Baumuller b maXX 3000 Instruction Handbook Manual Download Page 3

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Instruction handbook

b maXX

BM3000, BM3200, BM3300

Document no. 5.11018.11

Table of contents

1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.1

Information on this Instruction handbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.2

Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3

Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.4

Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.5

Applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.6

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.7

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.8

Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.9

Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.10

Terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1

Contents of the Instruction handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2

Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3

Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4

Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.5

Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2.6

Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

2.7

Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2.8

Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.9

Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

2.10

Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.11

Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

2.12

Signs and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.1

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.1.1

Dimensions BM3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.1.2

Dimensions BM3200, BM3300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.2

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3

Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.1

System types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

3.3.2

Requirements to the energy supply: power supply . . . . . . . . . . . . . . . . . . . . . . . . . . 27

3.3.3

Requirements to the control voltage / 24 V-supply . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.3.4

Requirements to the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3.3.5

Required environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3.3.6

Correction factors at modified operational conditions . . . . . . . . . . . . . . . . . . . . . . . . 30

3.3.6.1

Installation altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

3.3.6.2

Environmental temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.3.6.3

Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

3.3.6.4

DC-link voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3.3.7

Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

3.4

Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.4.1

Electrical data BM3002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

3.4.2

Electrical data BM3X01-XT/BM3X11-XT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

3.4.3

Electrical data BM3X02-XT, BM3X03-XT, BM3X04-XT, 400 V. . . . . . . . . . . . . . . . . 38

3.4.4

Electrical data BM3X12-XT, BM3X13-XT, 400 V . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3.4.5

Electrical data BM3XXX-XE, 230 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3.4.6

Frequency-output-dependent

current derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

3.4.7

Load cycle according to EN61800-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Summary of Contents for b maXX 3000

Page 1: ... Read the Instruction handbook before starting any work Language English Translation Document No 5 11018 11 Part No 441839 Status 05 03 2018 E 5 11018 11 b maXX 3000 BM3000 Mains rectifier BM3200 BM3300 Compact servo unit ...

Page 2: ... comments so that we can take them into account and include them when transitioning from the preliminary information to the final information as reviewed by Baumüller The conditions stipulated in the following section under Obligatory are invalid in case of pre liminary information Obligatory This Instruction handbook are a part of the equipment machine This Instruction handbook must be available ...

Page 3: ...r at accidents 18 2 12 Signs and labels 19 3 Technical Data 23 3 1 Dimensions 23 3 1 1 Dimensions BM3000 24 3 1 2 Dimensions BM3200 BM3300 25 3 2 Weight 25 3 3 Operating conditions 26 3 3 1 System types 26 3 3 2 Requirements to the energy supply power supply 27 3 3 3 Requirements to the control voltage 24 V supply 28 3 3 4 Requirements to the motor 28 3 3 5 Required environmental conditions 29 3 3...

Page 4: ...00 BM3300 83 7 Installation 85 7 1 Safety notes 85 7 2 Voltage test 87 7 3 Demands on the electrical power supply 88 7 4 Requirements for the connection cables 88 7 5 Protection of the device and accordingly of the cable 88 7 6 PE connection and RCD compatibility 89 7 7 Installation requirements with regard to EMC stability 89 7 8 Shielding plan 90 7 8 1 Shielding connection mounting plate 91 7 8 ...

Page 5: ...0 rear panel 145 8 Operation 147 8 1 Safety notes 147 8 2 Bridging charge resistance BM3000 148 8 3 Operating concept BM3200 BM3300 149 8 3 1 Enable signals 149 8 3 2 Monitoring 149 8 3 3 Service interface 150 8 4 DC link load switch on frequency of power supply 150 8 5 Optional safety function STO of BM3300 151 8 5 1 Safety notes according STO function Safe Torque Off 151 8 5 2 Safety levels and ...

