Carlton 1712 Page 127 Owner'S Manual Download

Page: 127 / 165

Revised 3.15.05

SERIAL NUMBERS

OWNER DOMAIN

J.P. CARLTON COMPANY DIV. DAF INC.

BUINESS LINE

FUCTION GROUP

CHIPPERS

2 ENGINE/ELECTRICAL

Carlton

PROFESSIONAL

TREE EQUIPMENT

DESCRIPTION

ISSUE

INSTALLATION, KUBOTA ENGINE

1J9PF011591167051

DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1-800-243-9335.

PART

ITEM

DESCRIPTION

QTY

0200133

KUBOTA ENGINE- 88HP

0150630

1/2-13 x 6" ROD END

12A-1018

HEX C/S 5/8-11 x 2-1/4 UNC GR 8 Z&Y

12A-1020

HEX C/S 5/8-11 x 2-1/2 UNC GR 8 Z&Y

20A-08

NUT,HEX,1/2-13 UNC GR8

21110001

WELDMENT,FRAME

21120002

WELDMENT,99HP KUBOTA ADJUST

21120012

PLATE,KUBOTA WASHER

21220009

PLATE,ENGINE SLIDE

30A-10

LOCKWASHER 5/8" USS GR8 ZINC

31B-10ZI

FLAT WASHER 5/8 USS NARROW GR 8 Z&Y

34A-08

FLAT WASHER, NARROW 1/2 SAE GR8

Summary of Contents for 1712

Page 1: ...____________ Engine Serial _____________ PTO Clutch Model Spec _____________ Clutch Serial _____________ Purchase Date _____________ Dealer _____________ Carlton J P Carlton Company Div D A F Inc 121 John Dodd Road Spartanburg SC 29303 Ph 864 578 9335 Fax 864 578 0210 www stumpcutters com ...

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Page 3: ...EL ENGINE EXHAUST WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproduction harm ...

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Page 19: ...y of fitness for a particular purpose and of any non contractual liabilities including product liabilities based upon negligence or strict liability J P Carlton Co Inc will not be liable for consequential damages resulting from breach of warranty IT IS NECESSARY TO RETURN THE WARRANTY VALIDATION FORM AND NOTIFY J P CARLTON CO INC IN WRITING WITHIN TEN 10 DAYS FROM DELIVERY DATE TO VALIDATE THIS WA...

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Page 21: ...o the dealer s facility unless other arrangements have been agreed to between the selling dealer and the customer The manufacturer may elect at its discretion to reimburse reasonable labor cost to customer or dealer for major defect repairs Prior approval must be obtained from J P Carlton Company Inc IMPORTANT NOTICE 1 AIR FILTER MAINTENANCE IS CRITICAL ON CHIPPERS DIRT INGESTION WILL NOT BE WARRA...

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Page 23: ... or to use the push paddle not to reach or kick this material into the chipper feed intake chute 7 _________ Customer has been warned not to operate the chipper with the chipper hood open or unlocked The chipper hood must be pad locked and must not be able to come open during operation 8 _________ Customer has been instructed on the procedures to follow before performing maintenance of any kind on...

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Page 25: ...17 TOWING GUIDE 28 MACHINE OPERATION 31 MAINTENANCE MACHINE MAINTENANCE 46 LUBRICATION 53 TROUBLESHOOTING GUIDE 56 SERVICING HYDRAULICS 59 SERVICING PTO CLUTCH 63 SERVICING CUTTER SYSTEM 70 SERVICING BELTS 81 SERVICING FEED WHEEL MOTOR 88 MACHINE WIRING 93 PARTS DECAL ASSEMBLY 94 PARTS BOOK MISCELLANEOUS AUTO FEED PLUS MANUAL AXLE MAINTENANCE STEIN MFG INC CLUTCH WINCH iNFORMATION BACK ...

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Page 27: ...ng yourself with the controls and the concepts behind the operation of this machine before attempting to operate it Slowly experiment with the controls and gradually work yourself up to the full capabilities of this machine The Carlton 12 chipper is a durable and profitable professional chipper Read the chipper manual the safety and operational decals on the chipper and all other operation and saf...

Page 28: ... engine some of the controls and other equipment may look or be positioned differently However the basic procedures will be the same or similar always read all materials supplied with your chipper and call if you have any questions Inspect your new Carlton Chipper as soon as you receive it Any damages incurred during shipment are not warranted and therefore are not covered repairs You should have ...

Page 29: ...gs Electric brakes Front jack stand 7000 Cap Screw type AR400 anvil 16 ply tires rated 5000 pounds Tapered roller bearings 1 1 2 thick cutter disk 4 knives 10 3 16 x 4 x 1 2 6 3 32 X 4 X 1 2 17 x 12 throat opening 48 wide feed intake opening Two 10 1 2 x 17 feed rollers Adjustable feed rate Key start High capacity battery Lockable steel battery box Epoxy primer Dupont Imron paint Double wire braid...

Page 30: ...s Throat Opening 12 x 17 Infeed Hopper Opening 29 x 48 Hydraulic System Hyd Pump Displcmnt 8 Cu in Hyd Pump Drv Systm Direct Drive off Engine Mount Flow 8 8 GPM Total System Relief 2500 PSI Oil Tank Capacity 9 Gallons Oil Type AW32 Valve Energy Hose 16 000 PSI Burst Exceeds SAE 100R2 Oil Filter 10 Micron In Tank Return Drive System Engine Sheave 4 5V8 5 Jackshaft Sheave 4 5V14 0 Drive Belt 4 5V950...

Page 31: ...jury or death The operator should pay close attention to the instructions whenever they see this symbol The Safety Alert Symbol will be accompanied by one of the following words DANGER WARNING or CAUTION A DANGER symbol means that if the instructions are not followed the possibility of serious personal injury or death is probable A WARNING symbol means that if the instructions are not followed the...

Page 32: ...hipper or the cutter disk are running Any individual operating this chipper must first read and understand this manual the engine and other component manuals supplied with the chipper and all safety and operational decals on machine DO NOT permit children to operate machinery or to play near machinery during operation DO NOT allow spectators to stand and watch chipper in operation DO NOT allow peo...

Page 33: ... being fed should be to the operator s left side The material being fed tends to kick to the left and could injure anyone on that side Never lean over material being loaded into the feed wheels especially small diameter short length material that is still long enough to be fed into the feed wheels alone The material is not heavy enough to hold down when the feed wheels first grab it and will kick ...

Page 34: ...tch to engage even though the operator thought the clutch had been disengaged ALWAYS REPLACE GUARDS AND OTHER PROTECTIVE EQUIPMENT BEFORE STARTING CHIPPER AFTER PERFORMING MAINTENANCE YOKE LOCK PIN MUST BE IN POSITION before performing maintenance between the feed wheels Use the hydraulic lift to raise upper feed wheel high enough to insert yoke lock pin as shown above After the upper feed wheel h...

Page 35: ...equipment with fuel in the tank for long periods Battery fumes are explosive Recharge battery in an open area away from fire sparks or other sources of ignition Use caution in extreme cold Frozen battery will explode Allow battery to thaw in heated area away from fire or sparks Battery acid can cause severe burns Keep away from eyes skin and clothing Remove battery before welding on equipment If o...

