DEUTZ-FAHR MP135 R Operation Manual Download Page 58

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16652807_en 05 /2006

Appendix

A.1

Torque values for international metric thread joints

All bolted joints must be torqued in accordance with the values given in this table unless otherwise
indicated. On this machine „8.8“ is both the standard and minimum quality used.

Caution !

When lock bolts or lock nuts are used the given value must be increased by 10%.

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Summary of Contents for MP135 R

Page 1: ...1665 2807 MP135 R MP135 OC23 Operation manual EN en 05_2006 ...

Page 2: ......

Page 3: ...tives by Kverneland Group Gottmadingen GmbH Co KG Hauptstraße 99 78244 Gottmadingen Germany The following harmonised norms were applied DIN EN 292 1 and EN 292 2 safety of machines equipment and systems DIN EN 294 safety clearances to danger areas DIN EN 982 safety requirements of fluid technology systems and components prEN 704 January 94 safety of agricultural machines balers prEN ISO 14982 1996...

Page 4: ...2 EN 16652807_en 05 2006 ...

Page 5: ...uld be read through with care before starting up for the first time and should be kept to hand thereafter By doing this you will prevent accidents have the manufacturer s guarantee and always have a reliable machine that is ready for use All information and illustrations in these operating instructions are state of the art at the point in time of publication Kverneland constantly strives to improv...

Page 6: ...n storage 17 1 10Maintenance 17 1 11Safety instructions for round balers 18 2 Technical data 19 2 1 General 19 2 2 Measuring noise 20 3 General description 21 3 1 How the round baler functions 21 3 2 Important components of the round baler 22 4 Installation and adjustments 23 4 1 Tractor equipment necessary 23 4 2 Mounting the Autoform 23 4 3 Adapting the drawbar 24 4 4 Universal drive shaft coupl...

Page 7: ...Reversing mechanism 46 5 7 Hitching to the tractor and road travel 47 5 8 Operation in the field 47 5 9 Storing the Round Baler 49 5 10Winter storage 49 6 Service and maintenance 50 6 1 Re tightening screws 50 6 2 Checking wheels 50 6 3 Central chain lubrication device 51 6 4 Chain tightener 51 6 5 Lubrication 52 7 Accessories 53 7 1 Cutting system 53 7 2 Filler plates 53 7 3 Bale ramp 53 7 3 1 Se...

Page 8: ...e and limbs of operators third parties and animals near the machine z the machine and other material assets belonging to the operator and third parties z the efficient operation of the machine All persons concerned with the mounting start up operation and maintenance of the machine must carefully read and take note of the following instructions Af Af Af Af Aft t t t ter all it is y er all it is y ...

Page 9: ...revention regulations and other generally recognised regulations concerning safety industrial medicine and road traffic are to be observed Caution Unauthorised changes to the machine remove all liability on the manufacturer s part for damage arising therefrom 1 5 Liability All persons who work on and with this machine must read and note these operating instructions Furthermore this machine may onl...

Page 10: ...part corresponds to requirements when it is an original part or if it has been expressly approved by the machine manufacturer 5 Unauthorised changes to the machine remove all liability from the manufacturer for damage arising therefrom Caution Any person not observing the above regulations shall be deemed to be acting in a grossly negligent manner The manufacturer shall bear no liability for damag...

Page 11: ...tions given 2 Before performing any service and repair work stop the engine and remove the ignition key 3 Never open or remove protective devices when the engine is running 4 Close all protective devices before putting the machine into operation 5 During operation stand clear of the danger area of the tailgate 6 During operation stand clear of the danger area ...

Page 12: ...o shaft is connected 9 Secure the machine by wheel chocks to ensure it cannot move away when uncoupled or stored 10 Before performing any work under the tailgate or in the bale chamber close the hydraulic shut off tap to lock the tailgate the hydraulic stop cock is on the right at the front on the machine behind the hydraulic block 11 Never exceed the prescribed pto speed nmax 540 rpm ...

Page 13: ...11 EN 16652807_en 05 2006 12 ...

Page 14: ...e the generally applicable safety and accident prevention regulations as well as the instructions in these operating instructions 1 8 1 General 1 The warning and notice signs posted provide important information for risk free operation Please note these instructions for your own safety 2 Make yourself familiar with all equipment operating elements and their functions prior to commencing work Ensur...