Page 6: ...1 10 5 Connecting cable for sine square wave incremental encoder 190 11 2 Fuses 191 11 2 1 Cable protection 191 11 2 2 Device protection 191 11 2 3 Cable protection and device protection 192 11 3 Mains filter 193 11 3 1 Required environmental conditions mains filter 193 11 3 2 Mains filter for 3 phase devices BM3XXX XTXX 193 11 3 3 Mains filter for 1 phase devices BM3XXX XEXX 195 11 4 Spare parts ...

Page 7: ...r completely before beginning any work on the device This Instruction handbook is part of the product and must be kept accessible to personnel at all times in the immediate vicinity of the device 1 2 Key to symbols Warning notes Warning notes are identified by symbols in this Instruction handbook The notes are in troduced by signal words that express the extent of the danger It is imperative that ...

Page 8: ...on account of the latest technical changes to the explanations and representations described herein The user bears the responsibility for performing service and commissioning in accor dance with the safety regulations of the applicable standards and all other relevant gov ernmental or local regulations referring to the dimensioning and protection of conductors grounding disconnectors overcurrent p...

Page 9: ... who work with the device The consignment of the Instruction handbook to third persons without the written permission of the manufacturer is prohibited 1 5 Applicable documents Components of other manufacturers are integrated into the device For these purchased parts hazard assessments have been performed by the respective manufacturers The compliance of the design construction with the applicable...

Page 10: ...ere including the op eration of devices in mounted positions is not permitted and must be cleared with the plant on a case by case basis If the devices are operated in any other manner than as described within this Instruction handbook then all guarantee and warranty rights are ren dered null and void 1 9 Customer service Our customer service is available to provide you with technical information ...

Page 11: ...n who is tasked with performing work on or with the device must have read and understood the Instruction handbook before working with the device This also ap plies if the person involved with this kind of device or a similar one or has been trained by the manufacturer 2 2 Changes and modifications to the device In order to prevent hazards and to ensure optimum performance no changes additions or m...

Page 12: ...t only qualified personnel work with on this device m When configuring ensure that the device is always operated within its specifica tions m Mount the device on a wall which is sustainable m The device must always be operated within a control cabinet m Ensure that the power supply complies with the stipulated specifications m The device may only be operated in a technically flawless condition m O...

Page 13: ... at all times in the immediate vicinity of the device m The specifications of the Instruction handbook must be adhered to completely and without exception m The device may only be operated in a technically faultless and operationally safe con dition 2 5 Protective devices IP code Mains rectifier BM300X IP 00 Compact servo unit BM320X BM330X BM321X BM331X IP 20 All devices BM3000 BM3200 BM3300 must...

Page 14: ...formed by qualified personnel m Qualified personnel n Electrical engineers authorized by Baumüller Nürnberg GmbH and qualified electri cians of the customer or a third party who have learned to install and maintain Baumüller drive systems and are authorized to ground and identify electrical power circuits and devices in accordance with the safety engineering standards of the com pany n Qualified p...

Page 15: ... Wear for special work Protective work clothing should be snug fitting work clothes with low tearing resistance narrow sleeves and with no extending parts When having longer hair use a safety hair net No rings or chains should be worn Hard hat to protect against parts falling down and against parts which are flying around Safety shoes to protect against heavy objects falling down Safety gloves to ...

Page 16: ...ow work on the electrical system to be performed by qualified personnel m Switch off the current when any kind of work is being performed on the electrical system and ensure safety before switching on again DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the rack system discharge time of the device with the longest DC link discharge time in the rack sys...

Page 17: ...g operation m Do not open any covering during operation m The amount of residual mechanical energy depends on the application Powered components still turn move for a certain length of time even after the power supply has been switched off Ensure that adequate safety measures are taken DANGER Risk of fatal injury from electrical current There is a risk of electric shock if an electrically conducti...

Page 18: ...d properly m Stop operation of the device immediately with an EMERGENCY Stop m Initiate first aid measures m Evacuate persons from the danger zone m Notify the responsible persons of the site m Alarm medical personnel and or the fire department m Keep access routes clear for rescue vehicles WARNING Risk of fatal injury due to non functional safety equipment Safety equipment provides for the highes...

