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ةماع تامولعم

1.1

همادختساو بيتكلا نم ضرغلا

 

 .ةنيكاملا مادختسا لبق مامتهاب بيتكلا اذه ةءارق ىجري

 مادختسلااب ةصاخلا تاميلعتلا ىلع جتنملا ةوبع لخاد دوجوملا بيتكلا اذه يوتحي

 امك .تقولا رورم عم ةنيكاملا ءادأ ىوتسم ىلع ظافحلل ةيرورضلا ةيداعلا ةنايصلاو

.ثداوحلا بنجتلو ةنيكاملل حيحصلا مادختسلال ةمزلالا تامولعملا عيمج ىلع يوتحي

 لمعلا ءاهتنا ىتح هب ظافتحلاا بجيو ةنيكاملا يف اًيساسأ اًءزج بيتكلا اذه ربتعي

.اًمامت اهب

 ةنيكاملاب  ةصاخلاو  هدادعإ  نمز  ىتح  ةحاتملا  تامولعملا  عيمج  ىلع  يوتحيو

 تلايدعتلا وأ تارييغتلا عيمج ىلع يوتحي امك ؛اهب قحلت دق يتلا تاراوسسكلإاو

.ةفلتخم ليغشت طامنأ ذيفنتل تاراوسسكلإا ىلع متت يتلا

 مزلي ،ةلماك هتايوتحم ةءارق اًنكمم دعي مل اذإ وأ هنم ءازجأ فلت وأ بيتكلا دقف ةلاح يف

.ةعنصملا ةكرشلا نم ديدج بيتك بلط

 وأ / و ةيامحلا لئاسو نودب ةنيكاملا رهظُت ليلدلا اذه يف ةدراولا روصلا تناك اذإ

 ةشقانم لعج وه كلذ نم ضرغلا نإف ،ةيصخش ةيامح تادعم ءادترا نود لامعلا

.اًحوضو رثكأ تاعوضوملا

 نوكت نأ نكميو ،جذامنلا ضعب نم بيتكلا اذه يف ةيحيضوتلا موسرلا ضعب ذخأ مت

.ليصافتلا ضعب يف ةيسايقلا جاتنلإا تانيكام نع ةفلتخم

1.1.1

اهيلع قفتملا تاموسرلا فيرعت

 

 ةديدش تاهيجوتلا وأ تاظحلاملا ىلإ هابتنلاا دشل 

ليقثلا طخلاب

 ةباتكلا بولسأ مدختسي

.ةيمهلأا

رطخ

.صاخشلأا ةباصإ رطخ ىلإ ريشي

ريذحت

.اهفئاظو يف رثؤت دق ةنيكاملا يف تايفلت ثودح رطخ ىلإ ريشي

 وأ/و  ةيسايقلا  تاطايتحلااب  قلعتت  يتلا  ةماهلا  تاميلعتلا  ىلإ  ريشت

.اهعابتا ضورفملا تاءارجلإا

 يتلا ةرادلإا تايجمرب اهيف لخدتت يتلا تايلمعلا وأ/و فقاوملا ىلإ ريشت

.يللآا بساحلا ىلع اهتيبثت مت

.لخدتلا اذه ءارجلإ ةحضوملا تادعملا مادختسا مزلي هنأ ىلإ ريشت

1.2

تافيرعت

 

لماعلا

 امو شينرولاو تاناهدلا ىلع لوصحلا قرطب ةيارد ىلع لماعلا نوكي نأ بجي

 فئاظو للاخ نم ةنيكاملا مادختساو ليغشتب لاوخمو ابردم نوكي نأو ،اههباش

 جاتنلإل ةمزلالا ماخلا داوملا غيرفتو ليمحت نع اضيأ لاوؤسم نوكي نأو ،مكحتلا

 يف طقف لمعي نأ بجي .ةطشنلاو ةتبثملا ةيامحلا فئاظو عيمج ليغشت ءانثأ كلذو

.ةيداعلا ةنايصلا تايلمع ذيفنت ىلع ارداق نوكي نأ بجي امك ةملاسلا طورش لظ

 

بيكرتلاب مئاقلا/ةنايصلاب مئاقلا

 نوكي نأو ،)اًيبرهكو اًيكيناكيم( ينفلا لاجملا يف اًبردمو اًصصختم نوكي نأ بجي

 لاطعلأا حلاصإ وأ اهبيكرت وأ ةنيكاملا طبضل ةعنصملا ةكرشلا بناج نم لاوخم

.ةنايصلا تاءارجإ ذاختاو

1  GENERAL INFORMATION

1.1  Purpose and use of this manual

Read this manual carefully before using the machine.

