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6

 

ﺔﻧﯾﻛﺎﻣﻟا مادﺧﺗﺳا  

6.1

 

ﺔﻣﺎﻋ تارﯾذﺣﺗ

 هذھ  ﻲﻓ  نﯾﻛرﺎﺷﻣﻟا  كﺋﻟوﻷ  يرورﺿﻟا  نﻣ

.ﺔﯾﻟﺎﺗﻟا ﺔﯾﺻﺧﺷﻟا ﺔﯾﺎﻣﺣﻟا لﺋﺎﺳو ءادﺗرا تﺎﯾﻠﻣﻌﻟا

 

 

رطﺧ

 لوﺻوﻟا مﮭﻧﻛﻣﯾ نﯾرﺧآ لﺎﻣﻋ دوﺟو رظﺣُﯾ ؛دﺣاو لﻐﺷﻣ ﺔﻧﯾﻛﺎﻣﻟا مدﺧﺗﺳﯾ نأ بﺟﯾ

.لﯾﻐﺷﺗﻟا ءﺎﻧﺛأ ﺎﮭﺳﻣﻟو ﺔﻧﯾﻛﺎﻣﻟا ءازﺟأ ﻰﻟإ

 ﻰﻠﻋ نﺎﻣأ ﺔﻣوظﻧﻣ يأ لﯾطﻌﺗ دﻌﺑ وأ ﺔﯾﺎﻣﺣ لﺋﺎﺳو نودﺑ ﺔﻧﯾﻛﺎﻣﻟا مادﺧﺗﺳا رظﺣﯾ

.ﺔﻟوﻔﻘﻣ مﻛﺣﺗﻟا تﺎﺣوﻟ نوﻛﺗ نأ صرﺣﻟا بﺟﯾ .ﺎھدﻘﻓ وأ ﺎﮭﻔﻠﺗ وأ ﺔﻧﯾﻛﺎﻣﻟا

 رارﺿأ ثادﺣإ ﻲﻓ كﻟذ بﺑﺳﺗﯾ دﻘﻓ :ﺎﮭﻠطﻌﺗ وأ ﺔﻟﺎﻣﻹا بﯾﺿﻗ لﻔﻗ ﺔﯾﻟﺂﺑ ثﺑﻌﺗ ﻻ

.نﺎﻣﺿﻟا ﺔﯾطﻐﺗ نﻣ بﺑﺳﻟا اذﮭﻟ ﺔﻔﻟﺎﺗﻟا ءازﺟﻷا دﺎﻌﺑﺗﺳا مﺗﯾﺳ .ﺔﻧﯾﻛﺎﻣﻟﺎﺑ

 نﻣ ﻻإ ﺔﻧﯾﻛﺎﻣﻟا لﻣﻋ ءﺎﻧﺛأ بﺻﻟا ﺔﻘطﻧﻣ ﻲﻓ بﺎﺑﺳﻷا نﻣ بﺑﺳ يﻷ كﯾدﯾ ﻊﺿﺗ ﻻ

.طﻠﺧﻟا تاوﺑﻋ ﻎﯾرﻔﺗو لﯾﻣﺣﺗ لﺟأ

رﯾذﺣﺗ

.طﺋﺎﺣﻟا ﻰﻠﻋ ﺔﻧﯾﻛﺎﻣﻟا تﯾﺑﺛﺗ مﺗ دﻗ ،بﯾﻛرﺗﻟا ءﺎﻧﺛأ ﮫﻧأ نﻣ دﻛﺄﺗ

6.2

 