Page 36: ...rush chipper SAFETY DO NOT PERFORM MAINTENANCE OF ANY KIND including routine inspections ON THIS MACHINE UNLESS The engine is turned off The ignition key has been removed The clutch is not engaged All moving parts have come to a complete stop NOTE The cutter disk takes several minutes to come to a complete stop The cutter disk lock pin is installed in the disk lock tube All machine parts have cool...

Page 37: ...ETRATED ALWAYS WEAR EYE PROTECTION BECAUSE OF MACHINE VIBRATION ALL EQUIPMENT ATTACHED USING SCREWS OR BOLTS AND NUTS SHOULD BE CHECKED REGULARLY FOR TIGHTNESS ALL SCREWS BOLTS AND NUTS NEED TO BE INSPECTED FOR TIGHTNESS AND WEAR ALL SCREWS BOLTS AND NUTS THAT WON T STAY TIGHTENED OR THAT HAVE WORN CHIPPED OR MISSING THREADS SHOULD BE REPLACED PERSONAL PROTECTION All personnel must wear eye and ea...

Page 38: ...pect tires for wear Inspect axle caps replace caps if necessary Grease axles as suggested by manufacturer Inspect hitch and hitch bolts Make sure the tongue extension if equipped is properly bolted in place Make sure all guards are in place and properly secured Check tail and brake lights for proper operation HITCH HITCH BOLTS ...

Page 39: ...peration of the chipper See Servicing Cutter Disk Section to change or sharpen knives and anvil Cutter disk must rotate freely This will help insure there are no foreign objects inside the cutting chamber and there is ample knife to anvil clearance The cutter disk lock pin will have to be pulled out of cutter disk to check rotation Replace pin after checking rotation to perform further inspections...

Page 40: ...rse and Off positions Contact your local dealer or J P Carlton if operation is not correct Inspect the inside of the infeed chute Check to make sure there are no foreign objects inside the infeed chute Anything that is inside of the infeed chute may go through the chipper There should never be anything or anyone inside the infeed chute when starting the chipper damage or injury could occur Inspect...

Page 41: ...tion for more information on hydraulic tank NEVER REFUEL OR ADD OIL WHILE ENGINE IS RUNNING WHILE IN AN ENCLOSED AREA OR WHILE ENGINE IS HOT Inspect air filters for dirt and damage clean or replace as necessary DO NOT TAP ON GROUND OR BLOW OUT REPLACE WITH MANUFACTURER RECOMMENDED AIR FILTERS ONLY The proper repair or replacement procedures if required are further illustrated in the Maintenance or...

Page 42: ...e is any wear fraying or cuts See Machine Controls section for more information Check rollers for burrs or sharp edges if rope is damaged in any way Replace any damaged or worn rollers Winch roller guides should be greased as necessary every 30 40 hours of operation Use only Texaco Starplex II grease ...

Page 43: ...PER ENGINE OIL LEVEL MUST BE MAINTAINED TO ACHIEVE MAXIMUM ANGLE OF OPERATION OF 25 See Engine Owner s Manual for proper oil level Key switch has 3 positions Off Run and Start There is an emergency shutdown bypass switch which must be held down during starting If the engine experiences low oil pressure or high temperatures when running this switch will shut down the engine Also in the control box ...

Page 44: ...ally come on when the chipper is started If you need to turn on the Auto Feed Plus control press and hold the right button down for 3 seconds and release The Auto Feed must be turned off to operate the hydraulics at low engine RPM or idle When the Auto Feed is on the hydraulics only work when the engine RPM is high To operate the hydraulic yoke lift or the feed wheels at low engine RPM turn off th...

Page 45: ... is bumped or released to quickly the clutch will engage to fast and clutch damage could occur The Stein clutch is a spring force clutch and does not take as much force as an over center clutch The clutch is engage fully when the handle is in a vertical position New clutches or new facings require several frequent adjustments until the friction facings have worn in See the clutch section for infor...

Page 46: ...HILE THE CHIPPER IS IN OPERATION OR WHILE THE CHIPPER DISK IS SPINNING SWIVEL DISCHARGE Carlton Chippers are equipped with a rotating discharge chute To rotate the chute to the desired position 1 Pull down and unlock the rotation lock pin 2 Turn the discharge chute using bar to rotate the discharge chute to desired position 3 Release the lock pin making sure it engages in one of the lock locations...

Page 47: ...iddle position the bar is in the stop position With the bar in this position the feed wheels are stopped and do not rotate In the in position pushed towards the front of the chipper the feed control bar is in the reverse mode This position reverses the feed wheels and attempts to back material out of the chipper ALWAYS VERIFY CORRECT FUNCTION OF THE FEED CONTROL BAR BEFORE BEGINNING TO CHIP MATERI...

Page 48: ...e operator to hydraulically lift the top feed wheel This can be of assistance when feeding large square cut butt ends which the feed wheels cannot ride up easily The lift cylinders can also be used to provide positive down pressure on material being fed This is useful when feeding extremely bushy material or material which the feed wheel cannot grab The Lift cylinder control valve is located on th...

Page 49: ...ing transport FEED WHEEL CLEAN OUT DOOR There is a drop down door to clean excess debris out from under the bottom feed wheel This will help to keep the chipper from getting clogged or stopped up Use the handle on the clean out door located behind the infeed chute under the machine and drop the door down to remove debris then close and secure the door Should be cleaned frequently to prevent damage...

Page 50: ...he Machine Wiring section of this manual for wiring diagram BREAKAWAY SWITCH The breakaway switch is a safety device designed to activate the chipper brakes if it ever becomes uncoupled from the tow vehicle A cable attached to the breakaway switch is attached to the tow vehicle so that the breakaway switch will separate and cause the brakes to be applied to slow the chipper ...

Page 51: ... the correct words must be facing away from the winch drum to perform the function To pull the winch rope to the tree put the winch in free spool by turning both levers to FREE Never put winch in free spool with a load on the rope Always leave at least 5 wraps on the drum when unwinding the winch rope To operate the winch at low speed put Lever 1 in LOW and Lever 2 in FREE To operate the winch at ...

Page 52: ...show proper operation of the winch control After the rope has been attached to the tree push the lever in to pull the tree to the chipper Also use this lever position to rewind the rope Pull the lever back to release the pressure on the rope to remove the rope from the tree once it has been pulled to the chipper and has been put into position to be run through the chipper After use of the winch is...

Page 53: ...d make sure it is started under the drum Winding the rope over the top clockwise could cause the rope to rub on the encasement and wear the rope causing fraying and breakage Always wind the rope under the winch drum Read the winch manufacturer s instruction manual for complete information ALWAYS WIND ROPE UNDER THE WINCH DRUM ...

Page 54: ...pivots and to reduce the wear on both parts Make sure the tow vehicle is of adequate size and has the towing capacity to safely tow the chipper Make sure the truck hitch is heavy enough and built strong enough Adjust both the truck hitch and chipper hitch so the chipper sits as close to level as possible when connected to the truck A proper amount of tongue weight is required to allow the machine ...

Page 55: ...t will engage the switch and slow the chipper if the chipper should become uncoupled from the tow vehicle Secure the front jack stand to the machine for towing The jack stand may be used on either the left or right sides of the machine and must be secured to the tongue for towing Make sure the rear jack stand is raised and secured in the up position before towing the chipper CONNECT LIGHTS ...

