POWERDRIVE CHARGER (ONBOARD)
Charger Repairs
Page 4-30
2008-2011 Domestic Battery Charger Maintenance and Service Manual
4
5. Disconnect the AC cord green wire from the charger base
(Figure 4-25, Page 4-29)
.
6. Use a pair of pliers to grip the strain relief bushing and remove it and the AC cord from the charger.
Short AC Cord Installation
1. Insert the black, white, and green leads of the new AC cord into the charger through the hole in the
charger face
(Figure 4-25, Page 4-29)
.
2. Connect the black wire to the AC circuit breaker, the white wire to the control board, and the green wire
to the charger base
(Figure 4-4, Page 4-6)
. Tighten the screw on the green (ground) wire terminal to 18
in-lb (2.0 N·m).
3. Position the strain relief bushing on the AC cord.
4. Using pliers, install the strain relief bushing and AC cord into the mounting hole in the charger face.
5. Install the charger cover and install the charger in the vehicle.
See Onboard Charger Installation on
page 4-34.
6. Check charger for proper operation.
RETRACTABLE AC CORD REEL
See General Warning, Section 1, Page 1-1.
Retractable AC Cord Reel Removal
1. Disconnect the DC cord, the AC cord from the wall outlet, and remove the battery charger from the vehi-
cle.
See Onboard Charger Removal on page 4-33.
See WARNING on page 4-24.
2. Remove the charger cover.
3. Remove the heatshrink from the AC cord connection between the short AC cord and the retractable cord
reel by gently cutting the heatshrink tubing
(Figure 4-19, Page 4-20)
.
4. Disconnect the short AC cord from the retractable cord reel.
Retractable AC Cord Reel Installation
Install in reverse order of removal.
Summary of Contents for 2008-2011
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