Select the submenu 5 Remote control in the main menu see graphic Main menu 4 Messages ...

Page 105: ...0000 Anmelden 7 16 3 2 Store computer CI 3x00 operator terminal AL 300 Before entering values the input lock must be removed from the store computer or operator terminal as follows Step 1 Select menu item 9 Parametrisation in the main menu Step 2 Select menu item 3 Lock down in this menu Step 3 A Unlocking store computer standard Tap the ENTER button to set the marker The lock down has now been de...

Page 106: ...7 16 4 1 System centre CI 4x00 Activating deactivating service mode Service Mode Verzögerung Min Fernalarmierung für 1 255 Minuten unterdrücken 255 Service Mode wieder aufheben Button drücken und 0 Minuten eingeben The service mode can only be activated if the system centre has previously been unlocked see chapter 7 16 3 1 7 16 4 2 Store computer CI 3x00 Activating deactivating service mode Step 1...

Page 107: ...emperature pressure below neutral zone Prio Priority Temperature pressure within neutral zone 2 Shown only when CL is configured as HP controller 8 1 Parameter list The parameter list of the VS 300 is divided into separate groups A A000 A060 Actual Values System data S1 S100 S113 Setpoints 1 Basic Controller Parameters S2 S200 S290 Setpoints 2 Auxiliary Controller Parameters S3 S300 S394 Setpoints...

Page 108: ...figuration see Parameter List S3 and operating mode 8 1 2 Parameter List A Common Actual Values System Data CL 1 CL 2 Function Description Range Dim Displayed Condition 1 Minimum of one stage must be defined in CL CL1 S301 0 CL2 S331 0 A020 1 A020 m and A020 n A020 o Operating hours of relay stages 1 12 2 0 29999 3 h CL1 S301 0 m Basic configuration 4 Value S301 1st expansion 8 Value S301 2nd expa...

Page 109: ...t Dim Displayed Condition NT LT HP S100 S110 First setpoint tmax 50 45 12 38 25 C 1 S101 S111 First setpoint tmin 50 35 16 40 25 C 1 and temperature shift must be activated in CL CL1 S310 1 CL2 S340 1 S102 S112 Second setpoint tmax 50 45 10 38 25 C 1 S103 S113 First setpoint tmin 50 35 14 36 25 C 1 and humidity shift must be activated in CL CL1 S310 1 CL2 S340 1 8 1 4 Parameter List S2 Setpoints B...

Page 110: ... temperature shift must be activated in CL CL1 S310 1 CL2 S340 1 S212 S252 first setpoint t adjust _max 16 45 25 25 30 C S213 S253 first setpoint t adjust _min 0 20 15 15 0 C S214 S254 Neutral zone 2nd SP 1 10 4 4 6 K Minimum of stage must be defined in CL CL1 S301 0 CL2 S331 0 S215 S255 Control constant 2nd SP 1 10 10 7 10 S216 S256 Activate humidity shift 0 nicht aktiv 1 aktiv 0 0 0 1 and humidi...

Page 111: ...disabled when temperature rises above this level if S343 1 30 55 0 20 52 C 1 S226 S266 Temperature in CL to reset High pressure CL alarm Only CL2 Stages in CL1 are re enabled when temperature falls below this level if S343 1 35 48 5 25 45 C S227 S267 Temperature in CL for Low Pressure in CL Stages of CL are shut down when temperature falls below this level LP control only 50 20 25 46 10 C 1 S228 S...

Page 112: ...ntroller output with continuous control 15 15 0 0 0 S236 S276 Maximum temperature with speed control 35 45 8 25 40 C S277 No of compressors run ning in CLK1 at HP fault in CL2 0 1 1 1 and CL1 configured as LP controller NT or LT and CL2 as HD controller S238 Minimum allowed diffe rence between to and tc 5 15 K Parameter List S1 and S2 To change values set access level to setpoint adjustment enable...