Page 19: ...ouch working materials marked correspondingly DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the rack system discharge time of the device with the longest DC link discharge time in the rack system Refer to ZElectrical data from page 35 Therefore m Do not touch before taking into account the discharge time of the capacitors and electrically live parts m...

Page 20: ...00 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 20 of 218 2 12 Figure 1 Signs and labels BM3200 BM3300 CAUTION Risk of injury due to hot surface When in operation the top of the device can heat up to temperatures 70 C Therefore m Wear safety gloves ...

Page 21: ...Without protection cover With protection cover option Safety Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 21 of 218 2 Figure 2 Signs and labels BM3000 ...

Page 22: ... Signs and labels devices with safety level Figure 3 Signs and labels BM3300 with safety level NOTE Only a device marked with the TÜV Rheinland certification label and the safety label fulfills a certified safety function within the meaning of PL classification according ISO 13849 or SIL according EN 61800 new logo former logo ...

Page 23: ...no 5 11018 11 3TECHNICAL DATA 3 1 Dimensions With the help of the following figures the space requirements in the control cabinet are determined In order to execute the necessary drilling section please refer to ZDrilling templates from page 77 NOTE All dimensions in mm ...

Page 24: ... Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 24 of 218 3 1 3 1 1 Dimensions BM3000 70 212 Figure 4 Dimensions BM3000 Consider minimum space ZCooling on page 34 ...

Page 25: ...Document no 5 11018 11 25 of 218 3 3 1 2 Dimensions BM3200 BM3300 Figure 5 Dimensions BM3200 BM3300 Consider minimum space ZCooling on page 34 3 2 Weight Device Weight BM3002 approximately 1 15 kg BM320X BM330X approximately 2 2 kg BM321X BM331X approximately 2 5 kg ...

Page 26: ...s an adequate low impedance grounding within the TN or the TT network then a line side fuse is activated A high impedance grounding does not activate the fuse so that the ground currents error current can be potentially dangerous For this reason cir cuit breakers are used for the error current monitoring At a short circuit to ground no ground current can flow and the line side fuses cannot be acti...

Page 27: ...ge 26 IT system TN TT system TN TT system Inductance sum of supply inductance and the power choke inductance Min uk 0 max uk 4 Rated supply voltage frequency 1 2 UAC 3 x 400 V 50 60 Hz 1 x 230 V 50 60 Hz 1 x 400 V 50 60 Hz 3 x 400 V 50 60 Hz Absolute supply voltage minimum1 2 UACmin Absolute supply voltage maximum1 2 UACmax 528 V 50 60 Hz 110 V 50 60 Hz 528 V 50 60 Hz Absolute frequency minimum 4 ...

Page 28: ...or standard asynchronous motors and for customer specific special motors of Baumüller The motors are to be operated wye connected The rated DC link voltage is 540 VDC In braking operation it must be expected that the DC link voltage increases to 780 V or 800 V The connected motor must be constructed for these DC link voltages The use of the devices is also possible at smaller voltages e g 3 x 230 ...

Page 29: ...60721 3 2 2 K 3 Storage temperature range 25 C to 55 C Storage climate classification EN 60721 3 1 1 K 4 Operation environment Industrial supply network 1 Operation temperature range min 5 C to max 40 C min 5 C to max 55 C with derating above 40 C 2 Operation climate classification EN 60721 3 3 3 K 3 Installation altitude up to 2000 m altitude with derating above 1000 m 3 Humidity operation EN 607...

Page 30: ...on factors are to be considered if nothing other is specified at the Technical data of the device 3 3 6 1 Installation altitude The output power must be reduced against the rated power according to the following figure if the devices BM3000 BM3200 BM3300 are used above an altitude of 1000 m no operation is permitted above an altitude of 2000 m Figure 7 Reducing of output power in dependence of alt...

