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Claas DOMINATOR 130, Operator'S Manual

The Claas DOMINATOR 130 Operator's Manual is essential for effectively utilizing this powerful agricultural machine. Easily download the manual for free from our website, providing you with all the necessary information to operate and maintain your equipment efficiently. Get your copy now and optimize your farming operations.

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12

00 0293 210 2 - BA DOMINATOR 150/140/130 - 12/09

 
 

67075

13.2.10Hydraulic system  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  262
13.2.11 Electrical system  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  263
13.2.12Air conditioner  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  264
13.2.13Protective guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  265
13.2.14Spare parts   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  265
13.2.15Unbalance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  266
13.2.16Welding work on combine harvester  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
13.2.17Putting the machine out of action   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  266
13.2.18Cleaning of surfaces with decals applied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
13.2.19Winter storage instructions for combines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
13.2.20Coolant   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  268

13.3 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  269

13.3.1 Service intervals   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  269

13.4 Lubricants chart  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  273

13.4.1 Lubricants   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  273

13.5 Engine  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  277

13.5.1 Overview of engine CATERPILLAR C-6.6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  277
13.5.2 Overview of engine CATERPILLAR 3056 E   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  277
13.5.3 Overview of engine PERKINS 1006-6T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  278
13.5.4 Overview of cooling units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  278
13.5.5 Cleaning the diesel engine surroundings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  279
13.5.6 Draining fuel from the fuel tank  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  279
13.5.7 Fill up the machine's fuel tank  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  281
13.5.8 Cleaning the fuel tank filler screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  282
13.5.9 Closing / opening the fuel system shut-off tap  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  282
13.5.10Bleed fuel system   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  283
13.5.11 Cleaning the fuel sediment bowl filter   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  283
13.5.12Draining condensation at the fuel prefilter (standard equipment)   . . . . . . . . . . . . . . . . . . . . .  284
13.5.13Changing the fuel prefilter (standard equipment)   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  285
13.5.14Draining condensation at the fuel prefilter (additional equipment) . . . . . . . . . . . . . . . . . . . . .  286
13.5.15Changing the fuel pre-filter (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  287
13.5.16Changing the fuel filter CATERPILLAR C-6.6 / 3056 E  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  289
13.5.17Changing the fuel filter PERKINS 1006-6T  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  290
13.5.18Checking the diesel engine oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  291
13.5.19Changing the diesel engine oil / oil filter   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  293
13.5.20Adjusting the diesel engine valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  295
13.5.21Checking the radiator coolant level  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  295
13.5.22Checking the coolant mixing ratio  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  296
13.5.23Changing the radiator coolant  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  297
13.5.24Draining the radiator coolant  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  297
13.5.25Topping up coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  299
13.5.26Cleaning the rotary chaff screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  300
13.5.27Cleaning the cooling unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  300
13.5.28Changing the coolant hoses   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  300
13.5.29Cleaning / changing the diesel engine air cleaner with plastic housing . . . . . . . . . . . . . . . . .  301
13.5.30Changing the diesel engine air cleaner safety cartridge with plastic housing  . . . . . . . . . . . .  303
13.5.31Cleaning the air filter intake screen  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  303

Summary of Contents for DOMINATOR 130

Page 1: ...DOMINATOR 150 140 130 Operator s Manual...

Page 2: ...67075 O r i g i n a l o p e r a t o r s m a n u a l...

Page 3: ...eclaration relates corresponds to the relevant basic safety and health requirements of the Direc tive 98 37 EC Appendix I if applicable and to the requirements of the other relevant Directives 89 336...

Page 4: ...130 to which this declaration relates corresponds to the relevant basic safety and health requirements of Directive 2006 42 EC Appendix I and to the requirements of the other relevant Directives 2004...

Page 5: ...cation plate 29 1 2 11 Straw chopper identification plate 29 2 Sectional view of machine 2 1 Attachment parts machine body 30 2 1 1 Machine overview 30 2 1 2 Access to the workplace and maintenance ar...

Page 6: ...r signs 50 3 3 Safety decals 51 3 3 1 General information on safety decals 51 3 3 2 Engine 52 3 3 3 Chassis 54 3 3 4 Cab Operator s platform 55 3 3 5 Feeder unit 57 3 3 6 Threshing mechanism 60 3 3 7...

Page 7: ...n the grain tank unloading tube 99 5 6 2 Installing the grain tank safety device 99 6 Prior to each operation 6 1 General Information 101 6 1 1 General warnings Prior to operation 101 6 1 2 Check list...

Page 8: ...3 2 Disconnecting the hydraulic system 134 8 3 3 Disconnecting the electric equipment accessory 134 8 3 4 Removing universal drive shaft 135 8 3 5 Unlocking the front attachment 136 8 3 6 Unhitching f...

Page 9: ...10 Fieldwork settings 10 1 General Information 173 10 1 1 General warnings Fieldwork settings 173 10 2 Feeder unit 174 10 2 1 Adjusting the cutting height indicator 174 10 2 2 Adjusting the scraper pr...

Page 10: ...6 2 Disengaging the threshing mechanism 206 11 6 3 Adjusting the concave 206 11 6 4 Installing removing the disawner bars accessory 207 11 6 5 Unslugging the threshing drum 209 11 6 6 Adjusting the t...

Page 11: ...2 Air conditioner faults and remedies 244 12 3 Front attachment 247 12 3 1 Front attachment 247 12 4 Feeder unit 249 12 4 1 Feeder unit problem and remedy 249 12 5 Threshing mechanism 250 12 5 1 Thre...

Page 12: ...hut off tap 282 13 5 10Bleed fuel system 283 13 5 11Cleaning the fuel sediment bowl filter 283 13 5 12Draining condensation at the fuel prefilter standard equipment 284 13 5 13Changing the fuel prefil...

Page 13: ...rt circuit valve DOMINATOR 130 316 13 7 Brake 318 13 7 1 Checking refilling brake fluid 318 13 7 2 Adjusting the parking brake 318 13 7 3 Adjusting the foot brake 319 13 8 Drive belts drive chains 320...

Page 14: ...ation 358 13 14 1Cleaning the straw walker 358 13 14 2Checking the deflector curtain 359 13 14 3Cleaning the separation throughput monitor sensor 359 13 15Cleaning unit 360 13 15 1Cleaning the cleanin...

Page 15: ...00 0293 210 2 BA DOMINATOR 150 140 130 12 09 15 67075 14 1 10Lubrication points 500 h on the left 378 14 1 11Lubrication points 500 h on the right 379...

Page 16: ...s and time Have the post harvest check annual check performed regularly by your CLAAS dealer A combination of the prescribed maintenance work with the post harvest check is recommended If you use the...

Page 17: ...ng a specific subject The index can be found on the last pages of this manual Directions Text elements such as front rear right and left always apply to the direction of travel In figures the directio...

Page 18: ...the self propelled work ing machine usually needs an operating permit and a special approval When driving the self propelled working machine on public roads and lanes all conditions of the operating p...

Page 19: ...th front attachments approved by CLAAS must be equipped with additional weights on the rear axle when driving on public roads This is required in order to prevent the machine from lifting off at the r...

Page 20: ...the machine is only subject to the operating permit No official licence plate is required According to 4 FZV however the machine must be permanently fitted with the first and last name and the place o...

Page 21: ...above does not apply when the machine in ques tion is a new CLAAS self propelled working machine with a folding front attachment fitted and the technical inspection agency has carried out acceptance...

Page 22: ...forbidden intervention into the engine management may constitute a violation of the contract and may cause liability for damages CLAAS expressly dissociates from subsequent inter ventions into the ele...

Page 23: ...ts and making technical inquiries Machine Front attachment Engine Subassembly and or Software version versions This is necessary as otherwise incorrect spare part deliveries may result The identificat...

Page 24: ...on A Equipment options B Maximum admissible total weight C Type D Identification no machine serial number E Maximum admissible load on front axle F Year of construction G Rated capacity of engine kW H...

Page 25: ...is provided on the right side of the machine in the frame under the operator s platform 71381 1 2 3 Identification plate of CATERPILLAR 3056 E engine The identification plate is located next to the in...

Page 26: ...tification plate of CATERPILLAR C6 6 engine The identification plate is located above the oil pan 71607 1 2 6 Drive axle identification plate The identification plate is affixed to the front side of t...

Page 27: ...ts Machine body 67077 72052 1 2 8 Trailer hitch identification plate The identification plate is punched into the trailer hitch The identification plate is fixed to the trailer hitch 9 Trailer hitch t...

Page 28: ...nents Machine body 67077 72056 1 2 9 Hitch block identification plate The identification plate is fixed to the hitch block The type number is punched on the hitch block 12 on trailer hitch type AK 64...

Page 29: ...ody 67077 71389 1 2 10 Cab identification plate The identification plate with the identification number is fitted on the left machine side 71388 1 2 11 Straw chopper identification plate The identific...

Page 30: ...chine 2 1 Attachment parts machine body 72521 2 1 1 Machine overview 19319 1 Designation 1 Reel 2 Reel tines 3 Reel intermediate drive 4 Reel variable speed drive 5 Reel cylinder 6 Crop lifter 7 Intak...

Page 31: ...n 21 Upper sieve 22 Lower sieve 23 Cleaning fan 24 Wind board 25 Clean grain auger 26 Clean grain elevator 27 Grain tank filler auger 28 Grain tank unloading auger 29 Grain tank 30 Returns auger 31 Re...

Page 32: ...shut down the machine The machine maintenance areas allow maintenance or adjustment work to be performed Enter the workplace in the cab via the front ladder 2 and via the maintenance area at the left...

Page 33: ...a the front ladder 2 in order to enter the cab clean the left hand cab window and adjust the mirror Enter the maintenance area at the tank platform 2 via the rear ladder 1 to refuel the machine and cl...

Page 34: ...ine CLAAS products or those which have been tested and approved by CLAAS may change the specified design characteris tics of this CLAAS machine or detract from its functional performance with a possib...

Page 35: ...constitute essential elements for the intended use The relevant accident prevention regulations all other generally recognised regulations on safety and occu pational medicine and the road traffic re...

Page 36: ...late Before starting the diesel engine ensure that all guards are installed and in their correct position Start the diesel engine only from the operator s seat Never attempt to start the diesel engin...

Page 37: ...inside the range of rotation of the unloading auger tube while the engine is running Do not allow any other persons to stand there as well 2414 3 1 7 Prior to operation general Observe the maximum pe...

Page 38: ...ularly careful when crossing level cross ings Always stop in front of the St Andrew s cross when crossing the level crossing quickly and with out stopping is not possible due to traffic or an obstacle...