Page 113: ...applied to the VS 300 meaning that they then cannot be changed Parameter List S2 To change values set access level to setpoint adjustment enabled Parameter A060 1 see section 7 7 Changing the Access Level 8 1 8 Parameter List S3 Setpoints System Configuration CL1 CL2 Function Description Range Default Dim Displayed Condition 1 Minimum of one stage must be defined in CL CL1 S301 0 CL2 S331 0 NT LT ...

Page 114: ...ust be HP controller see S390 S314 S344 Enable min tempe rature disable CL1 CL2 1 1 Respective CL must not be HP controller S315 S345 Refrigeration point control 0 Control by suction pressure 1 Control by refrigeration point 0 0 S316 S346 Refrigeration point CAN Node No 1 99 or disabled S317 S347 Forced shutdown Activate oil equaliza tion function 0 Not activated 1 Activated 0 0 S318 S348 Maximum ...

Page 115: ...s 0 0 0 1 S369 S373 1 1 1 S362 S366 S370 S374 Polarity of digital input 1 4 0 Low active 1 High active 0 0 0 Always shown S363 S367 S371 S375 Alarm delay for digital input 1 4 0 60 0 0 0 s S376 Number internal alarm relay 0 2 0 0 0 S377 Booster operation Shutdown disable CL2 when compressor in CL 0 NOT disabled 1 Disabled 0 0 1 and neither CL1 or CL2 are permitted to be HP controllers I1 to I4 Dig...

Page 116: ...l S391 Load default settings 0 Preserve existing settings 1 Load default settings 0 0 0 S392 Parameter backup 0 No parameter backup 1 Back up parameters 0 0 0 S393 Delete run time archi ves 0 Preserve archives 1 Delete archives 0 0 0 S394 1 1 S394 m und S394 n S394 o Reset operating hours for relay stages 1 12 1 0 Preserve operating hours 1 Reset operating hours to 0 Requires Superuser mode ac ces...

Page 117: ...ondition NT LT HP S400 High pressure CL1 Not recorded 0 Only entered in report list 1 Alarm priority 1 2 Alarm priority 2 2 2 2 Always shown S401 High pressure CL2 2 2 2 S402 Low pressure CL1 2 2 2 S403 Low pressure CL2 2 2 2 S404 Pressure measuring loop error CL1 2 2 2 S405 Pressure measuring loop error CL2 2 2 2 S409 Service mode active 0 0 0 S410 Load shedding activa ted 0 0 0 S411 Fast unload ...

Page 118: ...point adjustment enabled Parameter A060 1 see section 7 7 Changing the Access Level 8 1 12 Parameter List S5 Suction pressure shift Additional Parameters CL1 CL2 Function Description Range Dimension Default Displayed Condition NT LT HP S500 S550 Suction pressure shift mode CL1 CL2 0 No shift 1 Shift by refrige ration point 0 0 Minimum of one stage must be defined in CL CL1 S301 0 CL2 S331 0 Contro...

Page 119: ... 59 Minute 0 0 0 Ed 0 10 0 Mon 1 Tue 2 Wed 3 Thu 4 Fri 5 Sat 6 Sun 7 Mon Sun 8 Mon Fri 9 Mon Sat 10 Sat Sun Eh 0 23 Hour 0 0 0 E 0 59 Minute 0 0 0 t002 t022 Timer 2 As above As above As above t003 t033 Timer 3 t004 t024 Timer 4 t005 t055 Timer 5 t006 t026 Timer 6 t007 t027 Timer 7 Parameter List t To change values set access level to setpoint adjustment enabled Parameter A060 1 see section 7 7 Cha...

Page 120: ...12 n Value S331 C030 nr p nr q Default actuating sta tus of internal alarm relay alarm control stages 0 Only visible when at least 1 stage is parameterised as an alarm relay S376 0 S376 1 p not applicable q Basic configuration 4 1st expansion stage 8 2nd expansion stage 12 S376 2 p Basic configuration 3 1st expansion stage 7 2nd expansion stage 11 q Basic configuration 4 1st expansion stage 8 2nd ...

