CynkoMet RS-1500 Instructions For Use And Operation Download Page 85

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Cynko

Met

RS-1500

Table 9.

Conveyor drive ctd.

28 2219/06.00.005/0

Securing rod

29 2219/06.00.004/0

Latch

30 PN76/M-86002

M6 grease fitting

31 PN-86/M-82144

M12 Nut

32 PN-78/M-82005

Washer 13

33 PN-85/M-82101

M12x30 8.8 B screw

34 PN-77/M-82008

Spring Washer 12.2

35 PN-81/M-85111

Mounting ring Z 30x1.5

36 2214/06.00.005/0

Felt ring

37 PN-81/M-85111

Z40 retaining circlip ring

38 2219/06.00.009/0

Tensioning spring

39 2213/01.23.100/7

Tensioner lever set

40 PN-81/M-85111

Mounting ring of spring Z35

41 2213/01.23.001/7

Tensioner pulley

Summary of Contents for RS-1500

Page 1: ...front beam of the upper frame of the machine The rating plate is riveted to the front beam of the upper frame When buying the machine check the conformity of the serial numbers stamped on the spreade...

Page 2: ...ligatory equipment the manufacturer announces that the agricultural tractors and low speed vehicles and trailers designed to connect with these vehicles should be marked with a distinctive plate secti...

Page 3: ...s Address CynkoMet Sp z o o ul Fabryczna 7W 16 020 Czarna Bia ostocka phone 085 710 24 56 INSTRUCTIONS FOR USE AND SERVICE CONSTITUTES BASIC EQUIPMENT OF THE MACHINE The machine was designed in compl...

Page 4: ...MENTS OF Directive 2006 42 EC of the European Parliament and the Council of 17 May 2006 on machinery and amending Directive 95 16 EC OJ L157 of 09 06 2006 pages 24 86 Regulations of the Minister of Ec...

Page 5: ...LT WITHOUT THE MANUFACTURER S CONSENT DETERMINATION OF DIRECTIONS IN THE MANUAL Left side side to the left hand of the observer facing in the forward direction of travel of the machine Right side the...

Page 6: ...tion of residual risk 20 3 8 Residual risk assessment 21 3 9 Information and warning stickers 21 4 Information regarding use 25 4 1 Technical characteristics 25 4 2 Description of construction and ope...

Page 7: ...ulic wall 45 6 3 Maintenance of the drive axle 47 6 4 Adapter maintenance 47 6 5 Operation of the floor conveyor 52 6 6 Maintenance of electrical installation 53 6 7 Lubrication 53 6 8 Storage and mai...

Page 8: ...olutely necessary in the text are highlighted in bold or preceded by the word CAUTION Information descriptions of threats and precautions as well as commands and orders related to the safety of use ar...

Page 9: ...with the number written in the WARRANTY CARD in the sales documents and in the USER S MANUAL Figure 1 Location of the nameplate and issue of the serial number 1 nameplate 2 serial number NOTE NOTE It...

Page 10: ...d spreader Model with 3 5t load capacity equipped with non tilting side walls with a height of 0 75m It is equipped with an A2T adapter with two horizontal drums and a tilting plate adapter with two h...

Page 11: ...pose of the spreader The orchard spreader is a universal agricultural machine intended for spreading fine wood mulch lime sawdust pellet peat spent mushroom substrate woodchips up to 30 mm dry and wet...

Page 12: ...rials when there is a possibility of causing environmental contamination to transport machinery and equipment with removed safety guards and use without its covers spreading manure peat lime where in...

Page 13: ...structions contained in the manual Before every start up check the spreader for operational safety completeness of all screens tightness of all the screws if there are no cracks on the structure or vi...

Page 14: ...The presence of persons between the tractor and spreader is prohibited unless the vehicle is secured against rolling by means of wedges under the wheels The permissible transport speed 30 km h cannot...

Page 15: ...machine s mechanism e g rope rags 3 2 Attaching and detaching the machine to the tractor Before attaching the spreader make sure that the tractor and spreader are technically efficient The turning hit...

Page 16: ...em making further use of the machine impossible In case of failure of the hydraulic installation the spreader should be out of operation until failure removal When connecting hydraulic hoses to the tr...

Page 17: ...riginal spare parts and components Using other parts may result in exclusion of liability of the manufacturer for resulting consequences Maintenance operations of the spreader should be carried out on...

Page 18: ...efore driving make sure that the spreader is properly connected to the tractor in particular check the link pin hook It is forbidden to park on the slopes with a loaded and unsecured machine Securing...