Page 39: ...e basic machine and when attaching a trailer Owing to their function front attachments and feeder mechanisms such as belts rollers chains worm gears reels and the like cannot be com pletely protected...

Page 40: ...lease take appropriate precautions when working on the air conditioner Maintenance and repair work may only be carried out by specialised air conditioning system service workshops Refrigerant must alw...

Page 41: ...ngine is hot Do not attempt to mount a tyre unless you have the proper equipment and experience to perform the job safely Dispose of oil fuel and filters in a way that is harmless to the environment a...

Page 42: ...ater and soap and remove polluted and soaked clothing immedi ately consult a doctor if skin is irritated redness etc Swallowing Do not cause vomiting consult a doctor immediately 107360 3 1 22 Decommi...

Page 43: ...personnel and the necessary technical equipment Refrigerants must never be released into the atmosphere Have refrigerants disposed of by your CLAAS dealer Observe country specific regulations Follow...

Page 44: ...it will not roll away One wheel chock 1 is provided on the machine Place the wheel chock 1 in front of or behind the front wheel depending on the slope Place the wheel chocks 1 close to the drive whee...

Page 45: ...extin guisher 1 Before operating the machine mount the fire extinguisher 1 at the position on the machine provided for this purpose The functionality of the fire extinguisher s must be checked every...

Page 46: ...r supply is OFF by turning anti clockwise B Power supply is ON by turning clockwise 11 740 Danger Liquids under high pressure Liquids penetrate the skin and cause serious injury Only have authorised a...

Page 47: ...g down the machine The safety decal 1 shows all permitted tie down points on the machine Suspend the machine into the devices intended for this purpose and marked with hazard warning signs 1 Tie down...

Page 48: ...slinging or tying down the machine apply the parking brake The feed rake conveyor must be fully raised before slinging the machine Before persons are allowed beneath the feed rake conveyor its support...

Page 49: ...formation 67079 79364 3 1 32 Removing the lift eyes Remove the lift eyes and keep them for future transport 16 24680 17 27269 WARNING Improper transport Material damage to the machine Lift eyes remove...

Page 50: ...or the machine are marked with the following signs Please pass on all safety precautions to any other users of the machine as well Danger Nature and source of danger Consequences death or serious inju...

Page 51: ...ible the safety decals must be located in close proximity to the hazardous area The original CLAAS safety decals are equipped with the CLAAS part number and the date of manufacture The positioning and...

Page 52: ...2 09 3 Safety 3 3 Safety decals 67079 71832 3 3 2 Engine 00 0516 034 0 17 19 Do not open or remove safety shields while engine is running 00 0516 064 0 22 21 Do not open or remove safety shields while...

Page 53: ...A DOMINATOR 150 140 130 12 09 53 3 Safety 3 3 Safety decals 67079 00 0516 045 0 35 23 Keep sufficient distance away from electrical power lines 00 0516 046 0 39 25 Stay clear of hot surfaces 22 14577...

Page 54: ...150 140 130 12 09 3 Safety 3 3 Safety decals 67079 00 0516 525 0 39 27 Stay clear of hot surfaces 71830 3 3 3 Chassis 00 0516 047 0 40 30 Use wheel chock before machine is uncoupled or parked 26 1457...

Page 55: ...tor s platform 00 0515 209 1 2 32 Carefully read operator s manual before handling the machine Observe instructions and safety rules when operating 00 0514 946 1 2 34 Carefully read operator s manual...

Page 56: ...OR 150 140 130 12 09 3 Safety 3 3 Safety decals 67079 00 0514 895 1 33 36 Shut off engine and remove key before performing maintenance or repair work 00 0516 044 0 34 38 Do not ride on platform or lad...

Page 57: ...ety decals 67079 00 0516 058 0 53 40 Do not operate machine unless an approved fire extin guisher is installed 71915 3 3 5 Feeder unit 00 0516 042 0 4 43 Never stand in the hazard area between the fro...

Page 58: ...3 Safety 3 3 Safety decals 67079 00 0516 030 0 13 46 Secure lifting cylinder with locking device before get ting in hazardous area 00 0514 923 1 15 48 Do not open or remove safety shields while engine...

Page 59: ...59 3 Safety 3 3 Safety decals 67079 00 0516 039 0 22 50 Do not open or remove safety shields while engine is running 00 0516 043 0 36 52 Avoid fluid escaping under pressure Consult technical manual fo...

Page 60: ...2 BA DOMINATOR 150 140 130 12 09 3 Safety 3 3 Safety decals 67079 71916 3 3 6 Threshing mechanism 00 0514 896 1 5 56 Touch machine parts only after they have come to a complete halt 53 14541 54 14542...

Page 61: ...61 3 Safety 3 3 Safety decals 67079 00 0516 039 0 22 60 Do not open or remove safety shields while engine is running 00 0516 064 0 22 62 Do not open or remove safety shields while engine is running 57...

Page 62: ...0 0293 210 2 BA DOMINATOR 150 140 130 12 09 3 Safety 3 3 Safety decals 67079 71917 3 3 7 Separation 00 0516 039 0 22 65 Do not open or remove safety shields while engine is running 63 14676 64 14677 2...

Page 63: ...00 0293 210 2 BA DOMINATOR 150 140 130 12 09 63 3 Safety 3 3 Safety decals 67079 00 0516 054 0 27 69 Do not open or remove safety shields while engine is running 66 14571 67 14680 68 14681 27 27 27...

Page 64: ...OMINATOR 150 140 130 12 09 3 Safety 3 3 Safety decals 67079 71918 3 3 8 Crop receptacle straw receptacle 00 0514 896 1 5 73 Touch machine parts only after they have come to a complete halt 70 14557 71...

Page 65: ...9 65 3 Safety 3 3 Safety decals 67079 00 0514 744 1 5 76 Touch machine parts only after they have come to a complete standstill 00 0516 064 0 22 78 Do not open or remove safety shields while engine is...

Page 66: ...2 BA DOMINATOR 150 140 130 12 09 3 Safety 3 3 Safety decals 67079 00 0514 897 1 32 82 Danger flying objects keep safe distance from the machine as long as the engine is running 79 14557 80 14558 81 14...

Page 67: ...decals 67079 00 0514 876 1 32 85 Danger flying objects keep safe distance from the machine as long as the engine is running 71938 3 3 9 Grain delivery 00 0514 923 1 15 87 Do not open or remove safety...

Page 68: ...0 140 130 12 09 3 Safety 3 3 Safety decals 67079 00 0514 901 1 15 89 Do not open or remove safety shields while engine is running 00 0516 033 0 16 92 Never move your hands into the rotating auger 88 1...

Page 69: ...00 0293 210 2 BA DOMINATOR 150 140 130 12 09 69 3 Safety 3 3 Safety decals 67079 00 0516 063 0 16 95 Never reach into rotating auger 93 14564 94 14565 16 16...

Page 70: ...70 00 0293 210 2 BA DOMINATOR 150 140 130 12 09 3 Safety 3 3 Safety decals 67079 00 0516 063 0 16 99 Never reach into rotating auger 96 14566 97 14567 98 14568 16 16 16...

Page 71: ...130 12 09 71 3 Safety 3 3 Safety decals 67079 00 0516 041 0 24 101 Never reach or climb into grain tank while engine is running 00 0516 045 0 35 103 Keep sufficient distance away from electrical powe...

Page 72: ...hine body 00 0514 038 2 1 106 Use the marked points only to lift the machine Never stand in the hazardous area below the suspended machine 00 0516 753 0 1 109 Use only the marked points for raising th...

Page 73: ...00 0293 210 2 BA DOMINATOR 150 140 130 12 09 73 3 Safety 3 3 Safety decals 67079 00 0516 044 0 34 111 Do not ride on platform or ladder 110 14576 34...

Page 74: ...4 234 0 115 Observe instructions provided on the decal 1 Check wheel nut wheel bolt tightening torque Danger Hazard points on the machine Death or serious injury Hazard warning signs safety decals tha...

Page 75: ...gine manufacturer CATERPILLAR Engine type CAT C6 6 Exhaust stage Exhaust gas category 3a Cubic capacity 6 6 litres Maximum no load speed 2290 10 40 rpm Rated speed 2200 10 rpm Minimum no load speed 12...

Page 76: ...eed in third gear at 20 km h 1580 20 30 rpm 1800 20 30 rpm Reduced speed in third gear at 25 km h 1970 20 30 rpm Speed in third gear at 25 km h 2290 10 40 rpm Engine power at rated speed 2200 10 rpm P...

Page 77: ...dry single disc clutch Manual gearbox Three gears each for forward and reverse travel 1st and 2nd gears fieldwork gear 3rd gear road gear three forward one reverse gear 1st and 2nd gears fieldwork ge...

Page 78: ...78 00 0293 210 2 BA DOMINATOR 150 140 130 12 09 4 Specifications 4 1 DOMINATOR 150 140 130 67080 72211 4 1 6 Tyre pressures 24769 1 24770 2...

Page 79: ...00 0293 210 2 BA DOMINATOR 150 140 130 12 09 79 4 Specifications 4 1 DOMINATOR 150 140 130 67080 24771 3...

Page 80: ...283 1771 2405 3039 23 1 26 12PR R1 KB F16 2283 1660 2243 2826 23 1 26 R2 Dia 2283 1771 2405 3039 620 75 R26 16EA8 F20 2283 1775 2405 3035 28LR26 750 65 R26 155A8 2283 1643 2413 3183 750 65 R26 166A8 T...

Page 81: ...20 IMP 360 80 20 2 2291 1986 2351 2716 2 2491 2186 2551 2916 Rear axle 00 0770 350 1 9 5 24 R1 3 2391 2200 2441 2682 LA P Rear axle position 1 bottom hole 2 top hole 3 rear axle rise FW Flange width A...

Page 82: ...the operator environ ment on the field and weather conditions cannot be influenced by the machine manufacturer Total vibration value vibrations to which the upper limb dimensions are subjected 2 5 m s...

Page 83: ...in Wire concave N10 Grain Wire concave N12 Maize Wire concave N18 Rice Spike tooth concave Main concave multicrop concave optional equipment 3 concave segments Grain Wire concave N10 Grain Sheet metal...

Page 84: ...fan Fan adjustment mechanical Preparation floor removable 3 D cleaning system optional equipment Sieve separating area 3 00 m2 Designation DOMINATOR 150 140 130 Returns returned to threshing drum Grai...