Page 121: ...eive time stamp day 1 31 Day 4 Receive time stamp month 1 12 Month Only shown when alarms are still active indica ted by flashing or when alarms have not been cancelled by ESC RESET 5 Receive time stamp year 1900 2155 Year 6 Receive time stamp hour 0 23 Hour 7 Receive time stamp minute 0 59 Minute 8 Send time stamp day 1 31 Day 9 Send time stamp month 1 12 Month 10 Send time stamp year 1900 2155 Y...

Page 122: ... 1 2 OFF OFF 1 2 3 4 5 6 7 8 9 10 11 12 1 Message alarm code 2 Message alarm status 3 Receive time stamp 4 Receive time stamp 5 Receive time stamp 6 Receive time stamp 7 Receive time stamp 8 Send time stamp 9 Send time stamp 10 Send time stamp 11 Send time stamp 12 Send time stamp E001 E246 0 not active 1 active Day Month Year Hour Minute Day Month Year Hour Minute Items 8 to 12 are not displayed ...

Page 123: ...art after power failure Process fault reports E180 Service mode active E181 Fast unload active in Control Loop E182 Load shedding active in Control Loop active E203 Pressure sensor parameter changed E207 High pressure in Control Loop 1 LT1 NT1 or HP1 E208 High pressure in Control Loop 2 LT2 NT2 or HP2 E209 Low pressure CL1 E210 Low pressure CL2 E211 Pressure sensor measuring loop error CL1 E212 Pr...

Page 124: ...y entering a specific number and each screen in a menu can be opened by choos ing a specific menu item This is characterized by unique identification consisting of numerals and letters in the menu tree Numbers 1 2 etc identify the menus and letters a b etc identify the order of the screens in the respective menu Example of screen numbering 2 1 means that the appropriate screen can be opened from t...

Page 125: ...l 2 Level 3 Screen No Screen Name Main menu 0 VS 300 Overview Show actual values 1 Actual values 2 ACT VALUES Analog values Show actual values 2 1 ANALOGV Compressor Fan CL1 Show relay stage status CL1 2 2 CL 1 COMP COND Compressor Fan CL2 Show relay stage status CL2 2 3 CL 2 COMP COND Internal Alarm Show internal alarm relay 2 4 Int Alarm System Show input output status 2 5 SYSTEM Setpoints 3 SET...

Page 126: ...HP CONT N Monitoring Show change setpoints 3 4 Monitoring Inputs 3 5 INPUTS Input 1 3 5 1 INPUT 1 Input 2 3 5 2 INPUT 2 Input 3 3 5 3 INPUT 3 Input 4 3 5 4 INPUT 4 Alarms Show change priority setpo ints 3 6 MESSAGE Parameter backup Back up basic parameters 3 7 VS 300 Clock 4 CLOCK Current time 4 a CLOCK Setpoint toggle CL1 4 b CLOCK Setpoint toggle CL2 4 c CLOCK Alarms 5 MESSAGE Display Show alarm...

Page 127: ... Run times day 6 4 2 History CL2 Run times night 6 4 3 History CL2 Starts 6 4 4 History CL2 Starts day 6 4 5 History CL2 Starts night 6 4 6 History CL2 Activity 6 4 7 History CL2 Activity day 6 4 8 History CL2 Activity night 6 4 9 History CL2 Delete archive Delete operating data archi ves 6 5 VS 300 Basic Settings Load basic settings 7 VS 300 Service Mode 8 SERVICE Analog values Default analog val...