Page 56: ... facing the front of the chipper Use the height adjustment handle to return the discharge chute back to the lowest height for towing don t take any chances with over head obstructions hitting the discharge chute Position the discharge flap in its lowest position so debris will not fly out of the discharge chute Make sure the chock blocks have been removed before towing the chipper Towing will affe...

Page 57: ...PULLED INTO THE FEED WHEELS ALWAYS LOAD SHORT PIECES OF BRUSH ON TOP OF LONGER PIECES OF WOOD AND BRUSH NEVER FEED LONG VINE TYPE MATERIAL INTO CHIPPER ALWAYS CUT INTO SHORT PIECES TO FEED VINE TYPE MATERIAL THIS MATERIAL COULD TANGLE AND WRAP AROUND SOMEONE OR SOMETHING AND PULL IT INTO THE CHIPPER NEVER OPERATE MACHINERY WHILE UNDER THE INFLUENCE OF ALCOHOL OR DRUGS PRESCRIPTION OVER THE COUNTER...

Page 58: ...ACHINE OPERATION 32 LOWER THE INFEED TRAY During transportation the infeed tray will be closed and locked using the spring lock pins attached At the job site release the lock pins and lower the tray SPRING LOCK PIN ...

Page 59: ...le flap on the end of the discharge chute This flap is adjustable in the vertical direction to help control the height and distance of the chips being discharged NEVER ADJUST THIS FLAP WHILE CHIPPER IS IN OPERATION OR WHILE THE CUTTER DISK IS SPINNING Stay clear of discharge zone when running chipper Never allow anyone to stand near or to walk close to the discharge zone even if being discharged i...

Page 60: ...st be held down during starting If the engine experiences low oil pressure or high temperatures when running this switch will shut down the engine DO NOT OPERATE THE ENGINE AT AN ANGLE GREATER THAN 25 OR SEVERE ENGINE DAMAGE WILL OCCUR PROPER ENGINE OIL LEVEL MUST BE MAINTAINED TO ACHIEVE MAXIMUM ANGLE OF OPERATION OF 25 See Engine Owner s Manual for proper oil level CONTROLS MAY VARY DEPENDING ON...

Page 61: ... starting procedures Be sure to follow the engine manual instructions for cold weather operation Test the controls for proper operation especially the feed control bar The engine speed must be high enough for the Auto Feed to engage the hydraulics or the Auto Feed must be off Press down the left button and hold for 4 seconds to turn Auto Feed off Pull feed control bar to the rear of the machine to...

Page 62: ...eing chipped and the engine RPM drops below the Auto Feed Low setting the Auto Feed will stop the feed wheels After the engine RPM is high enough to handle the force required to chip this material without causing the engine to lug down the Auto Feed restarts the feed wheels The Auto Feed Plus control is calibrated to automatically come on when the chipper is started If for some reason you need to ...

Page 63: ...agement handle to slowly engage the clutch If handle is bumped or released to quickly the clutch will engage to fast and clutch damage could occur The Stein clutch is a spring force clutch and does not take as much force as an over center clutch The clutch is engage fully when the handle is in a vertical position New clutches or new facings require several frequent adjustments until the friction f...

Page 64: ...have at least two operators at the job site One to load the trees and brush into the chipper and one to always stand and operate the feed control bar It is imperative to have someone operate the feed control bar in case of an accident where someone is pulled into the feed wheels Always have the trees and brush cut to size for the chipper before the chipper arrives at the job site It is very danger...

Page 65: ...s long enough 6 or shorter to be fed into the feed wheels but doesn t have enough weight to be held down when the wheels first grab onto it This material could kick straight up and hit the operator causing injury Hold the material away from the body using both hands and never lean over the material in case the feed wheels cause it to kick up Use the hydraulic lift cylinder to open the feed wheels ...

Page 66: ...trol valve is located on the right rear of the infeed chute Push the valve in to raise the lift cylinder also raising the top feed wheel Pull the valve handle out to lower the lift cylinder and provide positive down pressure on the top feed wheel Keep an eye on the surrounding area and don t allow anyone to come up too close to the chipper or to be in the chip discharge area Maintain a clear area ...

Page 67: ... when the winch circuit is engaged DO NOT operate the winch if the feed wheels still turn Contact J P Carlton or the local dealer for service 2 Put the winch in free spool by putting both levers on the winch drum in FREE The levers may be in any position but the correct words must be facing away from the winch drum to perform the function See Machine Control section or decal on chipper for lever o...

Page 68: ...h rope through the loop never on the rope itself 6 To operate the winch at low speed put Lever 1 in LOW and Lever 2 in FREE Or to operate the winch at high speed put Lever 1 in FREE and Lever 2 in HIGH The levers may be in any position but the correct words must be facing away from the winch drum to perform the function See Machine Control section or decal on chipper for lever operation LEVER 2 LE...

Page 69: ...JACKET OR TOWEL TO WEIGHT THE ROPE WHEN REELING IN TO REDUCE RISKS IF THE ROPE COMES LOOSE OR BREAKS For more information on correct operation of the winch please read the winch operator s manual 7 Pull the tree to the chipper using the winch control valve 8 Pull the tree up into the chipper infeed chute 9 When the tree is in the infeed chute remove the winch rope Rotate the winch selector valve b...

Page 70: ...200 RPM disengage the clutch by pulling back on the clutch engagement handle NEVER ENGAGE OR DISENGAGE THE CLUTCH AT ENGINE SPEEDS OVER 1200 RPM CAUTION Chipper disk will continue to spin even though it is disengaged Allow the engine to idle for 5 minutes This allows the engine to cool When the clutch has been fully disengaged and the engine has had time to cool down you can turn the ignition key ...

Page 71: ...tween the infeed chute and the tray Secure the discharge chute Rotate the discharge chute back over the chipper and lock the swivel releasing the lock pin into one of the lock grooves Make sure the height adjustment is at the lowest position so that the chute will not be high enough to hit any overhead obstructions and secure the handle The flap on the end of the discharge chute needs to be lowere...

Page 72: ...mage Never service the air cleaner with the engine running DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop NOTE The cutter disk takes several minutes to come to a complete sto...

Page 73: ...s should be cleaned using pressurized air Clean fins from opposite direction of air flow For further cleaning instructions refer to the engine owner s manual Inspect for damaged or bent fins fan blades and for corrosion Inspect the welds mounting brackets connections clamps air hoses and seals for damage or breakage Repair or replace any damaged parts OIL OIL FILTER Change engine oil and filter ev...

Page 74: ...lt up pressure When adding coolant to the tank leave at least 1 2 between the coolant and the bottom of the filler pipe Anti freeze ratio to water must be 50 50 never use 100 anti freeze Clean the coolant filler cap and check the caps gaskets for damage Replace the cap if the gaskets are damaged Inspect the coolant system for leaks For other service on the coolant system refer to the engine owner ...

Page 75: ...ork properly in any of the three positions ALWAYS VERIFY CORRECT FUNCTION OF THE FEED CONTROL BAR BEFORE BEGINNING TO CHIP MATERIAL NO ONE SHOULD EVER REACH LEAN OR KICK INTO THE FEED INTAKE CHUTE WHEN THE MACHINE OR THE ENGINE IS RUNNING Grease the feed control bar every 30 40 hours of operation as needed There is a grease fitting on the end of each side of the feed control bar Apply a light coat...

