CG Emotron VS Series Quick Start Manual Download Page 4

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Emotron VS Series Quick Start Guide

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ROUP Y

NCENSE MAKING MACHINE PARAMETERS

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CHAPTER 7 SOLAR COMMISSIONING .................................................................................. - 146 -

7.1

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ESCRIPTION

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CHAPTER 8 ELEVATOR COMMISSIONING ........................................................................... - 157 -

8.1

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8.2.M

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STEP SPEED SETTING METHOD

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CHAPTER 9 MAINTENANCE AND TROUBLESHOOTING ...................................................... - 164 -

CHAPTER 10 MAINTENANCE AND INSPECTION .................................................................. - 169 -

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NSPECTION

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10.2

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APPENDIX A: MODBUS COMMUNICATION PROTOCOL ...................................................... - 172 -

APPENDIX B: BRAKING RESISTOR ....................................................................................... - 178 -

Summary of Contents for Emotron VS Series

Page 1: ...Smart solutions Strong relationships Emotron VS Series Drive...

Page 2: ...install outer casing or covering by the rules and operating in accordance with the manual contents The illustrations this manual for illustration only and may vary with different products you have or...

Page 3: ...KEYPAD 43 4 3 MOTOR AUTO TUNING 46 4 4 PASSWORD SETTING 46 4 5 KEYPAD LOCK 46 CHAPTER 5 LIST OF PARAMETER 47 5 1 FIVE LED DIGITAL DISPLAY INDICATORS 48 5 2 STANDARD FUNCTION PARAMETERS 48 CHAPTER 6 S...

Page 4: ...P Y0 INCENSE MAKING MACHINE PARAMETERS 144 CHAPTER 7 SOLAR COMMISSIONING 146 7 1 PARAMETERS DESCRIPTION 146 7 2 SOLAR COMMISSIONING GUIDE 151 CHAPTER 8 ELEVATOR COMMISSIONING 157 8 1 PARAMETERS DESCRI...

Page 5: ...e phase Safety class Considerations Before Installation Danger Do not install the product if the package is with water or component is missing or broken Do not install the product if the label on the...

Page 6: ...est of the possibility be away from main power lines If this cannot be ensured vertical cross arrangement shall be implemented otherwise interference noise to control signal may occur If motor cables...

Page 7: ...ed to operate above 50 00Hz please take the endurance of mechanical devices into consideration 1 2 4 Mechanical Vibrations Inverter may encounter mechanical resonance point of the load device at certa...

Page 8: ...Emission of toxic gas may be generated when the plastic parts are burnt Please dispose inverter as industrial wastes 1 2 14 Adaptable Motor The standard adaptable motor is adaptable industrial asynch...

Page 9: ...48 009 20 CEB Product Series VSX General Purpose Drive VSM Compact Machine Drive VSS Single Phase Drive VSR Solar Drive Input ac voltage level 11 110 130Vac 160Vdc 23 220 240Vac 310Vdc 48 380 480Vac 5...

Page 10: ...5 1 VSM48 004 20CEB 3 0 5 0 4 2 1 5 2 VSM48 006 20CEB 4 0 5 8 5 5 2 2 3 VSM48 009 20CEB 6 0 11 9 5 3 7 4 5 VSS Series 1 Phase 220V 50 60Hz Range 20 20 VSS23 2p5 CEB 1 0 6 5 2 5 0 37 0 4 0 5 VSS23 4p2...

Page 11: ...vector control 1 2 Starting torque 0 5Hz 180 V f control sensor less vector control 1 0 25Hz 180 sensor less vector control 2 Basic functions Carrier frequency 0 7kHz 16kHz Overload capability G Model...

Page 12: ...ayed hidden Common DC bus Contains below 30 KW Various master auxiliary command and switchover Reliable speed search started A variety of Accel Decel curves programmable Timing control fixed length co...

Page 13: ...utput frequency 0 600 00Hz default 0 50 00Hz Protection Built in Protection Lightening protection over current overvoltage output phase lose under load under voltage short circuit overheating water pu...

Page 14: ...under load under voltage short circuit overheating water pump dry run etc General Parameters Application Site No direct sunshine no dust corrosive gas combustible gas oil mist steam dripping or salini...

Page 15: ...Mounting Dimensions and Weight 2 4 1 VSX Series 0 7 2 2KW Dimensions and wall mounting dimensions H H1 W W1 2 d D 2 6 0 2 3 0 Fig 2 3 0 7 2 2kW Wall installation diagram 4 22KW Dimensions and wall mou...

Page 16: ...4 5 2 45 VSX48 013 20CEB 2 5 VSX48 017 20CEB 146 249 181 7 131 236 5 5 3 4 VSX48 024 20CEB 3 5 VSX48 032 20CEB 198 300 189 7 183 287 5 5 6 35 VSX48 038 20CEB 6 45 VSX48 045 20CEB 6 45 2 4 2 VSM Series...

Page 17: ...al and installation dimensions mm Wei ght kg W H D W1 W2 H1 H2 H3 H4 Install Hole d1 Install Hole d2 Single Phase 220V 50 60Hz VSS23 2p5 CEB 95 162 120 85 11 151 5 152 110 8 130 4 5 4 5 1 1 VSS23 4p2...

