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Crary CWS CASE IH 2162 Owner'S Manual And Parts Manual Download Page 65

PN 50887-00

Case IH 2162/MacDon FD1, FD70, FD75 Crary Wind System Owner’s/Parts

57

PARTS

SERIES II

 GEARBOX REPLACEMENT PARTS

GEARBOX (REPLACEMENT PARTS)

ITEM

PART

NUMBER

DESCRIPTION

QTY

1

0201-0111-00

BEARING, 2.563 X .550 CUP

2

2

0201-0112-00

BEARING, 1.500 X .720 CONE

2

3

0320-0002-00

BREATHER, 0.125 NPT ZINC-PLATED

1

4

15006

BOLT, 3/8 X 1 HEX GR5 ZP

3

5

15008

BOLT, 3/8 X 2 HEX GR5 

1

6

15205

BOLT, 3/8 X 5 HEX GR5 ZP

1

7

30727-00

PLUG, DIPSTICK GEARBOX SERIES II

1

8

30728-00

PLUG, HEX HD MAGNETIC 3/4NF WITH O-RING

1

9

30729-00

SHIM,GEARBOX INPUT .002 RED

VARIES

10

30730-00

SHIM,GEARBOX INPUT .005 BLUE

VARIES

11

30731-00

PLUG, EXPANSION 3.150

1

12

30732-00

O-RING, -036

1

13

30733-00

SEAL,TCM 35X80X10TC

1

14

30734-00

SEAL,TCM 131872TB-H OR EQ

1

15

30735-00

BEARING,BALL 6307Z OR EQ

2

16

30736-00

RING, BEVELED RETAINING N5002-315

1

17

54424-12

PLATE, GEARBOX MOUNT

2

18

NPN

SPEC WASHER, RETAINING

1

19

30737-00

SPEC SHAFT, INPUT

1

20

NPN

SPEC GEAR, HEL RH113T (1/6.647 RATIO)

1

NPN

SPEC GEAR, HEL RH116T (1/7.250 RATIO)

NPN

SPEC GEAR, HEL RH118T (1/8.429 RATIO)

NPN

SPEC GEAR, HEL RH115T (1/8.846 RATIO)

NPN

SPEC GEAR, HEL RH122T (1/9.385 RATIO)

21

51607-00

KIT, HS SHAFT SERVICE 17T (1/6.647 RATIO) - INCLUDES ITEMS 18 & 26

1

51621-00

KIT, HS SHAFT SERVICE 16T (1/7.250 RATIO) - INCLUDES ITEMS 18 & 26

51622-00

KIT, HS SHAFT SERVICE 14T (1/8.429 RATIO) - INCLUDES ITEMS 18 & 26

51623-00

KIT, HS SHAFT SERVICE 16T (1/8.846 RATIO) - INCLUDES ITEMS 18 & 26

51624-00

KIT, HS SHAFT SERVICE 13T (1/9.385 RATIO) - INCLUDES ITEMS 18 & 26

22

NPN

SPEC HOUSING, HALF (CRARY-8")

1

23

NPN

SPEC HOUSING, HALF (CRARY)

1

24

NPN

SPEC CAP, OPEN

1

25

NPN

SCREW, .375NC X 1.500 HEX GR5 - ZINC COATED

7

26

NPN

SCREW, 3/8NF X 1-1/4 HEX GR8

1

27

NPN

SCREW, 3/8NC X 5-1/2 HEX GR8 ZINC COATED

3

28

NPN

NUT, 3/8 HEX NC

4

29

NPN

KEY, P&W 3/8 SQ X 1-7/16

1

30

NPN

BUSHING, DOWEL 3/8 X 1 

2

31

NPN

NAMEPLATE

1

32

NPN

TAG, LUBRICATION

1

33

NPN

PLUG, PIPE SOCKET 1/8NPT 7/8 TAPER

1

NPN

OIL, MOBIL DELVAC 75W-90 SYNTHETIC (NOT SHOWN)

28 OZ.

NPN

GREASE, MOBILTH SHC 007 (NOT SHOWN)

0.5 OZ.

Summary of Contents for CWS CASE IH 2162

Page 1: ...OWNER S PARTS MANUAL RECORD SERIAL NUMBER HERE Manual P N 50887 00 Rev 110118 07 SN Range G00001 Current CASE IH 2162 MACDON FD1 FD70 FD75 CRARY WIND SYSTEM ...

Page 2: ...cted use in a reasonably safe manner Safety considerations shall be an integral and high prior ity part of all engineering design analysis and judgments involving Crary products It is our stated policy that our products will be manufactured to comply with the safety standards specified by the American Society of Agricultural Engineers the National Electrical Code the Society of Automotive Engineer...

Page 3: ...d to bearings belts pulleys and reel tines 3 This warranty does not cover normal maintenance service or adjustments 4 This warranty does not cover depreciation or damage due to misuse negligence accident or improper main tenance 5 This warranty does not cover damage due to improper setup installation or adjustment 6 This warranty does not cover damage due to unauthorized modifications of the produ...

Page 4: ...oduct to be protected under our limited warranty coverage please go to www crary com Product Support Product Registration Please take time to fill out the online registration form to register your Crary Wind System and start coverage under our limited warranty ...

Page 5: ...lacement parts which meet all the latest requirements Replacement parts manufactured by others could present safety hazards even though they may fit on this unit For service assistance or parts contact your nearest authorized Crary dealer Your nearest authorized Crary dealer will need to know the serial number of your Crary Wind System to provide the most efficient service The arrangement of the part...

Page 6: ...4 DRIVELINE KIT KIT NUMBER NUMBER OF BOXES IN KIT 54483 00 1 27732 00 1 29858 00 1 29986 00 1 MANIFOLD KIT KIT NUMBER NUMBER OF BOXES IN KIT 54381 1 54870 1 50340 1 50665 1 REEL ARM MOUNT KIT KIT NUMBER NUMBER OF BOXES IN KIT 50347 4 54833 4 DROP TUBE KIT KIT NUMBER NUMBER OF BOXES IN KIT 25919 1 25920 1 After receiving the shipment of your CWS please ensure that no boxes are missing The following...