Page 15: ...ences road performance as well as steering and braking Ensure that you can steer and brake adequately 16 When taking curves bear in mind the overhang width and the centrifugal mass of the device 17 Only operate the device if all protective equipment is in place and in protection position 18 It is forbidden to remain in the working and danger area 19 Do not remain in the rotating and swinging range...

Page 16: ...nly to be attached or detached when the PTO shaft and engine have been switched off and the ignition key has been removed Place the uncoupled universal drive shaft on the appropriate mount or hang in the chain provided After detaching the universal drive shaft place the protective cover on the PTO shaft end 5 The PTO guard must be properly attached and be in perfect condition Before switching on t...

Page 17: ... of the risk of accidents z red open z yellow close z not marked pick up 7 Liquids escaping under high pressure hydraulic oil can penetrate the skin and cause serious injury In the case of injury medical advice is to be sought immediately Risk of infection 8 After closing the tailgate and then allowing pressure to build up control by the pressure gauge on the hydraulic block the tractor control va...

Page 18: ...t to right z rotation of bolts nuts and similar always viewed from the operating side 1 Repair maintenance and cleaning work and the elimination of malfunctions may only ever be carried out when the drive mechanism is switched off and the engine is at a standstill Remove ignition key 2 Check nuts and bolts regularly to ensure that they are tight and re tighten if necessary Keep to the torques give...

Page 19: ...e may be in front of the pick up while the press is running There is a risk of getting caught in moving parts 12 No one may be behind the machine while bales are being ejected 13 While in operation keep at a sufficient safety distance from the feed elements such as the pick up intake auger etc due to their function the feed elements cannot be fully covered 14 Only eliminate malfunctions of feed el...

Page 20: ... h c t i h g n i r m m 0 4 x e l b a t a t o r h c t i h g n i r m m 0 4 x d e x i f e y e h c t i h m m 2 5 x h c t i h m m 3 3 x m s i n a h c e m e v i r D r a e g l a r t n e c n i m 0 4 5 1 E W W t f a h s e v i r d v i n u m N 0 0 8 1 h c t u l c n i p h t i w r e b m a h c g n i l l o r n e v i r d l e l l a r a p t r a p r a e r t n o r f l a s r e v e r r o t o R l a c i n a h c e m p U k...

Page 21: ... v O x 2 t l o b r a e h s 9 0 1 1 3 9 N I D 5 4 x 8 M x g n i d n i B n o i t a v i t c A c i t a m o t u a l a u n a m x g n i d n i b e n i w T x g n i p p a r w t e N x t e N e n i w T x y l p p u s l a i r e t a m g n i d n i B g n i d n i b e n i w T e n i w t f o s l l o r 6 x g n i p p a r w t e N g n i t t e n f o s l l o r 2 x g n i p p a r w t e N g n i d n i b e n i w T r o e n i w t f...

Page 22: ...cut Each blade has foreign body protection and automatically moves back into cutting position once a foreign body has passed Compression into firm dimensionally stable bales occurs in the baling chamber Baling pressure can be preselected in accordance with the conditions of use and compression requirements Baling pressure is regulated hydraulically by means of a control valve hand wheel The baling...

Page 23: ...Stand pivoted with adjustable crank 6 Manometer for bale density 7 Pick up feeler wheel pneumatic height adjustable 2 x 6 ways 8 Pick up with baffle plate 9 OptiCut device 10 Wheel brake depending on equipment 11 Bale ramp optional 12 Tailgate hydraulic cylinder 13 Ripped bale forming roller 14 Lift eyes 15 Twine binding device 16 Net binding device 17 Front hood 18 Box for twine second net roll 1...

Page 24: ...t the hydraulic line with the yellow marking Then place the control unit to lower close the tailgate and checkthepressureonthepressuregauge Then and only then connect the hydraulic line with the red marking A three pin socket that meets the DIN 9680 specifications must be provided on the tractor for current supply to the Autoform The current supply for lighting is drawn from a seven pin plug When ...

Page 25: ...g the toothed disks A hitching height of a minimum of 193 mm and a maximum of 1159 mm is possible Warning Whenadjustingthedrawbar preventthe balerfromrollingawaybyplacingchocks in front of it A A A A Adjus djus djus djus djusting ting ting ting ting z Bring the round baler into horizontal position using the support wheel adjustable crank Orientate towards the protective cover z Loosen the right an...