Page 18: ...116 6 R4 3 15 5 2 0 15 3 8 28 8 71 6 113 6 15 9 15 6 Fig 2 7 LCD Keyboard size diagram External keyboard installation instruction 1 first install the panel according to inverter s power range corresp...

Page 19: ...nstall the panel according to inverter s power range corresponding to the size of hole as shown on scheme 2 5 After that insert keyboard pad into the mounting panel and then insert the keyboard module...

Page 20: ...ds and screws falling into drive 8 Ventilation part of the drive should be installed outside from harsh environment e g Textile facilities with fiber particles and chemical facilities filled with corr...

Page 21: ...ingle inverter mounting orientation and space requirements 3 2 2 Multiple installations a Multiple parallel installations Fig 3 3 multiple inverters installed direction and space requirements Fig 3 4...

Page 22: ...s shown in Fig drilling four holes in the mounting surface Put the inverter against the panel and mate 4 holes and then tighten screws in the 4 holes tighten any of the 2 screws in diagonal position t...

Page 23: ...3 4 Configuration of Peripheral Devices PB L1 L2 L3 U V W power source circuit breaker contactor Input chokes Input filter Braking resistor Output filter Output AC reactor motor Inverter Fig 3 6 Stand...

Page 24: ...tor feedback energy to attain quick brake Output filter Output filter and radiated interference of the drive to peripheral devices Output AC reactor Avoid the motor insulation damage result from harmo...

Page 25: ...ed load Table 3 4 Reactor Inverter Power Input Reactor DC Reactor Output Reactor 0 75kw ACL 4T 2 2 OCL 4T 2 2 1 5kW 2 2kW 4 0kw ACL 4T 4 0 OCL 4T 4 0 5 5kw ACL 4T 5 5 OCL 4T 5 5 7 5kw ACL 4T 7 5 OCL 4...

Page 26: ...pen collector output 1 Relay output 1 250V AC 3A 30V DC1A RS485 Communication PLC L3 VSM VSS VSR 0 4 2 2kW Fig 3 7 VSS VSM VSR 0 4 2 2kW wiring diagram Remarks 1 refers to main circuit terminals refer...

Page 27: ...V I PB Braking resistor Y2 HO Open collector output 2 Relay output 1 250V AC 3A 30V DC1A PLC Short circuit piece DI7 HI 24V Switch input 6 High speed pulse input HI AI3 1k 5k DC 10 10V 10V AO1 GND An...

Page 28: ...M RS485 Communication PB Braking resistor Y2 HO Relay output 1 250V AC 3A 30V DC1A PLC Short circuit piece DI7 HI 24V High speed pulse input HI AO1 GND Analog Output 1 0 10V 0 20mA VSX 24V Open colle...

Page 29: ...7 2 2KW Main Circuit Terminals L1 L2 L3 PB U V W Fig 3 10 0 7 2 2kW Schematic of main circuit terminals 4 5 5KW Main Circuit Terminals L1 L2 L3 UV POWER Fig 3 11 4 5 5kW Schematic of main circuit ter...

Page 30: ...ircuit Terminals L1 L2 L3 U V W POWER MOTOR PB Fig 3 14 Three phase Main Circuit Terminals 3 6 3 Main Circuit Terminals of VSS Single phase 0 4 2 2KW Main Circuit Terminals L1 L2 U V W Fig 3 15 0 4 2...

Page 31: ...nd connected to and the other to PB Grounding terminal Remarks No phase sequence requirements on wiring of the input side of inverter Wiring Precautions 1 Power input terminals L1 L2 L3 The cable conn...

Page 32: ...connected to the main earthing conductor Otherwise it may cause electric shock mal function or even damage to the AC drive Do not connect the earthing terminal to the neutral conductor of the power s...

Page 33: ...iometer with resistance range of 1 5 k Maximum output current 10 mA 24V COM External 24V power supply Applying to Overvoltage Category II circuit Provide 24 V power supply to external unit Generally i...

Page 34: ...VSX Only Open collector output 2 OR High speed pulse output Besides features of Y1 it can be used for High speed pulse output channels The maximum out put frequency 100kHz Relay output R1A R1C Normall...

Page 35: ...e drive is selected take necessary filtering measures against power crosstalk for which dry contact control is recommended Control cables shall be kept no less than 20cm away from main circuit and str...

Page 36: ...uld not be assured and or hazard of equipment damage exists C Open collector PNP connection External controller 7 1 5 V Inverter GND 5 V GND COM DI1 DI7 HI 24 V 24V PLC Jumper Optocoupler Optocoupler...

Page 37: ...bing circuit note that its leakage current shall be less than holding current of controlled contactor or relay piezoresistor or fly wheel diode etc shall be mounted be sure to pay close attention to p...

Page 38: ...of drive is also susceptible to the interference of drive itself and other equipment EMI problems shall be inevitable In order to reduce or avoid the interference of drive to external environment and...

Page 39: ...leakage current and line to line leakage current Ground leakage current not only circulates inside drive system but may also influence other equipment via ground loop Such a leakage current may resul...

Page 40: ...Symbol Name Function Escape Enter or exit Level I menu Enter Enter the menu interfaces level by level and confirm the parameter setting Increment Increase data or function code Decrement Decrease data...