لﻣﻌﻟا موﯾ ﺔﯾادﺑ ﻲﻓ

:ًﺎﻣﺋاد ﺔﯾﻟﺎﺗﻟا تﺎﯾﻠﻣﻌﻟا ذﯾﻔﻧﺗﺑ مﻗ لﻣﻋ ﺔﯾدرو لﻛ ﺔﯾادﺑ دﻧﻋ

  •

.نﯾزﺧﺗﻟا فوﻓر ﻲﻓ ةدوﺟوﻣ 

toner

 تاوﺑﻋ ﻊﯾﻣﺟ نأ نﻣ دﻛﺄﺗ

  •

 .نﺎﻣﻷا ةزﮭﺟﻷ دﯾﺟﻟا لﯾﻐﺷﺗﻟا نﻣ دﻛﺄﺗ

  •

 ﺔﺑرﻋ راوﺟﺑ ،بﺻﻟا ﺔﻘطﻧﻣ ﻲﻓ ٍعوﻧ يأ نﻣ ﺔﺑﯾرﻏ ءﺎﯾﺷأ دوﺟو مدﻋ نﻣ دﻛﺄﺗ

.نازﯾﻣﻟا

6.3

 

لﻣﻌﻟا لﺣارﻣ  

 تﺎﻣﯾﻠﻌﺗﻟا ضرﻌﯾ يذﻟا ،ﺞﻣﺎﻧرﺑﻟا ﺔطﺳاوﺑ ﺔﻧﯾﻛﺎﻣﻟا لﯾﻐﺷﺗ ﻲﻓ لﻐﺷﻣﻟا ﮫﯾﺟوﺗ مﺗﯾ

.ﺎھذﯾﻔﻧﺗ بوﻠطﻣﻟا

1

  .

.(ﺔﺑﯾﻛرﺗﻟا رﺎﯾﺗﺧا) 

PaintManager

 نﻣ ﺔﺑﺳﺎﻧﻣﻟا تارﺎﯾﺗﺧﻻا ذِّﻔﻧ

2

  .

.بﺻﻟا فر ﻲﻓ دوﺟوﻣﻟا ﺔﻟﺎﻣﻹا بﯾﺿﻗ ﻊﻓرا

3

  .

 ﺔﯾﺋرﻣﻟا تادﺎﺷرﻹا عﺎﺑﺗا ﻖﯾرط نﻋ ،ﺔﺑﯾﻛرﺗﻠﻟ ﺔﻣزﻼﻟا 

toner

 عاوﻧأ لﯾﻣﺣﺗﺑ مﻗ

.ﺔﻋرﺳﺑ ﺔﻧﯾﻛﺎﻣﻟا ﻲﻓ ﺦﺿﻟا تﺎﻋوﻣﺟﻣ ﻊﻗوﻣ دﯾدﺣﺗﻟ ﺞﻣﺎﻧرﺑﻟا نﻣ ةدراوﻟا

4

  .

 ﺔﺣﺗﻔﻟا ﻊﺿو) نازﯾﻣﻟا حوﻟ ﻰﻠﻋ ﺔﻏرﺎﻓ طﻠﺧ ةوﺑﻋ ﻊﺿ ،ﺔﯾﺎﻣﺣﻟا بﺎﺑ ﺢﺗﻓا

 ﺎﮭﺑﯾرﻘﺗﻟ ،ةوﺑﻌﻟا مﺟﺣ ﻰﻠﻋ ًءﺎﻧﺑ ،ﺔﺋﯾﮭﺗﻟا تﻼﺻو مدﺧﺗﺳا ،رﻣﻷا مزﻟ نإ .(ةرﺣﻟا

 .تﺎﻋرﺟﻟا بﺻ ﺔطﻘﻧ نﻣ نﺎﻛﻣﻹا ردﻗ

5

  .

.ﺔﯾﺎﻣﺣﻟا بﺎﺑ ﻖﻠﻏأ

6

  .

.ﮫﻠﻔﻗ مﺗﯾ ﻰﺗﺣ ﺔﻟﺎﻣﻹا بﯾﺿﻗ لزﻧأ ،ﺔﯾﻠﻣﻌﻟا نﻣ ءﺎﮭﺗﻧﻻا دﻧﻋ

7

  .

.ﺞﻣﺎﻧرﺑﻟا نﻣ بﺻﻟا ﺔﯾﻠﻣﻋ دﯾﻛﺄﺗﺑ مﻗ

8

  .