Page 26: ...0 rpm are preset by the universal drive shaft manufacturer Interference of any kind to the coupling mechanism shall nullify all guarantees for damage caused by such interference The protecting pot on the device has mounting openings so that the universal drive shaft can be pushed onto the central gear drive shaft and clamped down The torque moment of the bolts is 85 Nm Both mounting openings are t...

Page 27: ...essure Baling pressure is regulated hydraulically By turning the adjusting wheel of the control valve to the right the baling pressure is increased and the baling pressure is reduced Pressure can be set to a maximum of 170 bar The system design means that a pressure loss of approx 10 is possible because of thermodynamic processes in the accumulator When making t When making t When making t When ma...

Page 28: ...ome into contact with the ground to prevent the baling material becoming dirty and above average wear of the tines The distance between the tines and ground is set using 2 x 6 borings at the feeler wheel rod b Ensure that the setting at the right and left feeler wheels is the same 4 6 2 Setting pick up unload The ground pressure of the pick up above the feeler wheels can be set using the right and...

Page 29: ...idged rollers in the area extending from the twine feed into the chamber to the material feed opening plastic scrapers are mounted on the machine They are set in such a way that the revolving rollers lightly touch the entire width or project a maximum of 1 mm into the roller orbit Adjustment is possible by loosening the bolt connections on the side walls and re positioning the scraper edges Finall...

Page 30: ...ights up when function is selected 5 Selects twine wrapping LED lights up when function is selected 6 Switches from automatic to manual wrapping initiation LED lights up when manual mode is selected 7 Clear button clears the day counter clears error indications if problem has been eliminated 8 Activates the day counter for 3 seconds pressing this button again will activate the total counter for 3 ...

Page 31: ...ing oper ing operation ation ation ation ation RUN Machine to be started machine in operation tailgate closed 90 Alerts the driver when 90 of the preselected bale density has been reached to swing cutting knives clear see information below STOP Alerts the driver when the preselected bale density is reached When in the automatic mode the selected wrapping program starts automatically In the manual ...

Page 32: ...ogram button 9 to save the setting A A A A Adjus djus djus djus djustment of wr tment of wr tment of wr tment of wr tment of wrapping op apping op apping op apping op apping options tions tions tions tions Use button 6 to select manual or automatic wrapping initiation Press this button to switch the system to the desired mode The LED is on if manual wrapping initiation is selected Than press butto...

Page 33: ...matically re engaged after the bale is completed and the tailgate closed 0 If the knives are manually disengaged as described above knives are NOT automatically re engaged To re engage the knives it is necessary to select the function switching the cutting mechanism on and off button 1 and to actuate the control unit z Use program button 9 to save the adjusted mode While the blades are being swive...

Page 34: ... button 9 together with the delete button C 7 confirmation given by 2 x peep signal z The selected binding system is then checked Reset complete electronic system Reset complete electronic system Reset complete electronic system Reset complete electronic system Reset complete electronic system Checking the complete electronic system z Switch the control unit Autoform off and on again switch 10 z P...

Page 35: ...operation of the twine wrapping motor E 07 E 08 E 09 power supply insufficient possibly check cable E 99 electronic defect system fault Emer Emer Emer Emer Emergency contr gency contr gency contr gency contr gency control of t ol of t ol of t ol of t ol of the wr he wr he wr he wr he wrapping sys apping sys apping sys apping sys apping syst t t t tem em em em em If problems occur during the wrappi...

Page 36: ...tch on the machine box right hand side of the machine from zero setting to the yarn setting at the bottom z Move the rocker switch 11 to the right for approx 15 s to activate the yarn slide z Move the rocker switch to the left to cut off the twine further 3 s check through the yarn disk on the top of the machine z After the binding procedure is finished move the switch on the machine box back to i...

Page 37: ...be put into two different positions The knives can be put into two different positions The knives can be put into two different positions z Cutting system operation in normal cut shallow knife position factory setting z Exact cut steep knife position Note When there is a danger of blockages due to large quantities of crop it is advisable to move out the cutting system out hydraulically for a short...

Page 38: ...ulically z Secure the tailgate close the hydraulic tap see Section 1 6 Point 10 z Close the hydraulic tap b for the cutting system located on the right hand side of the machine z Switch off the tractor engine z Turn the blade shaft lower the lever a z Grip the blade at the end and pull out upwards alter the position of the conveying tines by turning the conveying drum if necessary z Sharpen the bl...

