D.160
ENGINE
CHECKING THE CONNECTING ROD AND THE
CRANKSHAFT
CONNECTING ROD SMALL END I.D.
Measure the small end inside diameter with a bore gauge.
Specific tools:
Comparator (1/1000 mm, 1 mm, 0.00004-0.03937 in)
Bore gauge (18-35 mm, 0.708-1.389 in)
Service limit
Small end I.D.: 22,040 mm (0.8677 in)
If the small end inside diameter exceeds the specified limit, replace
the connecting rod.
CONNECTING ROD BIG END SIDE CLEARANCE
Measure the big end side clearance with a thickness gauge.
Service limit
Big end side clearance: 0,5 mm (0.0197 in)
Standard
Big end width: 21,95-22,00 mm (0.8642-0.8661 in)
Crankpin width: 44,17-44,22 mm (1.7389-1.7410 in)
Specific tool: Micrometer (0-25 mm, 0-0.9842 in)
CHECKING AND SERVICING THE CONNECTING
ROD BEARINGS/CRANKPINS
CHECKING THE CONNECTING ROD BEARINGS-CRANKPINS
• Loosen the bearing cap bolts and tap them with a plastic mallet to
remove the bearing cap.
• Remove the connecting rods and mark them to identify the cylin-
der.
• Check the bearing surfaces for signs of melting, pitting, burning or
other defects. If necessary, replace with a set of bearings comply-
ing with specifications.
Summary of Contents for Navigator
Page 5: ...A 1 GENERAL INFORMATION A Section ...
Page 9: ...B 1 MAINTENANCE B Section ...
Page 45: ...C 1 INJECTION AIR INTAKE SYSTEM C Section ...
Page 118: ...C 74 INJECTION AIR INTAKE SYSTEM ...
Page 119: ...D 1 ENGINE D Section ...
Page 199: ...D 81 ENGINE CAMSHAFT CYLINDER HEAD ...
Page 204: ...D 86 ENGINE VALVE TIMING DIAGRAM FRONT FRONT CYLINDER TDC OF COMPRESSION STROKE ...
Page 239: ...D 121 ENGINE Location of thicker 2 0 mm driven plate ...
Page 269: ...D 151 ENGINE CRANKCASE GEARBOX CRANKSHAFT CONNECTING ROD ...
Page 277: ...D 159 ENGINE ...
Page 297: ...D 179 ENGINE ENGINE LUBRICATION SYSTEM ...
Page 298: ...D 180 ENGINE ...
Page 299: ...E 1 SUSPENSIONS AND WHEELS E Section ...
Page 324: ...F 1 BRAKES F Section ...
Page 337: ...F 14 BRAKES ...
Page 338: ...G 1 ELECTRICAL EQUIPMENT G Section ...
Page 340: ...G 3 ELECTRICAL EQUIPMENT ...
Page 375: ...G 38 ELECTRICAL EQUIPMENT ...
Page 376: ...H 1 ENGINE COOLING H Section ...
Page 390: ...I 1 SPECIFIC TOOLING I Section ...
Page 391: ...I 2 SPECIFIC TOOLING ...
Page 393: ...I 4 SPECIFIC TOOLING ...
Page 394: ...L 1 TORQUE PRESSURES L Section ...
Page 400: ...M 1 INDEX M Section ...
Page 405: ...M 6 INDEX ...
Page 406: ...M 7 INDEX ...
Page 407: ...M 8 INDEX ...