Page 128: ...XXX C CL1 Calculated setpoint of evaporating condensing temperature Act tx CL2 XXX C CL2 Actual value of evaporating condensing temperature Setp tx CL2 D N HR XXX C CL2 Calculated setpoint of evaporating condensing temperature D Day operation N Night operation tx t0 or tc HR Heat recovery mode Temperature high above neutral zone Temperature low below neutral zone Temperature within neutral zone 8 ...

Page 129: ...ating condensing temperature Control Loop 2 Setp tx CL2 D N HR X XX C Target evaporating condensing temperature Control Loop 2 for comparison tuIst RK2 XX C Current room outside temperature Control Loop 1 only shown when activated Feuchte RK2 Current air humidity Control Loop 2 only shown when activated AnalogOut CL2 XXX Current controller output at analog output for Control Loop 2 only shown when...

Page 130: ...Actuating status of digital alarm output 1 Stage 2 Display ON OFF Actuating status of digital alarm output 2 Number of relay control stages CL1 1 n Number of relays CL2 n 1 m Number internal alarm relay Number of relay control stages VS 300 max 4 8 12 depending on expansion stage and configuration see section 4 1 1 System Configuration Allocation of Relay Control Stages S Menu 2 5 System SYSTEM PO...

Page 131: ... Enab tr CL1 Activate room outside temperature analy sis CL1 only available with CAN Bus ON OFF OFF OFF OFF Enab Humid CL1 Activate analysis of air humidity ON OFF OFF OFF OFF Node Nr Env CL1 CAN Bus node number of the VS 3000 VS 3000 BS from which CL1 draws ambient data humidity outside room temperature 1 9 to MinMon CL1 Activation of compressor shutdown by shortfall relative to min temperature C...

Page 132: ...3 1 g Enab tr CL2 Activate room outside temperature analy sis CL2 only available with CAN Bus ON OFF OFF OFF OFF Enab Humid CL2 Activate analysis of air humidity ON OFF OFF OFF OFF Node Nr Env CL2 CAN Bus node number of the VS 3000 VS 3000 BS from which CL2 draws ambient data humidity outside room temperature 1 9 to MinMon CL2 Activation of compressor shutdown by shortfall relative to min temperat...

Page 133: ...g on expansion stage and configuration see section 3 Function System Configuration Allocation of Relay Control Stages 2 CL1 must not be HP controller 3 CL2 must not be HP controller 4 CL2 must be HP controller S Screen 3 1 a CL1 Compressors Fans Enable Disable Control Stages CL1 Comp COND POS XXXXX Entry Default NT LT HP Dim Stage 1 1 XXX Shows only relay control stages allocated to Control Loop 1...

Page 134: ...17 S Screen 3 1 b Refrigerant Control Loop 1 REFRIGT POS XXXXX Entry Default NT LT HP Dim R 22 R 502 R 134a R 404A R 402A R 717 R 1270 R 507 R 407C R 410A R 290 R 744 R407F R422A R422D R422D R408A R407D R407A R427A R438A R152a R170 R600 R600a R449A R450A R448A R455A R447B R1234ze R1233zd R1234yf ...

Page 135: ...t NT LT HP Dim Pressure Default Consumer Faulty parameter setting can cause severe impairment of function S Screen 3 1 e Control Loop 2 Compressors Fans CL2 COMP COND POS XXXXX Entry Default NT LT HP Dim Stage 1 1 XXX Shows only relay control stages allocated to Control Loop 1 ON OFF ON ON ON Stage 12 1 XXX 1 0 to 4 8 12 depending on expansion stage and configuration see section 3 Function System ...

Page 136: ...ght CL1 Next Screen 3 2 5 1 Only shown when control loop is configured as LP controller S Menu 3 2 1 Control Type Control Loope 1 CL1 CONT POS XXXXX Entry Default NT LT HP Dim Control type Control type selection list CL1 Next Screen 3 2 1 a Min speed XXX Minimum speed of variable speed com pressor fan with continuous control 1 0 50 0 0 0 Adjust diff XX Speed controller adjusting speed I ac tion 1 ...