Page 31: ...wing for mula The coolant temperature corresponds to the environmental temperature 3 3 6 3 Supply voltage 3 phase operation above rated supply voltage The rated voltage is 3 x 400 V At supply voltages above the rated supply voltage the output current is to be reduced at constant output power accordingly Figure 8 Output current dependent on supply voltage NOTE It is no derating necessary while sing...

Page 32: ...pply voltage the output current is to be reduced at constant output power accordingly Figure 10 Output current dependent on supply voltage Output Power Device Prated Continuous operation permitted Supply voltage Figure 9 Output power dependent on supply voltage If the output current is multiplied with the output voltage the output power of the device is pro vided Soutput Uoutput x Ioutput x 3 In o...

Page 33: ...ltage Output current DC link voltage V At DC link voltages above the rated supply voltage the output current must be reduced at constant output power Figure 12 Output current dependent on DC link voltage Output power device Prated Continuous operation permitted Supply voltage Figure 11 Output power dependent on supply voltage If the output current is multiplied with the output voltage the output p...

Page 34: ...ss A light damage of the surface can lead to a significant deterioration of the heat dissipation to the mounting plate The sensitive functional surface therefore must be protected against damage when handling the parts BM3200 BM3300 1 Air temperature in the entire suction area of the device 2 The cooling air requirement must at least accord to a free blowing process of a device A free blowing proc...

Page 35: ...f 1 28 A Distortion factor of the input current THDI 110 10 DC link voltage depends on power supply rated value 1 540 VDC at Upower supply 3 x 400 V Max sum of DC link capacitance within the DC link 18 mF Waiting time between 2 charging processes with exter nal connected DC link capacitance Connectable load to the DC link 15 kW Switch on ready to operate after depends on the external capacitance P...

Page 36: ... frequency at 4 kHz 5 6 0 450 Hz Output rated current IAC 1 4 7 8 9 at 2 kHz 5 5 A 2 A Output rated current IAC 1 4 7 8 9 at 4 kHz 5 5 A 2 A Output rated current IAC 1 4 7 8 9 at 8 kHz 5 3 5 A 2 A Output rated current IAC 1 4 7 8 9 at 16 kHz 5 2 5 A 2 A Output peak current IAC 1 4 7 8 9 at 2 kHz 5 10 A 2 A Output peak current IAC 1 4 7 8 9 at 4 kHz 5 10 A 2 A Output peak current IAC 1 4 7 8 9 at 8...

Page 37: ...link connection of additional capacities from ZPage 116 DC link discharge time internal DC link capacitance ca 450 s Output voltage UAC 1 4 0 400 V Output frequency at 4 kHz 5 6 0 450 Hz Output rated current IAC 1 4 7 8 9 at 2 kHz 5 10 A 2 A Output rated current IAC 1 4 7 8 9 at 4 kHz 5 10 A 2 A Output rated current IAC 1 4 7 8 9 at 8 kHz 5 7 A 2 A Output rated current IAC 1 4 7 8 9 at 16 kHz 5 5 ...

Page 38: ...z 5 6 0 450 Hz Output rated current IAC 1 4 7 8 9 at 2 kHz 5 1 5 A 2 7 A 5 A Output rated current IAC 1 4 7 8 9 at 4 kHz 5 1 5 A 2 7 A 5 A Output rated current IAC 1 4 7 8 9 at 8 kHz 5 1 1 A 1 9 A 3 5 A Output rated current IAC 1 4 7 8 9 at 16 kHz 5 0 8 A 1 3 A 2 5 A Output peak current IAC 1 4 7 8 9 at 2 kHz 5 6 A 11 A 15 A Output peak current IAC 1 4 7 8 9 at 4 kHz 5 6 A 11 A 15 A Output peak cu...

Page 39: ...7 8 9 at 4 kHz 5 2 A Output rated current IAC 1 4 7 8 9 at 8 kHz 5 2 A Output rated current IAC 1 4 7 8 9 at 16 kHz 5 2 A Output peak current IAC 1 4 7 8 9 at 2 kHz 5 2 A Output peak current IAC 1 4 7 8 9 at 4 kHz 5 2 A Output peak current IAC 1 4 7 8 9 at 8 kHz 5 2 A Output peak current IAC 1 4 7 8 9 at 16 kHz 5 2 A Ballast start up voltage 785 V Ballast peak power internal ballast resistor a 120...

