POWERDRIVE 2 CHARGER (EXTERNAL)
Charger Repairs
2008-2011 Domestic Battery Charger Maintenance and Service Manual
Page 5-25
5
Rectifier Installation
1. Thoroughly clean the heatsink plate in the area where the rectifier will be mounted.
2. Apply a liberal amount of white thermal paste to the flat portion of the rectifier to ensure good thermal con-
ductivity from the rectifier to the heatsink plate.
3. Place the rectifier against the heatsink plate so that the notch in the rectifier is oriented as shown
(Figure 5-19, Page 5-25)
. Install the screw (3), lock washer (2), and nut (1) through the hole in the
charger case, heatsink plate, and rectifier. Tighten the nut to 8 in-lb (0.9 N·m).
4. Connect the white wire from the ammeter to the positive (+) terminal of the rectifier
(Figure 5-6,
Page 5-8)
.
See following NOTE.
NOTE:
The positive (+) terminal of the rectifier is marked on the edge of the rectifier case. The positive ter-
minal can also be identified by its orientation and the notch in the rectifier case.
5. Connect the two black transformer secondary coil wires to the AC terminals on the rectifier.
6. Connect the black wire from the charger fuse to the negative (–) rectifier terminal.
See following CAU-
TION.
CAUT ION
• Improper wiring of the rectifier could result in damage to the rectifier and cause the AC circuit
breaker to trip.
7. Install the charger cover and check charger for proper operation.
TRANSFORMER
See General Warning, Section 1, Page 1-1. See additional WARNING on page 5-1.
Transformer Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the black primary coil wire (5) from the charger relay
(Figure 5-17, Page 5-20)
.
Figure 5-19 Rectifier
+
1
3
2
4
Summary of Contents for 2008-2011
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