Page 76: ...ed to be replaced Keep the Pintle ring on the chipper greased This will keep the wear between the two metal surfaces down to a minimum and will make your hitch last longer If the Pintle ring is worn and does not fit the hitch on the tow vehicle properly replace it as soon as possible The loose fit between the two surfaces may cause the chipper to swerve in traffic and possibly even come uncoupled ...

Page 77: ...wires Replace or rewire if necessary JACK STAND FRONT Check the lock pins to make sure they are fitting properly and in good shape Replace any pins that are worn bent or damaged in any way Check general condition of the jack stand Make sure the holes are not worn or elongated Check the bottom of the jack to make sure it will sit level on level ground Replace the jack stand if it is warped has unus...

Page 78: ...ess Tighten when necessary Replace lug nuts if the threads are worn chipped or missing Check tire rims for damage that could cause improper air pressure If rims are damaged beyond repair replace See Dexter information for E Z Lube or Nev R Lube Axles supplied in this manual Remember to inspect axles regularly Check and replace dust caps as needed FRAME Periodically check the chipper frame and othe...

Page 79: ...eck grease fittings regularly and replace any that are clogged or missing Below you will find a Lubrication Schedule that will give you the recommended frequency for lubrication Next you will find specific locations of the grease points Use a hand operated grease gun Lubrication Schedule Use Texaco Starplex II grease Always clean tip of grease gun fitting and grease fitting on machine before attac...

Page 80: ...L BEARING GREASE FITTING 2 PLACES 1 PUMP OF GREASE DAILY ON EACH BEARING FEED CONTROL BAR GREASE FITTING GREASE AS NECESSARY EVERY 30 40 HOURS OF OPERATION EQUIPPED WITH DEXTER AXLES EITHER E Z LUBE OR NEV R LUBE SEE DEXTER INFORMATION ENCLOSED IN MANUAL ...

Page 81: ...R GREASE FITTING GREASE AS NECESSARY EVERY 30 40 HOURS OF OPERATION CUTTER DISK BEARING GREASE FITTING PURGE BEARINGS DAILY UNTIL NEW GREASE IS SEEN FEED WHEEL BEARING GREASE FITTING 2 PLACES 1 PUMP OF GREASE DAILY ON EACH BEARING CLUTCH ENGAGEMENT HANDLE CROSS SHAFT GREASE FITTING EVERY 200 HOURS OF OPERATION ADD 1 2 PUMPS OF GREASE PTO CLUTCH BEARING GREASE FITTING GREASE EVERY 50 HOURS OF OPERA...

Page 82: ...ched knives see Servicing Cutter System section Rotate repair or replace see Servicing Cutter System section Outer non cutting edges that are exposed to chipper knives must be built up with weld to maintain surface to original integrity Make sure knives are ground at correct angle see Servicing Cutter System section This type of material does not produce good chip quality Cutter disk knife hits an...

Page 83: ...or both feed wheels don t turn or turn too slow to feed material Feed wheel motor s not working properly Relief valve opens too easily or stuck open Feed wheel valve control valve worn leaking internally Feed wheel relief pressure off One or more hoses may be crimped or leaking Hydraulic oil level low Pump has excessive wear Feed wheels binding Control lever improperly shifting valve Worn or dirty...

Page 84: ...proper maintenance schedule and change oil and filter as suggested see Servicing Hydraulics section Contact JP Carlton or local dealer for recommended oil type for the situation Hydraulic pump making loud noise or a lot of noise pump is cavitated Hydraulic oil viscosity is wrong for atmospheric temperature Oil operating temperature too low Pump has excessive wear Contact JP Carlton or local dealer...

Page 85: ...n key has been removed The positive battery cable has been disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop NOTE The cutter disk takes several minutes to come to a complete stop All machine parts have had sufficient time to cool down The cutter disk lock pin is installed in the disk lock tube No operator is in position at the contr...

Page 86: ... tank filter element supplied originally available through Carlton or Carlton dealers From this point on change the filter every 200 hours of operation Change hydraulic oil every 500 hours of operation or at least once a year depending on use Flush the hydraulic tank when changing the hydraulic oil Replace oil if it has a burnt odor or if it is contaminated Replace oil if the chipper has been stor...

Page 87: ...e the plug in the top right rear corner of the hydraulic block hole marked G and install a pressure gauge Test the hydraulic pressure With the engine at idle and with the cutter disk disengaged run a log between the feed wheels and butt it against the cutter disk Turn Auto Feed off to operate feed wheels with engine at idle see Machine Controls section Check the pressure reading The overall hydrau...

Page 88: ...ure gage The pressure adjustment is under the hydraulic block To increase pressure turn clockwise and to decrease pressure turn counterclockwise Recheck and adjust pressure until correct If equipped with the hydraulic yoke lift the pressure setting is 900 PSI set at the factory and should remain set at that pressure If equipped with the hydraulic winch the pressure setting is 2000 PSI set at the f...

Page 89: ...d Feed control bar is in neutral All machine parts have come to a complete stop NOTE The cutter disk takes several minutes to come to a complete stop All machine parts have had sufficient time to cool down The cutter disk lock pin is installed in the disk lock tube No operator is in position at the controls to accidentally start machine At least 2 people are at the site where maintenance is perfor...

Page 90: ...s with a hand operated grease gun is sufficient DO NOT OVER GREASE 2 PTO cross shaft engagement linkage grease every 200 hours of operation Add 1 or 2 pumps of grease using a hand operated grease gun CLUTCH ADJUSTMENT The clutch in this machine does not automatically adjust to compensate for wear of the clutch facing s and therefore must be manually adjusted Maintaining the correct engagement pres...

Page 91: ...12 CHIPPER STEIN MFG PTO CLUTCH Depending on engine selection 65 ...

Page 92: ...ed The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop NOTE The cutter disk takes several minutes to come to a complete stop All machine parts have had sufficient time to cool down The cutter disk lock pin is installed in the disk lock tube No operator is in position at the controls to accidentally start machine At least 2 people are at the site w...

Page 93: ...g using a hand operated grease gun add 1 or 2 pumps of grease per 8 to 10 hours of operation or add grease until grease begins to weep from the ID of the bearing and from the release sleeve and the shaft Rotate the shaft manually by hand while adding grease DO NOT OVER GREASE 2 Main Bearings grease every 100 hours of operation Add grease until grease is forced out of the labyrinth seal s around th...

Page 94: ...drops by 10 to 15 percent of the specified force Destructive damage may have already occurred if engagement force is allowed to diminish to the point where the clutch fails to carry the load slippage or facing s have overheated CLUTCH ENGAGEMENT NOTE New clutches or new facings usually require several frequent adjustments until the friction facing surfaces have worn in The clutch friction facing p...

Page 95: ...a torque wrench or it may be installed on the end of the cross shaft Most PTOs have serrations on both ends of the cross shaft Another method for checking engagement force is the spring scale method which is covered in the PTO Clutch manual CLUTCH ADJUSTMENT PROCEDURE If the clutch requires adjustment remove the PTO nameplate and disengage the clutch Push the adjustment lock pin in and rotate the ...