Page 40: ...cy at 4 kHz 5 6 0 450 Hz Output rated current IAC 1 4 7 8 9 at 2 kHz 5 6 5 A 10 A Output rated current IAC 1 4 7 8 9 at 4 kHz 5 6 5 A 10 A Output rated current IAC 1 4 7 8 9 at 8 kHz 5 4 8 A 7 A Output rated current IAC 1 4 7 8 9 at 16 kHz 5 3 4 A 5 A Output peak current IAC 1 4 7 8 9 at 2 kHz 5 20 A Output peak current IAC 1 4 7 8 9 at 4 kHz 5 20 A Output peak current IAC 1 4 7 8 9 at 8 kHz 5 14 ...

Page 41: ...ted current IAC 1 4 7 8 9 at 8 kHz 5 2 A Output rated current IAC 1 4 7 8 9 at 16 kHz 5 2 A Output peak current IAC 1 4 7 8 9 at 2 kHz 5 2 A Output peak current IAC 1 4 7 8 9 at 4 kHz 5 2 A Output peak current IAC 1 4 7 8 9 at 8 kHz 5 2 A Output peak current IAC 1 4 7 8 9 at 16 kHz 5 2 A Ballast start up voltage 785 V Ballast peak power internal ballast resistor a 1200 W for max 150 ms Average bal...

Page 42: ... A 5 A 6 5 A 10 A Output rated current IAC 1 4 7 8 9 at 4 kHz 5 1 5 A 2 7 A 5 A 6 5 A 10 A Output rated current IAC 1 4 7 8 9 at 8 kHz 5 1 1 A 1 9 A 3 5 A 4 8 A 7 A Output rated current IAC 1 4 7 8 9 at 16 kHz 5 0 8 A 1 3 A 2 5 A 3 4 A 5 A Output peak current IAC 1 4 7 8 9 at 2 kHz 5 6 A 11 A 15 A 20 A Output peak current IAC 1 4 7 8 9 at 4 kHz 5 6 A 11 A 15 A 20 A Output peak current IAC 1 4 7 8 ...

Page 43: ...for the output frequency of 599 Hz please contact the respon sible Baumüller sales department keyword export restriction The range of the output frequency is defined as follows PWM frequency Current controller cycle time Range of the output frequency 2 kHz 250 µs 0 225 Hz 4 kHz 125 µs 0 450 Hz 8 16 kHz 62 5 µs 0 599 Hz 900 Hz 900 Hz could be generated by the controller The device is able to genera...

Page 44: ...w examples are shown n applications with speed control without positioning or n applications where at standstill current must be applied in order to maintain a torque a force or n applications which cause a blocking of the mechanics e g when starting a cold extruder Consequently the following operations are not concerned n typical positioning operations n applications where a higher level control ...

Page 45: ...Hz Ib at 8 kHz Ib at 16 kHz BM3X01 5 A 100 Irated 5 A 100 Irated 3 5 A 70 Irated 2 5 A 50 Irated BM3X11 10 A 100 Irated 10 A 100 Irated 7 A 70 Irated 5 A 50 Irated Intermittent load cycle with peak value Figure 15 Typical current time diagram Intermittent load cycle with peak value tp to Irated 2 tp Ip 2 this term is valid for possible load cycles Example load cycles to tp with Ip 150 Irated tp wi...

Page 46: ...cal current time diagram Intermittent load cycle tb to Irated 2 tp Ip 2 tb Ib 2 tb with Ib 100 Irated tp with Ip 150 Irated tp with Ip 200 Irated BM3X01 60 s Ib 5 A 4 s IP 7 5 A 2 s Ip 10 A This term is valid for possible load cycles Example load cycles tb with Ib 60 Irated tp with Ip 150 Irated tp with Ip 200 Irated BM3X01 120 s Ib 3 A 45 s IP 7 5 A 25 s IP 10 A ...