Page 137: ... 1 0 1 0 K Interval XX m Enter time interval for suction pressure shift 1 20 5 5 min Only shown when control loop is configured as LP controller S Screen 3 2 2 a to adjustment control loop 1 to adjust POS XXXXX Entry Default NT LT HP Dim none to shift deactivated Room temp to shift by room temperature Consumer to shift by refrigeration point Screen is only shown when control loop is configured as ...

Page 138: ...able actuating times 1 10 10 7 10 C Feuchteschieb XXX Humidity shift activated in CL1 only shown when humidity recording activated menu 3 1 N Y N N N S Menu 3 2 5 LP HP Control Night Control Loop 1 LP HP COND N POS XXXXX Entry Default NT LT HP Dim tx Max CL1 XXX C t0 tc setpoint for CL1 with setpoint shift activated max t0 tc setpoint for setpoint shift CL1 50 45 14 38 25 C tu Min XXX min tr ta fo...

Page 139: ...50 0 0 0 Adjust diff XX Speed controller adjusting speed I ac tion 1 15 15 0 0 0 t max SpeedC XX C Max temperature in CL2 with speed con trol bypass actuation 1 35 45 8 25 40 C Cycle time BLR XXX Cycle time for base load rotation fan pro tection CL2 5 720 or 45 45 45 min On time cond X Actuation mode By run time Y or se quential actuation N in CL1 2 N Y Y Y Y Max HR CL2 XX C Max temperature in hea...

Page 140: ...ly shown when control loop is configured as LP controller S Screen 3 3 2 a to adjustment control loop 1 to adjust POS XXXXX Entry Default NT LT HP Dim none to shift deactivated Room temp to shift by room temperature Consumer to shift by refrigeration point Screen is only shown when control loop is configured as LP controller S Menu 3 3 3 Actuating Times Control Loop 2 LOAD TIMES POS XXXXX Entry De...

Page 141: ...le actuating times 1 10 10 7 10 C Feuchteschieb XXX Humidity shift activated in CL2 only shown when humidity recording activated menu 3 1 N Y N N N S Menu 3 3 5 LP HP Control Night Control Loop 2 LP HP CONT N POS XXXXX Entry Default NT LT HP Dim tx Max XXX C t0 tc setpoint for CL2 when setpoint shift activated max t0 tc setpoint for setpoint shift CL2 50 45 10 38 25 C tu Min XXX min tr ta for setp...

Page 142: ...re in CL2 rises above this level when activated compressors in CL1 can be disabled only with combination of LP controller in CL1 and HP controller in CL2 30 55 0 20 52 C tx Hi Res CL2 XXX C Reset High Pressure CL2 alarm when temperature drops below this level reset compressor disabling CL1 35 48 5 2 45 C tx Lo CL2 XXX C Low Pressure CL2 alarm is generated if temperature in CL2 rises above this lev...

Page 143: ... POS XXXXX Entry Default NT LT HP Dim Time delay XX s External alarm delay in seconds 0 60 0 0 0 s Alarm message XXXXXXXXXXXXXXXXXXXXXXXXX Text displayed on occurrence of external alarm through digital input 1 Default Ext Alarm I1 Text Function ExtAlarm Function performed when digital input 1 is activated Screen 3 5 1 a linked to Enter control loop to receive function in itiated through digital in...

Page 144: ...ut 1 linked to POS XXXXX Entry Default NT LT HP Dim CL1 Allocated to CL1 CL2 Allocated to CL2 All Allocated to CL S Menu 3 5 2 INPUT 2 See Screen 3 5 1 S Screen 3 5 2 a Function Digital Input 2 See Screen 3 5 1 a S Screen 3 5 2 b Control Loop Allocation Digital Input 2 See Screen 3 5 1 b S Menu 3 5 3 INPUT 3 See Screen 3 5 1 S Screen 3 5 3 a Function Digital Input 3 See Screen 3 5 1 a S Screen 3 5...