Page 85: ...veyor to tailgate 7200 mm Length feed rake conveyor to straw chop per protective cover 7400 mm Length feed rake conveyor to straw spreader safety frame 8020 mm Length feed rake conveyor up to straw co...

Page 86: ...R 150 140 130 67080 72306 4 1 18 Attachment parts machine body weights Designation DOMINATOR 150 140 130 Empty weight 7330 kg 7250 kg Chopper weight 290 kg Straw spreader 97 kg Straw collector 235 kg...

Page 87: ...sea transport or road transport in winter road conditions clean the machine to protect it from salt damage Engine Check the correct seat of air filter Check the diesel engine oil level Check the radia...

Page 88: ...Check all belt tensions and adjust if necessary Check all safety guards and put them into their correct position if required Check oil level in all gearboxes and top up if necessary Hydraulic system...

Page 89: ...machine Remove install wheel Ensure that large tyres cannot tip over if neces sary use a carriage After fitting the wheel tighten all wheel nuts wheel bolts 1 to the specified tightening torque as in...

Page 90: ...ng on the tyres used on the rear axles 00 0637 630 2 00 0649 950 1 and 00 0770 350 1 See table of rear axle positions 3 19471 Rear axle position LA P Rear axle position 1 bottom hole 2 top hole 3 rear...

Page 91: ...e the general warnings at the beginning of the Prior to initial operation chapter The track width depends on the flange width F to be set and on the tyres The axle can be set to three different flange...

Page 92: ...lts 3 but do not tighten them at this time Tighten clamping bolts 2 first then tighten mounting bolts 3 Bolt down mounting bracket 1 in the correspond ing tapped holes Set the wheels to zero toe in by...

Page 93: ...point to the rear Tightening torque M14 133 Nm Bolt down trailer hitch 3 with bolts 4 The bolt heads point to the rear Tightening torque M16 207 Nm If required bolt down the bracket for the cutterbar...

Page 94: ...pment 67081 5 4 Electrical electronic equipment 59400 5 4 1 Installing the fan air conditioner fuse The fan air conditioner fuse is enclosed as a pack joint cab on machines with an air conditioner in...

Page 95: ...possible Bolt down mounting plate 4 89422 5 5 2 Aligning the coupling pin The front attachment must be parallel with the drive axle of the machine To achieve this the coupling pins must be aligned Dri...

Page 96: ...to initial operation chapter The front attachment cylinders 1 are fitted ex works to suit the ordered front attachment width When changing the front attachment width at a later date the cylinder diam...

Page 97: ...nd the nuts should be 5 mm Adjust the cutterbar float springs if required To do this adjust the cutterbar float springs accordingly at the socket head bolts 2 Observe the general warnings at the begin...

Page 98: ...98 00 0293 210 2 BA DOMINATOR 150 140 130 12 09 5 Prior to initial operation 5 5 Feeder unit 67081 Check adjustment after changing the front attach ment and readjust if required...

Page 99: ...2 Installing the grain tank safety device Observe the general warnings at the beginning of the Prior to initial operation chapter Open the grain tank cover and fold it open to the rear as far as possi...

Page 100: ...operation 5 6 Grain delivery 67081 Danger Missing or damaged safety devices Death or serious injury Fit safety devices before putting the machine into operation Check function of safety devices at re...

Page 101: ...t Chassis When changing the tyres adjust the permitted rear axle track width if necessary Check tyre pressure according to the front attach ment and adjust according to the tyre pressure table if requ...

Page 102: ...heck the knives for damage and the rotating knives for secure fit Check that the fixed stationary knives are adjusted in such a way that the desired length of cut is obtained Check the tension of the...

Page 103: ...ore carrying out any work on the machine Moving machine parts and or unexpected machine movement Death or serious injury Diesel engine OFF Apply parking brake Remove the ignition key Remove key of bat...

Page 104: ...Returns inspection door 3 Reel speed adjustment crank 4 Gearshift lever 5 Returns inspection door lever 6 Handbrake lever 7 Concave adjusting lever 8 Operator s seat 9 Switches front attachment on an...

Page 105: ...teering column locking pedal 20 Foot brake pedals 21 Headlights switch 22 Ignition switch 23 Buzzer 24 Gear shift gate with control lever for hydraulic control unit lift hydraulics 25 Cutterbar height...

Page 106: ...multifunction handle 2 Switch console 3 Returns inspection door 4 Reel speed adjustment crank 5 Gearshift lever 6 Returns inspection door lever 7 Handbrake lever 8 Concave adjusting lever 9 Operator...

Page 107: ...r automatically returns to neutral from any position During road travel the front attachment gate 1 2 must be blocked with lock X 18 Foot brake pedals 19 Headlights switch 20 Switch windscreen wiper 2...

Page 108: ...6 Swing out unloading auger tube 27 Swing in unloading auger tube 5 19412 4 2 1 11 10 3 5 6 9 7 8 Designation 1 Electric reel speed adjustment optional equipment 2 Indicator light warning beacon 3 Fro...

Page 109: ...y switch DOMINATOR 130 CATERPILLAR C 6 6 3056 E Function of rotary switch 9 87106 7 2 7 Diesel engine speed lever DOMINATOR 130 Perkins 1006 T6 Function of lever 1 6 19413 Designation Slow idle speed...

Page 110: ...uring starting off off OK off on Oil pressure too low Engine running flashing off Warning Oil pressure Coolant temperature Air intake temperature Fuel temperature Engine power limiting active flashing...

Page 111: ...ked Switch is unlocked Threshing drum speed display in vehicle information unit threshing drum speed adjustment is enabled 5 Reel speed adjustment switch 6 Front attachment reversing ON OFF switch wit...

Page 112: ...OR 150 140 130 12 09 7 Overview of controls 7 2 Cab Operator s platform 67083 54979 7 2 10 Diesel engine speed rotary switch DOMINATOR 150 140 Function of rotary switch 7 10 19418 7 Designation Slow i...

Page 113: ...OK During starting off off OK off on Oil pressure too low Engine running flashing off Warning Oil pressure Coolant temperature Air intake temperature Fuel temperature Engine power limiting active fla...

Page 114: ...the starting procedure 11 19363 S C B Designation S Ignition key C Windscreen wiper switch only with cab B Lighting switch 12 19363 S C B Position Function 0 Ignition OFF 1 Ignition ON Turn ignition...

Page 115: ...7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Combined instrument gauge 1 Fuel gauge 2 Engine temperature 3 not used 4 Turn flasher indicator for trailer 5 Machine turn signal indicator control 6 Eng...

Page 116: ...trols 7 2 Cab Operator s platform 67083 Pressing pedal P with your foot releases the lock of the steering column for moving it to the desired position Danger Never adjust the steering column whilst dr...

Page 117: ...ater only 2 Cab lighting with switch 3 Rotary knob for heater valve 4 Three position switch for double fan 5 AC thermostat rotary switch 6 Air circulation grille only in cabs equipped with air conditi...

Page 118: ...ol the direction of air flow 54693 7 2 15 Cab with air conditioner with York compressor Danger Contact with refrigerant Death or serious injury Avoid any contact with refrigerant If refrigerant splash...

Page 119: ...tat switch 5 in clockwise direction to set the desired tem perature The air conditioning system is now turned on Precooled air from inside the cab is drawn in through recirculating air grille 6 and mi...

Page 120: ...ermostat switch 5 in clockwise direction to set the desired tem perature The air conditioning system is now turned on Precooled air from inside the cab is drawn in through recirculating air grille 6 a...

Page 121: ...for any possi ble faults Possible causes see Problem possible cause and remedy Air conditioner 54712 7 2 17 Cab with fan and heater A hot water heating unit is installed downstream of the fresh air fa...

Page 122: ...ombined instrument gauge lights up and a buzzer sounds when shaft speed slows down when the air filter is soiled and when the engine oil pressure is too low The buzzer S located on the right hand side...

Page 123: ...controls chapter All magnetic pick ups J must be set to a gap of 1 0 5 mm between gear wheels Z and the magnetic pick up When the engine is being started the buzzer sounds briefly until the engine oi...

Page 124: ...t B on the left side of the grain tank allow the combine to be operated even in the dark 54991 7 3 2 Cab As an option the machine can be equipped with an operator s cab in one of four versions Cab wit...

Page 125: ...92 7 3 3 Sun roof As an option the machine can be equipped with a sun roof The height of the sun roof is adjustable 81986 7 3 4 Tool box The tool box with on board tools can be found behind the doors...

Page 126: ...oving the front attachment In the following sections of this chapter a procedure instruction refers to the following general warnings Danger Moving machine parts and or unexpected machine movements De...

Page 127: ...ment with the machine until the coupling lug 1 is positioned beneath the pockets 2 Raise the front attachment with the feed rake conveyor Apply the parking brake of the machine and stop the engine If...

Page 128: ...terbar frame and adjust the stop plates so that there is no lateral tension on the feed rake conveyor from either side only front attachments and machines equipped with AUTO CONTOUR Swing lever 1 up t...

Page 129: ...gth of the chain 1 or hang chain 1 so that it is shorter Hang chain 1 on the bracket 2 Turn universal drive shaft in such a manner that the chain 1 does not wrap around the universal drive shaft more...

Page 130: ...onnect the male couplings with a colour marking 1 to the corresponding female couplings A B C 70791 8 2 5 Connecting the electric equipment accessory Observe the general warnings at the beginning of t...

Page 131: ...ctor 1 into socket 2 Plug connector 3 into socket 4 71387 8 2 6 Removing the stands Observe the general warnings at the beginning of the Fitting removing the front attachment chapter Loosen spring at...

Page 132: ...132 00 0293 210 2 BA DOMINATOR 150 140 130 12 09 8 Mounting removing front attachment 8 2 Installing the front attachment 67084 Fit stands 1 to the brackets 15 24170 16 24512 1 1...

Page 133: ...tachment 71384 8 3 1 Fitting the stands Observe the general warnings at the beginning of the Fitting removing the front attachment chapter Remove support 1 from bracket Suspend the stand 1 at the base...

Page 134: ...upling is made easier Observe the general warnings at the beginning of the Fitting removing the front attachment chapter Disconnect male coupling 1 Partly accessory Place lid on the male coupling 1 Ha...

Page 135: ...it in holder 4 71364 8 3 4 Removing universal drive shaft Observe the general warnings at the beginning of the Fitting removing the front attachment chapter Push back or swing up protective guard 1 de...

Page 136: ...1 Pull lock pin 2 out of the feeder unit of the machine using lever 3 Shift lever 3 all the way to the outside and secure in that position by means of cotter pin 1 at A only front attachments and mach...