Page 96: ...The positive battery cable has been disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop NOTE The cutter disk takes several minutes to come to a complete stop All machine parts have had sufficient time to cool down The cutter disk lock pin is installed in the disk lock tube No operator is in position at the controls to accidentally sta...

Page 97: ...y service on the cutter disk system DANGER KNIVES ARE EXTREMELY SHARP Inspect knives If knives are still in good shape proceed with other inspections or maintenance To change knives follow these procedures Install the cutter disk lock pin Rotate the cutter disk slowly to line up and insert the pin Remove the four bolts and nuts holding each knife in place on the cutter disk Inspect the bolts and n...

Page 98: ...en Never use knives that are below 1 13 16 from center of hole to outside edge of knife Keep sets of knives together that are ground to the same distance from center of hole to outside edge This will keep the cutter disk balanced reducing chipper vibration and improving cutting A set is two knives a knife in each of two opposing pockets ONLY have knives sharpened by an authorized dealer using the ...

Page 99: ...rted CHECK ADJUST CLEARANCE ALWAYS CHECK AND SET KNIFE TO ANVIL CLEARANCE AFTER REMOVING AND REPLACING KNIVES OR ANVIL Raise and block upper feed wheel Use the hydraulic lift if equipped to raise the upper feed wheel Insert the yoke lock pin into the yoke lock tube Place a block of wood 4 x 12 x 16 between the feed wheels Inspect the anvil working edge for wear or damage before you check the clear...

Page 100: ...he disk will have to be rotated fully to check both knife settings This is one time that the cutter disk lock pin will not be in position so extreme care needs to be taken for safety Before allowing anyone to be in the infeed chute make sure there is no obstruction or binding in the cutter disk by turning it by hand from the outside first If the cutter disk does not turn freely find and remove the...

Page 101: ...s been set tighten the anvil bolts 1 2 13 and torque to 75 ft lbs Retighten the nuts on the adjustment bolts that were loosened earlier Recheck the anvil knife clearance to make sure nothing changed when tightening the bolts Checking and setting the clearance by the knife that is the closest to the anvil will be the best place to start Check clearance at the top and bottom of all knives Clearance ...

Page 102: ...er use a knife with the distance from the cutting edge to the center of the bolt hole less than 1 13 16 2 Always use knives in sets of two with the dimension from the cutting edge to the center of the bolt hole as close as possible to each other 3 Never use a knife if the back edge is inside the knife pocket edge KNIVES PART NO DESCRIPTION QTY 0900114 7 25 x 4 x 1 2 Knife 2 0900125 1 2 Knife Bolt ...

Page 103: ...fe There is only a certain amount of adjustment available for clearance and if the anvil is ground you will loose that adjustment capability The anvil is hardened steel made to Carton s specifications Use only Carlton anvils as replacements or damage may occur Purchase the new anvil from Carlton or an authorized dealer To rotate or replace the anvil remove the anvil bolts and washers There are thr...

Page 104: ...ole see picture at right Insert the setscrew on the handle side of the anvil to prevent clogging the wrench slot Use LocTite Red 262 on the setscrew when replacing to keep the setscrew from working out of hole or damage will occur because of tight tolerances Replace with a new anvil if all working edges are worn or damaged Do not grind the anvil to get more life There is only a certain amount of a...

Page 105: ...ot tighten the nut until clearance has been set ALWAYS CHECK SET KNIFE TO ANVIL CLEARANCE AFTER REMOVING AND REPLACING KNIVES OR ANVIL Go back to the Check Adjust Clearance earlier in this section After clearance has been set be sure to tighten the anvil bolts and torque to 75 ft lbs Tighten the nuts on the adjuster bolts ALWAYS REMEMBER TO CLOSE THE CUTTER DISK HOOD AFTER SERVICING CUTTER DISK IN...

Page 106: ...S KEPT IN GOOD WORKING CONDITION CUTTER DISK BEARINGS Check cutter disk bearing bolts weekly for tightness Replace any bolts that have worn chipped or missing threads If bolts are loose and need tightening use LocTite 608 Green and torque the bolts to the normal spec listed in the torque wrench chart for the correct size and Grade 8 bolts Remove the bearing cover on the right side of the chipper a...

Page 107: ...stop NOTE The cutter disk takes several minutes to come to a complete stop All machine parts have had sufficient time to cool down The cutter disk lock pin is installed in the disk lock tube No operator is in position at the controls to accidentally start machine At least 2 people are at the site where maintenance is performed More accidents occur while performing maintenance than any other time U...

Page 108: ...e and make another mark Measure the distance between the two marks If the measurement is more than 1 2 the belts tension needs to be adjusted If the measurement is much less than 1 2 the belts tension is too tight Do not over tighten the engine belts Overly tight belts will cause damage to PTO clutch bearings and to cutter disk bearings ADJUST BELT TENSION Loosen engine slide bolts four places Bol...

Page 109: ...gs and to cutter disk bearings Continue making slight adjustments and rechecking tension until correct tension is achieved When tension is correct tighten the inside jam nuts Retighten the engine slide bolts and torque to 125 ft lbs CHECK BELT GUARDS Check and retighten bolts daily Check condition of bolt threads when belt guards are removed or if a bolt won t tighten or won t stay tightened Repla...

Page 110: ...clockwise to move engine back and loosen belts enough to remove over sheaves Clutch should be disengaged Jam nuts will only need to be turned a few turns to loosen belts Cutter disk lock pin should be removed to allow the sheaves to turn in removing the belts DO NOT HAVE CUTTER DISK HOOD OPEN Remove all four belts It may be a good idea to start removing 2 belts from each sheave as shown in the pic...

Page 111: ...ve alignment and make adjustments using engine slide adjuster jam nuts Make slight adjustments until sheaves are aligned and tension is correct Tighten outside jam nuts locking down the adjustment Retighten the engine slide bolts and torque to 125 ft lbs ALWAYS REMEMBER TO REPLACE BELT GUARDS BEFORE STARTING MACHINE ROTATING BELTS AND SHEAVES ARE DANGEROUS AND COULD SEVERELY INJURE SOMEONE ...

Page 112: ... position of bushing on shaft before removing for lining up bushing when replaced Remove belts as described in Replacing Belts section Remove bolts from the bushing and screw each bolt into the threaded holes to push sheave off bushing Screw bolts in equally to prevent damaging the bushing or the sheave especially if you plan to use either one again When the sheave is loose on the bushing remove t...

Page 113: ...eave and tighten until bushing is at the location marked on the shaft earlier Go to Replacing Belts section to replace belts and adjust tension Make sure sheaves are aligned when retightening belts to the proper tension ALWAYS REMEMBER TO REPLACE BELT GUARDS BEFORE STARTING MACHINE ROTATING BELTS AND SHEAVES ARE DANGEROUS AND COULD SEVERELY INJURE SOMEONE ...

Page 114: ...s in neutral All machine parts have come to a complete stop NOTE The cutter disk takes several minutes to come to a complete stop All machine parts have had sufficient time to cool down The cutter disk lock pin is installed in the disk lock tube No operator is in position at the controls to accidentally start machine At least 2 people are at the site where maintenance is performed More accidents o...

Page 115: ...e Mark the location of each hose possibly with an R and L for right and left hoses Then disconnect the hydraulic hoses and cap the ends of hoses and the connections on the motor Remove the rubber guard that covers the feed wheel coupling and bushing by removing the two 3 8 bolts Be sure to keep all parts and hardware together to make reassembly easier Remove the three bolts 3 8 from the bushing an...