Page 7: ...SSEMBLY 30 4 8 FLEX HOSE ROUTING 31 4 8 1 RIGHT HAND ROUTING 31 4 8 2 LEFT HAND ROUTING 31 4 9 ELECTRICAL WIRING 36 OPERATION 37 5 1 MACHINE COMPONENTS 38 5 2 INITIAL ADJUSTMENTS 39 5 2 1 MANIFOLD ADJUSTMENT 39 5 2 2 TORQUE LIMITER SLIP CLUTCH 39 5 3 PRE OPERATION CHECKLIST 40 5 4 MACHINE BREAK IN 40 5 4 1 PRE START INSPECTION 40 5 4 2 AFTER OPERATING FOR 2 HOURS 40 5 4 3 AFTER OPERATING FOR 10 HO...

Page 8: ...PN 50887 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts viii ...

Page 9: ...frequent reference and to pass on to new operators or owners Call your Crary dealer or distributor if you need assistance information or additional copies of the manuals OPERATOR ORIENTATION All references to left right front and rear of the machine as mentioned throughout the manual are determined by standing behind the machine and facing towards the direction of forward travel Many people have w...

Page 10: ...t avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT Instructions that must be followed to ensure proper installation operation of equipment NOTE General statements to assist the reader This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The SafetyAlert symbol identifies important safety messages on the machine an...

Page 11: ...ents can be avoided A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible seri ous injury or death Do not modify the equipment in anyway Unauthor ized modification may impair the function and or safety and could affect the life of the equipment 1 Read and understand the...

Page 12: ...1 First class maintenance is a prerequisite for the safest operation of your machine Maintenance including lubrications should be performed with the machine stopped and locked out 1 Read and understand the Owner s Manual and all safety decals before servicing adjusting or repairing 2 Install and secure all guards and shields before starting or operating 3 Keep hands feet hair and clothing away fro...

Page 13: ...reaction can develop from hydraulic fluid piercing the skin surface 8 Before applying pressure to the system make sure all components are tight and that lines hoses and cou plings are not damaged Think SAFETY Work SAFELY 2 5 HYDRAULIC SAFETY 2 6 PTO SAFETY 1 Keep bystanders especially children away from drivelines 2 Be extremely careful when working around PTO shafts drivelines or other rotating s...

Page 14: ...NSTALL SAFETY DECALS 1 Be sure that the installation area is clean and dry 2 Be sure temperature is above 50 F 10 C 3 Decide on the exact position before you remove the backing paper 4 Remove the smaller portion of the split backing paper 5 Align the decal over the specified area and carefully press the small portion with the exposed sticky back ing in place 6 Slowly peel back the remaining paper ...

Page 15: ...d ALL Safety Operating and Maintenance information presented in this manual Do not operate or allow anyone else to operate this equip ment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment An untrained operator is unqualified to operate this machine A ...

Page 16: ...rning and the area or particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY REMEMBER If safety decals have been damaged removed or become illegible or parts have been replaced without safety decals new decals must be applied New safety decals are available from the manufacturer or an authorized dealer PN 0732 0598 00 Decal Warning PN 17423 Decal Dang...

Page 17: ...PN 50887 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 9 ...

Page 18: ...box mount bracket Refer to Figure 3 and table for correct combine mounting location Figure 1 Gearbox mount location Series II Figure 2 Support bracket OEM hole location Series II NOTE Apply a medium strength thread locking agent to the bolts used to secure the gearbox mount to the header and the gearbox to the mount ASSEMBLY Section 4 1 75 Ø7 16 THRU NOTE Using incorrect gearbox location will resu...

Page 19: ...DMENT PTO HOLDER PTO LOCK U BOLT 1 2 13 x 6 5 x 6 NUT 1 2 13 NYLOCK FLANGE BOLT 1 2 x 1 1 4 SERRATED FLANGE BOLT 3 8 16 x 1 1 4 CARRIAGE NUT 3 8 16 NYLOCK FLANGE BOLT 3 8 16 x 1 1 4 CARRIAGE BOLT 3 8 16 x 1 1 4 CARRIAGE ADJUSTMENT BRACKET SPACER PLATE BOLT 1 2 x 1 1 2 CARRIAGE C B A NUT 1 2 13 NYLOCK FLANGE Symbol Combine A Pentagon Lexion ALL B Square John Deere ALL Case Pre 5000 Series C Triangl...

Page 20: ...ack or hoist to position the gearbox in place next to the gearbox mount weldment Attach the gearbox to the weldment with six 1 2 x 1 1 4 flange bolts Torque hardware to 75 ft lbs 6 Attach the PTO holder to the gearbox mount using two 3 8 x 1 1 4 carriage bolts and nuts Figure 8 7 Check the gearbox and if necessary fill the gearbox with lube before use Use Mobilube SHC 75W 90 synthetic gear lube or...

Page 21: ...EARBOX FAN MOUNT FD70 FD75 CIH 2162 HEADERS BOLT 3 8 X 1 1 4 CARRIAGE NUT 1 2 NYLOCK NUT 5 8 NYLOCK BOLT 1 2 X 1 1 4 BOLT 5 8 X 7 BRACKET LOWER SUPPORT BRACKET UPPER SUPPORT GEARBOX MOUNT PLATE GEARBOX MOUNT WELDMENT NUT 1 2 NYLOCK PTO HOLDER NUT 3 8 NYLOCK FLANGE NUT 3 8 NYLOCK FLANGE BOLT 1 2 X 1 1 4 NUT 3 8 NYLOCK FLANGE Figure 7 Right hand tube mount location ...

Page 22: ...t weldment with two 5 16 U bolts and four nuts Figure 42 4 2 RIGHT HAND DRIVE KIT Figure 9 FD1 and FD75 tube mount Diagram 1 Using three 3 8 x 3 4 bolts install the PTO shield 2 Using the table to the right measure from the end of the header For proper orientation reference Figure 9 to correctly postion FD1 and FD75 tube mount weldments Use the brackets as a template to mark and drill two 9 32 hol...

