BRP E200DHLSEB, Service Manual

Page: 290 / 412

288
GEARCASE
GEARCASE REMOVAL AND INSTALLATION
Remove the forward screw with the washer, and
remove middle screw.
Remove the four gearcase retaining screws.
Remove the gearcase assembly from the exhaust
housing, being careful not to bend the shift rod or
damage the water tube. The lower inner exhaust
housing may come out with the gearcase.
Gearcase Installation
IMPORTANT:
Before installing gearcase, shift
rod adjustment MUST be checked. Refer to
SHIFT ROD ADJUSTMENT
on p. 294.
Coat the driveshaft splines with
Moly Lube
. DO
NOT coat top surface of the driveshaft because
lubricant may prevent seating of the driveshaft in
the crankshaft.
Apply
Adhesive 847
to the lower exhaust housing
seals’ inner surfaces. Place two new seals on the
housing. Apply
Triple-Guard
grease to the seals’
outer surfaces and place the housing on the gear-
case.
1. Forward screw
2. Middle screw
006869
1. Gearcase retaining screws (4)
001990
2
1
1
WARNING
During service, the outboard may drop
unexpectedly. Avoid personal injury;
always support the outboard’s weight with
a suitable hoist or the tilt support bracket
during service.
30385
1. Lower exhaust seals
32002
1