Page 19: ...on of 8 Moving the spreader on steeper slopes may cause the spreader to tip over as a result of loss of stability It is prohibited to exceed the admissible spreader load Exceeding the carrying capacit...

Page 20: ...atest danger occurs when you do the following use the spreader for purposes other than those described in the manual stay between the spreader and the tractor when the engine is running coupling of th...

Page 21: ...idden or dangerous places during unloading loading and coupling of the spreader performing maintenance and repair jobs in accordance with the security service rules prohibition on being on the machine...

Page 22: ...s Manual Front wall 2 Note Turn off the engine and remove the key before starting maintenance or repair Front wall 3 Informational note The right side wall left side wall 4 Model designation The right...

Page 23: ...nt Adapter s top beam 16 Note Hazard of pulling in by chain transmission or belt Side walls near bottom edge 17 Hazard of torso crushing Do not occupy the space in the area of the articulated joints o...

Page 24: ...CynkoMet RS 1500 24 2 value dependent on spreader model Figure 8 Placement of stickers on walls...

Page 25: ...13 Tire size 400 60 15 5 14 PR 14 Tires Speed Index A8 40km h 15 Tires Load Index 145 2900 KG 16 Max tire pressure kPa 350 17 Max pressure in hydraulic system bar MPa 160 16 15 Rated voltage V 12 V 1...

Page 26: ...mulch woodchips up to 30 mm sawdust pellet lime shredded peat shredded manure or poultry guano It is possible to spread material in rows in an orchard thanks to guards regulating ejection and by sett...

Page 27: ...Equivalents of Agrol U oil API GL 4 DIN HLP ISO VG 100 John Deere J20C MF CMS M1145 Volvo WB101 ZF TE ML 03E ZF TE ML 05F NOTE NOTE The factory made hydraulic system of the machine is filled with Agr...

Page 28: ...on to the central harness Joining the electrical installation of the spreader with the tractor s installation should be made with a suitable connecting line Figure 10 Schematic diagram of the electric...

Page 29: ...the recommendations given therein Learn the machine s design and principle of operation NOTE NOTE Before connecting and before starting the spreader read this manual and follow the instructions contai...

Page 30: ...with the following sequence secure the spreader against uncontrolled rolling by placing wheel chocks under the wheel set the spreader drawbar at the height of the hitch in the tractor using the adjust...

Page 31: ...les with the greatest speed serve for unloading when the spreader is set up for work as a self dumping transporter Start the tractor move the whole set by a few meters engage PTO revolutions revolutio...

Page 32: ...rt up you experience disturbing symptoms such as noise and unnatural noises coming from the rubbing of moving parts on the construction of the spreader leakage of hydraulic oil Improper operation of h...

Page 33: ...he case of a one sidedly wide angle shaft and turning hitch Category 4 Nominal moment 460 Nm total length when collapsed minimum 1000 mm total length when extended maximum 1340 mm Certified with CE ma...

Page 34: ...r s work In preparation for the spreader s work the following should be checked the wear and condition of the tires and driving wheels Air pressure in the tires condition of the drive axle tightening...

Page 35: ...start up is performed by 2 persons and the operator of the tractor must always keep the other person in their field of vision NOTE NOTE Loading is to be performed in such a way that the material load...

Page 36: ...d of the drawbar to the proper transport hitch lower suspension points on the tractor stop the tractor engine and remove the key from the ignition install and secure the hitch swivel from falling out...

Page 37: ...points and drive the tractor away NOTE NOTE When disconnecting the spreader from the tractor keep particular caution Provide yourself a good visibility Before disconnecting the hoses and rods the cabi...

Page 38: ...red to secure it in such a way that the load does not cause contamination of the road Due to the varied density of the materials the use of the total capacity of the container may result in exceeding...

Page 39: ...on a volumetric trailer 20 40 Concentrated feed and compound feed 17 stored husks 200 225 18 oilcake 880 1 000 19 Ground fascine 170 185 20 Compound feed 450 650 21 Mineral feedingstuffs 1 100 1 300 2...

Page 40: ...uct driving the set NOTE NOTE Observe strictly that there are no bystanders in the loading zone and when turning on the adapter Before commencing the loading of the spreader and during its work ensure...

Page 41: ...s can cause sudden tilting of the spreader and tractor This is particularly important because the center of gravity of the loaded spreader adversely affects driving safety Driving near the edge of dit...

Page 42: ...itoring of the technical condition and the execution of maintenance procedures is required to keep the machine in good technical condition Therefore the user of the spreader is obliged to perform all...

