POWERDRIVE 3 – MODEL 26580
Charger Repairs
Page 7-32
2008-2011 Domestic Battery Charger Maintenance and Service Manual
7
FUSE LINK
See General Warning, Section 1, Page 1-1. See additional WARNING on page 7-1.
Fuse Link Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Gently press the fuse toward the transformer to remove the fuse from the mounting tab.
4. Remove the two nuts securing the two wires to the fuse terminals and remove the fuse.
Fuse Link Installation
1. Connect the short brown wire from the top diode/heatsink to one of the fuse terminal posts and install the
nut. Tighten nut to 23 in-lb (2.6 N·m).
2. Connect the DC cord black wire to the other fuse terminal post and install the nut. Tighten nut to 23 in-
lb (2.6 N·m).
3. Gently press the fuse assembly into the mounting tab so that the fuse link is visible from the rear of the
charger.
4. Install the charger cover.
RELAY BOARD ASSEMBLY
See General Warning, Section 1, Page 1-1. See additional WARNING on page 7-1.
Relay Board Assembly Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect all wires from the relay
(Figure 7-9, Page 7-11)
.
4. Remove two screws attaching relay to the front of the charger case.
5. Remove the relay.
Relay Board Assembly Installation
Install in reverse order of removal and tighten screws firmly. Connect wires as shown
(Figure 7-9,
Page 7-11)
.
CHARGER AC CIRCUIT BREAKER
See General Warning, Section 1, Page 1-1. See additional WARNING on page 7-1.
AC Circuit Breaker Removal
1. Disconnect AC cord from the wall outlet and DC plug from the vehicle receptacle.
2. Remove the charger cover.
3. Disconnect the two black wires attached to the circuit breaker
(Figure 7-9, Page 7-11)
.
4. With a pair of pliers, squeeze in the retaining tabs on the sides of the circuit breaker and push the circuit
breaker through the mounting hole in the face of the charger to remove.
Summary of Contents for 2008-2011
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