This  manual,  inserted  in  the  product  packing,  contains  instructions 

for the use and routine maintenance needed to uphold the machine’s 

performance over time. The manual contains all information needed to 

correctly use the machine and avoid any accident.
The manual is to be considered an integral part of the machine, and 

must be stored until it is fully dismantled.
The manual contains all information available at the time of preparation 

regarding the machine and any accessories; for accessories, the manual 

includes  any  variations  or  changes  that  involve  different  operating 

procedures.
Should it be lost or partially ruined, so that its contents can no longer 

be read in full, you must request a new manual from the manufacturer.

If the images contained in this manual show the machine without the 

guards and/or employees without personal protective equipment, it 

is only for the purpose to make clearer the discussion of the issues.
Some of the illustrations in this manual were taken from prototypes; 

some details may differ on machines in standard production.

1.1.1  Conventionally used graphics

Boldface

 type is used to highlight notes or information of particular 

importance to a topic.

DANGER

Indicates a risk of personal injury.

WARNING

Indicates a risk of damage to the machine that could interfere with 

its operation.

Indicates  important  instructions  referring  to  precautionary 

rules and/or measures to adopt.

Indicates  situations  and/or  operations  that  involve  the 

management software installed on the computer.

Indicates that to carry out the intervention described, the use 

of a specified tools is required.

1.2  Definitions

OPERATOR

A  person  familiar  with  the  methods  to  produce  paints  or  similar 

products, trained and authorized to operate and use the machine 

by its controls and to load and unload production materials with all 

safety devices installed and enabled. He or she must work only in 

safety conditions and is allowed to carry out routine maintenance 

operations.

MAINTENANCE TECHNICIAN/INSTALLATION TECHNICIAN

Specialist prepared and trained in a technical field (mechanical and 

electrical) and assigned by the manufacturer to work on the machine 

to perform machine installation, adjustments, repair breakdowns or 

carry out maintenance.

Summary of Contents for PPG MoonWalk

Page 1: ...213116 V1 0 R3 11 2020 User Manual Semi automatic dispensing system for car refinishing...

Page 2: ...cations and thus protected by International and National Intellectual Property Laws Unless otherwise indicated all references to other companies other than COROB and its affiliated companies their nam...

Page 3: ...ure there are no foreign objects of any type in the dispensing area near the scale carriage At the end of the working day Shut the machine off using the green ON OFF switch present on the electrical b...

Page 4: ...HIPPING HANDLING INSTALLATION 19 4 1 General information 19 4 2 Storage 19 4 3 Disposal and recycling 19 5 START UP 21 5 1 General warnings 21 5 2 Control devices and connections 22 5 3 LED light bar...

Page 5: ...n this manual were taken from prototypes some details may differ on machines in standard production 1 1 1 Conventionally used graphics Boldface type is used to highlight notes or information of partic...

Page 6: ...6 BLANK PAGE...

Page 7: ...ch 4 Off line button 5 Toner pumping group upper storage rack 6 Peripheral devices label printer spectrophotometer 7 Toner pumping group working area 8 Operator touchscreen panel 9 Motor driven carria...

Page 8: ...he Toner Pumping Groups involved in formula dispensing The scale carriage central rest position is called free slot position see picture Once the pumping groups are loaded in the rack the operator mus...

Page 9: ...t or at the right in line or in a corner configuration In the central module above the dispensing module there is an additional storage rack Toner bottle replacement station The station can be fixed t...

Page 10: ...arge auto body shops and mixing laboratories The machine must be used only with mixing cups within the limits set forth in chapter 2 3 with the products specified in the table of chapter 8 1 and accor...

Page 11: ...r health handle store and dispose of these substances in keeping with current regula ons and the instruc ons provided with the product PROHIBITED The machine must not be used in di erent opera ng mode...

Page 12: ...use the machine outdoors where it could be subjected to rain or high humidity Always isolate the machine from the power supply mains before carrying out any maintenance operations Do not use extensio...

Page 13: ...ator Position the mixing cup so that the whole base rests on the scale plate Be careful not to accidentally drop a pumping group when moving it from the storage rack to the dispensing rack and vicever...

Page 14: ...14 3 3 D P I 5 20 25 4 5 4 6 4 6 6 6 MSDS 3 2 7 6 4...

Page 15: ...cci n con los dispositivos de seguridad desconectados averiados o no presentes Los paneles deben mantenerse rigurosamente cerrados CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK OR INJURY USE INDOORS ON...

Page 16: ...t pose any danger When the door is closed the safety microswitch enables the carriage for movement Therefore the machine does not execute any carriage movement if the safety door is not properly close...

Page 17: ...dedicated power supply line for the machine if not possible it is recommended to use a UPS The environment working conditions are strictly related to the type of products used ask for information from...