Page 23: ...ION B 1 Using a Phillips screwdriver remove the screw at the flexible cone base of the outer shield tube Then twist the flexible cone until the cone flare aligns with the bearing tab Figure 12 Pull the yoke and inner profile out of the tubing 2 Remove the spring pin 3 Find a pipe that is large enough to slide the inner profile inside but is small enough that the end yoke will not pass through This...

Page 24: ...inder using a 5 8 x 3 1 4 bolt 5 8 nylock nut and two 1 2 washers as shown in Figure 13 Use as many 5 8 washers as required to evenly space the cylinder in between the LH reel mount 4 Attach the bottom of the LH reel mount to the OEM reel arm using a 1 2 x 5 1 2 bolt nut and washers Figure 14 5 Attach the arm mount to the LH reel mount using two 1 2 x 4 hex bolts and two 1 2 nylock flange nuts Fig...

Page 25: ... WASHER 1 2 FLAT WASHER 5 8 FLAT Use as required to fill space around cylinder NUT 1 2 NYLOCK BOLT 3 8 X 5 HEX BOLT 1 2 X 1 TORX ARM MOUNT BEARING NYLON 3 3 4 REEL MOUNT CYLINDER MOUNT LH REEL MOUNT BOLT 1 2 X 4 HEX NUT 3 8 NYLOCK NUT 1 2 NYLOCK NUT 1 2 NYLOCK WASHER 5 8 FLAT 4 4 REEL ARM MOUNT FD1 FD75 HEADERS Figure 15 Left reel arm mount assembly FD1 FD75 headers ...

Page 26: ... 17 4 Attach the lock bracket to the center reel mount with two 1 2 x 1 1 4 bolts The lock bracket should be adjusted to securely clamp the center reel mount to the OEM reel mount 5 Attach the arm mount to the center reel mount using two 1 2 x 4 1 2 bolts and nylock nuts 6 Insert the center reel mount into the arm mount and secure with a 1 2 x 2 3 4 bolt and 1 2 nylock nut 7 Install new cylinder m...

Page 27: ...8 X 4 1 2 BOLT 1 2 X 1 1 4 BOLT 1 2 X 1 TORX ARM MOUNT BEARING NYLON 3 1 8 CENTER REEL MOUNT CENTER REEL MOUNT LOCK BRACKET CYLINDER MOUNT CYLINDER PIN BOLT 1 2 X 4 1 2 NUT 1 2 NYLOCK NUT 1 2 NYLOCK NUT 1 2 NYLOCK BOLT 1 2 X 1 1 4 4 4 REEL ARM MOUNT FD1 FD75 HEADERS Figure 17 Center reel arm mount assembly FD1 FD75 headers ...

Page 28: ...ing the mount bracket as a guide mark and drill a 17 32 hole into the OEM reel arm Be sure to have the bracket straight when marking hole location Attach the bracket to the OEM reel arm using a 1 2 x 1 1 4 bolt and 1 2 nylock nut 7 Attach the arm mount to the RH reel mount using two 1 2 x 4 bolts and 1 2 nylock nuts Figure 22 8 Insert a reel mount into the arm mount and secure with a 1 2 x 2 3 4 b...

Page 29: ...T 5 16 NYLOCK BOLT 1 2 X 1 TORX ARM MOUNT REEL MOUNT BEARING 3 3 4 NYLON CYLINDER PIN RH REEL MOUNT CYLINDER MOUNT MOUNT BRACKET NUT 1 2 NYLOCK BOLT 1 2 X 5 1 2 HEX NUT 1 2 NYLOCK BOLT 1 2 X 4 BOLT 3 8 X 5 HEX TUBE MOUNT WELDMENT WASHER 1 2 FLAT NUT 1 2 NYLOCK NUT 3 8 NYLOCK ASSEMBLY 4 4 REEL ARM MOUNT FD1 FD75 HEADERS Figure 22 Right reel arm mount assembly FD1 FD75 headers ...

Page 30: ...ment as a template to drill the top two holes through the reel arm bracket for 3 8 bolts 6 Attach the CWS tube mount weldment to the OEM bracket with two 3 8 x 1 3 4 bolts through the top holes Install a 63 spacer on each bolt between the CWS tube mount weldment and OEM bracket Install a nylock nut on each bolt and torque to 30 ft lbs 7 Using a 1 2 x 3 1 2 carriage bolt and locknut attach an end h...

Page 31: ... FLANGE RADIAL BEARING SHOULDER BORE ADAPTER CWS TUBE MOUNT IDLER SPACER BOLT 1 2 X 1 1 2 CRG WASHER 3 8 SAE FLAT BOLT 1 2 X 1 1 2 CRG SPACER 63 X 63 SPACER 63 X 63 BOLT 3 8 X 1 3 4 HEX WASHER 3 8 SAE FLAT ADJUSTMENT STRAP BOLT 1 2 X 3 1 2 CRG BOLT 1 2 X 3 1 2 CRG SPACER 75 OD X 51 ID X 27 4 5 REEL ARM MOUNT FD70 CIH 2162 HEADERS Figure 26 LH reel arm mount assembly FD70 CIH 2162 headers ...

Page 32: ...nd nut to bolt the bottom hole of the CWS mount weldment to the OEM bracket 5 Using a 1 2 x 3 1 2 carriage bolt and locknut attach an end hole of the arm mount tube to the clevis of the CWS center tube mount weldment Figure 29 6 Insert the center reel mount assembly into the arm mount tube 7 Attach the adjustment strap to the arm mount tube and reel mount assembly with a 1 2 x 3 1 2 bolt nut washe...

Page 33: ...GE RADIAL BEARING SHOULDER BORE ADAPTER IDLER SPACER BOLT 1 2 X 1 1 2 CRG WASHER 3 8 SAE FLAT IDLER SHEAVE SPACER BOLT 1 2 X 1 1 2 CRG SPACER 63 X 63 SPACER 63 X 63 BOLT 3 8 X 1 3 4 HEX WASHER 3 8 SAE FLAT ADJUSTMENT STRAP BOLT 1 2 X 4 1 2 HEX WASHER 1 2 SAE FLAT ARM MOUNT TUBE CWS CENTER TUBE MOUNT 4 5 REEL ARM MOUNT FD70 CIH 2162 HEADERS Figure 29 Center reel arm mount assembly FD70 CIH 2162 hea...