Page 41: ...arameters b0 Freq Given b1 Start Stop Ctrl BACK SELECT b2 Ramp Time Set C1 DO Function Set C0 DI Function Set A0 00 User password BACK OK 00000 Info 0 65535 Min Max A0 00 User password BACK OK 00000 I...

Page 42: ...UP03 BACK SELECT Backup version 127 11 01 2019 ENT ESC LOCAL RDY P0 6 PID Unit 15 LOCAL RDY P0 LOCAL RDY P0 Wait LOCAL RDY P0 LOCAL RDY P0 LOCAL RDY P0 LOCAL RDY P0 ENT ESC ENT ESC ENT ENT B Parameter...

Page 43: ...U0 00 Output Freq Func Code U0 15 1 U0 15 AI1 Input BACK EDIT 2 U0 11 PID Feedback 3 U0 00 Output Freq LOCAL RDY P0 LOCAL RDY P0 LOCAL RDY P0 LOCAL RDY P0 LOCAL RDY P0 ENT ESC ESC ENT ESC ENT ENT 4 1...

Page 44: ...ter the menu interfaces level by level and confirm the parameter setting Increment Increase data or function code Decrement Decrease data or function code Shift Select the displayed parameters in turn...

Page 45: ...OC REM Keypad terminals or communication ON Terminal control OFF Keypad control Flash Communication control RUN VSM Running state ON Running state OFF Stopped state Flash In process of stop TRIP VSM F...

Page 46: ...n press the ESC key or ENT key to return to the level II menu The difference is If you do not have to modify the function code setting press ENT will be automatically transferred to the next function...

Page 47: ...e in A0 00 If the drive is left for five minutes without any operation through the keypad the password protection is effective If the keypad shows then the user must enter the correct password to acce...

Page 48: ...System Parameters Basic Parameters b0 Frequency Command b1 Start Stop Control Start Stop Control b2 Accelerate Decelerate Parameters Input Output Terminals C0 Digital Input C1 Digital Output C2 Analog...

Page 49: ...ection 0 All parameter programmable 0 1 Only A0 02 and this parameter programmable A0 03 G P type display VSX Only 0 G type constant torque load 0 1 P type variable torque load e g fan and pump A0 04...

Page 50: ...0 1 Pulse output A0 12 PWM optimization Unit s place PWM modulation mode 0 Fixed carrier 1 Random carrier 2 Derating of fixed carrier 3 Derating of random carrier 100 Ten s place PWM modulation mode...

Page 51: ...nput AI1 3 Communication 4 Multi reference 5 PLC 6 Process PID output 7 X7 HI pulse input 8 AI2 9 AI3 VSX Only b0 02 Digital Setting of Master Frequency 0 00 Fmax 50 00Hz b0 03 Auxiliary Frequency Com...

Page 52: ...0000 Ten s place short circuit detection function 0 Ungrounded short circuit detection 1 Grounding short circuit detection before the first starts 2 Grounding short circuit detection before each start...

Page 53: ...0s 15 0s b2 08 Jog accel time 0 0 6000 0s 15 0s b2 09 Jog decel time 0 0 6000 0s 15 0s b2 10 Accel Decele curve 0 Linear Accel Decel 0 1 S curve Accel Decel b2 11 Initial segment time of acceleration...

Page 54: ...d control 30 Run command switched to terminal control 31 Run command switched to communication control 32 Count input 33 Count clear 34 Length count 35 Length clear 36 DC brake input command at Stop 3...

Page 55: ...n power on 2 Edge trigger Level effective Every start C0 19 Delay time before terminal DI1 is invalid 0 0 300 0s 0 0s C0 20 Delay time before terminal DI2 is invalid 0 0 300 0s 0 0s Group C1 Digital O...

Page 56: ...s 0 0s C1 05 Y2 output delay time VSX Only 0 0 6000 0s 0 0s C1 06 R1 output delay time 0 0 6000 0s 0 0s C1 07 R2 output delay time VSX Only 0 0 6000 0s 0 0s C1 08 Enabled state of digital output Unit...

Page 57: ...nput of inflection point 1 of curve AI1 Maximum input of curve AI1 100 0 C2 05 Set value corresponding to input of inflection point 2 of curve AI1 100 0 100 0 100 0 C2 06 Maximum input of curve AI1 In...

Page 58: ...ntiometer 0 5 C2 25 Set value corresponding to minimum input of curve keypad potentiometer 100 0 100 0 0 0 C2 26 Maximum input of curve keypad potentiometer Minimum input of curve keypad potentiometer...

Page 59: ...tion of virtual VDI2 terminal The same as function code C0 00 0 C4 02 Function selection of virtual VDI3 terminal The same as function code C0 00 0 C4 03 Function selection of virtual VDI4 terminal Th...

Page 60: ...Three phase asynchronous motors 0 1 PMSM 2 Single phase asynchronous motors Need to remove capacitor 3 Single phase asynchronous motors No need to remove capacitor d0 01 Power rating of motor 1 0 1 1...

Page 61: ...03 1 4nd power V F 04 1 6nd power V F 05 1 8nd power V F 06 2 0nd power V F 07 V F complete separation VSX Only 08 V F half separation VSX Only 09 1 2 power inverse curve V F VSX Only 10 1 4 power inv...

Page 62: ...er time above 2Hz in VVF mode 1ms d1 18 100ms d1 20 Torque revision when run forward 0 0 5 0 0 0 d1 21 Torque revision when run reverse 0 0 5 0 1 0 Group d2 Vector Control Parameters of Motor 1 d2 00...

