Buell Ulysses 2006, Service Manual, Page: 517 / 638

2006 Buell Ulysses: Drive/Transmission 6-19
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INSTALLATION
NOTE
Prior to installing engine sprocket nut and the clutch hub nut,
the threads on the sprocket shaft, sprocket nut, mainshaft
and clutch hub nut must be thoroughly cleaned to remove any
oil that might contaminate and interfere with the locking
agent.
1. See Figure 6-33. Assemble clutch hub (1) and shell (3)
by sliding inboard end of clutch hub into shell bearing (2)
by hand. No tools are required.
2. Submerge and soak all friction and steel plates in FOR-
MULA+ TRANSMISSION AND PRIMARY CHAINCASE
LUBRICANT (Part No. 99851-05) for at least five minutes
and assemble clutch pack in sequence in the clutch hub.
See
ASSEMBLY AND INSTALLATION under 6.4
CLUTCH .
3. Verity that outer thrust washer (4) is installed on trans-
mission shaft.
4. Install the engine sprocket, clutch assembly and primary
chain as a unit into primary chaincase.
5. See Figure 6-34. Install the engine sprocket nut.
a. Install SPROCKET LOCKING LINK (Part No. HD-
38362).
b. Apply two or three drops of LOCTITE 272 (red) onto
threads of sprocket shaft.
c. Install engine sprocket nut. Tighten to 190-210 ft-lbs
(257.6-284.7 Nm).
NOTE
See Figure 6-35. Washer must be installed with the word “out”
facing the mainshaft nut or transmission may be damaged.
Figure 6-33. Clutch Hub and Shell Assembly
b1061x6x
1. Clutch hub
2. Needle bearing
3. Clutch shell
4. Thrust washer, outer
1
3
4
2
Figure 6-34. Sprocket Locking Link
Figure 6-35. Mainshaft Nut and Washer
8810
1. Torque wrench
2. Engine sprocket
3. Sprocket locking link (Part No. HD-38362)
2
3
1
1. Mainshaft nut
2. Washer
3. Clutch hub
b1060x6x
3
2
1