Cagiva Navigator, Workshop Manual

Page: 27 / 407

B.19
MAINTENANCE
CLUTCH
Check every 6000 km (or 6 months).
• Remove the speed sensor 1.
• Remove the left hand footrest from the frame by unscrewing the
two relative screws.
• Remove the engine pinion cover 2 by unscrewing the three rela-
tive screws.
• Remove the exhaust protection 3.
• Screw in the clutch lever assembly adjuster screw 8.
• Slacken the locknut 4 and completely unscrew the screw adjuster
5.
• Slacken the locknut 6 and rotate the screw adjuster 7 to obtain 5 -
10 degrees of play at the end of the clutch lever.
• Tighten the locknut 6.
• Slowly screw in the adjuster screw 5 until resistance is felt.
• Unscrew the screw adjuster 5 a
1 /
4
of a turn and then tighten the
locknut 4.
• Screw or unscrew the screw adjuster 8 to obtain 10-15 mm of play
A at the end of the clutch lever.
Clutch lever play A: 10-15 mm
COOLING SYSTEM
Check every 1000 km (or 1 month)
Substitute the engine coolant every two years
ENGINE COOLANT LEVEL CHECK
The cooling of the engine is by forced circulation with a centrifugal
pump (situated on the left side of the engine), a by-pass valve ther-
mostat and a radiator. The opening of the thermostat and the conse-
quent flow of liquid in the radiator are activated when the tempera-
ture reaches ª 82°C. (maximum opening 95°C.). The system con-
tains ª 2.3 litres of AGIP COOL engine coolant.
Make sure that the machine is on level ground and that it is in a
vertical position with both wheels placed on the ground.
Check that the level inside the expansion tank is between the MIN
and MAX levels shown on the left hand side of the machine 2.
If necessary, top up the engine coolant via the cap 1 positioned un-
derneath the seat.
1
2
3
2
5°-10°
8
7
→
5
1
4
6