Page 137: ...t attachment 8 3 Removing the front attachment 67084 Bring front attachment into the horizontal position Lower feed rake conveyor of the machine all the way down until coupling pin 1 is positioned out...

Page 138: ...e parts and or unexpected machine movement Death or serious injury Diesel engine OFF Apply parking brake Remove the ignition key Remove key of battery isolating switch Wait for machine parts which run...

Page 139: ...at there are no persons or objects in the driving range Do not carry any persons outside of the cab Danger Machine starts to move unexpectedly Death or serious injury Never shift gears while driving N...

Page 140: ...1 2 with lock X Adjust the diesel engine speed Switch on the warning beacon If necessary switch on the drive lights Switch off the work lights Danger Unexpected machine movements Death or serious inju...

Page 141: ...to operation make yourself familiar with the controls Danger Persons are in the driving range of the machine Death or serious injury Before and while driving ensure that there are no persons or object...

Page 142: ...ngine speed Switch off warning beacon If necessary switch on the drive lights Switch on the work lights Danger Unexpected machine movements Death or serious injuries Do not drive in 3rd gear on gradie...

Page 143: ...e needed for different kinds of work with the machine Slow idle speed Starting the diesel engine Manoeuvring for example on level surface Max no load speed Road travel Fieldwork 80098 9 2 2 Starting t...

Page 144: ...til the die sel engine starts Do not hold the ignition key at the limit stop for more than 10 seconds Release the ignition key The ignition key engages and the diesel engine is started At low outside...

Page 145: ...150 140 Set the diesel engine speed rotary control switch 1 to the min no load speed Disengage all drives previously engaged Turn the ignition key to position 0 The diesel engine stops 13 19459 1 Warn...

Page 146: ...Road travel Harvesting grain tank unloading Perkins 1006 T6 The diesel engine speed is set using lever 1 The engine speeds are needed for different types of work with the machine STOP hidden without...

Page 147: ...hanism Switch off the grain tank unloading mechanism Press the clutch pedal 1 CATERPILLAR C 6 6 3056E Set the diesel engine speed rotary control switch 1 to the min no load speed Perkins 1006 T6 Set t...

Page 148: ...gine run at min no load speed for some minutes after starting 80095 9 2 6 Stopping the diesel engine DOMINATOR 130 CATERPILLAR C 6 6 3056E Set the diesel engine speed rotary control switch 1 to the mi...

Page 149: ...riving and transportation 9 2 Engine 67085 Perkins 1006 T6 Set the diesel engine speed lever 1 to the START position Disengage all drives previously engaged Turn the ignition key to position 0 The die...

Page 150: ...nd speed control lever 1 is moved to the neutral position N the slower the machine moves When the ground speed control lever 1 is in neutral position N the machine stops In addition depress the foot b...

Page 151: ...position The respective gears must be engaged separately before starting off See Shifting gears Reducing the ground speed Move the ground speed control lever 1 from the neutral position N towards 3 t...

Page 152: ...TOR 130 Stop the machine In addition depress the foot brake pedals downwards Danger The ground speed is only reduced the machine will not stop with this function Death or serious injuries Make yoursel...

Page 153: ...machine starts off 80261 9 3 5 Adjusting the ground speed control lever actuating resistance DOMINATOR 150 140 Observe the general warnings at the beginning of the Driving and transportation chapter...

Page 154: ...the ground speed control lever Mount plate 2 4277 9 3 6 Driving behaviour 40736 9 3 7 Towing the machine The machine should be towed only if this is absolutely necessary 31 19460 32 19459 3 3 2 1 Dang...

Page 155: ...e over an extended distance Consider that steering is heavier when the engine is shut down Use suitable towing tools Tow machine only with no gear engaged 33 19472 1 Danger Towing the machine Death or...

Page 156: ...parking brake is sufficiently applied The parking brake is applied 80315 9 4 2 Releasing the parking brake Slightly pull up the parking brake lever with your hand and push pin 1 until the pawl has di...

Page 157: ...4 Braking stopping the machine DOMINATOR 150 140 While driving the machine can be decelerated and stopped using the multifunction lever The machine can also be braked using the foot brake Danger Use o...

Page 158: ...9 4 5 Braking stopping the machine DOMINATOR 130 While driving the machine ground speed can be reduced within the selected gear using the ground speed control lever and the foot brake While driving th...

Page 159: ...achine Drive the machine on solid ground Engage the parking brake using the parking brake lever 1 Stop the diesel engine Remove the ignition key When parking the machine on a slope secure the machine...

Page 160: ...steering column Seize the steering wheel with the hand Press lever 1 with the foot at the front and loosen the steering column Move the steering column to the desired position by hand Press lever 1 w...

Page 161: ...terrain Tail of machine will drop Machine damage Ensure clearance between machine and trailer Danger Exceeding permissible loads Death or serious injuries Do not exceed permissible axle load and draw...

Page 162: ...trailer hitch Raise the trailer support wheel Connect the power supply plug If present connect the breakaway cord to the trailer hitch Check the trailer lighting If there is a braking system carry out...

Page 163: ...ar trailers the hitch eye must hit the centre of the hitch 2 Failure to observe this rule will cause damage If required set the hitch eyes to the height of the coupling point Push the hand lever 1 up...

Page 164: ...will not roll away If installed swing out the trailer gauge wheel Press pawl 4 and handle of pin 5 together and pull pin 5 out of the trailer hitch Slowly drive the tractor forward Press pawl 4 and ha...

Page 165: ...the trailer hitch Secure the rear axle of the transport carriage so it will not roll away If installed swing out the trailer gauge wheel Push lever 1 upwards until it catches Slowly drive the tractor...

Page 166: ...adjust the seat up or down until the desire seat height has been reached In the top position the seat can be removed upwards Release lever 1 A click is heard and lever 1 engages Danger Unexpected mach...

Page 167: ...licking sound is heard and lever 1 engages The driver s seat cannot be displaced any more 81949 9 7 2 Adjusting the driver s seat with mechanical suspension standard version 57 19422 1 58 19421 1 Dang...

Page 168: ...1 Adjusting the driver s sear forward and backward Pull up lever 1 Slide driver s seat forward or backward Release lever 1 A clicking sound is heard and lever 1 engages The driver s seat cannot be di...

Page 169: ...direction until the desired seat height has been reached Adjust the driver s weight Fold out lever 1 and turn it in the desired direction Fold in lever 1 Danger Unexpected machine movements Death or...

Page 170: ...clicking sound is heard and lever 1 engages The driver s seat cannot be displaced any more Adjusting the back rest inclination Lift lever 1 Adjust back rest as desired Release lever 1 The back rest c...

Page 171: ...g road travel and clamp it with rope 1 at the clamping piece 2 thus securing the ladder against folding down Climbing position of front ladder Fold ladder down before climbing up and down 79705 9 8 2...

Page 172: ...ds until ladder engages safety at position 1 Lock ladder in brackets 2 Climbing position of rear ladder Pull the ladder down before climbing up Pull ladder out of the brackets 2 Pull ladder downwards...

Page 173: ...ore carrying out any work on the machine Moving machine parts and or unexpected machine movement Death or serious injury Diesel engine OFF Apply parking brake Remove the ignition key Remove key of bat...

Page 174: ...pter Slacken off bracket 2 and adjust it so that the pointer on the cutting height indicator A stands at the mark 9 Bolt down bracket 2 79341 10 2 2 Adjusting the scraper profiles The scraper profiles...

Page 175: ...in Observe the general warnings at the beginning of the Fieldwork settings chapter Adjust the height of the feeder chain parallel on the left and right at the feed rake conveyor Slacken off bolts 1 Tw...

Page 176: ...be adjusted by turning the knurled screw 1 on the flow control valve 2 The drop rate should be adjusted when the hydraulic oil is at working temperature The drop rate is adjusted on the knurled screw...

Page 177: ...settings chapter Set the threshing concave downwards Open flap and unscrew cover 1 Unscrew bolts from the concave segments Clean the segment guides in the concave prior to installing the segments 3 I...

Page 178: ...ng drum by hand Mark the threshing drum beater bar with the larg est radius measuring bar on the left and right machine side The clearance from the threshing concave is then adjusted at this marked be...

Page 179: ...metal 10 x 38 Wire N10 Wire N18 Sheet metal 19 x 40 Spike tooth A B A B A B A B A B Meas uring bar 3rd 10th 2nd 9th 3rd 2nd last 2nd 9th 1st 3rd last 2nd 9th Lever H hole mm mm mm mm mm mm mm mm mm mm...

Page 180: ...straw fall onto the sensors 2 The pulses generated are vis ualised by meter lights on a display The sensors 2 react with different sensitivities to dif ferent grain sizes and must therefore be calibr...

Page 181: ...ale 4 82695 10 5 2 Adjusting the cleaning performance monitor sensors The cleaning and separation performance monitor allows the operator to make full use of the capacity of the machine A display allo...

Page 182: ...lled independently of one another The straw chopper can be shifted to the rear as far as possible In this installation position the sieves can be mounted See straw chopper sieves installation position...

Page 183: ...stalling the sieves The sieves can be removed installed independently of one another Observe the general warnings at the beginning of the Fieldwork settings chapter Installing the lower sieves Install...

Page 184: ...wn bolts 1 Installing the upper sieves Install upper sieve Mount bolts 1 Tightening torque 30 Nm Mount bolts 2 Tightening torque 48 5 Nm When installation of sieves is complete the straw chopper must...

Page 185: ...Observe the general warnings at the beginning of the Fieldwork settings chapter The straw chopper is in the front position putting the straw chopper out of operation Unscrew the turn lock 13 Unhinge...

Page 186: ...traw guide plate straw chopper with standard spreader Observe the general warnings at the beginning of the Fieldwork settings chapter When installing the completely removed straw guide plate the follo...

Page 187: ...28748 12 13 12 19 5 32 28806 Danger Risk of injury from sharp knives Always wear gloves to avoid injuries when removing and installing the knives Arrest the cutting cylinder so it will not rotate Note...

Page 188: ...al on the cutting cylinder Install the straw guide plate 33 28806 Danger Risk of injury from sharp knives Always wear gloves to avoid injuries when removing and installing the knives Arrest the cuttin...

Page 189: ...e straw chopper from the front position putting the straw chopper out of opera tion to the rear Unscrew turn locks 12 on both sides Unscrew the turn lock 13 Unscrew guard 19 and remove belt Unhinge co...