Page 43: ...s under the wheel of the spreader that will not be raised place the jack under the load carrying beam at the point marked by a special informational sticker tab 2 item 12 Fig 7 and raise it secure the...

Page 44: ...heel bearings In order to check backlash raise the wheel of the spreader intended for backlash adjustment by slowly turning the wheel check whether motion is fluid and the wheel turns without excessiv...

Page 45: ...of significant resistance when turning wheels and strong heating of hubs improper adjustment of bearing backlash contaminants found in grease damaged bearings The above symptoms require dismantling t...

Page 46: ...on of actuators may cause damage to the spreader NOTE NOTE The state of the hydraulic system should be controlled up to date during its use It is prohibited to use a machine with a damaged hydraulic s...

Page 47: ...le is based on inspection of the axle for cracks It should not be permitted for a thick layer of dried mud to accumulate on the system NOTE NOTE In the case of noticing a cracked part e g a bow screw...

Page 48: ...rows To set plates in the desired position move the adjustment lever to one of five possible positions where the extreme settings are positions A and B fig 16 The maximum inclination of plates is 12...

Page 49: ...Figure 15 Extreme spreading positions in the tilting plate adapter Figure 16 Adjustment of the inclination of the adapter s plates using the lever Position A plate parallel to ground Position B plate...

Page 50: ...ak between the hose and valve remove the leak before starting work Before starting the conveyor first start the rotary plates and set their speed adequately to the spread material and conveyor s rate...

Page 51: ...raulic motor tilting plate adapter Item no Parameter Work mode Value 1 Max Torque Nm continuous 94 intermittent 119 2 Max Revolutions rpm continuous 1210 intermittent 1515 3 Max Pressure bar continuou...

Page 52: ...to slide adjust the chain s tension by fastening the nut on the tensioner if the height of 100 mm is exceeded and there is no space for sliding of the tensioner shorten the conveyor s chain by 2 links...

Page 53: ...st or damaged reflective lights must be replaced with new ones 6 7 Lubrication Lubrication of the spreader is to be performed at the points listed in table 8 shown in figure 19 Table 8 The frequency a...

Page 54: ...koMet RS 1500 54 7 Ratchet wheel teeth 1 T 43 8 Crankshaft bearings 1 T 43 9 Spreader drum bearings 4 2 T 43 10 Tensioners 2 T 43 After spring and autumn operations are concluded 11 Drive bearing 2 T...

Page 55: ...at the bottom of the body serves to remove oil Oil from the transmission box is to be removed immediately after the machine s operation when the oil is hot into the container intended for this purpos...

Page 56: ...too low Sealing ring OR 23 2 x 3 PN 60 M 86961 is found near the window of the oil level indicator and it must be replaced in the event of leaks Any plug sealing rings must strictly be replaced with n...

Page 57: ...During a long break in the use of the spreader it is recommended to place it indoors in a closed room or in a roofed and ventilated place 6 9 Adjustment of conveyor drive and adapter drive chain tens...

Page 58: ...s 3 Chain Figure 22 Floor conveyor drive 1 Chain tensioner 2 Fixing screws 3 Chain 6 10 Blockade of adapter drums During the machine s operation an emergency may occur that results in stopping of the...

Page 59: ...object stone jammed between drums 2 Damage of gears interlocking with the drive chain 3 Chain fell off from gears 4 Jamming of floor conveyor 5 Problems with the drive system 6 11 Troubleshooting Tab...

Page 60: ...g after improper connection to tractor relieve pressure in it Plate revolutions do not react to flow regulator Hydraulic hoses incorrectly connected to tractor Uneven feed Damage of the conveyor elem...

Page 61: ...oil make sure that the oil in both machines is of the same type If necessary replace the oil in the tractor and or spreader Insufficient efficiency of the tractor hydraulic pump damaged tractor hydrau...

Page 62: ...signs of damage The belts should be placed under the lower frame of the spreader in such places that when lifting the machine the belts do not have the possibility of moving and the spreader when mov...

Page 63: ...t transport the trailer operator should be familiar with the contents of this manual and follow the recommendations contained in it During road transport the spreader is fastened on the platform of th...

Page 64: ...e technical operational terms described in the operating manual The condition of accepting a complaint is to follow all the recommendations contained in the operating and use manuals TERMS OF THE WARR...

Page 65: ...of sale or point of sale stamp exposes the user to non recognition of any complaints 10 Environmental hazard Hydraulic oil leakage is a direct threat to the environment because of the limited biodegr...