Page 39: ... z Move in the cutting system hydraulically switch off the tractor engine z Assemble fixing screws a in the upper position z Tighten the fixing and hinge screws a b at the left and right A A A A Adjus djus djus djus djusting t ting t ting t ting t ting the cutting ang he cutting ang he cutting ang he cutting ang he cutting angle fr le fr le fr le fr le from pr om pr om pr om pr om precision cuttin...

Page 40: ...d mechanism the affected knife swings clear The hydraulic cylinder is drawn in permitting the retraction of the knife into the floor of the cutting mechanism Then the hydraulic pressure accumulator 4 will run out the cylinder again so the knife moves back to the cutting position Note A possible dropwise leakage at the single acting hydraulic cylinders 1 cannot be excluded but will not impair the f...

Page 41: ...ups Two ball cocks located on the hydraulic block on the left hand side of the machine can be used to move by choice 0 11 12 or 23 knives to operating position Procedure Procedure Procedure Procedure Procedure 1 Open both ball cocks 23 2 Operate the tractor control valve to swing out the knife engaging system 3 Close the ball cock for the desired knife group 4 Give pressure onto the tractor contro...

Page 42: ... of 320 mm and a minimum width of 1230 mm is to be used The core diameter is 76 mm core length 1255 mm The following options are available for the net and twine roll assembly see picture Recommended net roll manufacturers Recommended net roll manufacturers Recommended net roll manufacturers Recommended net roll manufacturers Recommended net roll manufacturers RKW AG Rheinische Kunststoffwerke Ross...

Page 43: ...offthetractorengine and wait for the machine to come to a standstill Remove the ignition key Thr Thr Thr Thr Threading twine eading twine eading twine eading twine eading twine z Guide the ends of the threads from the yarn rolls out of the yarn container s through the breakthroughs shown in the illustration z Guide the ends of the threads through the yarn brakes caution different spring tension fo...

Page 44: ...mber of net wraps The twine binding process is activated the number of net wraps of 1 5 8 and the option for automatic or manual binding start up are carried out using the Autoform see Section 5 1 A container for a second net roll or optionally for 6 twine rolls is located behind the net roll being used Warning Wheninsertingnew rollsofnetandwhen threading the net switch off the tractor engine and ...

Page 45: ...e and then around the netting tensioning clip 1 z Place the net over the guide tube 4 and the plastic net spreader 5 z Spread the start of the net folded in half and insert between the rubber roller 6 and the aluminium roller 7 turn the rubber roller 6 with an Allen key on the mount left hand side until the net is securely gripped Chec Chec Chec Chec Checking t king t king t king t king the disk b...

Page 46: ...es The hoop with the beating arm can be tensioned manually see illustration To do so place suitable round material in the bore of the bearing shaft and turn until it engages firmly 5 5 Tailgate Warning Take care when opening and closing the tailgate Shut the hydraulic shut off tap before entering the bale chamber No persons may remain in the swinging range of the gate The tailgate is activated dir...

Page 47: ... less than 200 rpm the conveying channel is to be freed of blocked crop by reversing the conveying roller Pr Pr Pr Pr Proceed as f oceed as f oceed as f oceed as f oceed as follo ollo ollo ollo ollow w w w ws t s t s t s t s to r o r o r o r o re e e e ev v v v ver er er er erse se se se se z Move the blades out of the conveying channel hydraulically z Switch off the PTO shaft switch off the tract...

Page 48: ...tandstill z It is not allowed to transport a bale inside the chamber When leaving the field the last bale has to be kicked out 5 8 Operation in the field Extensive protection against possible accidents is provided by the round baler However sufficient care and caution should be taken when working with the machine Checks should be made each time the machine is used to see that all protective device...

Page 49: ...trol box and set the hydraulic system to floating position before starting work After any activation of the knife function during the baling cycle the system should be switched to pick up again Note Material density and bale shape are improved if you reduce the driving speed from the time the Autoform signal 90 bale density reached is given T T T T Tips f ips f ips f ips f ips for pr or pr or pr o...

Page 50: ...that it is stable and prevent from rolling away using wheel chocks z Never allow children to play on or near the machine 5 9 Storing the Round Baler Before unhitching the Round Baler remove the pto drive shaft disconnect the electric cable and the hydraulic couplers from the tractor Release pressure in the system first briefly open the tailgate then return to zero setting and lower the prop stand ...