Page 116: ...ponents There is a special tool required to separate the motor and coupling once it is off the machine contact J P Carlton or your local dealer to purchase the puller Attach the separating tool to the coupler as shown and screw the three bolts from the bushing into the tool in the outside holes Screw the bolts into the coupling as far as they will go Now turn the bolt in the center of the tool to ...

Page 117: ... slightly different on the lower feed motor but is still held on with two bolts Put the coupling onto the motor and line up key and keyway always use new key Use a rubber mallet to seat the coupling Strike the coupling a couple of times Apply LocTite 262 red to the 1 nut and screw in place Torque the nut to 150 ft lbs Strike the coupler again a couple of times with the rubber mallet to finish seat...

Page 118: ...er or damage may occur to the bushing and the coupling When bolts are screwed in all the way torque the bolts to 35 ft lbs Replace the rubber guard and bolt into place using the two 3 8 bolts that were removed Tighten the bolts Reconnect the hydraulic hoses making sure to connect them in the right order see markings made when hoses were removed If hoses are reversed the feed wheels will work in re...

Page 119: ... BLUE RED W WHITE BL BLUE BK BLACK BR BROWN R BK RED BLACK Y YELLOW O ORANGE PR PURPLE GY GRAY R RED COLOR CODES ACTUAL RELAY CONNECTIONS ENGINE 30 85 87 86 RELAY 87A 85 87 30 86 87A BATTERY LEFT TAIL LIGHT RIGHT TAIL LIGHT STARTER GROUND TO ENGINE R BK PROFESSIONAL TREE EQUIPMENT Carlton AUTO FEED 30 85 87 86 RELAY 87A R TAG LIGHT W GROUND TO ENGINE GROUND TO ENGINE GROUND TO ENGINE GROUND TO ENG...

Page 120: ...GER SERVICING NEAR REACH 3 0700307 DANGER INJURY DEATH 4 0700310 NOTICE HYDRAULICS LUBRICATION 5 0700313 NOTTICE CHIPPER KNIFE 6 0700316 WARNING DIESEL FUEL 7 0700319 NOTICE HYDRAULIC OIL 8 0700321 GREASE DAILY 2 PLACES 9 0700322 SOLID ARROW 10 0700323 1 DISK LOCK TUBE 11 0700327 DANGER FEED HOPPER 7 10 8 11 3 1 2 9 5 6 4 ...

Page 121: ...CE BELT BEARING MAINTENANCE 8 0700312 NOTICE CLUTCH MAINTENANCE 9 0700314 WARNING FROZEN BATTERY 10 0700315 WARNING HEARING EYE PROTECTION 11 0700317 WARNING PRESSURE LEAKS 12 0700320 AUTO FEED ON OFF INFO Inside Control Box Cover 13 0700321 GREASE DAILY 2 PLACES 14 0700322 SOLID ARROW 15 0700324 1 YOKE LOCK PIN 16 0700324 3 YOKE LIFT 17 0700325 BEARING RETAINER BOLT 18 0700326 MOTOR COUPLER GUARD...

Page 122: ...12 CHIPPER DECAL ASSEMBLY 96 CHIPPER REAR ITEM PART DESCRIPTION 1 0700318 PUSH REVERSE 2 0700305 DANGER FEED WHEEL SERVICE 1 2 ...

Page 123: ...IPTION ISSUE R1 AXLE TIRES AND RIMS 1J9PF011591167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 PART ITEM DESCRIPTION QTY 1 0550001B PINTLE 2 1 2 W 4 HOLE BRKT 1 2 0550005 TRAILER JACK 12 CHIPPER 1 3 0550250H 12 TORFLEX AXLE 9 CHIPPER 1 4 0550254 215 75R 17 5 TIRE 12 CHIPPER 2 5 21110001 WELDMENT FRAME 1 3 4 3 2 5 1 ...

Page 124: ...011591167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 HYDRAULIC FUEL TANKS 1 4 5 2 6 7 PART ITEM DESCRIPTION QTY 1 17510002 ASSY FUEL TANK 1 2 20A 06 NUT HEX 3 8 16 UNC GR8 6 3 21110001 WELDMENT FRAME 1 4 21110005 ASSEMBLY HYDRAULIC TANK 1 5 21110007 WELDMENT HYDRAULIC TANK STRAP 1 6 30A 06 LOCKWASHER 3 8 USS GR8 6 7 31A 06 FLAT WASHER 3 8 USS GRD 5 6 ...

Page 125: ...tonPROFESSIONAL TREE EQUIPMENT 3 DESCRIPTION ISSUE R1 ASSY FUEL TANK 1J9PF011591167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 2 3 1 PART ITEM DESCRIPTION QTY 1 0200009 Fuel Gauge 25 Gallon 1 2 0200007 TANK FUEL 1 3 0200008 Fuel Cap Plastic Tank 1 4 17510003 WELDMENT FUEL TANK STRAP 2 4 ...

Page 126: ...NUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 8 7 1 5 6 2 3 4 PART ITEM DESCRIPTION QTY 1 375 MACHINED PIN PIN MACHINE 3 8 X13 32 LONG 1 2 0300135E HYDRAULIC IN TANK FILTER STF 1 3 0300135F HYDRAILIC IN TANK FILTER ELEME 1 4 0300169 STRAINER TANK MOUNTED LTM 15 1 5 0300266 SIGHT GLASS 1 6 12D 0612 SHCS 3 8 X 1 1 2 NC GR 8 2 7 21110006 WELDMENT HYDRAULIC TANK 1 8 212101...

Page 127: ...8 2 3 4 5 10 12 PART ITEM DESCRIPTION QTY 1 0200133 KUBOTA ENGINE 88HP 1 2 0150630 1 2 13 x 6 ROD END 2 3 12A 1018 HEX C S 5 8 11 x 2 1 4 UNC GR 8 Z Y 2 4 12A 1020 HEX C S 5 8 11 x 2 1 2 UNC GR 8 Z Y 2 5 20A 08 NUT HEX 1 2 13 UNC GR8 4 6 21110001 WELDMENT FRAME 1 7 21120002 WELDMENT 99HP KUBOTA ADJUST 2 8 21120012 PLATE KUBOTA WASHER 2 9 21220009 PLATE ENGINE SLIDE 4 10 30A 10 LOCKWASHER 5 8 USS G...

Page 128: ...P CHIPPERS 2 ENGINE ELECTRICAL CarltonPROFESSIONAL TREE EQUIPMENT DESCRIPTION ISSUE R1 BATTERY INSTALLATION 1J9PF011591167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 2 PART ITEM DESCRIPTION QTY 1 20620011 ASSY BATTERY BOX 1 2 21110001 WELDMENT FRAME 1 1 6 ...

Page 129: ...ENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 7 4 1 2 3 5 6 7 PART ITEM DESCRIPTION QTY 1 0150508 BATTERY BRACKET 3 8x7x8 25 1 2 0350032A BATTERY 78DT72 850CCA 1 3 0350032D BATTERY BOX 1 4 0350032E BATTERY BOX STRAP KIT 1 5 29A 06 NUT STOVER LOCK 3 8 16 UNC GR8 2 6 30 06 LOCK WASHER 3 8 2 7 34A 06 FLAT WASHER 3 8 SAE GR8 2 8 9 8 0350001B 6 WAY CONNECTOR PLUG 11 605 1 9 0550050F TEKONSHA BR...