Page 190: ...ove the straw chopper fully to the front using the crank Use lever 17 for lifting support 16 over the keeper 18 Unlock panel 20 and fold it down Connect speed monitoring cable at position B Fit connec...

Page 191: ...the window and the tank unloading can be individually utilised Big windows also allow the grain tank level to be checked from the operator s platform Observe the general warnings at the beginning of t...

Page 192: ...192 00 0293 210 2 BA DOMINATOR 150 140 130 12 09 10 Fieldwork settings 10 7 Grain delivery 67086 Fit guard 1 Remove additional safety precautions 44 30205 1...

Page 193: ...ut any work on the machine Moving machine parts and or unexpected machine movement Death or serious injury Diesel engine OFF Apply parking brake Remove the ignition key Remove key of battery isolating...

Page 194: ...ters lift lodged crops and avoid cutting losses in crops with hanging heads The reel moves the cut crop to the intake auger The auger flights move the material to the cutterbar centre where the feed r...

Page 195: ...tor tines intensify the loos ening of the straw on the straw walkers 69377 11 2 4 Cleaning unit Grain mixed with chaff and broken straw is fluffed by means of the shaking action of the preparation flo...

Page 196: ...tough reduce the concave clearance and increase the threshing drum speed Under damp conditions and where crops are also grown through with greenstuff clean the concave straw walkers and sieves regula...

Page 197: ...ieve chain tension To this end pull chain down at position A as far as possible and fit the spring clip 1 into the front hole The spring loaded cylinder is now blocked Unlock and pull out pin 1 on bot...

Page 198: ...conditions by means of the two horizontal double acting hydraulic cylinders 1 82058 11 4 3 Adjusting the reel circumferential speed The reel circumferential speed must be adapted to the ground speed...

Page 199: ...ch 3 and adjust the reel circumferen tial speed Adjusting the reel circumferential speed mechanically The speed can be infinitely adjusted from the opera tor s platform by means of crank 1 Increasing...

Page 200: ...during threshing until the pointer of gauge B is in the upper range at 9 10 The skids should never have ground con tact Raise lower front attachment if required 12 19599 13 19601 1 B Note Uneconomic...

Page 201: ...hydrostatic motor Prepare fieldwork Engage the threshing mechanism Disengage the front attachment 14 19602 15 19601 2 1 9 A B Note Uneconomic use of machine and of front attachment High fuel consumpt...

Page 202: ...the reel if grain wraps around the intake auger during reversing If necessary raise the reel if the reel tines mesh into the intake auger when the reel is tilted back 16 DOMINATOR 150 140 19415 17 DOM...

Page 203: ...rting the machine persons are on the machine or in its hazard area Death or serious injury Before starting the machine ensure that there are no persons or objects in the hazardous area Danger Engaging...

Page 204: ...top Guide the lever upwards The lever now automati cally remains at the upper position A The front attachment feeder unit is disengaged and runs on slightly 19 19605 A 1 B Danger Machine components ma...

Page 205: ...in direction B up to the stop The threshing mechanism is gently engaged The lever 1 remains in the bottom position after engaging Danger Engaging the threshing mechanism simulta neously engages the st...

Page 206: ...the clearance between main concave and threshing drum can be set simultaneously at the concave entrance and the concave exit Lever H down increases concave distance Lever H up decreases concave distan...

Page 207: ...n cave bar 3rd 10th 2nd 9th 3rd 2nd last 2nd 9th 1st 3rd last 2nd 9th Lever H hole mm mm mm mm mm mm mm mm mm mm 1 10 1 10 2 24 9 19 4 14 7 2 11 2 11 4 26 10 21 5 15 8 3 13 3 13 5 28 11 23 7 17 9 4 15...

Page 208: ...ee piece bar is installed ex works Another three piece bar is enclosed with the machine Remove the threshing concave segments Bolt on the disawner bars using 8 5 x 40 x 3 wash ers and self locking nut...

Page 209: ...8 and mating bar 5 for each bar Bolt on the left ribbed disawner bar L between the 1st and 2nd concave bars Bolt on the right ribbed disawner bar R between the 2nd and 3rd concave bars 82332 11 6 5 U...

Page 210: ...ve The threshing drum speed can be infinitely varied from 650 to 1500 rpm by the threshing drum variable speed drive The speed variation combined with concave adjust ment allows quick adaptation of th...

Page 211: ...on unit 1 DOMINATOR 150 140 Unlock switch 4 with lock DOMINATOR 130 Set switch 5 to the rear Adjusting the threshing drum speed DOMINATOR 150 140 Actuate switch 3 and reduce or increase thresh ing dru...

Page 212: ...ith lock Y Consequently the drum speed cannot be acciden tally changed 55569 11 6 7 Threshing drum two step variable speed drive chain drive Observe the general warnings at the beginning of the Fieldw...

Page 213: ...and for a speed of 265 rpm add an additional length of 10 rollers to the chain Tension the double chain moderately at tensioner bolt 4 with the clamping bolt 3 slackened off After ten sioning tighten...

Page 214: ...lot of greenstuff is encountered It is essential to lower the curtain again in short strawed light crops Unlock chain 2 at position A and adjust its length The deflector curtain can be set higher or...

Page 215: ...ve depending on the adjusted set value Check the grain loss limit Proceed as follows Prepare fieldwork Set the machine depending on the crop See threshing chart Engage front attachment Engage the thre...

Page 216: ...1 7 Separation 67087 The cleaning and separation performance monitor should be adjusted as described to suit changing losses in the morning when the crop is wet with dew at noon when the crop is absol...

Page 217: ...8794 42 2 1 43 28793 F 1 2 4 3 2 1 Designation 1 Side risers 2 Rise riser also for grain 1st Straw walker step 1 2nd Straw walker step 2 3rd Straw walker step 3 4th Straw walker step 4 F Direction of...

Page 218: ...re intense loosening up especially with wet and heavy straw risers can be fitted on the straw walker racks The risers can also be installed in combination to achieve an even better tumbling action If...

Page 219: ...ore pro tected against unintended misadjustments Engage the threshing mechanism Set the diesel engine speed to fast idling speed Adjust fan speed with crank 1 until the desired speed is shown on gauge...

Page 220: ...ops adjust the wind board less steeply Unscrew bolt 2 Move wind boards to the desired positions Screw in bolt 2 82949 11 8 3 Adjusting the sieves manually Observe the general warnings at the beginning...

Page 221: ...ting into the returns Check returns Adjust the lower frogmouth sieve with the lever 7 so that the crop in the grain tank corresponds to the desired quality Check returns 82682 11 8 4 Adjusting the cl...

Page 222: ...distance has been covered Check the losses in the swath If loss is at an acceptable level continue operation with selected setting When losses on the sieve are too high increase the gauge sensitivity...

Page 223: ...Fieldwork chapter Open the right side cover Unhinge belt 1 from bracket 2 and install it on pulley 3 Check belt 5 The belt 5 must make contact with all pulleys jockey pulleys and guide rollers Provide...

Page 224: ...es contact with the spreader Lift the sheet metal plate 11 on the left side Raise the standard spreader until the plates engage in the detents B on both sides Bolt down turn locks 9 on both sides Loos...

Page 225: ...to operation swing ing the standard spreader to chopping position using the pull switch 1 When the chopper is standing still while the pull switch is ON the horn on the operator s platform produces a...

Page 226: ...g support 16 over the keeper 18 Move the straw chopper to the front using crank 14 At the same time the straw guide plate 15 is swung forward Bolt down turn locks 12 on both sides Tighten the turn loc...

Page 227: ...wn jockey pulley 4 Remove belt 1 from pulley 3 and suspend it on bracket 2 Lay belt 1 on the outer side of the elevator and suspend it on the bracket of jockey pulley 4 Check belt 5 The belt 5 must ma...

Page 228: ...ent The straw chopper speed monitor is switched off auto matically when putting the straw chopper out of operation swinging the standard spreader to swathing position 83211 11 9 3 Swinging the standar...

Page 229: ...s Removing the stationary knives Unlock and pull out spring clip of rod 3 Pull out rod 3 Remove the stationary knives Push in rod 3 and secure with spring clips Danger The cutting cylinders of the str...

Page 230: ...ip of rod 3 Pull out rod 3 Install the stationary knives Push in rod 3 and secure with spring clips Change the stationary knives This process is necessary when the stationary knives are blunt or worn...

Page 231: ...set too close or lower sieve holes too small Incorrect setting of the wind blast too high or too low Ground speed too high Engage the threshing mechanism Set the diesel engine speed to fast idling sp...

Page 232: ...on the grating Lower the cover The grain tank cover is closed 83047 11 10 3 Swinging the grain tank unloading tube out in DOMINATOR 150 140 Prepare fieldwork 74 28632 A 1 B 2 75 28633 A 76 28639 1 Dan...

Page 233: ...inging of grain tank unloading tube Machine damage Switch off grain tank unloading and wait for components to stand still then swing the grain tank unloading tube Swing the grain tank unloading tube t...

Page 234: ...tank unloading tube Machine damage Switch off grain tank unloading and wait for components to stand still then swing the grain tank unloading tube Swing the grain tank unloading tube to the maximum t...

Page 235: ...This way the unloading system can not be engaged by mistake and damage is avoided Prepare fieldwork Engage the grain tank unloading Swing out grain tank unloading tube to the maximum Push lever 1 slow...

Page 236: ...ugs in the unloading augers are avoided when working in well flowing crops In poorly flowing crops grass seed remove the plates as needed Observe the general warnings at the beginning of the Fieldwork...

Page 237: ...um Set the cleaning fan speed at maximum Let machine run about 2 minutes at top idle speed Stop the threshing mechanism Stop the diesel engine Observe the general warnings at the beginning of the Fiel...

Page 238: ...erne Lower flat sieve 4 5 mm Poppy sesame clover lucerne linseed rape seed spinach Lower flat sieve 5 6 mm Rye wheat winter barley Lower flat sieve 7 mm Rape seed rape lupine caraway linseed rad ish m...

Page 239: ...20 3rd 0 0 1250 4th 2nd Rice 15 3rd 0 2 850 6th 2nd Spelt 15 3rd 0 0 1200 3rd 2nd Triticale 20 3rd 0 0 1350 3rd 2nd Field beans 20 3rd 0 1 825 8th 2nd Dwarf beans 20 3rd 0 1 615 9th 2nd Peas 15 3rd 0...

Page 240: ...0 Rice 750 12 12 10 550 14 3270 Spelt 800 14 14 10 700 14 3270 Triticale 750 13 13 8 650 14 3270 Field beans 750 12 12 11 750 14 3270 Dwarf beans 750 12 12 11 750 14 3270 Peas 750 15 15 10 750 14 3270...