Page 63: ...range 0 00 50 00Hz 5 00Hz d2 24 Static Frequency of Open Loop Torque 1 00 10 00Hz 1 00Hz d2 25 SVC optimization method 0 Optimization method 1 1 Optimization method 2 2 Optimization method 3 1 d2 26 M...

Page 64: ...ff 2 of async motor 1 0 0 100 0 75 d3 15 Field weakening coeff 3 of async motor 1 0 0 100 0 70 d3 16 Stator resistance of PMSM 0 001 65 535 Model Defined d3 17 D axis inductance of PMSM 0 01 655 35mH...

Page 65: ...11 V F slip compensation gain 0 0 300 0 0 0 d4 12 Stator voltagedrop compensation gain 0 0 200 0 100 0 d4 13 Excitation boost gain 0 0 200 0 100 0 d4 14 Oscillation Suppression 0 0 300 0 100 0 d4 15...

Page 66: ...0 0 50 d5 14 Torque adjustment integral gain Ti2 0 0 3000 0ms 10 0ms d5 15 Excitation gain coefficient 50 0 200 100 d5 16 Torque setting source under torque control 0 Set by d5 17 0 1 Keypad potentiom...

Page 67: ...0 0 3 0 E0 04 Current limit mode 2 integral time 0 00 10 00s 1 00s E0 05 Overvoltage Stall Control 0 Overvoltage stall disabled 2 1 Overvoltage stall mode 1 2 Overvoltage stall mode 2 E0 06 Overvoltag...

Page 68: ...e stop mode 2 Fault reported but continue to run 3 Fault protection disabled 00030 Ten s place Load becoming 0 Err25 Same as unit s place E0 14 Frequency selection for continuing to run upon fault 0 C...

Page 69: ...ip fault reset 0 20 0 E0 28 Interval of automatic trip fault reset 0 1 100 0s 1 0s E0 29 DO action during fault auto reset 0 Not act 0 1 Act E0 30 Instantaneous power off bus voltage 60 0 Recovery vol...

Page 70: ...07 Filtering time of PID output 0 000 10 000s 0 000s F0 08 Proportional gain Kp1 0 0 1000 0 1 0 F0 09 Integration time Ti1 0 00 10 00s 0 10s F0 10 Differential time Td1 0 000 10 000s 0 000s F0 11 Prop...

Page 71: ...tput frequency 0 No limited 1 limited Hundred s place UP DOWN digital given of PID 0 Zero clearing when power off 1 Hold when power off Thousand s place PID feedback loss detection when stop 0 Not det...

Page 72: ...after a single cycle 2 Repeat cycles 0000 Ten s place started mode 0 Continue to run from the step of stop or fault 1 Run from the first step multi step frequency 0 2 Run from the eighth step multi st...

Page 73: ...simple PLC reference 6 Accel Decel Time 0 3 b2 group set time 0 F1 41 Acceleration deceleration time of simple PLC reference 7 Accel Decel Time 0 3 b2 group set time 0 F1 42 Acceleration deceleration...

Page 74: ...ted count value 1 65535 1000 F2 10 Wakeup frequency Dormant frequency F2 12 Fmax 0 00Hz F2 11 Wakeup delay time 0 0 6000 0s 0 0s F2 12 Dormant frequency 0 00 Wakeup frequency 0 00Hz F2 13 Dormant dela...

Page 75: ...equency 100 0 8 Output current Rated current 100 0 9 Bus voltage 10 Speed Motor rated speed 100 0 0 F3 06 Analog comparator 2 higher value 0 0 100 0 80 0 F3 07 Analog comparator 2 lower value 0 0 100...

Page 76: ...level time 0s 60000s 10s F3 27 Timer 4 low electrical level time 0s 60000s 10s F3 28 Timer 5 trigger source Consistent with C1 00 0 F3 29 Timer 5 mode 0 Invalid 1 Delay mode 2 Alternating high and low...

Page 77: ...2 Alternating high and low electrical level 0 F3 50 Timer 9 delay time 0s 60000s 10s F3 51 Timer 9 high electrical level time 0s 60000s 10s F3 52 Timer 9 low electrical level time 0s 60000s 10s F3 53...

Page 78: ...TU H0 02 Local address 1 247 0 Broadcast address 1 H0 03 Communication timeout 0 0 60 0s 0 0s H0 04 Response time delay 0 200ms 1ms H0 05 Master slave Communication Mode 0 The inverter is the slave 0...

Page 79: ...U0 99 1 L0 08 LED displayed parameters setting 2 on stop status 0 99 correspond U0 00 U0 99 6 L0 09 LED displayed parameters setting 3 on stop status 0 99 correspond U0 00 U0 99 15 L0 10 LED displaye...

Page 80: ...play Parameter 22 00 00 49 99 13 00 L1 23 User defined Display Parameter 23 00 00 49 99 13 01 L1 24 User defined Display Parameter 24 00 00 49 99 13 02 L1 25 User defined Display Parameter 25 00 00 49...

Page 81: ...ime 0 65535h 0h U0 28 Count value 0 65535 0 U0 29 Length value 0 65535m 0m U0 30 Linear speed 0 65535m min 0m Min U0 31 Output torque 0 0 300 0 0 0 U0 32 PTC motor temperature detection 40 200 0 U0 33...