Page 145: ...External alarm through digital input 2 2 2 2 Ext Messages E3 X External alarm through digital input 3 2 2 2 Ext Messages E4 X External alarm through digital input 4 2 2 2 Senstype change X Sensor type changed 2 2 2 Power failure X Power failure restart 1 1 1 First start X First start 2 2 2 Battery voltage X Battery low 2 2 2 Int Error X Internal error 2 2 2 No UA300 X No UA 300 found with refriger...

Page 146: ...Time CLOCK POS XXXXX Entry Date XX TT MM JJ XX current weekday DD day MM month YY year Time Current time Auto dayl savg X Adjust for automatic daylight saving changes Date time and adjustment for daylight saving change cannot be changed in this screen Changes can only be made in main menu of operating terminal Menu 9 Parameter Setting 1 Date Time S Screen 4 b Setpoint Toggle CL1 TOGGLE POS XXXXX E...

Page 147: ... 4 7 Menu 6 Operating Data OP DATA POS XXXXX 1 On time CL1 Next Screen 6 1 2 On time CL2 Next Screen 6 2 3 History CL1 Next Screen 6 3 4 History CL2 Next Screen 6 4 5 Clear Archive Next Screen 6 5 S Screen 6 1 Run Times CL1 OP DATA POS XXXXX Entry On time S 1 XXXXX h Show operating hours for compressor fan stage 1 1 number On time S 12 XXXXX h Show operating hours for compressor fan stage 12 1 num...

Page 148: ...es Next Screen 6 3 1 2 Run times D Next Screen 6 3 2 3 Run times N Next Screen 6 3 3 4 Starts Next Screen 6 3 4 5 Starts D Next Screen 6 3 5 6 Starts N Next Screen 6 3 6 7 Activity Next Screen 6 3 7 8 Activity D Next Screen 6 3 8 9 Activity N Next Screen 6 3 9 S Menu 6 3 1 Run Times HISTORY POS XXXXX Entry Date dd mm yy Date R time CL1 Next Screen 6 3 1 a Select date by max 31 days past S Screen 6...

Page 149: ...l stages VS 300 max 4 8 12 depending on expansion stage and configuration see section 4 1 1 System Configuration Allocation of Relay Control Stages S Menu 6 3 3 Run Times Night HISTORY POS XXXXX Entry Date dd mm yy Date R times CL1 N Next Screen 6 3 3 a Select date by max 31 days past S Screen 6 3 3 a Run Times CL1 Night 2nd Setpoint R times CL1 N POS XXXXX Entry Stage 1 hh mm Show run times for c...

Page 150: ...on see section 4 1 1 System Configuration Allocation of Relay Control Stages S Menu 6 3 5 Starts Day HISTORY POS XXXXX Entry Date dd mm yy Date Starts CL1 D Next Screen 6 3 5 a Select date by max 31 days past S Screen 6 3 5 a Starts CL1 Day Starts CL1 D POS XXXXX Entry Stage 1 hh mm Daily starts compressor fan stage 1 1 Stage 12 hh mm Daily starts compressor fan stage 12 1 1 Number of relay contro...

Page 151: ...g on expansion stage and configuration see section 4 1 1 System Configuration Allocation of Relay Control Stages S Menu 6 3 7 Activity HISTORY POS XXXXX Entry Date dd mm yy Date Activity CL1 XX Activity in utilization of compressor pack condenser Select date by max 31 days past S Menu 6 3 8 Activity Day HISTORY POS XXXXX Entry Date dd mm yy Date Activity CL1 XX Activity in utilization of compresso...