Page 241: ...Winter barley 0 0 0 0 0 Spring barley 0 0 0 0 0 Oats 0 0 0 0 0 Rice 0 0 0 1 0 Spelt 0 0 0 0 0 Triticale 0 0 0 0 0 Field beans 0 0 0 0 0 Dwarf beans 0 0 0 0 0 Peas 0 0 0 0 0 Soybeans 0 0 0 0 0 Sunflow...

Page 242: ...To this end disawner bars can be fitted The optimum preparation of the crop in the front con cave section ensures early separation on the downstream concave surface Effect on function positive ______...

Page 243: ...ore carrying out any work on the machine Moving machine parts and or unexpected machine movement Death or serious injury Diesel engine OFF Apply parking brake Remove the ignition key Remove key of bat...

Page 244: ...of the Trouble and remedy chapter 1 19373 D S Designation D Lid S Fuses Danger Improper handling of injuries cause by refrigerant Death or serious injury When refrigerant penetrates the skin or the e...

Page 245: ...en recharged Cool air is blown through the air louvres but the air flow is insufficient for cooling the cab Evaporator in cab roof blocked Clean evaporator Evaporator defective Have evaporator replace...

Page 246: ...recharged Oil level in compressor too low indicated by external leakage Have repair work carried out by a specialist workshop Check oil level in compressor only with sys tem drained For this system h...

Page 247: ...p dividers Cutterbar cannot be raised Check fuse Have hydraulic oil pressure checked Feeder chains and cutterbar stop too easily Tension the cutterbar drive belt as specified Have the feeder chain sli...

Page 248: ...ic cylinder eyebolts for higher reel setting The raised reel is in an oblique position Check for equal adjustment of reel cylinders eyebolts Check tightness of hydraulic cylinders Bleed hydraulic cyli...

Page 249: ...rve the general warnings at the beginning of the Trouble and remedy chapter Malfunction Cause remedy Intake Feeder unit cannot be raised Check fuse Have hydraulic oil pressure checked Feeder chains st...

Page 250: ...ovements of threshing mechanism drive belt ten sioner cylinder with jockey pulley Machine speed varies heavily Check and or adjust main drive V belt clutch Check engine see engine problems Stones and...

Page 251: ...d jockey pulleys Have damaged threshing drum repaired Check impeller for damage Check the straw chopper free swinging knives The drum speed cannot be adjusted Set the diesel engine to the max no load...

Page 252: ...medy Straw walker Plugging on the straw walker Adjust tension of straw walker drive belt Remove soling awn accumulations on the straw walker Slip reported from different units If necessary check tight...

Page 253: ...straw Adjust the wind boards properly Set the pre sieve deflector to another position Dirty grain sample Increase the air blast Decrease frogmouth sieves opening Adjust the wind boards properly Cleani...

Page 254: ...eneral warnings at the beginning of the Trouble and remedy chapter Problem Possible cause or remedy Straw chopper Chopped material has uneven lengths and is not spread over the entire front attachment...

Page 255: ...roughs elevators etc Extra care should be taken to check the working parts for good fitting when combining small seeds Repair all leaks as necessary Losses that are caused by overripe crops or poor we...

Page 256: ...lean concave and space behind it Avoid excessive returns by correct adjustment of cleaning unit Clean dirty straw walkers and under walker return floor Reduce drum speed and reduce concave to drum cle...

Page 257: ...bolt Observe the general warnings at the beginning of the Trouble and remedy chapter The shear bolt 1 in the sprocket protects the grain tank unloading drives against damage Eliminate cause of the pro...

Page 258: ...g out any work on the machine Moving machine parts and or unexpected machine movement Death or serious injury Diesel engine OFF Apply parking brake Remove the ignition key Remove key of battery isolat...

Page 259: ...tension after the first 2 to 3 working hours and adjust if necessary 7467 13 2 4 Variable speed drives Whenever the variable speed pulleys have been greased operate the pulleys a few times to ensure...

Page 260: ...s Danger of burns Wear suitable protective clothing Let liquids or machine parts cool down Comply with instructions WARNING Cleaning of central lubrication system with unsuitable agents Damage to the...

Page 261: ...pecified Warning Contact with hot liquids or machine parts Danger of burns Wear suitable protective clothing Let liquids or machine parts cool down Comply with instructions Warning Incorrect handling...

Page 262: ...es for damage regularly on the inside as well Do not clean tyres by applying a steam cleaner directly 11118 13 2 10 Hydraulic system Danger Work on the hydraulic system Death or serious injury Relieve...

Page 263: ...Work on the electrical system Machine damage Before starting work disconnect the cable from the negative terminal first and then from the positive terminal of the battery When wrk is complete first c...

Page 264: ...off the battery isolating switch while the engine is running Never disconnect the cable between the alternator and the battery while the alter nator is running Never carry out a voltage test in a cabl...

Page 265: ...he environment if vented to the atmosphere Take particular care when working on the air conditioner Refrigerant must always be discharged by use of the correct recovery equipment prior to the repair w...

Page 266: ...vicinity of the welding point 5768 13 2 17 Putting the machine out of action Before work is carried out on the machine perform the following steps Stop the diesel engine Apply parking brake Remove the...

Page 267: ...terior of all bearings thoroughly of grease and dust Preserve the machine including the grease points to be greased at annual intervals after the harvest by pressing in brand name grease Caution Clean...

Page 268: ...tion faces from rusting Grease all polished parts such as finger bars and crop lifters Carry out all maintenance work according to the specified intervals Check machine prior to cleaning Have repairs...

Page 269: ...fill up Filler neck filter clean Fuel system bleed Fuel sediment bowl filter clean Condensation at the fuel prefilter standard equipment drain Fuel prefilter standard equipment change Condensation at...

Page 270: ...ening torque check immediately after installation Gearbox drive axle surroundings clean Final drives Oil level check Final drives Oil change Rear axle gearbox Oil level check Rear axle gearbox Oil cha...

Page 271: ...r conditioner refrigerant change only through authorised workshop Intake Feed rake conveyor retainers clean Feeder chains adjust Slip clutch feeder chain adjust Rasp plate on feed rake conveyor check...

Page 272: ...troughs clean Grain tank clean Grain tank unloading tube support transport position adjust Attachment parts machine components Fire extinguisher check Miscellaneous Maintenance operations on front at...

Page 273: ...g system CATERPILLAR C6 6 CATERPILLAR 3056 E around 30 litres CLAAS AGRI COOL radiator protective agent See also the Operator s Manual of the engine manufacturer MB sheet 325 3 Check for suffi cient a...

Page 274: ...TOR 150 140 hydraulic system around 20 litres CLAAS AGRIHYD HVLPD 46 detergent multigrade HVLP Part 3 ISO VG 46 Check oil level at dipstick DOMINATOR 130 hydraulic system around 6 litres CLAAS AGRIHYD...

Page 275: ...ier 0 01 litres in case of replacement Refrigerant loss 0 02 litres suddenly drained system 0 04 litres Refrigerant 1500 g R 134a York compressor 0 3 litres Ester refrigerant oil in case of com pletel...

Page 276: ...502 400 g cartridge Part no 00 0147 437 0 Cleaning the feed rake conveyor retainers Solid grease for example MOLYKOTE G n plus 50g tube Part no 00 0177 571 0 Lubrication points See lubri cation chart...

Page 277: ...3 5 2 Overview of engine CATERPILLAR 3056 E Observe the information provided in the operator s manual of the engine manufacturer 1 27295 F 5 1 7 6 3 4 2 Designation 1 Alternator 2 Oil level dipstick 3...

Page 278: ...Overview of cooling units 4 29340 F 1 3 2 5 4 Designation 1 Fuel filter 2 Fuel injection pump 3 Bleeder filter 4 Oil level dipstick 5 Oil filler neck F Direction of travel 5 29343 F 3 1 2 4 5 Designa...

Page 279: ...put on the machine 86078 13 5 6 Draining fuel from the fuel tank In case of severe and frequent fouling of the fuel prefil ters the accumulated condensation and dirt in the tank can be drained off Red...

Page 280: ...of fuels Poisoning hazard When swallowing fuel consult a doctor immediately Keep fuels outside of the reach of children Environment Lubricants and fuels end up in the environment Environmental polluti...

Page 281: ...When swallowing fuel consult a doctor immediately Keep fuels outside of the reach of children Danger Fire hazard explosion hazard when handling fuel Death or serious injuries Avoid fire naked flames s...

Page 282: ...ystem changing or cleaning the filter always close the shut off tap 1 Unneces sary escape of fuel is thus avoided When work is complete open the shut off tap 1 again Close shut off tap 1 To do this tu...

Page 283: ...olt 1 The system is vented when the pump resistance is noticeably increased Turn in screw 1 Venting the fuel system electric pump Turn on the ignition Do not start the diesel engine With the ignition...

Page 284: ...lected in the sight glass As soon as the drain plug 2 has been loosened drain the accumulated amount of water and col lect it in a container Observe the general warnings at the beginning of the Mainte...

Page 285: ...ght hand side panel Observe the general warnings at the beginning of the Maintenance chapter Environment Lubricants and fuels end up in the environment Environmental pollution Lubricants and fuels mus...

Page 286: ...e damaged seal 4 Screw the sight glass 3 to the filter Tighten bolt 2 Open the shut off tap of the fuel system Bleed fuel system 86109 13 5 14 Draining condensation at the fuel pre filter additional e...

Page 287: ...ng the fuel pre filter accessory The fuel pre filter is accessible after opening the right hand side panel Observe the general warnings at the beginning of the Maintenance chapter Environment Lubrican...

Page 288: ...8 Observe installation position of seal Install new filter Press straps of the filter into the housing Tighten toggle bolt 11 Replace damaged seal 3 Tighten bolt 2 Open the shut off tap of the fuel sy...

Page 289: ...t min no load speed for about 10 seconds Check tightness of fuel filter Environment Lubricants and fuels end up in the environment Environmental pollution Lubricants and fuels must be collected and st...

Page 290: ...screw new filter 1 with sight glass 4 to the filter head at right angles and centred Open the shut off tap of the fuel system Environment Lubricants and fuels end up in the environment Environmental p...

Page 291: ...18 Checking the diesel engine oil level Park the machine on level ground Observe the general warnings at the beginning of the Maintenance chapter Observe the information provided in the operator s man...

Page 292: ...Wait for about 5 minutes Read the oil level on the gauge rod 1 The oil must not be higher than the FULL mark maxi mum and must not drop below the SAFE mark minimum on the oil dipstick If necessary top...