Page 51: ...n in the swinging range To ensure the efficient running of the round baler and to avoid premature repairs make sure that the machine is well looked after and that repairs are carried out in time 6 1 Re tightening screws All screws and nuts should be re tightened after 20 operating hours according to the given torques see Section A 1 Retaining screws and locking nuts should be tightened by an addit...

Page 52: ... adjusted so that they are just touching the chains 6 4 Chain tightener All drive chains are tightened elastically by spring loaded chain tighteners The chain tighteners are to be assembled in the chain row so that they can move freely with no torsion and that the wear on chains and chain wheels is reduced to a minimum The given spring lengths of the chain tightener are to be checked regularly and...

Page 53: ... 6 Hydraulic oil filter replace filter cartridge every year before the start of the season Warning Release pressure in the system before opening the filter housing Close the lever to lock the tailgate V V V V Venting t enting t enting t enting t enting the sys he sys he sys he sys he syst tt t tem em em em em z Cconnect the hydraulic lines to the tractor z Unscrew the line between the filter housi...

Page 54: ...are to be closed using filler plates The filler plates keep the blade slits clean and ensure that the flow of material around the floor of the cutting unit remains even The filler plates are stored on the machine and are located on the left hand side wall of the baler underneath the protective plates Dismantled blades can also be placed on this mount 7 3 Bale ramp When using the bale ramp the bale...

Page 55: ...the machine The size of the twine compartment height 300 mm length width 265 mm means that 6 rolls of twine can be contained in the stepped box 7 5 Extension cable for Autoform When using special tractors where the distance from the tractor cab to the baler is longer than usual it is possible to unfasten the Autoform cable on the rear wall of the box screw fitting and to use a 1 5 m extension 7 6 ...

Page 56: ... N r e l l o r m u i n i m u l a e g a m a d r o f e c a f r u s k c e h C r e p a r c s t s u j d A t c e f e d r o s n e S n i r o r o s n e s n o D E L k c e h C x o b e n i h c a m 2 0 E f f o t u c t o n s i t e N n o s n u r d n a y l t c a x e t o n e g d e l g n i t t u C l i v n a o t l e l l a r a p o t t s u j d a g n i t t e s l e l l a r a p k c e h C 3 4 5 p a h c k c o l n u t o n s...

Page 57: ... o c k c e h C r e f s n a r t r e w o p t u o h t i w r o t o M e v i r d r o t o m n o i t c e n n o c k c e h C n o i n i p 9 0 E n n a p s s g n u g r o s r e V d n e h c i e r u z n u g n u V 8 r e d n u e g a t l o V y l t c e r i d y l p p u s r e w o p l l a t s n I h t i w e l b a c y r e t t a b r o t c a r t m o r f d e d u l c n i r o t c e n n o c 9 9 E r e w o p t n e i c i f f u s n...

Page 58: ... 4 2 7 7 1 4 3 0 5 2 1 4 3 0 3 4 1 6 1 9 0 1 M 8 4 4 5 3 8 6 2 0 5 1 8 8 9 5 7 1 6 1 1 1 2 1 M 5 8 7 2 6 0 2 1 6 8 8 5 4 1 7 0 1 9 1 4 3 4 1 M 5 3 1 6 9 9 0 9 1 0 4 1 5 2 2 6 6 1 2 2 8 7 6 1 M 0 1 2 5 5 1 0 9 2 4 1 2 0 5 3 8 5 2 4 2 8 2 1 1 2 1 8 1 M 0 9 2 4 1 2 0 0 4 5 9 2 0 8 4 4 5 3 7 2 8 2 1 9 1 0 2 M 0 0 4 5 9 2 0 7 5 1 2 4 0 8 6 2 0 5 0 3 6 1 3 1 5 1 x 0 2 M 0 4 6 3 7 4 0 3 6 1 3 1 2 2 M 0 5...

Page 59: ...57 EN 16652807_en 05 2006 A 2 Hydraulic scheme OptiCut Pick Up tailgate chain lubrication baler tractor pressure 80 170 bar ...

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Page 62: ...roup Gottmadingen Kverneland Group Gottmadingen GmbH Co KG Hauptstraße 99 78244 Gottmadingen Germany Tel 49 7731 788 0 Fax 49 7731 788 353 Prod series nr 11 Type 6830 2501 1665 2807 effective from ident nr PIN en 05_2006 ...

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