Page 34: ...n end hole of the arm mount tube to the clevis of the CWS tube mount weldment Figure 31 6 Insert a reel mount assembly into the arm mount tube 7 Attach the adjustment strap to the arm mount tube and reel mount assembly with a 1 2 x 3 1 2 bolt nut and spacer Figure 33 8 Attach the bottom end of the adjustment strap to the front hole of the CWS tube mount weldment with a 1 2 x 1 1 2 carriage bolt an...

Page 35: ...DE TUBE MOUNT REEL MOUNT CYLINDER MOUNT BOLT 1 2 X 3 1 2 CRG BOLT 3 8 X 5 HEX NUT 3 8 NYLOCK FLANGE RADIAL BEARING SHOULDER BORE ADAPTER CWS TUBE MOUNT IDLER SPACER BOLT 1 2 X 1 1 2 CRG WASHER 3 8 SAE FLAT BOLT 1 2 X 1 1 2 CRG SPACER 63 X 63 SPACER 63 X 63 BOLT 3 8 X 1 3 4 HEX WASHER 3 8 SAE FLAT ADJUSTMENT STRAP BOLT 5 16 X 1 1 4 HEX WASHER 5 16 SAE FLAT BOLT 1 2 X 3 1 2 CRG SPACER 5 8 OD X 11 GA...

Page 36: ...ifold The brace clamps should be positioned inside the reel mount assemblies Figure 35 Slide the brace clamps against the inside of the reel mount assemblies and tighten the clamps on the manifold 8 Attach a manifold pivot rod to each manifold pivot us ing two 5 16 x 7 8 carriage bolt and nuts Figure 37 9 Attach the base end of the electric actuator to the center reel mount assembly with a 1 2 x 2...

Page 37: ...T MANIFOLD W SERIAL NUMBER MANIFOLD W O SERIAL NUMBER BOLT 3 8 X 1 CRG NUT 3 8 NYLOCK HALF CLAMP CLAMP 8 11 16 T BOLT SINGLE HUMP HOSE CONNECTOR MANIFOLD BOLT 5 16 X 7 8 CRG ELECTRIC ACTUATOR MANIFOLD PIVOT ROD NUT 5 16 NYLOCK CENTER REEL MOUNT NUT 1 2 NYLOCK BOLT 1 2 X 2 3 4 HEX Figure 37 Center manifold Assembly FD1 FD75 headers ...

Page 38: ...d point the end towards the direction of the cutterbar 3 Place a U bolt around the manifold and through the holes on the drop tube weldment 4 Secure the drop tube with two 5 16 flange nuts Figure 38 Torque to 11 ft lbs 5 Repeat procedure for all drop tubes 6 Installation of short drop tubes will require drilling one 1 9 16 hole on each end of head Short drop tubes should be evenly spaced between l...

Page 39: ...stalling dual flow system Install alternate rubber Y connection see Figure 42 13 Install the flex hose on the elbow support band and the rear end of the 56 manifold with two 8 3 8 t bolt clamps 14 Tighten all t bolt clamps to the torque specifications on page 48 4 8 2 LEFT HAND ROUTING 1 Secure the transition tube mount brackets to the fluid reservoir on the back of the header using four set screws...

Page 40: ...T BOLT CLAMP 8 3 8 T BOLT CLAMP 8 3 8 T BOLT CLAMP 8 3 8 T BOLT CLAMP 8 11 16 T BOLT CLAMP 8 11 16 T BOLT CLAMP 8 3 8 T BOLT CLAMP U BOLT 90 ELBOW 8 3 8 T BOLT CLAMP 2 from end of manifold tube mount bracket 10 from tube mount bracket to end of manifold REAR TUBE MOUNT SIDE TUBE MOUNT RUBBER Y CONNECTION T BOLT CLAMP 8 3 8 FLEX HOSE ALTERNATE DUAL FLOW INSTALLATION ELBOW SUPPORT BAND 8 11 16 T BOL...

Page 41: ...s and washers Position as shown Figure 45 13 Determine the length of flex hose needed to connect the center manifold and the left rear manifold Cut the hose 14 Slide an 8 3 8 t bolt clamp over each end of the flex hose Then slide one side of the flex hose onto the cen ter manifold and the other end of the left rear manifold 15 If you are installing the dual flow system onto an FD70 or CIH 2162 you...

Page 42: ...NTER TUBE MOUNT BRACKET REAR CENTER TUBE MOUNT BRACKET FLEX HOSE FLEX HOSE C 3 D FD70 for Gleaner and Lexion FD70 FD1 FD75 REAR CENTER TUBE MOUNT BRACKET REAR CENTER TUBE MOUNT BRACKET T BOLT CLAMP 8 3 8 Figure 45 Left hand tube clamp locations ASSEMBLY 4 8 FLEX HOSE ROUTING A B Figure 46 Left hand tube clamp locations Header Length Dimension A Dimension B Dimension C Dimension D 35 30 90 4 79 40 ...

Page 43: ... 8 t bolt clamps 22 Slide an 8 11 16 t bolt clamp over each end of the 45 degree elbow Then slide the elbow onto the LH end rear manifold Point the elbow toward the 56 manifold on the side of the reel 23 Insert an elbow support band into the 45 degree elbow 24 Determine the length of flex hose needed to connect the elbow support band to the 56 manifold Cut the hose if needed Leave enough slack in ...

Page 44: ... actuators 15 Amp Manifold Tilt 5 Amp Air Volume and plug in 5 Mount the intermediate harness connectors to a convenient location on the combine feeder house Disconnect the intermediate harness connector at the feeder house when the header is disconnected from the combine NOTE Figure 49 Electric wiring MANIFOLD TILT ACTUATOR TO 15 AMP HARNESS FAN BUTTERFLY ACTUATOR TO 5 AMP HARNESS SWITCH MOUNT AS...