Page 293: ...der to flush dirt particles in the sump out with the draining oil Unscrew the cover 1 33 CATERPILLAR C 6 6 27295 34 CATERPILLAR 3056 E 29340 35 PERKINS 1006 6T 29344 1 1 1 Warning Contact with hot liq...

Page 294: ...n a sufficiently large container Tighten drain plug 11 DOMINATOR Position of drain hose Engine type 150 140 130 Engine oil Hydraulic oil CATERPILLAR C 6 6 left machine side inside left machine side ou...

Page 295: ...manual of the engine manufacturer 86455 13 5 21 Checking the radiator coolant level Observe the general warnings at the beginning of the Maintenance chapter Let diesel engine cool down Ensure that the...

Page 296: ...lant level one more time and top up if required 37872 13 5 22 Checking the coolant mixing ratio Coolant mixing ratio 41 from serial no 29602 42 up to serial no 23479 1 1 2 Warning Contact with hot liq...

Page 297: ...anti freeze and 50 water This ensures frost protection down to approx 37 C 62703 13 5 23 Changing the radiator coolant Drain the radiator coolant Top up radiator coolant 86461 13 5 24 Draining the rad...

Page 298: ...drain cock 1 carefully The pressure inside the system is relieved and the coolant escapes Slacken off cover 1 to the stop and relieve the excess pressure Unscrew cover 1 Any possible vacuum in the sy...

Page 299: ...ontainer Bolt on cover 1 Start the diesel engine and let it run at slow idling speed Observe the general warnings at the beginning of the Maintenance chapter Stop the diesel engine Let diesel engine c...

Page 300: ...e beginning of the Maintenance chapter Let diesel engine cool down Fold the rotary chaff screen 1 open Clean cooling units and rotary chaff screen with compressed air Clean the condenser 3 with 5 bar...

Page 301: ...Contact with hot liquids or machine parts Danger of burns Wear suitable protective clothing Let liquids or machine parts cool down Comply with instructions Caution Improperly performed work on the ma...

Page 302: ...ightly on the palm of your hand Heavy knocking or upsetting the main filter will deform it resulting in leaks at the filter seat Check cartridge 1 for external and internal dam age and replace if nece...

Page 303: ...unning air is suctioned through the sieve Coarse dust and dirt particles remain out side at the sieve Caution Machine operation with soiled or damaged air filter Engine damage Replace air filter immed...

Page 304: ...clamp with round pin with spring 10 Nm Tightening torque for hose clamp with worm thread 7 Nm 38817 13 5 33 Retightening the air intake tube clamps Observe the general warnings at the beginning of the...

Page 305: ...maged or porous hoses Tightening torque for hose clamp with round pin with spring 10 Nm Tightening torque for hose clamp with worm thread 7 Nm Caution Improperly performed work on the machine or the f...

Page 306: ...acturer s instructions The tyres must only be ballasted to the extent that the specified tyre pressures can be maintained Keep oil and grease away from tyres Check tyres for damage regularly on the in...

Page 307: ...ten all wheel bolts wheel nuts on new machines and when wheels have been removed and refitted Observe the maintenance intervals immediately after installation after the first working hour during the f...

Page 308: ...nger Wheel bolts wheel nuts may come loose when not tightened as specified Death or serious injuries Retighten all wheel bolts wheel nuts on new machines and when wheels have been removed and refitted...

Page 309: ...on Machine operation with unpermitted or pol luted lubricants Machine damage Ensure a clean environment Use suitable and clean tools Use permitted lubricants Lubricants must be free of pollution 63 23...

Page 310: ...tal pollution Lubricants and fuels must be collected and stored in suitable containers and dis posed of in a way that is harmless to the environment and in accordance with existing anti pollution regu...

Page 311: ...aintenance chapter Unscrew bolt 1 The oil level must be up to the bore at bolt 1 Top up oil if required Remove dirt from bolt 1 Screw in bolt 1 with sealant Repeat this procedure on the other side of...

Page 312: ...r suitable protective clothing Let liquids or machine parts cool down Comply with instructions Environment Lubricants and fuels end up in the environment Environmental pollution Lubricants and fuels m...

Page 313: ...or lubricants Machine damage or increased wear Spare parts and lubricants must at least comply with the technical standards required by the manufacturer of the implement The use of genuine CLAAS spar...

Page 314: ...nce chapter Remove screw 1 Collect the used oil in a sufficiently large container Clean screw 1 Turn in screw 1 69 23389 1 Warning Contact with hot liquids or machine parts Danger of burns Wear suitab...

Page 315: ...ls must be collected and stored in suitable containers and dis posed of in a way that is harmless to the environment and in accordance with existing anti pollution regulations WARNING Use of unpermiss...

Page 316: ...e is felt measure the play A 7 11 mm and adjust at rod 1 if required Note The play should be set to the upper tolerance limit 10 11 mm Depress the clutch pedal to the maximum meas ure the overall clut...

Page 317: ...DOMINATOR 150 140 130 12 09 317 13 Maintenance 13 6 Chassis 67089 With the clutch pedal in rest position adjust link age 2 so that the actuating lever of short circuit valve 1 is retracted by 3 to 5...

Page 318: ...ntainer Wear safety gloves Collect brake fluid in a suitable container Dispose of brake fluid in accordance with existing environmental regulations Danger Insufficient brake system maintenance Death o...

Page 319: ...ce chapter Check the adjustment of the foot brake 1 The foot brake is correctly adjusted when the brake takes effect after depressing the pedal by one third of its path Check the braking effect Check...

Page 320: ...e Moving machine parts and or unexpected machine movement Death or serious injury Diesel engine OFF Apply parking brake Remove the ignition key Remove key of battery isolating switch Wait for machine...

Page 321: ...Front attachment drive stage 1 R3 Threshing mechanism drive R4 Grain tank unloading drive 1st step R5 Hydraulic ground drive DOMINATOR 150 140 R6 Sieve pan drive 1st step R7 Fan drive R8 Sieve pan dri...

Page 322: ...140 130 29863 79 R40 R41 R42 D W K54 K56 K55 K57 Designation R40 Straw chopper drive 2nd step R41 Straw chopper drive 1st step R42 Threshing drum variable speed drive K54 Threshing drum chain drive K5...

Page 323: ...9 72131 13 8 4 Adjusting belt R1 Observe the general warnings at the beginning of the Maintenance chapter Loosen nut 1 Turn nuts 2 and 3 until the belt is tensioned Lock nuts 2 and 3 Tighten nut 1 Tig...

Page 324: ...engaged until dimension X is around 20 mm Adjust nut 3 at the same time and jam with the spring guide tube Check dimension X Adjusting the belt guide Adjust belt guides at position A B C and D so wit...

Page 325: ...ator rod 4 is flush with the end of the spring The dimension X 20 mm results Jam spring guide tube and jam nut 3 Adjusting the belt guide Adjust the belt guides at position A B C D E and F so with the...

Page 326: ...ng engaged that the spring length X is 100 mm Now adjust set collar 1 so with the grain tank unloading engaged that the dimension Y is 20 mm Adjusting the belt guide Adjust belt guides at position A a...

Page 327: ...et 4 Check dimension X 187 10 mm Slacken off bolts 3 if required and relocate hydraulic pump until dimension Y has been reached Ensure that tube 6 always has some play from bracket 4 while relocating...

Page 328: ...he general warnings at the beginning of the Maintenance chapter Loosen the clamping screw of the jockey pulley 1 Turn nuts 2 and 3 until belt R10 is tensioned Lock nuts 2 and 3 Tighten the clamping sc...

Page 329: ...general warnings at the beginning of the Maintenance chapter Loosen the clamping screw of the jockey pulley 1 Turn nuts 2 and 3 until belt R10 is tensioned Lock nuts 2 and 3 Tighten the clamping scre...

Page 330: ...the general warnings at the beginning of the Maintenance chapter Loosen the clamping screw of the jockey pulley 1 Turn nuts 2 and 3 until belt R10 is tensioned Lock nuts 2 and 3 Tighten the clamping...

Page 331: ...ng of the Maintenance chapter Unscrew two bolts 4 from bracket 3 Tension the belt R7 manually until the spring loaded variable speed pulley 2 is fully spread Remove belt R7 87616 13 8 13 Installing be...

Page 332: ...acket 3 with bolts 4 Check adjust the fan speed display Let the variable speed drive run up and down through its entire range several times then check belt tension WARNING Use of unpermissible spare p...

Page 333: ...chains 67089 87662 13 8 14 Adjusting belt R12 Observe the general warnings at the beginning of the Maintenance chapter Turn nuts 2 and 3 until belt R12 is tensioned Lock nuts 2 and 3 Carry out a test...

Page 334: ...ring loaded cylinder 3 Loosen lock nut 1 Adjust spring guide tube 2 so that spring 3 is slightly coil bound Then turn the spring guide tube 2 mm back The spring must then have a length Z of approx 87...

Page 335: ...upport the machine on the left hand side Remove the left hand traction wheel Remove guards 1 and 2 as well as angle iron 3 Remove belt R13 Screw special tool 4 on the variable speed pulley Push the le...

Page 336: ...5 Environment Lubricants and fuels end up in the environment Environmental pollution Lubricants and fuels must be collected and stored in suitable containers and dis posed of in a way that is harmles...

Page 337: ...ide 87717 13 8 18 Adjusting belt R14 Observe the general warnings at the beginning of the Maintenance chapter Setting the ground drive variable speed pulleys The distance X between the variable speed...

Page 338: ...required Note The stop bolt 4 serves for limiting the maximum ground speed according to the German Regulations Authorizing the Use of Vehicles for Road Traffic 87272 13 8 19 Removing belt R42 Set var...

Page 339: ...and down through its entire range several times then check belt tension Adjust the threshing drum speed WARNING Use of unpermissible spare parts or lubricants Machine damage or increased wear Spare p...

Page 340: ...higher than the FULL mark maxi mum and must not drop below the SAFE mark minimum on the oil dipstick If necessary refill with oil at A 86487 13 9 2 Changing the hydraulic system oil oil filter fresh...

Page 341: ...the environment and in accordance with existing anti pollution regulations WARNING Use of unpermissible spare parts or lubricants Machine damage or increased wear Spare parts and lubricants must at l...

Page 342: ...ner Turn in screw 1 Remove oil filter 1 Collect escaping oil in a suitable container Screw on a new oil filter Unscrew fresh air filter element 1 Fill new hydraulic oil into the oil tank Use a filling...