Page 18: ...18 BLANK PAGE...

Page 19: ...s must wear the following personal protective equipment and use suitable lifting equipment WARNING Check that there are no persons nearby during the loads handling operations The user is not allowed t...

Page 20: ...20 BLANK PAGE...

Page 21: ...fault THIS EQUIPMENT MUST BE GROUNDED Check the grounding of the power supply system before connecting the machine Do not use extension cords to power the machine Do not use multisockets to connect ot...

Page 22: ...xecuted WARNING Pressing the off line button while a formula is being dispensed will cause dispensing to be interrupted By pressing the off line button again the machine returns to on line mode and fu...

Page 23: ...ixed Dispensing is in progress or the machine is on line but the carriage is not in free slot position Red light fixed Fault condition hardware or software Bottle empty to be replaced Red light blinki...

Page 24: ...24 5 5 5 5 Shut down...

Page 25: ...s Check that all safety devices are in good working order Make sure there are no foreign objects of any type in the dispensing area near the scale carriage 6 3 Work phases The operator is guided in ru...

Page 26: ...NLY WHEN THE ROLL BAR IS OPEN AND THE SCALE CARRIAGE IS IN THE CENTRAL FREE SLOT POSITION When the dispensing command is received the carriage moves and the pumping groups are scanned meaning their ba...

Page 27: ...raight not under an angle and not too tight 6 5 Toner Management The function Toner Management allows to manually update the level of product for each toner Each time the toner bottle is replaced when...

Page 28: ...st the biggest amounts are dispensed and then the smaller amounts The following configuration options are available Thinner first The machine dispenses the thinner products first then proceeds based o...

Page 29: ...red Thecarriagestopsunderthe groupwiththebottletobereplaced Amessageisdisplayedandafter confirmation thecarriageismoved tothefreeslotposition inorderto proceedwithreplacement Dispense first the bottl...

Page 30: ...To execute a single recirculation by choosing the group and specifying the number of pump strokes At the end of the process the carriage moves to the free slot position Open close valve To execute va...

Page 31: ...the dispensing rack so that the dispensing process can restart without errors 1 Insert the pumping group in the station 2 Unscrew the empty bottle from the group WARNING Check that the gasket and air...

Page 32: ...the message Toner has been replaced to automatically update the level window Toner Management WARNING In case of improper actions which caused product to pour out of the bottle clean with a piece of p...

Page 33: ...able WARNING The frequencies are indicative since they depend on the type of products environment conditions and frequency of use of the machine Operations Frequency end of shift when necessary Clean...

Page 34: ...t stains using a soft and dry cloth or slightly moistened with a mild cleansing solution 3 Connect power supply and switch the machine on chapter 5 4 See the manufacturer manual for instructions about...

Page 35: ...ion 13 to the far right 2 Disconnect power supply chapter 5 5 3 Open the door 4 Unhook and slide all the trays towards the center to take them out one after the other from the door opening 5 Clean the...

Page 36: ...le following the indications given in the corresponding manufacturer s user manual supplied with the machine 4 Connect power supply and switch the machine on chapter 5 4 7 7 Cleaning the bottle replac...

Page 37: ...label as shown in the picture below Do not use the airpipe of the group you have replaced in the new spare group If necessary take a suitable new airpipe from the bag of material supplied to match it...

Page 38: ...38 BLANK PAGE...

Page 39: ...llowed over 95 of dispensed components and 0 1 g as maximum deviation allowed over 5 of dispensed components Thinners and additives total formula dispensing 20 g tolerance of 1 g 20 g tolerance of 5 V...

Page 40: ...place with original spare parts Parts replacement must be exclusively carried out by COROB or COROB authorized technical personnel with the exception of the parts listed in the next section 8 4 1 Desc...

Page 41: ...acement station Bottle station dock support Bottle station drip tray Bottle gasket Airpipe duckbill valve group 0 5 L 1 L 2 L Duckbill valve for airpipe black Toner pumping group 0 5 L 1 L 2 L Handle...

Page 42: ...42 The PPG logo MoonWalk PaintManager and TouchMix are registered trademarks of PPG Industries Ohio Inc 2019 PPG Industries Ohio Inc All rights reserved...

Page 43: ...ziali commerciali e dell industria leggera Si garantisce poi che la progettazione della macchina e la relativa produzione effettuata e documentata seguendo precise procedure aziendali conformi con la...

Page 44: ...asmuo galiotas sudaryti technin dokumentacij savo atsakomybe parei kia kad stakl s kurioms skirta i deklaracija atitinka esminius i direktyv reikalavimus Ma in direktyva 2006 42 EB Elektromagnetinio...

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