Page 45: ...nd the area around the work site Untrained operators are not qualified to operate the machine WARNING 1 Read and understand the Owner s Manual and all safety signs before servicing adjusting or repairing 2 Install and secure all guards and shields before starting or operating 3 Keep hands feet hair and clothing away from all moving and or rotating parts 4 Place all controls in neutral or off lower ...

Page 46: ...ins Air is used to enhance the performance of your pickup reel by moving the crop off the sickle towards the header auger or belt Proper Figure 50 Machine components adjustment of the air volume and direction will increase the performance of your header while reducing shatter loss Please take a few minutes to become familiar with the proper setup and operation of your Crary Wind System Front of Hea...

Page 47: ...RPM 1 Slowly engage the PTO with the engine running at idle speed 2 If the torque limiter does not slip shut off machine and loosen the center locknuts in 1 4 turn increments until it slips momentarily when the header is engaged If the torque limiter continues to slip after start up tighten the center locknuts in 1 4 turn increments until it slips momentarily when the header is engaged 3 The torqu...

Page 48: ...area and drives for entangled material 6 Check the chains and sprockets for proper tension and alignment Adjust as required 7 Visually inspect the hydraulic system for leakage loose fittings and damaged hoses Tighten fittings replace damaged components and wipe up leaked or excess hydraulic fluid 8 Check condition of driveline slip clutch friction discs If installing replacement discs adjust sprin...

Page 49: ... switch being pressed on the transmitter s the receiver will return to normal operation The red LED on the receiver will blink rapidly then extinguish The receiver is now in the normal mode of operation This completes the programming instructions The receiver will retain all of its programming even when power is removed Figure 52 Manifold tilt and fan air volume switch FAN AIR VOLUME SWITCH MANIFO...

Page 50: ... transporting equipment on public roads and highways 2 It is the responsibility to the owner to know the light ing and marking requirements of the local highway authorities and to install and maintain the equipment to provide compliance with the regulations Add extra lights when transporting at night or during periods of limited visibility 3 See the owner s manual that came with your combine and h...

Page 51: ...sidue from the washing and prevent rusting during the storage period Rotate all moving parts to distribute lubricant to all surfaces 6 Change gearbox oil 7 Apply a light coat of grease on the shafts 8 Check the cutterbar reel area and drives for entangled material 9 Touch up all paint nicks and scratches to prevent rust ing 10 Move the machine to its storage area 11 Select an area that is dry leve...

Page 52: ...al sounds made by such components as shafts bearings and drives These service recommendations are based on normal operating conditions Severe or unusual conditions may require more frequent attention Copy this page to continue record HOURS SERVICED BY DAILY L PTO CROSS JOURNAL ZERKS GEARBOX OIL LEVEL 16 HOURS L PTO INNER TUBE 40 HOURS L PTO SHIELD RETAINING BEARING L PTO DISCONNECT MECHANISM FAN H...

Page 53: ... all scheduled maintenance 2 Use a hand held grease gun for all greasing 3 Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit 4 Replace and repair broken fittings immediately 5 If fittings will not take grease remove and clean thor oughly Also clean lubricant passageway Replace fitting if necessary 6 2 FLUIDS AND LUBRICANTS 6 3 GREASING CHECKING THE GEARBOX OIL...

Page 54: ... fan housing blades and airway Figure 57 and Figure 58 should be checked for wear 2 Failure to replace worn rotor may reduce fan output and lead to failure and damage of system components 6 6 FAN HOUSING AND AIR HOSE 6 7 SLIP CLUTCH MAINTENANCE 1 Disconnect the PTO driveline from the implement 2 Position the driveline on a workbench 3 Loosen the eight center locknuts 4 Remove bolts and disassemble...

Page 55: ...anifold to clean off cutter bar Adjust manifold so that air flow is directed more at cutter bar to keep it clean Clean debris from rotary screen Check for and clear obstruction from flex hose or manifold or drop tubes Check butterfly position and open to allow more air flow Check fan rpm adjust combine shaft speed and check for proper gear box ratio for combine Reel speed too slow Increase speed o...

Page 56: ...bolts and capscrews are identified by their head markings ENGLISH BOLT DIAMETER BOLT TORQUE SAE 2 SAE 5 SAE 8 N m Ft lb N m Ft lb N m Ft lb 1 4 7 5 5 5 11 8 16 12 5 16 15 11 23 17 34 25 3 8 27 20 41 30 61 45 7 16 41 30 68 50 95 70 1 2 68 50 102 75 149 110 9 16 97 70 149 110 203 150 5 8 122 90 203 150 312 230 3 4 217 160 353 260 515 380 7 8 230 170 542 400 814 600 1 298 220 786 580 1220 900 1 1 8 4...

Page 57: ...PN 50887 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 49 PARTS MacDon CIH Headers FD70 CIH 2162 FD75 FD1 PARTS CATALOG ...

Page 58: ...PN 50887 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 50 PARTS ...

Page 59: ... NYLOCK FLANGE 11 4 15341 00 U BOLT 1 2 13 X 6 1 2 X 6 1 5 15378 BOLT 3 8 16 X 1 1 4 CARRIAGE 7 6 15612 BOLT 1 2 X 1 1 4 SERRATED FLANGE 6 7 15905 00 NUT 3 8 16 NYLOCK FLANGE 7 8 17879 PIN 3 8 X 1 1 2 SNAP 1 9 51638 12 BRACKET MOUNT SUPPORT OUTER 1 10 51639 12 BRACKET MOUNT SUPPORT INNER 1 11 51641 12 WELDMENT SERIES II GEARBOX MOUNT 1 12 51646 12 PLATE SPACER 1 13 51647 12 PLATE REINFORCEMENT 1 1...