 ﻊﺿوﻣ) ﻲﻟﺎﺗﻟا بﺻﻟا ﻲﻓ رﻣﺗﺳاو ةوﺑﻌﻟا لزأ ،بﺎﺑﻟا ﺢﺗﻓا ،بﺻﻟا ﺔﯾﺎﮭﻧ ﻲﻓ

.(ةرﺣﻟا ﺔﺣﺗﻔﻟا

6.4

 

بــــﺻﻟا 

 ﺔﻣزﻼﻟا toner عاوﻧأ بﺣﺳ لﻐﺷﻣﻟا ﻰﻠﻋ بﺟﯾ ،ةرﺎﺗﺧﻣﻟا ﺔﺑﯾﻛرﺗﻟا بﺻ لﺟأ نﻣ

.بﺻﻟا فر ﻲﻓ ﺎﮭﻌﺿو نﯾزﺧﺗﻟا فوﻓر نﻣ

 يذﻟاو  ﺔﻧﯾﻛﺎﻣﻠﻟ  ًﺎططﺧﻣ  «تﺎﺟﺎﺟزﻟا  نزﺧﻣ»  

«Visual  Stock»

 ﺔﺷﺎﺷ  ضرﻌﺗ

.نﯾزﺧﺗﻟا فوﻓر ﻲﻓ ﺔﻣزﻼﻟا 

toner

 عاوﻧأ دوﺟو نﻛﺎﻣأ ضرﻌﯾ

 صﺻﺧﻣﻟا رﻣﻷا لﻼﺧ نﻣ ،رﯾودﺗ ةدﺎﻋإ ﻰﻟإ جﺎﺗﺣﯾ 

toner

 نأ ﻰﻟإ   ﺔﻧوﻘﯾﻷا رﯾﺷﺗ

.(6.7.1 لﺻﻔﻟا) كﻟذﻟ

6    USING  THE  MACHINE

6.1 General 

warnings

Personnel  in  charge  of  these  opera  ons 

must  wear  the  following  personal 

protec  ve equipment.

 

 

DANGER

The machine must be used by a single operator. Unauthorized people 

who could reach or touch machine parts during opera  on must not 

be admi  ed in the nearby area.
It is strictly forbidden to use the machine without protec  ons or with 

any safety devices present on the machine disabled, broken down, or 

removed. The panels must be kept closed at all   mes.

Do not tamper or disable the roll-bar lock mechanism: this could 
cause damage to the machine. Parts damaged for this reason will 
be excluded from the warranty coverage.

Do not, for any reason, place your hands in the dispensing area when 

running the machine, except for loading and unloading the mixing 

cups.

WARNING

CHECK THAT DURING INSTALLATION THE MACHINE HAS BEEN 
PROPERLY FASTENED TO THE WALL.

6.2  At the beginning of the working day

At  the  beginning  of  each  work  shi  ,  always  carry  out  the  following 

opera  ons:
•  Check that all toners are present in the storage racks.
•  Check that all safety devices are in good working order.
•  Make sure there are no foreign objects of any type in the dispensing 

area, near the scale carriage.

6.3    Work  phases

The operator is guided in running the machine by the so  ware, which 

displays the instruc  ons to be carried out.
1.  Make the selec  ons from 

PaintManager

 (selec  on of the formula).

2.  Li   the roll-bar present in the dispensing rack.
3.  Load the toners required for the formula, by following the visual 

indica  ons given by the so  ware, so as to quickly locate where 

they are stored in the machine.

4.  Open  the  safety  door,  place  an  empty  mixing  cup  on  the  scale 

plate (free slot posi  on). If necessary, use the riser based on the 

cup size, to bring the cup as close as possible to the dispensing 

point.

5.  Close the safety door.
6.  Once  done  the  above,  move  down  the  roll-bar  un  l  it  locks  in 

place.