Page 152: ...ntry Date dd mm yy Date R time CL2 Next Screen 6 4 1 a Select date by max 31 days past S Screen 6 4 1 a Run Times CL2 Total R time CL2 POS XXXXX Entry Stage 1 hh mm Show run times for compressor fan stage 1 1 Stage 12 hh mm Show run times for compressor fan stage 12 1 1 Number of relay control stages CL1 1 n Number of relays CL2 n 1 m Number internal alarm relais Number of relay control stages VS ...

Page 153: ...ation see section 4 1 1 System Configuration Allocation of Relay Control Stages S Menu 6 4 3 Run Times Night HISTORY POS XXXXX Entry Date dd mm yy Date R times CL2 N Next Screen 6 4 3 a Select date by max 31 days past S Screen 6 4 3 a Run Times CL2 Night 2nd Setpoint R times CL2 N POS XXXXX Entry Stage 1 hh mm Show run times for compressor fan stage 1 1 Stage 12 hh mm Show run times for compressor...

Page 154: ...on see section 4 1 1 System Configuration Allocation of Relay Control Stages S Menu 6 4 5 Starts Day HISTORY POS XXXXX Entry Date dd mm yy Date Starts CL2 D Next Screen 6 4 5 a Select date by max 31 days past S Screen 6 4 5 a Starts CL2 Day Starts CL2 D POS XXXXX Entry Stage 1 hh mm Daily starts compressor fan stage 1 1 Stage 12 hh mm Daily starts compressor fan stage 12 1 1 Number of relay contro...

Page 155: ...onfiguration Allocation of Relay Control Stages S Menu 6 4 7 Activity HISTORY POS XXXXX Entry Date dd mm yy Date Activity CL2 XX Activity in utilization of compressor pack condenser Select date by max 31 days past S Menu 6 4 8 Activity Day HISTORY POS XXXXX Entry Date dd mm yy Date Activity CL2 XX Activity in utilization of compressor pack condenser Select date by max 31 days past S Menu 6 4 9 Act...

Page 156: ...XXXX Entry Default NT LT HP Dim AnalogOut1 XX XV Voltage at analog output 1 0 0 10 0 0 0 0 0 0 0 V AnalogOut2 XX XV Voltage at analog output 2 0 0 10 0 0 0 0 0 0 0 V S Menu 8 2 Compressors Fans CL1 SERVICE POS XXXXX Entry Default NT LT HP Dim Stage 1 XXX Actuating state compressor fan stage 1 1 ON OFF OFF OFF OFF Stage 12 XXX Actuating state compressor fan stage 12 1 ON OFF OFF OFF OFF 1 Number of...

Page 157: ...r internal alarm relais Number of relay control stages VS 300 max 4 8 12 depending on expansion stage and configuration see section 4 1 1 System Configuration Allocation of Relay Control Stages S Menu 8 4 System SERVICE POS XXXXX Enry Default NT LT HP Dim Alarm Output 3 7 111 XXX Actuating state alarm output 1 3 7 11 1 ON OFF OFF OFF OFF Alarm Output 4 8 121 XXX Actuating state alarm output 2 4 8 ...

Page 158: ...Parameter List and Menu Structure of VS 300 150 Doku Version 2 05 Firmware 2 10 15 September 2017 Notice ...

Page 159: ...esignated as a component exclusively for further processing As a consequence of this fact Eckelmann AG does not undertake any measures for the taking back or munici pal recycling of this product as it is not supplied directly to the free market Never dispose of this product with other household waste Please inform yourself of the local regula tions for the separate disposal of electrical and elect...

Page 160: ...Decommissioning and disposal 152 Doku Version 2 05 Firmware 2 10 15 September 2017 Notice ...

Page 161: ...ed messages alarms can be transmitted via the CAN bus to display the current message alarm in real language If the system contains a CI 3000 Store Computer a central fault report memory will be created on this computer for messages alarms received from all controllers for the complete refrigeration installation 10 2 Message alarm structure Messages alarms are shown both as message alarm codes on t...