Page 66: ...ferred to a point taking care of recycling or oils regeneration Waste code 13 01 10 Detailed information concerning hydraulic oil can be found in the safety data sheet NOTE NOTE Oil waste can be deliv...

Page 67: ...CynkoMet RS 1500 67 NOTES...

Page 68: ...CynkoMet RS 1500 68 Spare parts catalogue RS 1500 SPARE PARTS CATALOGUE RS 1500 1 INTRODUCTION The Spare parts catalog is next to the Instruction manual the basic...

Page 69: ...parts of the unit or the mechanism In order to obtain the part number select an assembly or mechanism drawing which includes the part from the catalogue read the number of its position and then on th...

Page 70: ...CynkoMet RS 1500 70 Table 1 Bottom frame load carrying beam drawbar...

Page 71: ...nt 1 RS 1500 01 00 000 Load carrying beam for RS 1500 1 2 RS 1500 02 00 000 1 RS 1500 frame 1 3 RS 1500 03 00 000 Turning hitch 1 4 RS 1500 04 00 000 Drawbar 1 5 2219 02 00 000 3 Support 1 6 PN 86 M 8...

Page 72: ...CynkoMet RS 1500 72 Table 2 750 wall...

Page 73: ...000 Left wall 1 5 PN 85 M 82105 M12x35 8 8 screw 6 6 PN 77 M 82030 Washer 13 14 7 PN 77 M 82008 Spring Washer 12 2 18 8 PN 86 M 82144 M12 Nut 18 9 PN 77 M 82005 Washer 13 20 10 PN 85 M 82101 M12x70 8...

Page 74: ...CynkoMet RS 1500 74 Table 3 Driving axle Table 3 Driving axle Item No Number Specification Amount 1 RS 1500 08 00 000 ATW axle 1 2 2219 00 00 002 0 U bolt 4 3 PN 86 M 82144 M16 4 C Nut 16...

Page 75: ...CynkoMet RS 1500 75 Table 4 Drive transmission system Table 4 Drive transmission system...

Page 76: ...N 77 M 82008 Spring Washer 10 2 7 13 PN 86 M 82144 M10 Nut 7 14 2233 05 00 001 Bearing bracket 2 15 2219 18 00 003 1 Attachment channel bar 1 16 PN 85 M 82101 M12x45 8 8 B screw 2 17 PN 86 M 82144 M12...

Page 77: ...2219 05 00 004 0 Guard bracket 2 35 PN 77 M 82005 Washer 6 4 6 36 PN 70 M 85005 Parallel key A10x8x50 2 37 PN 70 M 85005 Parallel key A8x7x50 1 38 2208 03 01 026 0 Felt ring 1 39 PN 85 M 82105 M12x35...

Page 78: ...2213 02 12 030 Bearing cover 3 1 5 2213 02 11 001 Bearing housing 1 6 PN 85 M 82101 M8x60 screw 4 7 PN 86 M 82144 M8 Nut 4 8 2219 18 00 006 Bearing seal 2 9 2219 05 11 001 Tube guard 1 10 2219 05 13 0...

Page 79: ...t Table 6 Shaft 2 set Item no Number Specification Amount 1 2219 05 14 001 Shaft II 1 2 2213 02 00 012 0 Sleeve 1 3 2213 02 00 013 0 Cover 1 4 2213 02 00 016 0 Insert 1 5 PN 70 M 85005 Parallel key A8...

Page 80: ...05 01 001 Shaft IV 1 2 2213 02 14 002 Sleeve II 1 3 2213 02 14 003 Chain wheel Z 22 1 4 2213 02 14 004 Sleeve 1 5 2219 05 00 003 0 Bearing housing 2 6 PN 86 M 86260 Ball bearing 6307 2RS 1 7 RS 1500...

Page 81: ...V 1 2 2219 05 00 003 0 Bearing housing 2 3 PN 86 M 86260 Ball bearing 6307 2RS 1 4 2219 06 00 008 1 Chain wheel 1 5 2213 02 14 002 Sleeve II 1 6 RS 1500 05 01 002 Guard II 1 7 PN 70 M 85005 Parallel...

Page 82: ...CynkoMet RS 1500 82 Table 9 Conveyor drive...

Page 83: ...PN 86 M 86260 Ball bearing 1204 1 12 2219 06 06 001 Cover 2 1 13 PN 81 M 85111 Mounting ring of spring 20x1 2 2 14 PN 86 M 86260 Ball bearing 6006 2RS 2 15 2219 06 00 017 Distance sleeve 1 16 PN 81 M...

