BRP E200DHLSEB, Service Manual

Page: 244 / 412

242
POWERHEAD
POWERHEAD ASSEMBLY
Throttle Linkage Installation
Apply
Nut Lock
to threads of throttle lever screw.
Insert spring into cavity of throttle lever.
Install lever, screw, and washer on crankcase and
hook spring on rib as shown. Tighten screw to a
torque of 120 to 144 in. lbs. (13.5 to 16.5 N·m).
Apply
Nut Lock
to threads of throttle cam screw.
Install cam, screw, and washer on cylinder block
and tighten screw to a torque of 120 to 144 in. lbs.
(13.5 to 16.5 N·m).
IMPORTANT:
Do not lubricate throttle levers or
shoulder screws.
Final Powerhead Assembly
Install the reed plate and throttle body assemblies.
Refer to
Intake Manifold Service
on p. 185.
Install oil recirculating hoses and check valves.
Refer to
OIL RECIRCULATION DIAGRAMS
on
p. 195, or
POWERHEAD VIEWS
on p. 246.
Install pressure valve assembly. Refer to
PRES-
SURE RELIEF VALVE SERVICING
on p. 216.
Install shift linkage. Refer to
Shift Linkage Instal-
lation
on p. 241.
Install throttle linkage. Refer to
Throttle Linkage
Installation
on p. 242.
Install fuel injectors and ignition coils. Refer to
Fuel Injector
Installation
on p. 184.
IMPORTANT:
All injectors must be reinstalled in
their original location. Improper injector installation
can result in powerhead failure.
Install oil pump, rear oil manifold, and oil injection
hoses. Refer to
OIL COMPONENT SERVICING
on p. 203.
Install stator. Refer to
Stator Service
on p. 148.
Install electrical harness and
EMM
. Refer to
EMM
SERVICING
on p. 110.
Install fuel pump assemblies, fuel manifolds, and
filter. Refer to
FUEL COMPONENT SERVICING
on p. 178.
Install the electric starter. Refer to
Starter Instal-
lation
on p. 159.
1. Throttle lever spring
006966
1. Throttle cam screw
006866
1
1
WARNING
To prevent fire and explosion hazard,
make sure all electrical and ignition wiring
is routed and clamped in original posi-
tions.