Page 82: ...emperature too high Err40 Setting operation time ends Err41 Overload warning U1 01 Running frequency when the latest fault occurred 0 00 Fup 0 00Hz U1 02 Output current when the latest fault occurred...

Page 83: ...lts The same with U1 00 Err00 U1 20 Previous 8 categories of faults The same with U1 00 Err00 U1 21 Previous 9 categories of faults The same with U1 00 Err00 U1 22 Previous 10 categories of faults The...

Page 84: ...otection Range 0 1 Default 0 0 All parameter programming allowed 1 Only this parameter programming allowed A0 03 G P type display VSX Only Range 0 1 Default 0 0 G type constant torque load 1 P type va...

Page 85: ...eters correctly etc When motor 2 under V f control is selected we need to set related parameters Group d4 carefully 1 Sensor less vector control 1 This helps achieve high performance control without e...

Page 86: ...ding equipment reduce carrier frequency 4 Leakage current of the drive is big reduce carrier frequency 5 Drive temperature rise is relatively high reduce carrier frequency 6 Motor temperature rise is...

Page 87: ...ce Terminal UP DOWN Max Min x AI1 x AI2 0 1 2 3 4 5 6 7 Switched by terminal Switched by terminal Jog frequency Command frequency Fig 6 1 b0 00 Frequency source selection Range 0 7 Default 0 0 Master...

Page 88: ...e on the drive Refer to Group H0 and appendix on this manual for further information about communication protocol and programming etc 4 Multi reference In multi reference mode combinations of differen...

Page 89: ...ncy command is determined by DI7 HI pulse input 8 AI2 Auxiliary frequency command is determined by analog input AI2 9 AI3 VSX Only Auxiliary frequency command is determined by analog input AI3 b0 04 D...

Page 90: ...keys on keypad set multifunction key MF K to JOG by L0 00 Refer to Chapter 4 about the operation of keypad 1 Terminal control LED on Controls run command via DI terminals Perform FORWARD and REVERSE...

Page 91: ...a load To ensure the performance of rotational speed tracking restart set the motor parameters correctly Ten s place Grounding short circuit detection 0 No grounding short circuit detection No groundi...

Page 92: ...100 corresponds to rated current of the drive When output current of drive is less than this parameter value it will be deemed that the output frequency of drive has been kept in step with motor spee...

Page 93: ...of high inertia load or the situations that require quick stop In such a case it is necessary to select appropriate dynamic brake resistor and break unit The AC drives equal and below 30kW is provide...

Page 94: ...03 Decel time 2 Range 0 0 6000 0s Default 15 0s b2 04 Accel time 3 Range 0 0 6000 0s Default 15 0s b2 05 Decel time 3 Range 0 0 6000 0s Default 15 0s b2 06 Accel time 4 Range 0 0 6000 0s Default 15 0...

Page 95: ...cceleration and deceleration time is 0 01s the function code decimal point of 4 section acceleration and deceleration time b2 00 b2 07 jog acceleration and deceleration time 4 section S curve time b2...

Page 96: ...V 3 Three wire control The terminal determines three line control of the AC drive For details see the description of C0 15 4 Forward JOG FJOG FJOG indicates forward JOG running while RJOG indicates re...

Page 97: ...auxiliary frequency source setting Switch integrated frequency source setting mode to auxiliary frequency source setting mode 21 PLC status reset When simple PLC is running and this terminal is enabl...

Page 98: ...tion of parameters 14 04 F2 06 for details When the length is attained digital output terminal length attained shall output effective signal The current length value will be memorized on power loss 35...

Page 99: ...2 b2 03 ON OFF Acceleration Deceleratio n time 3 b2 04 b2 05 ON ON Acceleration Deceleratio n time 4 b2 06 b2 07 C0 10 Filtering time of digital input terminal Range 0 000 1 000s Default 0 010s Set th...

Page 100: ...fault 00000 Unit s place DI6 VSX Only 0 Positive logic The DI terminal is valid when being connected with COM and invalid when being disconnected from COM 1 Negative Logic The DI terminal is invalid w...

Page 101: ...verter Fig 6 9 setting of two line mode 2 As shown in the preceding figure if K1 is ON the AC drive instructs forward rotation when K2 is OFF and instructs reverse rotation when K2 is ON If K1 is OFF...

Page 102: ...SB2 is pressed to be ON the AC drive instructs forward rotation when K is OFF and instructs reverse rotation when K is ON The AC drives stops immediately after SB1 becomes OFF During normal startup a...

Page 103: ...on to clear UP DOWN 0 Not clear 1 Clear C0 17 Terminal UP DOWN frequency change step size Range 0 00 50 00Hz Default 1 00Hz 200ms It is used to adjust the rate of change of frequency when the frequenc...

Page 104: ...m threshold and its duration exceeds E0 20 overload alarm activated time that exceeds threshold ON signal is generated Refer to parameters E0 18 E0 20 for information with regard to drive motor overlo...

Page 105: ...er 12 Please refer to F3 63 F3 67 45 Frequency range is arrived within FDT1 upper limit and lower limit When running frequency is within the range of FDT1 upper limit and lower limit then this termina...