Page 84: ...CynkoMet RS 1500 84...

Page 85: ...82005 Washer 13 2 33 PN 85 M 82101 M12x30 8 8 B screw 2 34 PN 77 M 82008 Spring Washer 12 2 2 35 PN 81 M 85111 Mounting ring Z 30x1 5 1 36 2214 06 00 005 0 Felt ring 1 37 PN 81 M 85111 Z40 retaining...

Page 86: ...002 0 Pin 1 2 2219 08 09 001 0 Lever 1 3 2219 08 09 002 0 Sleeve 1 4 2219 08 09 003 0 Spring 1 5 2219 08 00 005 0 Spherical knob 1 6 2219 08 09 004 0 Pin 1 7 2219 08 00 007 0 Pin 1 8 2235 08 01 000 3...

Page 87: ...CynkoMet RS 1500 87 Table 11 A2H adapter...

Page 88: ...Handle 1 11 PN 86 M 82144 M12 Nut 8 12 PN 86 M 82144 M6 Nut 2 13 PN 86 M 82144 M8 Nut 2 14 PN 86 M 82144 M5 Nut 2 15 PN 85 M 82175 M5 Self locking nut 4 16 PN 85 M 82105 M12x45 8 8 screw 8 17 PN 85 M...

Page 89: ...1500 17 01 100 Top beam set 1 2 RS 1500 17 01 200 Right bracket set 1 3 RS 1500 17 01 300 Left bracket set 1 4 RS 1500 10 00 001 Lower beam 1 5 PN 78 M 82005 Washer 13 2 6 PN 85 M 82105 M8x25 screw 6...

Page 90: ...CynkoMet RS 1500 90 Table 13 Spreader of adapter A2H...

Page 91: ...2208 05 01 200 0 Left bearing cover 1 6 2208 03 01 026 0 Felt ring 3 7 2219 25 01 002 Distance sleeve 1 8 2208 03 00 007 0 Bearing seal 1 4 9 2219 25 01 001 z14 Toothed chain wheel 1 10 PN 86 M 86260...

Page 92: ...CynkoMet RS 1500 92 Table 14...

Page 93: ...10 RS 1500 16 07 000 Welded rear sheet 1 11 PN 85 M 82105 M8x25 screw 6 12 GM 1 2 22x1 5 Straight connector with seal 4 13 ISO 7241 A ISO 12 5 15L Plug cover 2 14 ISO 7241 B ISO 12 5 plug cover red 2...

Page 94: ...CynkoMet RS 1500 94 Table 15 Conveyor...

Page 95: ...strip 1 10 2219 07 00 222 1 Strip cover 2 11 PN 85 M 82005 Washer 17 2 12 2213 12 00 003 0 Coupling link 1 13 2213 12 00 004 0 Cap 2 14 2213 12 00 005 7 Link protection 2 15 2221 07 00 007 Guard L 180...

Page 96: ...CynkoMet RS 1500 96...

Page 97: ...pport wheel set 1 6 2219 02 00 006 2 Screw 1 7 7105 03 00 002 1 Special washer 1 8 7105 03 00 001 1 Spring 2 9 2219 02 00 004 0 Sleeve 2 10 PN 78 M 82005 Washer 21 1 11 PN 82 M 85023 Dowel pin 4x35 1...

Page 98: ...oss beam 1 3 RS 1500 03 00 001 Hitch 2 1 4 RS 1500 03 00 002 Pin 3 1 5 RS 1500 03 00 003 Pin sleeve 2 6 DIN 912 M16x608 8 hex screw 6 7 PN 77 M 82008 Spring washer 16 3 6 8 PN 78 M 82030 Washer n 17 6...

Page 99: ...CynkoMet RS 1500 99 Table 18 Hydraulic wall...

Page 100: ...screw 24 14 PN 77 M 82005 Washer 6 4 8 15 PN 77 M 82005 Washer 13 8 16 PN 77 M 82030 Washer 13 40 17 PN 78 M 82005 Round washer 25 14 18 PN 77 M 82008 Spring washer 6 1 8 19 PN 77 M 82008 Spring Washe...

Page 101: ...umber Specification Amount 1 RS 1500 13 01 000 Right side guard 1 2 RS 1500 13 02 000 Left side guard 1 3 RS 1500 13 00 001 Guard flap 1 4 PN 85 M 82105 M8x20 8 8 B Screw 10 5 PN 59 M 82030 Round wash...

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CynkoMet RS-1500, Instructions For Use And Operation

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