Page 60: ...NUT 5 8 11 UNC NYLOCK 4 2 15024 BOLT 5 8 11 X 7 GR5 HEX ZP 4 3 15162 00 NUT 1 2 13 NYLOCK FLANGE 7 4 15232 00 BOLT 1 2 X 1 1 4 FLANGE NC 7 5 15378 BOLT 3 8 X 1 1 4 CARRIAGE 6 6 15905 00 NUT 3 8 16 NYLOCK FLANGE 6 7 53668 12 BRACKET LOWER SUPPORT 1 8 53669 12 BRACKET MOUNT SUPPORT 1 9 53670 12 PLATE GEARBOX MOUNT 1 10 53683 12 BRACKET PTO HOLDER 1 11 54562 12 WELDMENT SERIES 2 GEARBOX MOUNT 1 31716...

Page 61: ...OCK 4 2 15024 BOLT 5 8 11 X 7 GR5 HEX ZP 4 3 15162 00 NUT 1 2 13 NYLOCK FLANGE 7 4 15232 00 BOLT 1 2 X 1 1 4 FLANGE NC 7 5 15378 BOLT 3 8 X 1 1 4 CARRIAGE 6 6 15905 00 NUT 3 8 16 NYLOCK FLANGE 6 7 53670 12 PLATE GEARBOX MOUNT 1 8 53683 12 BRACKET PTO HOLDER 1 9 54761 12 WELDMENT SERIES 2 GEARBOX MOUNT 1 10 54871 12 BRACKET HIGH MOUNT SUPPORT UPPER 1 11 54872 12 BRACKET HIGH MOUNT SUPPORT LOWER 1 3...

Page 62: ... 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 54 PARTS GEARBOX FAN ALL MODELS 1 2 3 4 5 6 7 8 9 9 10 12 12 13 14 14 15 15 16 16 17 18 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 34 35 36 37 38 11 39 ...

Page 63: ...1 HEX SOC ZP 3 22 15966 00 BOLT 1 2 13 X 1 25 HEX GR5 ZP W PATCH 4 23 18998 00 BEARING 3 4 ROUND INSERT 2 24 21193 CASTING FAN 8 P D B N RH N N 1 25 21194 CASTING FAN 8 P D B N LH N N 1 26 21445 12 PLATE HUB MOTOR MOUNT 8 B PILOT 1 27 22655 12 BASE 8 ROTARY SCREEN 1 28 23161 WELDMENT SCREEN BLADE RH 1 29 23163 WELDMENT SCREEN CAP 1 30 50771 12 WELDMENT ACTUATOR MOUNT 1 31 29919 12 WELDMENT PIVOT 1...

Page 64: ...2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 56 PARTS GEARBOX REPLACEMENT PARTS SERIES II 1 2 3 4 4 5 6 7 8 9 9 10 11 12 13 14 15 16 15 17 17 18 19 20 21 22 23 24 25 25 25 25 26 27 28 28 29 30 31 32 33 30 1 2 ...

Page 65: ...G 1 19 30737 00 SPEC SHAFT INPUT 1 20 NPN SPEC GEAR HEL RH113T 1 6 647 RATIO 1 NPN SPEC GEAR HEL RH116T 1 7 250 RATIO NPN SPEC GEAR HEL RH118T 1 8 429 RATIO NPN SPEC GEAR HEL RH115T 1 8 846 RATIO NPN SPEC GEAR HEL RH122T 1 9 385 RATIO 21 51607 00 KIT HS SHAFT SERVICE 17T 1 6 647 RATIO INCLUDES ITEMS 18 26 1 51621 00 KIT HS SHAFT SERVICE 16T 1 7 250 RATIO INCLUDES ITEMS 18 26 51622 00 KIT HS SHAFT ...

Page 66: ...887 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 58 DRIVELINE C FLANGE ASSEMBLY ALL MODELS 5 6 7 8 9 10 11 9 10 12 13 14 15 16 17 17 18 19 A B C D E F G H I J K L M B 5 1 2 3 4 PARTS ...

Page 67: ... CHAIN 1 7 12215 YOKE INBOARD 1B 1 8 12218 YOKE INBOARD 1A 1 9 12220 CONE 6 RIB SAFETY 2 10 12223 RING SC25 BEARING 2 11 14714 00 YOKE FLANGE 1 12 14744 00 CLUTCH FRICTION INCLUDES ITEMS A M 1 A 14061 00 SPRING BELVILLE W SHIELD 1 B 14062 00 SET FRICTION DISC 1 C 14720 00 YOKE FLANGE 1 D 14736 00 PLATE THRUST 1 E 14737 00 HUB CLUTCH 1 F 15647 NUT M10 X 1 5 HEX NYLOCK TYPE NE 6 G 15747 00 BOLT M10 ...

Page 68: ... CLAMP 8 3 8 T BOLT 6 6 6 6 5 16092 CLAMP 8 11 16 T BOLT 6 6 6 6 6 17410 FLEX HOSE 8 ID X 6 NOT SHOWN 1 1 1 1 7 17437 ELBOW 8 X 90 DEG RUBBER 2 2 2 2 8 21512 BAND ELBOW SUPPORT 3 3 3 3 9 29638 33 MANIFOLD 56 ALUMINUM 1 1 1 1 10 53067 33 MANIFOLD 28 ALUMINUM 1 53691 33 MANIFOLD 65 ALUMINUM 1 54516 00 ASSEMBLY 94 TRANSITION MANIFOLD 1 54857 00 ASSEMBLY 120 TRANSITION MANIFOLD 1 11 50139 12 WELDMENT ...

Page 69: ...AMP 8 11 16 T BOLT 7 7 7 8 21512 BAND ELBOW SUPPORT 4 4 4 9 50682 12 MOUNT MACDON TRANSITION MANIFOLD 2 2 2 10 29638 33 MANIFOLD 56 ALUMINUM 1 1 1 11 50129 33 MANIFOLD 141 ALUMINUM 1 1 2 12 50450 12 WELDMENT FD70 TUBE MOUNT BRACKET GL LEX 2 2 2 13 50139 12 WELDMENT TUBE MOUNT 1 1 1 14 50155 12 WELDMENT FD70 TUBE MOUNT BRACKET 1 1 1 15 50660 00 ASSEMBLY DUAL FLOW Y 1 1 1 16 50237 00 ASSEMBLY FD1 75...