7.  Confi rm dispensing opera  on from the so  ware.
8.  When dispensing is fi nished, open the door, remove the mixing 

cup and proceed with the next dispensing (free slot posi  on).

6.4   Dispensing

To dispense the chosen formula, the operator must take the required 

toners from the storage racks and place them in the dispensing rack.
The “Visual Stock” screen shows a machine layout to indicate where 

the required toners are stocked.

The   icon indicates that the toner needs to be recirculated, using the 

specifi c command (chapter 6.7.1).

Summary of Contents for PPG MoonWalk

Page 1: ...213116 V1 0 R3 11 2020 User Manual Semi automatic dispensing system for car refinishing...

Page 2: ...cations and thus protected by International and National Intellectual Property Laws Unless otherwise indicated all references to other companies other than COROB and its affiliated companies their nam...

Page 3: ...ure there are no foreign objects of any type in the dispensing area near the scale carriage At the end of the working day Shut the machine off using the green ON OFF switch present on the electrical b...

Page 4: ...HIPPING HANDLING INSTALLATION 19 4 1 General information 19 4 2 Storage 19 4 3 Disposal and recycling 19 5 START UP 21 5 1 General warnings 21 5 2 Control devices and connections 22 5 3 LED light bar...

Page 5: ...n this manual were taken from prototypes some details may differ on machines in standard production 1 1 1 Conventionally used graphics Boldface type is used to highlight notes or information of partic...

Page 6: ...6 BLANK PAGE...

Page 7: ...ch 4 Off line button 5 Toner pumping group upper storage rack 6 Peripheral devices label printer spectrophotometer 7 Toner pumping group working area 8 Operator touchscreen panel 9 Motor driven carria...

Page 8: ...he Toner Pumping Groups involved in formula dispensing The scale carriage central rest position is called free slot position see picture Once the pumping groups are loaded in the rack the operator mus...

Page 9: ...t or at the right in line or in a corner configuration In the central module above the dispensing module there is an additional storage rack Toner bottle replacement station The station can be fixed t...

Page 10: ...arge auto body shops and mixing laboratories The machine must be used only with mixing cups within the limits set forth in chapter 2 3 with the products specified in the table of chapter 8 1 and accor...

Page 11: ...r health handle store and dispose of these substances in keeping with current regula ons and the instruc ons provided with the product PROHIBITED The machine must not be used in di erent opera ng mode...

Page 12: ...use the machine outdoors where it could be subjected to rain or high humidity Always isolate the machine from the power supply mains before carrying out any maintenance operations Do not use extensio...

Page 13: ...ator Position the mixing cup so that the whole base rests on the scale plate Be careful not to accidentally drop a pumping group when moving it from the storage rack to the dispensing rack and vicever...

Page 14: ...14 3 3 D P I 5 20 25 4 5 4 6 4 6 6 6 MSDS 3 2 7 6 4...

Page 15: ...cci n con los dispositivos de seguridad desconectados averiados o no presentes Los paneles deben mantenerse rigurosamente cerrados CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK OR INJURY USE INDOORS ON...

Page 16: ...t pose any danger When the door is closed the safety microswitch enables the carriage for movement Therefore the machine does not execute any carriage movement if the safety door is not properly close...

Page 17: ...dedicated power supply line for the machine if not possible it is recommended to use a UPS The environment working conditions are strictly related to the type of products used ask for information from...

Page 18: ...18 BLANK PAGE...

Page 19: ...s must wear the following personal protective equipment and use suitable lifting equipment WARNING Check that there are no persons nearby during the loads handling operations The user is not allowed t...

Page 20: ...20 BLANK PAGE...

Page 21: ...fault THIS EQUIPMENT MUST BE GROUNDED Check the grounding of the power supply system before connecting the machine Do not use extension cords to power the machine Do not use multisockets to connect ot...

Page 22: ...xecuted WARNING Pressing the off line button while a formula is being dispensed will cause dispensing to be interrupted By pressing the off line button again the machine returns to on line mode and fu...