Page 130: ...EE EQUIPMENT 8 DESCRIPTION ISSUE R1 AND REFLECTORS 1J9PF011591167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 INSTALL MARKER LIGHTS 1 2 3 PART ITEM DESCRIPTION QTY 1 0150414 RIVET ALUMINUM W STEEL MANDREL 6 2 0350054 MARKER LIGHT 4 AMBER OVAL 2 3 0350057 REFLECTOR AMBER 2 3 8 2 4 21110001 WELDMENT FRAME 1 4 ...

Page 131: ...91167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 9 12 14 15 16 17 18 20 21 23 24 1 6 30 9 27 26 28 8 2 3 4 5 8 22 13 25 10 11 7 10 28 NOTES 1 APPLY GREEN LOCTITE 608 ON BEARING BOLTS TORQUE 190 FT LBS COLLAR SET SCREWS TORQUE 54 FT LBS 2 APPLY RED LOCTITE 680 TO SHAFT END BOLT TORQUE 340 FT LBS 3 APPLY BLUE LOCTITE 242 TORQUE 60 FT LBS SEE NOTE 2 SEE ...

Page 132: ...22 HEX C S 1 2 13 x 2 3 4 UNC GR 5 6 10 12D 1016 SOC HD C S 5 8 11 X 2 UNC BLCK 8 11 13A 1214ZI HEX C S 3 4 X 1 3 4 UNF GR8 ZINC 1 12 21130002 WELDMENT BASE 1 13 21130003 ASSY CUTTER WHEEL 1 14 21130005 WELDMENT TRANSITION 1 15 21130006 WELDMENT LOCK PIN DOOR 1 16 21130008 WELDMENT DOOR 1 17 21130009 WELDMENT DOOR BASE ROD 1 18 21130010 WELDMENT BELT GUARD REAR 1 PART ITEM DESCRIPTION QTY 19 21130...

Page 133: ...TION ANVIL 1J9PF011591167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 11 4 2 3 5 6 PART ITEM DESCRIPTION QTY 1 0150630 1 2 13 x 6 ROD END 2 2 12A 0816ZI BOLT HEX C S 1 2 13 x 2 UNC GR8 Z Y 2 3 20A 08 NUT HEX 1 2 13 UNC GR8 2 4 21130055 ANVIL 1712 CHIPPER 1 5 30A 08 LOCKWASHER 1 2 2 6 31A 08ZI FLAT WASHER 1 2 USS GR 8 Z Y 5 6 1 NOTES 1 TORQUE 95 FT LBS ...

Page 134: ... 9 PART ITEM DESCRIPTION QTY 1 0900114 7 1 4x4x1 2 DE KNIFE KSBC 26 2 2 09001142 KNIFE 5x4x6 093 LONG 2 3 0900124Z CHIPPER KNIFE BOLT 2 12 4 0900126 CHIPPER KNIFE BOLT NUT 1 2 12 5 13A 1044ZI HEX C S 5 8 18 x 5 1 2 UNF GR 8 Z Y 4 6 20930073 RETAINER CUTTER WHEEL MACHINED 1 7 21130018 SHAFT CUTTER WHEEL 1 8 21130023 CUTTER WHEEL MACHINED STAGE 3 1 9 21M 10ZI NUT HEX HIGH NUT 5 8 18 UNF GR 8 Z Y 4 1...

Page 135: ...RY PRIOR TO ORDERING 1 800 243 9335 4 5 7 9 10 2 3 11 PART ITEM DESCRIPTION QTY 1 0300106 LIFT CYLINDER 2x12 1 2 0900104 SPRING TIGHTENER FOR 250 1 3 12A 0618 HEX C S 3 8 16 x 2 1 4 UNC GR 8 6 4 21140002 ASSY BTM FEED SYSTEM 1 5 21140003 ASSY TOP FEED SYSTEM 1 6 21140010 WELDMENT TRAP DOOR 1 7 21140011 WELDMENT FEED TOP 1 8 21140012 WELDMENT LIFT CYLINDER MNT 1 9 21140022 ROD ENGINE SLIDE 3 10 212...

Page 136: ...HUB 1 6 12A 0610ZI HEX C S 3 8 16 x 1 1 4 UNC GR 8 ZINC 2 7 12A 0812ZI HEX C S 1 2 13 x 1 1 2 UNC GR 8 Z Y 2 8 12D 0812 SOC HD C S 1 2 13 X 1 1 2 UNC BLCK 9 9 20A 08ZI NUT HEX 1 2 13 UNC Z Y GR8 2 10 21140004 WELDMENT BTM FEED 1 11 21140007 WELDMENT FEED WHEEL BTM 1 12 21140008 WELDMENT BTM FEED WHEEL MOTOR STOP 1 13 21140033 SPACER FEED WHEEL BEARING 2 14 21240075 WASHER FEED WHEEL BEARING 1 15 2...

Page 137: ... LINKBELT FEEDWHEEL CHIP 2 5 10A 0616 BOLT HEX C S 3 8 16 x 2 UNC GR 5 3 6 1200188 COUPLER FEED WHEEL HUB 1 7 12A 0610ZI HEX C S 3 8 16 x 1 1 4 UNC GR 8 ZINC 2 8 12A 0810ZI HEX C S 1 2 13 x 1 1 4 UNC GR 8 ZINC 2 9 12D 0810 SOC HD C S 1 2 13 X 1 1 4 UNC BLCK 8 10 12D 0812 SOC HD C S 1 2 13 X 1 1 2 UNC BLCK 1 11 20A 08 NUT HEX 1 2 13 UNC GR8 2 12 21140005 WLDMNT TOP FEED ENCL 1 13 21140006 WELDMENT ...

Page 138: ...TION ISSUE R1 FEED CONTROL VALVE BLOCK 1J9PF011591167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 ASSEMBLY 1 2 3 4 PART ITEM DESCRIPTION QTY 1 0300121B SOLENOID STOP VALVE 1 2 0300121C VALVE FULLY ADJUSTABLE PRESSURE COMENSATED FLOW CONTROL VAVE 1 3 0300121D PISTON RELIEF VALVE RPCC LAN 1 4 0300173 AUTOFEED BODY 6 CHIPPER 1 ...

Page 139: ...NC BUINESS LINE FUCTION GROUP CHIPPERS 5 INFEED SYSTEM CarltonPROFESSIONAL TREE EQUIPMENT DESCRIPTION ISSUE R1 INFEED SYSTEM 1J9PF011591167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 16 9 10 11 12 13 14 15 1 5 17 7 2 8 3 4 6 17 ...

Page 140: ...0300036 VALVE CONTROL 1 3 0300128A CARTRIDGE FLOW CONTROL HYDRAULIC 1 4 0300172 DIVIDER BODY 6 1 5 0350008A1 TAIL LIGHT 12 CHIPPER 2 6 0350008B TAG LIGHT 1 7 0350055 MARKER LIGHT 4 RED OVAL 2 8 0350056 REFLECTOR RED 2 3 8 2 9 21150002 WELDMENT INFEED 1 10 21250092 BRACKET FEED WHEEL CONTROL LINKAGE 1 11 21250093 MOUNT FEED WHEEL CONTROL LINKAGE 1 12 21250097 MOUNT CONTROL BAR 64 2 13 21250098 BUSH...