Page 162: ...the message and delete it from the fault report memory 2 In message display mode From Parameter List F you can change to message display mode On press ing the key while in Parameter List F F001 is displayed if a message is current meaning not yet can celled This indicates the most recent message Use the key to move to the preceding messages F002 to max F100 If no messages exist is shown on the dis...

Page 163: ...e 8 9 10 11 12 Send time stamp Day Month Year Hour Minute Value shown on display identified by relay control stage status LEDs ZNR 51203 51 230 E0 ESC RESET 1 2 3 4 1 2 5 6 8 9 10 11 12 7 Status 1 2 OFF OFF 1 2 3 4 5 6 7 8 9 10 11 12 1 Message alarm code 2 Message alarm status 3 Receive time stamp 4 Receive time stamp 5 Receive time stamp 6 Receive time stamp 7 Receive time stamp 8 Send time stamp...

Page 164: ... pressure in CL2 HP2 in example 3 15 10 04 12 36 ON Date and time of message alarm incoming time stamp 4 15 10 04 13 05 OFF Date and time of message alarm outgoing time stamp The outgoing time stamp Line 4 is only shown when the message alarm is no longer active See section 7 Parameter List and Menu Structure for detailed information on the menu structure of the AL 300 Operator Terminal or CI 3000...

Page 165: ...System fault report E180 Service mode Service mode active E181 Fast return CL1 2 Fast unload active in Control Loop 1 or 2 E182 Load shed CL1 2 Load shedding active in Control Loop 1 or 2 E203 Sens type change Pressure sensor parameter changed E207 Press too high HP1 High pressure in Control Loop 1 LT1 NT1 or HP1 E208 Press too high HP2 High pressure in Control Loop 2 LT2 NT2 or HP2 E209 Press too...

Page 166: ...Alarms and Messages of VS 300 158 Doku Version 2 05 Firmware 2 10 15 September 2017 Notice ...

Page 167: ...V AC 2 5 A changeover relays floating Analog inputs 1 2x pressure transducers 4 20 mA Inputs not shortcircuit proof Analog outputs 1 2 x 0 10 V Leads to analog inputs must be screened External device switch 1 x 230 V AC 5 A ohmic load N O single pole floating Fieldbus port CAN bus floating Data ports TTY passive Archive memory Compressor run times starts activity messages alarms Monitoring functio...

Page 168: ...elay 1220 g with CAN bus Enclosure IP20 CE conformity 2014 35 EU Low Voltage Directive Official Journal of the EU L96 29 03 2014 p 357 374 2014 30 EU EMC Directive Official Journal of the EU L96 29 03 2014 p 79 106 2011 65 EU RoHS Directive Official Journal of the EU L96 01 07 2011 p 88 110 1 Leads to analog inputs must be screene ...

Page 169: ...mber 2017 11 2 Mechanical data 1 Control panel 2 Installation cutout 3 Air circulation clearance 2 1 98 9 98 9 184 92 0 8 186 0 8 90 4 ZNR 51203 52 931 DEF1 96 0 192 8 ESC RESET 1 2 3 4 1 2 5 6 8 9 10 11 12 7 Status 1 2 OFF OFF 3 PE M4x10 25 13 5 ...

Page 170: ...162 Doku Version 2 05 Firmware 2 10 15 September 2017 Notice ...

Page 171: ...AN bus module EVS300A003 VS 300 12 relay Compact pack controller with 12 relay outputs and CAN bus module EVS300A004 12 2 Components for VS 300 Component Description Order number NP pressure transmitter LP pressure transmitter 0 10 bar KGLZDRUCK3 HP pressure transmitter HP pressure transmitter 1 26 bar KGLZDRUCK4 HP pressure transmitter HP pressure transmitter 1 61 bar KGLZDRUCK5 Adapter for DIN r...

Page 172: ...Order No s and accessories of VS 300 164 Doku Version 2 05 Firmware 2 10 15 September 2017 Notice ...

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