Page 106: ...equency Hz Time S Time S Valid Fig 6 14 C1 10 FDT1 upper bound Range 0 00 Fmax Default 30 00Hz C1 11 FDT1 lower bound Range 0 00 Fmax Default 30 00Hz C1 12 FDT2 upper bound Range 0 00 Fmax Default 30...

Page 107: ...op When this parameter value is set to 0 this function is invalid C1 16 Accumulative running time Range 0 60000h Default 0h This parameter should be set with digital output terminal Accumulative runni...

Page 108: ...4 After inverter receives the stop command running decelerate to the C1 22 set brake closing frequency and then operate on the constant frequency 5 After running frequency reaches the C1 22 set frequ...

Page 109: ...ve frequency When corresponding set value is torque 100 means 2 times the rated torque while 100 Means negative 2 times the rated torque When the corresponding set value is output voltage e g the volt...

Page 110: ...0 Default 100 0 C2 18 Input of inflection point 1 of curve AI3 VSX Only Range Minimum input of curve AI3 Input of inflection point 2 of curve AI3 Default 25 0 C2 19 Set value corresponding to input of...

Page 111: ...in strong immunity from interference but slow response while short filtering time brings rapid response but weak immunity from interference C2 32 Minimum input of curve HI Range 0 00kHz Maximum input...

Page 112: ...ation address 2005H 15 AO communication given 2 Output values set by communication address 2006H C3 03 AO1 offset Range 100 0 100 0 Default 0 0 C3 04 AO1 gain Range 2 000 2 000 Default 1 000 When user...

Page 113: ...irtual VDI terminals Range 00000 11111 Default 00000 There are two modes to set status of virtual VDI terminal and selected by C4 05 0 the validity of VDI depends on validity of VDO output and VDOx un...

Page 114: ...put 0 Group d0 Parameters of Motor 1 0 Three phase asynchronous motors 1 PMSM 2 Single phase asynchronous motors remove capacitance VSX 0 75kW connect to single phase motor Wiring of inverter forward...

Page 115: ...nge 0 0 100 0 Default 70 The parameters in d0 08 to d0 15 are asynchronous motor parameters These parameters are unavailable on the motor nameplate and are obtained by means of motor auto tuning Only...

Page 116: ...te auto tuning properly set the motor type motor nameplate parameters of d0 00 to d0 07 The AC drive will obtain motor parameters of d0 08 to d0 12 by complete auto tuning Set this parameter to 2 and...

Page 117: ...8 power inverse curve VSX Only 13 2 0 power inverse curve VSX Only 9 13 curve is for torque boost which is rotated 180 degrees along diagonal line of 2 6 curve d1 01 Torque boost Range 0 0 30 0 Defaul...

Page 118: ...motor frequency Default 50 0Hz d1 10 Multi point V F voltage 4 V4 Range 0 0 100 0 Default 100 0 d1 03 d1 10 is used for broken line V f mode Voltage value 100 corresponds to rated voltage of motor Pl...

Page 119: ...be satisfactory d1 15 Voltage source for V F separation Range 0 7 Default 0 d1 16 Voltage digital setting for V F separation Range 0 0 100 0 Default 0 0 V F separation is generally applicable to scena...

Page 120: ...ease set the speed limits in d2 18 d2 19 under torque control ATTENTION Jog mode will run in the manner of speed control and torque control is disabled d2 01 ASR low speed proportional gain Kp1 Range...

Page 121: ...e is low the parameter is increased otherwise the parameter is decreased For speed sensor vector control this parameter can adjust the no load excitation current of the motor d2 16 Torque setting sour...

Page 122: ...ue might be needed When the motor runs static friction torque compensation is disabled 100 corresponds to rated torque of motor d2 24 Sliding friction torque compensation Range 0 0 100 0 Default 1 0 T...

Page 123: ...as per previous acceleration deceleration time after output current decreased During steady state after output current exceeds the current limit E0 01 inverter decelerates as per the decreasing time...

Page 124: ...voltage faults in mode 1 Mode 2 control bus voltage within the set values by adjusting output frequency For larger inertia load scaling factor E0 07 of overvoltage stall mode 2 will be larger otherwis...

Page 125: ...0 Err25 Same as unit s place E0 14 Frequency selection for continuing to run upon fault Range 0 4 Default 00 E0 15 Backup frequency upon abnormality Range 0 0 Fmax Default 0 0Hz 0 Current running fre...

Page 126: ...alarm is activated when output current of drive is bigger than the threshold set by E0 19 E0 21 threshold of drive overheat alarm Range 50 0 overheat Temperature Default Model defined Sets the thresho...

Page 127: ...of the AC drive However long time rapid current limit may cause the AC drive to overheat which is not allowed In this case the AC drive will report Err26 indicating the AC drive is overloaded and nee...

Page 128: ...ill report Err39 Group F0 Process PID The purpose of process PID control is to make feedback value consistent with the set value PID control diagram is as shown in Fig 6 30 PID setting Filtering time...

Page 129: ...ance When feedback signal is bigger than PID setting output frequency of the drive will rise to reach PID balance F0 05 Filtering time of PID setting Range 0 000 10 000s Default 0 000s F0 06 Filtering...

Page 130: ...If the offset between PID feedback and setting is more than this set value PID regulator will implement regulation If the offset between PID feedback and setting is less than this set value PID will...