Page 141: ...M CarltonPROFESSIONAL TREE EQUIPMENT 19 DESCRIPTION ISSUE R1 DISCHARGE SYSTEM 1J9PF011591167051 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1 800 243 9335 2 3 1 PART ITEM DESCRIPTION QTY 1 0150640 KNOB DISCHARGE ADJUST 1 2 21160002 WELDMENT DISCHARGE SYSTEM 1 3 31A 08ZI FLAT WASHER 1 2 USS GR 8 Z Y 1 ...

Page 142: ... be set to NPN max input frequency 10KHz 1 A Working hours auto feed function ON reverse status ON B Setting key it allows to decrease the value of the parameter being set C Setting key to enter the parameters setting Positive output EVS solenoid valve power supply OUT V b 3A max D Positive output EVR solenoid valve power supply OUT V b 3A max Faston female single Positive input monitor power supp...

Page 143: ...ed front panel in polyester B Front frame in black ABS C Housing in black ABS D Black metal supporting bracket E Black rubber fairlead ring F Grey multipolar wiring 5x0 75mm2 L 250mm with 4 way Delphi connector male contacts cod 12010974 G Wiring for EVR solenoid valve with single female faston connector AMP cod 160759 3 or 160773 3 ...

Page 144: ...ng hours are displayed c if ON reverse phase is currenlty ongoing emergency condition d if ON auto feed procedure is currently ongoing emergency condition During standard operation the monitor detects engine RPMs In case they go below the minimum programmed value the monitor enables one of the emergency procedures listed below All emergency procedures are back off after the RPMs are restored over ...

Page 145: ...es only where the ACTIVATION of the solenoid valves allows to protect the engine against excessive stress 0 V 12 V EVS RPM 0 RPM MIN RPM MAX 0 V 12 V EVR BACK reverse time Auto Feed Reverse DISPLAY INDICATIONS Auto Feed Reverse Reverse Auto Feed Reverse Auto Feed Reverse ...

Page 146: ...y where the DE ACTIVATION of the solenoid valves allows to protect the engine against excessive stress 0 V 12 V EVS RPM 0 RPM MIN RPM MAX 0 V 12 V EVR BACK reverse time Auto Feed Reverse DISPLAY INDICATIONS Auto Feed Reverse Auto Feed Reverse Auto Feed Reverse Auto Feed Reverse ...

Page 147: ... below 0 V 12 V EVS RPM 0 RPM MIN RPM MAX 0 V 12 V EVR BACK reverse time DISPLAY INDICATIONS Auto Feed Reverse Auto Feed Reverse Reverse Auto Feed Reverse 0 V 12 V EVS RPM 0 RPM MIN 0 V 12 V EVR BACK reverse time DISPLAY INDICATIONS Auto Feed Reverse Auto Feed Reverse Auto Feed Reverse Auto Feed Reverse type 1 type 0 ...

Page 148: ...ase by confirming all parameters at a time to allow all modified parameters are stored Otherwise if the operator is within one programming phase and no key is selected for an interval of 7 seconds the monitor quits the phase WITHOUT storing any executed changes The user phase permits programming of the following parameters Minimum value for RPMs Maximum value for RPMs Machine type selection with o...

Page 149: ...se RPM h 1 sec press both and Auto Feed Reverse RPM h 1 sec The parameter is changed by using key or switching key PROG allows to go to next parameter LO i e RPMs minimum permitted value It is displayed with same procedure Auto Feed Reverse RPM h Auto Feed Reverse RPM h 1 sec press both and Auto Feed Reverse RPM h 1 sec The parameter is changed by using key or switching key PROG allows to go to ne...

Page 150: ...er BACK i e activation time of the reverse solenoid valve in ms It is displayed with same procedure Auto Feed Reverse RPM h Auto Feed Reverse RPM h 1 sec press both and Auto Feed Reverse RPM h 1 sec The parameter is changed by using key or switching key PROG allows to store all data entered and quit setting the display will show for 1 second following indication Auto Feed Reverse RPM h ...

Page 151: ...d with the auto feed function enabled in fact when the monitor is switched on with engine off RPM 0 the ref indicator d picture A pag 7 is on Press key minus for at least 3 seconds to de activate the auto feed function and until the sequence below is displayed Auto Feed Reverse RPM h Auto Feed Reverse RPM h 0 5 sec Auto Feed Reverse RPM h 0 5 sec 0 5 sec Once the sequence has been completed engine...

Page 152: ...rd condition and the initial test is carried out again 7 Technical features Supply voltage 10 16 Vdc Max current absorption at 16 Vdc excluding outputs 200 mA Protection degree IP 66 Operating temperature range 20 70 C Storage temperature range 25 85 C Mechanical vibrations resistance 2 g random Reference standards for the project MC14982 Autofeed Settings for Carlton Chippers Engine Make Engine M...

Page 153: ......

Page 154: ...is fully engaged on the fitting 3 Pump grease into the grease fitting The old displaced grease will begin to flow back out the cap around the grease gun nozzle 4 When the new clean grease is observed remove the grease gun wipe off any excess and replace the rubber plug in the cap The E Z Lube feature is designed to allow immersion in water Axles not equipped with E Z Lube are not designed for imme...

Page 155: ...r Type Lithium Complex Dropping Point 230 C 446 F minimum Consistency NLGI No 2 Additives EP Corrosion Oxidation Inhibitors Base Oil Solvent Refined Petroleum Oil Base Oil Viscosity 40 C 104 F 150cSt 695 SUS Min Viscosity Index 80 Minimum Pour Point 10 C 14 F Minimum Approved Sources Mobil Oil Mobilgrease HP Exxon Standard Ronex MP Kendall Refining Co Kendall L 427 Ashland Oil Co Valvoline Val ple...

Page 156: ......

Page 157: ...ns installation is easy and human error is virtually eliminated in bearing adjustment Pre lubricated at the bearing factory providing resistance to contamination Sealed for life which means increased durability and reliability and no more bearing maintenance 5 year or 100 000 mile warranty against defects in material and workmanship ...

Page 158: ......

Page 159: ...CONTACT STEIN MANUFACTURING FOR PARTS ...

Page 160: ...CONTACT STEIN MANUFACTURING FOR PARTS ...

Page 161: ...WINCH INFORMATION ...

Page 162: ...WINCH INFORMATION ...

Page 163: ...WINCH INFORMATION ...

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Page 165: ...z Turbo 60 Diesel 15 43 70 arc 32 26 5 1 N A 4 300 SP8018 TRX Track Mounted Deutz Turbo 78 Diesel 18 43 80 arc 32 26 5 1 N A 5 420 HURRICANE RS Track Mounted John Deere Turbo 140 Diesel 25 53 360 48 31 1 5 N A 8 500 Track Mounted John Deere Turbo 140 Diesel 25 72 360 64 36 1 5 N A 12 000 Track Mounted John Deere Turbo 175 Diesel 25 72 360 64 36 1 5 N A 12 000 HURRICANE TRX Track Mounted John Deere...

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Carlton 1712, Owner'S Manual

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