Page 70: ...PN 50887 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 62 PARTS 3 2 1 8 5 6 7 8 11 11 12 13 14 15 16 17 18 19 20 10 8 8 4 7 9 21 22 23 REEL ARM MOUNT LH FD1 FD75 HEADERS ...

Page 71: ...E FLAT ZP 5 8 15162 00 NUT 1 2 13 NYLOCK FLANGE 4 9 15193 00 BOLT 1 2 X 4 FLANGE GR5 ZP 2 10 15205 BOLT 3 8 X 5 HEX GR5 ZP 1 11 15905 00 NUT 3 8 16 NYLOCK FLANGE 5 12 15952 00 SCREW 1 2 13 X 1 TORX TRS HEAD ZP 4 13 22489 ASSEMBLY BRACE CLAMP 1 14 22809 SADDLE GUIDE 1 15 23501 12 CLAMP HALF 1 16 51416 12 WELDMENT REEL ARM MOUNT 1 17 51425 00 BEARING NYLON 1 5 OD X 41 ID X 3 75 1 18 54343 12 WELDMEN...

Page 72: ... 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 64 PARTS REEL ARM MOUNT CENTER FD1 FD75 HEADERS 1 3 4 5 6 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 7 2 5 5 5 9 9 10 11 14 7 ...

Page 73: ...C ZP 1 9 15349 BOLT 5 16 X 7 8 CRG GR5 NC ZP 8 10 15230 00 BOLT 1 2 X 1 1 2 FLANGE 3 11 15904 00 NUT 5 16 18 NYLOCK FLANGE 8 12 15905 00 NUT 3 8 16 NYLOCK FLANGE 8 13 15952 00 SCREW 1 2 13 X 1 TORX TRS HEAD ZP 4 14 16092 CLAMP 8 11 16 T BOLT 4 15 17843 ELECTRIC ACTUATOR 1 16 18580 00 HOSE 8 SINGLE HUMP 2 17 25908 00 ASSEMBLY HALF CLAMP 2 18 51415 12 WELDMENT REEL ARM MOUNT 1 19 51423 00 BEARING NY...

Page 74: ...50887 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 66 PARTS REEL ARM MOUNT RH FD1 FD75 HEADERS 2 3 5 6 13 9 10 12 14 17 20 21 22 23 24 6 6 7 7 12 8 25 17 18 1 27 4 13 15 16 6 26 19 ...

Page 75: ...R5 NC ZP 2 10 15230 00 BOLT 1 2 X 1 1 2 FLANGE 2 11 15700 00 U BOLT 5 16 18 X 8 19 X 6 59 2 12 15904 00 NUT 5 16 18 NYLOCK FLANGE 6 13 15905 00 NUT 3 8 16 NYLOCK FLANGE 5 14 15952 00 SCREW 1 2 13 X 1 TORX TRS HEAD ZP 4 17410 FLEX HOSE 8 X 6 FT NOT SHOWN 1 15 22489 ASSEMBLY BRACE CLAMP 1 16 23501 12 CLAMP HALF 1 17 29638 33 MANIFOLD 56 ALUMINUM 1 18 51416 12 WELDMENT REEL ARM MOUNT 1 19 54343 12 WE...

Page 76: ... 50887 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 68 PARTS REEL ARM MOUNT LH FD70 CIH 2162 HEADERS 1 2 3 3 4 4 4 5 6 6 7 7 8 8 8 9 10 11 12 13 14 15 15 16 17 18 19 20 20 4 21 22 ...

Page 77: ...ASHER 3 8 SAE FLAT ZP 4 7 15458 BOLT 1 2 X 3 1 2 CRG GR5 NC ZP 2 8 15905 00 NUT 3 8 16 NYLOCK FLANGE 7 9 17669 RADIAL BEARING 17MM 2 10 17670 SHOULDER BORE ADAPTER 2 11 22489 ASSEMBLY BRACE CLAMP 1 12 23501 12 CLAMP HALF 1 13 25814 12 TUBE ARM MOUNT 1 14 25906 00 ASSEMBLY REEL MOUNT 1 15 27909 00 TUBE 75 OD X 51 ID X 27 2 16 29103 12 WELDMENT CWS MOUNT 1 17 53662 12 STRAP ADJUSTMENT 1 18 53666 12 ...

Page 78: ...162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 70 PARTS 1 2 3 5 6 6 7 7 7 8 9 9 10 10 11 12 12 13 13 7 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 4 7 REEL ARM MOUNT CENTER FD70 CIH 2162 HEADERS ...

Page 79: ... ZP 8 11 15458 BOLT 1 2 X 3 1 2 CRG GR5 NC ZP 1 12 15904 00 NUT 5 16 18 NYLOCK FLANGE 8 13 15905 00 NUT 3 8 16 NYLOCK FLANGE 11 14 16092 CLAMP 8 11 16 T BOLT 4 15 0122 0230 00 HAIR PIN CLIP 12 X 2 38 21 06 2 16 17669 RADIAL BEARING 17MM 2 17 17670 SHOULDER BORE ADAPTER 2 18 17843 ELECTRIC ACTUATOR 1 19 18580 00 HOSE 8 SINGLE HUMP 2 20 25908 00 ASSEMBLY HALF CLAMP 2 21 53662 12 STRAP ADJUSTMENT 2 2...

Page 80: ... 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 72 REEL ARM MOUNT RH FD70 CIH 2162 HEADERS PARTS 1 2 3 3 4 4 4 5 6 6 8 9 9 10 11 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 7 ...

Page 81: ... 4 FLANGE NCZP 2 9 15458 BOLT 1 2 X 3 1 2 CRG GR5 NC ZP 2 10 15700 00 U BOLT 5 16 18 X 8 19 X 6 59 2 11 15904 00 NUT 5 16 18 NYLOCK FLANGE 6 12 15905 00 NUT 3 8 16 NYLOCK FLANGE 7 13 17669 RADIAL BEARING 17MM 2 14 17670 SHOULDER BORE ADAPTER 2 15 22489 ASSEMBLY BRACE CLAMP 1 16 23501 12 CLAMP HALF 1 17 25814 12 TUBE ARM MOUNT 1 18 25906 00 ASSEMBLY REEL MOUNT 1 19 27909 00 TUBE 75 OD X 51 ID X 27 ...