Page 131: ...d deceleration Hundred s place Action selection when using UP DOWN function to modify the frequency in PID mode 0 Zero clearing when power off Clear the value increased or decreased caused by UP DOWN...

Page 132: ...t most 16 steps of multi reference can be set by different status combinations of multi feference terminals 1 4 of digital input Multi reference can be the setting source of frequency V F separated vo...

Page 133: ...a12 a13 a14 a15 T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13T14 T15 d15 Run command PLC cycle completed Pulse length 250ms Output frequency Hz Fig 6 31 1 Continue to run with the last frequency after a...

Page 134: ...from step15 Hundreds place power loss memory 0 Memory disabled on power loss The drive does not memorize PLC running status on power loss and starts the running from step 0 after power up again 1 Memo...

Page 135: ...rence 8 Range 0 3 Default 0 F1 43 Acceleration deceleration time of simple PLC reference 9 Range 0 3 Default 0 F1 44 Acceleration deceleration time of simple PLC reference 10 Range 0 3 Default 0 F1 45...

Page 136: ...elative to the central frequency group b0 It is variable swing amplitude system The swing amplitude varies with the central frequency set frequency 1 Relative to the maximum frequency b0 08maximum out...

Page 137: ...ut 1 2 3 F2 15 6 U0 27 6 4 5 6 U0 27 0 Fig 6 35 F2 07 Command when the length attained Range 0 1 Default 0 0 Not stop 1 Stop This parameter sets the action of the drive when actual length attains the...

Page 138: ...0 F2 18 Dormancy pressure Range Wake up pressure 100 0 Default 50 0 The parameters are used for the dormancy and wake up function in water supply application During inverter operation when F2 15 set t...

Page 139: ...1 0 4800bps 1 9600bps 2 19200bps 3 38400bps 4 57600bps 5 115200bps H0 01 Data format Range 0 3 Default 0 0 No check data format 1 8 N 2 for RTU 1 Even parity check data format 1 8 E 1 for RTU 2 Odd P...

Page 140: ...displayed parameters setting 2 on running status Range 0 99 Default 6 L0 05 LED displayed parameters setting 3 on running status Range 0 99 Default 3 L0 06 LED displayed parameters setting 4 on runnin...

Page 141: ...er defined Display Parameter 12 Range 00 00 49 99 Default 04 02 L1 13 User defined Display Parameter 13 Range 00 00 49 99 Default 04 03 L1 14 User defined Display Parameter 14 Range 00 00 49 99 Defaul...

Page 142: ...otal 30 customized parameters if L1 display 00 00 indicating function code is empty The two bit in left indicate function code group the two bit in right indicate the position in the group For example...

Page 143: ...ck value PID setting PID setting percentage F0 03 PID feedback PID feedback percentage F0 03 U0 12 Status of DI1 DI5 digital input terminal Range 00000 11111 Default 00000 0 means terminal input statu...

Page 144: ...atest fault Range 0 31 Default 0 U1 01 Running frequency when the latest fault occurred Range 0 00 Fup Default 0 0Hz U1 02 Output current when the latest fault occurred Range 0 0 3000 0A Default 0 0A...

Page 145: ...U1 24 Previous 12 categories of faults The same with U1 00 Default Err00 U1 25 Previous 13 categories of faults The same with U1 00 Default Err00 Check the information of 3 13 previous fault the fault...

Page 146: ...set inching motor C1 02 60 Inching motor Others such as acceleration or deceleration setting on actual situation 4 Add powder manually supply bamboo stickers to test the current on acceleration 5 Afte...

Page 147: ...ng MPPT 2 Automatic MPPT 3 Fast MPPT 4 Quick start MPPT 0 CVT Constant Voltage Given Adopt constant voltage mode reference voltage is a fixed value given by y0 03 1 Max power point tracking MPPT Using...

Page 148: ...frequency Default 100 0 y0 12 PID Lower limit of output frequency 0 0 PID Upper limit of output frequency Default 20 0 Refer to F0 group of PID function description y0 13 Delay time of weak light pre...

Page 149: ...nters dormant state When this terminal is invalid this state is continued till the delay time of y0 16 The full water pre warning is cleared and normal operation is restored y0 19 Detection of reservo...

Page 150: ...adjusted by MPPT function 1 Master frequency given mode In frequency range adjusted by MPPT function given frequency is adjusted by b0 01 y0 27 Power automatic switch function 0 disable 1 Enable Defau...

Page 151: ...ted head y0 32 inverter will automatically estimate the pump current flow and current head according to the operation state and pump cumulative flow y0 36 will be recorded Parameter y0 33 is the funct...

Page 152: ...ngs to be correct and then close Q1 2 Setting the Motor Parameters Set the parameter d0 01 d0 05 as per name plate details of motor 3 Testing the water yield of pump Press the operation key RUN under...

Page 153: ...y0 20 y0 22 weak light function as y0 13 y0 14 Users can also go for the default values 7 Parameter setting after the system s normal operation When the water yield is normal and system is running ste...

Page 154: ...el switch Q1 should be prohibited from closing together with grid power input switch Q2 to protect the panel from damage 2 Wiring diagram between CG VFD and single phase motor 2 1 Single phase motor i...