Page 343: ...s of travel Stop the diesel engine Observe the general warnings at the beginning of the Maintenance chapter Check the hydraulic system oil level and top up if necessary Screw on a new fresh air filter...

Page 344: ...the steering cylin der again Environment Lubricants and fuels end up in the environment Environmental pollution Lubricants and fuels must be collected and stored in suitable containers and dis posed...

Page 345: ...it cleaned screen filter 1 and lock washer 8 on filter head 3 and screw it on Unscrew filter head 3 remove lock washer 8 and paper filter cartridge 2 Always replace paper filter cartridge 2 and seals...

Page 346: ...ing wheel up to the stop in both directions several times Stop the diesel engine Observe the general warnings at the beginning of the Maintenance chapter Check the hydraulic tank oil level and top up...

Page 347: ...de plates Top up distilled water if required Fit all covers 1 Fit safety device Close the cover Environment Handling of used batteries Environmental pollution Dispose of old batteries in a way that is...

Page 348: ...ers and sealing profiles Close cab roof 1 86833 13 11 2 Cleaning the cab recirculation air filter Observe the general warnings at the beginning of the Maintenance chapter Remove the recirculation air...

Page 349: ...t down cover from cab Close cab roof 1 Note Dirty units will have reduced heating and cool ing capacity Uneconomic use of machine Observe the specified maintenance intervals Clean the units more frequ...

Page 350: ...130 with York compressor In the cold season switch on the cab heater and heat up the cab to around 21 C On combines with air conditioner without heater possibly use an electric heater or similar to r...

Page 351: ...ry Only have authorised and qualified work shops carry out work on air conditioning systems Never get in contact with refrigerants Wear safety gloves and safety goggles Do not weld any components of t...

Page 352: ...150 140 130 12 09 13 Maintenance 13 11 Cab Operator s platform 67089 Check refrigerant moisture saturation Suction refrigerant If required replace filter receiver drier 1 Top up with specified quanti...

Page 353: ...lied Remove front attachment Support the feed rake conveyor at the front Remove bearing block 1 on one side clean it refit it with graphite lubricant and secure with a pin Repeat this procedure on the...

Page 354: ...and fourth feeder bars from the front slightly touch the ground If necessary adjust the feeder chains Adjust the feeder chains Loosen nuts 1 and 3 on both sides Adjust nut 2 until the chains on both...

Page 355: ...warnings at the beginning of the Maintenance chapter The rasp plates wear due to the front attachment movements Check wear of rasp plates 134 19597 1 Note Insufficient specialist knowledge for repair...

Page 356: ...1 and remove the flap 2 Clean the stone trap Install the flap and close the latch 82233 13 13 2 Cleaning the threshing mechanism Especially when working in green and damp crops the concave the threshi...

Page 357: ...67089 Open cover 1 Clean the threshing concave threshing drum and preparation floor Uniformly clean the rasp bars and cover plates from the inside Close flap 1 138 19609 1 WARNING Unbalance of the thr...

Page 358: ...at the beginning of the Maintenance chapter The straw walkers must be checked cleaned when working with moist straw and straw with a high weed content If necessary remove dirt with an aid The straw wa...

Page 359: ...sively high deflector curtain will cause the bouncing grains to be thrown too far to the rear of the straw walker and not be separated in time any more The deflector curtain 1 can be seen through the...

Page 360: ...apter Clean sensor 1 82772 13 15 2 Cleaning the fan Observe the general warnings at the beginning of the Maintenance chapter Clean the space A above the fan 82923 13 15 3 Setting the fan speed gauge S...

Page 361: ...5 4 Cleaning the stepped preparation floors A heavily soiled preparation floor results in an uneven flow of the crop to the sieves causing overloading of the sieves and resulting in grain losses The s...

Page 362: ...pull them out to the rear Clean the stepped preparation floors Clean the guides and push in the stepped prepa ration floors towards the front Suspend bracket and bolt on with nuts Lock nuts 82787 13 1...

Page 363: ...n Adjust the returns elevator chain Loosen the bolts 1 on both sides Loosen bolt 2 and relax the chain Adjust the nut 3 until the chain is tensioned After tensioning tighten the bolts 1 on both sides...

Page 364: ...it guard 4 and ensure a tight seat Tighten the nuts 3 on both sides Close the flap Fit guard 1 Remove additional safety precautions 83208 13 16 3 Cleaning the auger troughs Observe the general warning...

Page 365: ...e auger troughs 1 Clean the auger troughs Close the auger troughs 1 Open the flaps 2 of the elevators Clean the flaps Close the flaps 2 of the elevators 157 19651 1 1 2 2 Warning Sharp edges and point...

Page 366: ...in tank unloading tube support transport position Observe the general warnings at the beginning of the Maintenance chapter In the transport position the grain tank unloading tube rests on the support...

Page 367: ...extinguisher The operational readiness of the fire extinguisher 1 must be checked according to the details given in the maintenance schedule The testing intervals may differ in other countries In suc...

Page 368: ...Death or serious injury Diesel engine OFF Apply parking brake Remove the ignition key Remove key of battery isolating switch Wait for machine parts which run on have come to a complete halt Secure ma...

Page 369: ...ning of the Lubrication chart chapter Grease point number Working hours Remark 10 50 100 250 500 1 2 Option 3 Option 4 5 6 7 8 9 10 11 For better grease distribution actuate the variable speed drive s...

Page 370: ...e distribution actuate the variable speed drive several times 29 Option 30 31 32 33 34 35 36 Option 37 Option 38 Option Grease point number Working hours Remark 10 50 100 250 500 Lubricant symbols in...

Page 371: ...00 0293 210 2 BA DOMINATOR 150 140 130 12 09 371 14 Lubrication chart 14 1 Lubrication points 67090 87832 14 1 4 Lubrication points 10 h on the left 30113 47851 1 2 30114 1 30115 2...

Page 372: ...372 00 0293 210 2 BA DOMINATOR 150 140 130 12 09 14 Lubrication chart 14 1 Lubrication points 67090 87833 14 1 5 Lubrication points 10 h on the right 30112 3 30116 3...

Page 373: ...00 0293 210 2 BA DOMINATOR 150 140 130 12 09 373 14 Lubrication chart 14 1 Lubrication points 67090 87834 14 1 6 Lubrication points 50 h on the left 30113 47851 6 7 4 5 30117 4 30118 5 30114 6 30119 7...

Page 374: ...374 00 0293 210 2 BA DOMINATOR 150 140 130 12 09 14 Lubrication chart 14 1 Lubrication points 67090 87835 14 1 7 Lubrication points 50 h on the right 30112 8 30120 8...

Page 375: ...09 375 14 Lubrication chart 14 1 Lubrication points 67090 87841 14 1 8 Lubrication points 100 h on the left 30113 47851 10 12 13 14 11 16 17 15 9 30132 9 30122 10 DOMINATOR 130 30126 11 30123 12 30124...

Page 376: ...376 00 0293 210 2 BA DOMINATOR 150 140 130 12 09 14 Lubrication chart 14 1 Lubrication points 67090 30113 47851 18 20 19 21 22 30128 18 30130 19 DOMINATOR 150 140 30131 20 30133 21 30134 22...

Page 377: ...DOMINATOR 150 140 130 12 09 377 14 Lubrication chart 14 1 Lubrication points 67090 87848 14 1 9 Lubrication points 100 h on the right 30112 23 24 25 26 27 28 30135 23 30136 24 30137 25 30138 26 30139...

Page 378: ...0293 210 2 BA DOMINATOR 150 140 130 12 09 14 Lubrication chart 14 1 Lubrication points 67090 87851 14 1 10 Lubrication points 500 h on the left 30113 47851 29 31 30 DOMINATOR 130 30141 29 30114 30 30...

Page 379: ...379 14 Lubrication chart 14 1 Lubrication points 67090 87858 14 1 11 Lubrication points 500 h on the right 30112 47854 32 33 34 35 36 37 38 30143 32 30144 33 30145 34 30146 35 DOMINATOR 130 30142 36 D...

Page 380: ...8 Air filter intake screen Cleaning 303 Air intake filter Cleaning 270 Air intake hose Inspection 305 Retightening the clamps 270 Air intake hoses Change 270 304 Air intake tube Retightening the clamp...

Page 381: ...eaning of surfaces with decals applied 267 Problem and remedy 253 Cleaning performance monitor Adjusting the display 221 Adjusting the sensors 181 Cleaning throughput monitor Cleaning the sensor 360 C...

Page 382: ...ox 314 Final drive DOMINATOR 150 140 309 Final drive DOMINATOR 130 311 Drive axle gearbox Checking the oil level 313 Draining the oil 314 Topping up oil 315 Drive axle manual gearbox Cleaning the envi...

Page 383: ...er standard Rotation 171 Fuel filter Changing CATERPILLAR 3056 E 269 289 Changing CATERPILLAR C 6 6 269 289 Changing PERKINS 1006 6T 269 290 Fuel pre filter Changing accessory 287 Fuel prefilter Chang...

Page 384: ...heck 271 Inspection 340 I Identification plate Cab 29 CATERPILLAR 3056 E engine 25 CATERPILLAR C6 6 engine 26 Drive axle 26 Hitch block 28 Machine 23 PERKINS 1006 6T engine 25 Rear axle 26 Straw chopp...

Page 385: ...l disposal 42 Parking brake Adjustment 270 318 Applying 156 Releasing 156 Post harvest check 16 Power supply Cut 46 Problem and remedy Cleaning 253 Feeder unit 249 Separation 252 Threshing mechanism 2...

Page 386: ...nt 297 Fuel tank 287 Sieve table 238 Sieves Clean 271 362 Installation 183 Manual adjustment 220 Removal 182 Straw chopper installation position 189 Sound pressure level cab 82 Spare parts 23 Specific...

Page 387: ...80 Trailer Hitching 161 Unhitching 164 Trailer hitch Installing 93 Trailers 39 Transporting passengers 38 Tying down 47 Tyre pressure 78 U Units Cleaning the cab roof units 349 Cleaning the cab roof...

Page 388: ...388 00 0293 210 2 BA DOMINATOR 150 140 130 12 09 67075...

Page 389: ...ny machines previously delivered Technical data dimensions and weights are given as an indication only Responsibility for errors and omis sions not accepted Reproduction or translation of this publica...

Page 390: ...CLAAS KGaA mbH Postfach 1163 33426 Harsewinkel Tel 49 0 5247 12 0 www claas com 00 0293 210 2 BA DOMINATOR 150 140 130 EN 12 09 Printed in Germany...

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