Page 82: ... FT QTY 1 50342 00 ASSEMBLY 30FT CWS MANIFOLD LH WITH DECAL 1 54869 00 ASSEMBLY 35FT CWS MANIFOLD LH WITH DECAL 1 54379 00 ASSEMBLY 40FT CWS MANIFOLD LH WITH DECAL 1 2 50341 00 ASSEMBLY 30FT CWS MANIFOLD RH WITH DECAL 1 54868 00 ASSEMBLY 35FT CWS MANIFOLD RH WITH DECAL 1 54380 00 ASSEMBLY 40FT CWS MANIFOLD RH WITH DECAL 1 3 14077 00 DECAL CWS LOGO YELLOW 2 2 2 AIR MANIFOLD 30 35 40 HEADERS ...

Page 83: ...LE SPACING ITEM PART NUMBER DESCRIPTION 50665 45 FT QTY 1 27492 33 WELDMENT 30 L CWS RH LH MANIFOLD 12 2 2 14077 00 DECAL CWS LOGO YELLOW 2 3 15007 BOLT 3 8 X 1 1 2 HEX GR5 ZP 8 4 15388 NUT 3 8 NE NYLOCK ZP 8 5 50198 ASSEMBLY 45FT CWS MANIFOLD RH WITH DECAL 1 6 50197 ASSEMBLY 45FT CWS MANIFOLD LH WITH DECAL 1 45 HEADERS AIR MANIFOLD ...

Page 84: ...19 X 6 59 1 3 25832 00 ASSEMBLY LONG AIR TUBE 1 17313 FOAM SEAL AIR TUBE NOT SHOWN 1 25919 KIT SHORT DROP TUBE INCLUDES ITEMS BELOW D 36 1 15351 NUT 5 16 SERRATED FLANGE NC ZP 2 2 15700 00 U BOLT 5 16 18 X 8 19 X 6 59 1 3 25831 00 ASSEMBLY SHORT AIR TUBE 1 17313 FOAM SEAL AIR TUBE NOT SHOWN 1 TOTAL OF BOTH LONG AND SHORT DROP TUBES MANIFOLD LENGTH OF SHORT DROPTUBES 25919 OF LONG DROPTUBES 25920 3...

Page 85: ...PER INDICATOR KIT 52011 ITEM PART NUMBER DESCRIPTION QTY 1 15356 NUT 5 16 18 NE NYLOCK CMS F1 5ANS 1 2 15397 NUT 10 24 NYLOCK TYPE NM ZP 1 3 15860 00 SCREW HEX SOC 10 24 X 1 00 ZP 1 4 15908 00 BOLT 5 16 18 X 3 4 ZP FLANGE SHOULDER 1 5 52012 12 WELDMENT DUAL FLOW LINK 1 6 52013 12 BAR GAUGE DUAL FLOW INDICATOR 1 7 52015 35 BRACKET INDICATOR DUAL FLOW 1 ...

Page 86: ...NTROL CWS FAR ACTUATOR CONTROLLER 50870 00 ITEM PART NUMBER DESCRIPTION QTY 1 35120 00 VELCRO STRIP 2 33186 00 LANYARD CRARY BLACK NOT SHOWN 1 2 33184 00 HARNESS ACTUATOR MANIFOLD 1 3 31133 00 HARNESS ACTUATOR BUTTERFLY 1 4 30349 00 SWITCH AND REMOTE CWS FAR ACTUATOR CONTROL ASSM 1 5 50892 00 WIRELESS REMOTE CONTROL INCLUDED IN ITEM 4 1 ...

Page 87: ...PN 50887 00 Case IH 2162 MacDon FD1 FD70 FD75 Crary Wind System Owner s Parts 79 PARTS OPTIONS Parts Catalog Crary Wind System ...

Page 88: ...2 3 4 5 6 7 KIT DROP TUBE FEEDERHOUSE CLEANER 50384 ITEM PART NUMBER DESCRIPTION QTY 1 15003 BOLT 5 16 X 3 4 HEX GR5 ZP 2 2 15153 NUT 5 16 HEX NC ZP 2 3 15356 NUT 5 16 NE NYLOCK ZP 2 4 15700 00 U BOLT 5 16 18 X 8 19 X 6 59 1 5 17313 FOAM SEAL AIR TUBE 1 6 50381 00 BRACKET FEEDERHOUSE CLEANER 1 7 50382 00 TUBE FEEDERHOUSE CLEANER 1 ...

Page 89: ...IPTION 50391 30FT QTY 50392 35FT QTY 50393 40FT QTY 50394 45FT QTY 1 15079 00 BOLT 1 4 20 X 3 4 HWH GR5 CZP 24 24 36 36 2 15177 00 RIVET 1 4 20 OE KNRLD NUT 24 24 36 36 3 50398 00 ASSEMBLY 38 BRACKET BRUSH FD70 75 2 2 4 50399 00 ASSEMBLY 72 BRACKET BRUSH FD70 75 2 4 4 6 30366 00 TOOL 1 4 20 MANUAL RIVNUT INSTALL NOT SHOWN 1 1 1 1 ALL MODELS DRAPER BRUSH KIT ...

Page 90: ...D70 FD75 Crary Wind System Owner s Parts 82 PARTS DUAL FLOW MACDON FD70 FEEDERHOUSE TUBE MOUNT KIT KIT FEEDER HOUSE MOUNTS DUAL FLOW MACDON FD70 50767 ITEM PART NUMBER DESCRIPTION QTY 1 50450 00 WELDMENT MACDON FD70 TUBE MOUNT BRACKET 2 1 ...

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Page 92: ...Manufactured in the United States of America by Crary Industries 237 12TH ST NW P O BOX 849 WEST FARGO ND 58078 0849 PH 1 800 247 7335 FAX 701 282 9522 www crary com ...

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