Page 155: ...Main winding Secondary winding Starting capacitor U1 U2 Z1 Z2 M 220VAC Centrifugal switch Running capacitor Fig 7 7 Internal wiring of motor with double capacitors Resistor starting mode single phase...

Page 156: ...g must be done as shown below or else it will cause overheating of the motor Main winding Secondary winding U1 U2 Z1 Z2 M PB VSR KM1 L1 L2 U V W 220VAC Fig 7 10 Forward wiring between VSR VFD and moto...

Page 157: ...2 3 Wiring between VFD and motor No need to remove capacitor Running direction of motor is determined by the attribute of motor PB M KM1 L1 L2 U W 220VAC V VSR Fig 7 12 wiring between VSR VFD and moto...

Page 158: ...rake Open Frequency Falling 0 00 10 00Hz Default 1 00Hz y0 08 Brake Release Frequency Falling 0 00 10 00Hz Default 0 20Hz y0 09 Brake Open Current 0 0 100 0 Default 40 0 y0 10 Brake Open Frequency Hol...

Page 159: ...y0 13 Maintenance Operation Frequency 0 00 50 00Hz Default 8 00Hz When maintenance signal input the frequency of y0 13 will be the operation frequency of inverter y0 14 Emergency Signal Processing 0 E...

Page 160: ...e function of emergency signal time completed the terminal output valid signal and last setting time of y0 25 if VFD is running then it will last y0 33 setting time then terminal output is invalid T T...

Page 161: ...setting frequency running timing diagram as below Emergency signal input Forward run command Output frequency Hz 0Hz y0 27 y0 27 y0 12 Light load direction search completed output Light load directio...

Page 162: ...1 y0 34 Err41 overload times setting 0 5 Default 2 y0 35 Err41 times interval time 0 1000Min Default 60Min y0 36 Err41 overload reset time 0 1000s Default 120s y0 37 Err41 overload reset time timing 0...

Page 163: ...rection Special fault type for Elevator inverter ERROR Description Err43 Light load search failure 8 2 Multi step speed setting method In different elevator controllers the combination difference of m...

Page 164: ...ller KM1 Leveling Speed Emergency UPS 1 Phase 220VAC KM3 Parameters setting DI Function Parameters setting Desription DI1 UP C0 00 1 Forward running DI2 DOWN C0 01 2 Reverse running DI3 High Speed C0...

Page 165: ...e to normal range 5 Select rotational speed tracking restart or start the motor after it stops 6 Remove the added load 7 Select an AC drive of higher power class Err02 Decel overcurrent 1 The output c...

Page 166: ...circuit 1 The output circuit is grounded or short circuited 2 The connecting cable of the motor is too long 3 The module overheats 4 The internal connections become loose 5 The main control board is...

Page 167: ...he electrical fault 1 check the connection between the inverter and motor 2 The motor is disengaged load 3 Check the motor Err18 Communication overtime error 1 The PC is not working properly 2 The com...

Page 168: ...odel selection of inverter power is too small 1 Troubleshooting peripheral problems 2 To increase the acceleration time 3 Adjust the manually torque boost or V F curve 4 Adjust the voltage to normal r...

Page 169: ...k Start Guide 168 A34 Pre warning of Full water Water level feedback is lower than the set threshold and has continued under this state for a duration greater than the delay time Check the pre warning...

Page 170: ...the motor is abnormal discoloration heating and cooling fan status Confirm whether the overload tighten the screws if the inverter heatsink fan is dirty confirm whether the stall Motor Whether the mo...

Page 171: ...rned on otherwise there is danger of electric shock to cause death When conducting related operations turn off the power and make sure the main circuit DC voltage has dropped to a safe level five minu...

Page 172: ...ucting related operations turn off the power and make sure the main circuit DC voltage has dropped to a safe level five minutes before the related operations 2 the drive to work due to the loss caused...

Page 173: ...00bps 19200bps 38400bps 57600bps and 115200bps can be selected Shielded twisted pair cable is recommended Communication cable to lower external interference 3 Protocol Format Initial Block of Frame Id...

Page 174: ...dify b0 02 function code value and the corresponding need to power down when storing the register address referred to as EEPROM address to 8102H Function code group RAM address high byte EEPROM addres...

Page 175: ...sword is valid Bit5 0 user password is invalid 1 valid user password Bit6 7 00 basic function code group 01 user defined function code group 10 different functions with the factory default code group...

Page 176: ...that there is error during transmission Calculation process of CRC parity 1 Define a CRC parity register and initialize it as FFFFH 2 Conduct XOR calculation between the first byte of sending message...

Page 177: ...ty Low bytes go first 2 Responding command code at normal Communication and error Communication Responding Command Code at Normal Communication Responding Command Code at Error Communication 03H 83H 0...

Page 178: ...send the data content of 3000 To send data 01 06 20 01 0B B8 D4 88 The received data is 01 06 20 01 0B B8 D4 88 3 communications sent on the 1st drive forward run command write to the address 2000H 01...

Page 179: ...ely but must be within the recommended range Inverter Model No Brake unit Resistance Quantity Minimum enabled brake resistance VSX48 003 20CEB Standard built in 200W 600 1 100 VSX48 004 20CEB 300W 360...

Page 180: ...Emotron VS Series Quick Start Guide CG Drive Automation www cgglobal com www emotron com CG Drive Automation 201908 r0 2...

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