Page 23: ...ixed Dispensing is in progress or the machine is on line but the carriage is not in free slot position Red light fixed Fault condition hardware or software Bottle empty to be replaced Red light blinki...

Page 24: ...24 5 5 5 5 Shut down...

Page 25: ...s Check that all safety devices are in good working order Make sure there are no foreign objects of any type in the dispensing area near the scale carriage 6 3 Work phases The operator is guided in ru...

Page 26: ...NLY WHEN THE ROLL BAR IS OPEN AND THE SCALE CARRIAGE IS IN THE CENTRAL FREE SLOT POSITION When the dispensing command is received the carriage moves and the pumping groups are scanned meaning their ba...

Page 27: ...raight not under an angle and not too tight 6 5 Toner Management The function Toner Management allows to manually update the level of product for each toner Each time the toner bottle is replaced when...

Page 28: ...st the biggest amounts are dispensed and then the smaller amounts The following configuration options are available Thinner first The machine dispenses the thinner products first then proceeds based o...

Page 29: ...red Thecarriagestopsunderthe groupwiththebottletobereplaced Amessageisdisplayedandafter confirmation thecarriageismoved tothefreeslotposition inorderto proceedwithreplacement Dispense first the bottl...

Page 30: ...To execute a single recirculation by choosing the group and specifying the number of pump strokes At the end of the process the carriage moves to the free slot position Open close valve To execute va...

Page 31: ...the dispensing rack so that the dispensing process can restart without errors 1 Insert the pumping group in the station 2 Unscrew the empty bottle from the group WARNING Check that the gasket and air...

Page 32: ...the message Toner has been replaced to automatically update the level window Toner Management WARNING In case of improper actions which caused product to pour out of the bottle clean with a piece of p...

Page 33: ...able WARNING The frequencies are indicative since they depend on the type of products environment conditions and frequency of use of the machine Operations Frequency end of shift when necessary Clean...

Page 34: ...t stains using a soft and dry cloth or slightly moistened with a mild cleansing solution 3 Connect power supply and switch the machine on chapter 5 4 See the manufacturer manual for instructions about...

Page 35: ...ion 13 to the far right 2 Disconnect power supply chapter 5 5 3 Open the door 4 Unhook and slide all the trays towards the center to take them out one after the other from the door opening 5 Clean the...

Page 36: ...le following the indications given in the corresponding manufacturer s user manual supplied with the machine 4 Connect power supply and switch the machine on chapter 5 4 7 7 Cleaning the bottle replac...

Page 37: ...label as shown in the picture below Do not use the airpipe of the group you have replaced in the new spare group If necessary take a suitable new airpipe from the bag of material supplied to match it...

Page 38: ...38 BLANK PAGE...

Page 39: ...llowed over 95 of dispensed components and 0 1 g as maximum deviation allowed over 5 of dispensed components Thinners and additives total formula dispensing 20 g tolerance of 1 g 20 g tolerance of 5 V...

Page 40: ...place with original spare parts Parts replacement must be exclusively carried out by COROB or COROB authorized technical personnel with the exception of the parts listed in the next section 8 4 1 Desc...

Page 41: ...acement station Bottle station dock support Bottle station drip tray Bottle gasket Airpipe duckbill valve group 0 5 L 1 L 2 L Duckbill valve for airpipe black Toner pumping group 0 5 L 1 L 2 L Handle...

Page 42: ...42 The PPG logo MoonWalk PaintManager and TouchMix are registered trademarks of PPG Industries Ohio Inc 2019 PPG Industries Ohio Inc All rights reserved...

Page 43: ...ziali commerciali e dell industria leggera Si garantisce poi che la progettazione della macchina e la relativa produzione effettuata e documentata seguendo precise procedure aziendali conformi con la...

Page 44: ...asmuo galiotas sudaryti technin dokumentacij savo atsakomybe parei kia kad stakl s kurioms skirta i deklaracija atitinka esminius i direktyv reikalavimus Ma in direktyva 2006 42 EB Elektromagnetinio...

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