Denyo DCA-600P, Instruction Manual

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CONTENTS
SAFETY PRECAUTIONS FOR GENERATORS .................................................................... 2
1. DCA series ........................................................................................................................ 8
1-1 General ................................................................................................................... 8
1-2 Machine structure ................................................................................................... 8
1-3 Machine appearance and internal component devices ........................................... 8
1-4 Control switches and meters ................................................................................... 10
1-4-1 Engine start/stop controls .......................................................................................
10
1-4-2 Engine indicators .................................................................................................... 12
1-4-3 Generator controls and indicators ........................................................................... 19
2. Transportation, storage and installation ............................................................................ 20
2-1 Safety precautions for transportation, storage and installation ............................... 20
2-2 Transportation ......................................................................................................... 21
2-3 Storage ...................................................................................................................
21
2-3-1 Storage method ...................................................................................................... 21
2-3-2 Preparing for operation ........................................................................................... 22
2-4 Installation ............................................................................................................... 23
2-4-1 Installation ............................................................................................................... 23
2-4-2 Checking after installation ....................................................................................... 26
3. Operation ..........................................................................................................................
29
3-1 Safety precautions for operation ............................................................................. 29
3-2 Connecting the load ................................................................................................
31
3-2-1 Precautions in connecting the load ......................................................................... 31
3-2-2 Non-liner and sensitive loads .................................................................................. 31
3-2-3 Selection of cables .................................................................................................. 32
3-2-4 connecting the load ................................................................................................
33
3-3 Grounding ............................................................................................................... 34
3-4 Before starting ......................................................................................................... 34
3-4-1 Checkup before start-up .........................................................................................
34
3-4-2 Instruction for Fuel Device ...................................................................................... 36
3-5 Starting .................................................................................................................... 37
3-6 During operation .....................................................................................................
38
3-7 Stopping .................................................................................................................. 38
3-7-1 Stopping method ..................................................................................................... 38
3-7-2 Emergency stop ...................................................................................................... 38
3-7-3 Protection device ....................................................................................................
38
4. Fuel, coolant and lubricants .............................................................................................. 40
5. Periodic checkup and maintenance .................................................................................. 43
5-1 Safety precautions for periodic checkup and maintenance ..................................... 43
5-2 Periodic chechup ..................................................................................................... 44
5-2-1 Maintenance schedule ............................................................................................ 44
5-2-2 Checking/every 250 hours ......................................................................................
45
5-2-3 Checking/every 500 hours ...................................................................................... 46
5-2-4 Checking/every 1000 hours .................................................................................... 51
5-2-5 Table of periodical maintenance and checking ....................................................... 52
6. Troubleshooting .................................................................................................................. 53
7. Principal data ...................................................................................................................... 54
7-1 Readings on gauges ...............................................................................................
54
7-2 Setting of switches .................................................................................................. 54
7-3 Reference conditions .............................................................................................. 54
7-4 Limitations ............................................................................................................... 54
7-5 General specifications ............................................................................................. 55
7-6 Conversion list of SI units into UK/US units ............................................................
56