Page 47: ...ontrol cabinets There are a number of reasons why the components should be operated in commer cially available control cabinets Especially the following points are assured by install ing these components into the control cabinet m The protection against contact requested by the user can be implemented m The stated thermal environment conditions temperature relative air humidity cleanliness of the ...

Page 48: ...tage at the three phase system is converted from the input sided mains recti fier unit into DC voltage The DC link capacitors smooth this DC link voltage Additionally the active mains rectifier unit can regenerate excess braking energy as sinusoidal current into the power supply m Axis unit with controller This is a motor power inverter which is supplied from the DC link via a mains rectifier or a...

Page 49: ... current into DC current which was taken from the power supply The DC link capacitors smooth this DC link voltage The output sided inverter generates a three phase system with variable frequency and voltage for the sup ply of the connected motor The controller parts controls the inverter of the power unit The controller is operated ei ther by operating software or by a superordinated control NOTE ...

Page 50: ...device Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 50 of 218 4 2 4 2 Identification of the device 4 2 1 Part number BM3200 BM3300 Figure 17 Part number BM3200 BM3300 front ...

Page 51: ...XX BM3000 BM3200 BM3300 Document no 5 11018 11 51 of 218 4 4 2 2 Type plate The figure shows the positions where the type plate was attached On the type plate the type code of the device is found also BM3000 Figure 18 Type plate attachment BM3000 ...

Page 52: ...Identification of the device Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 52 of 218 4 2 BM3200 BM3300 Figure 19 Type plate attachment BM3200 BM3300 ...

Page 53: ... Air cooled with air supply and air exhaust in the control cabinet C Cold plate BM3XXX XXXX XXXXX X XXXXX S0X XX XX EXX XX Type of power supply T Grounded TN or TT power supply network E single phase power supply only G Grounded delta systems IT systems grounded TN or TT systems BM3XXX XXXX XXXXX X XXXXX S0X XX XX EXX XX Type of electronic safety relay only BM3300 0 No safety relay 2 Double safety...

Page 54: ...for max 12 devices 2 2 analog inputs 2 analog outputs extended signal bus for max 30 devices BM3XXX XXXX XXXXX X XXXXX S0X XX XX EXX XX Option inputs outputs 0 no BM3XXX XXXX XXXXX X XXXXX S0X XX XX EXX XX Kind of STO function optional only BM3300 S00 Safety function STO Note Not conform to Safety Standards Permitted for process protection only S01 Safety function STO according Safety claim PLe SI...

Page 55: ...ections from ZPage 120 to ZPage 145 n For use with grounded wye sources only or equivalent n Note the maximum surrounding air temperature n Use in a pollution degree 2 environment only n Motor over temperature sensing is required Drive intended to be used with motors that have thermal sensor mounted in or on the motors Connection see ZConnecting diagrams from page 98 n Position of wiring terminals...

Page 56: ...n 5000 rms symmetrical amperes 480Y 277 VAC maximum m when protected by J Class Fuses rated min 480 VAC max 15 A or m when protected by a circuit breaker rated min 480 277 V max 20 A n Integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the Manufacturer Instructions National Electrical Code and any a...

Page 57: ...000 BM3200 BM3300 Document no 5 11018 11 57 of 218 4 4 4 Display elements BM3000 The mains rectifier unit BM3000 displays its state via the LED state display H100 Name Internal designation Meaning H100 State display H100 green Bridging relay switched on ...

Page 58: ...XX XXXXX X 7XXXX S0X XX XX EXX XX Figure 20 Display Operator controls Controller BM3200 BM3300 EtherCAT H1 7 segment display display status controller Meaning see ZFunction of the 7 segment display from page 62 H11 H14 Status display via LED Meaning see ZFunction of the LEDs H11 to H14 on page 63 X1 Service interface S1 S4 Address switch Setting see ZSettings address switches from page 66 H31 LED ...

Page 59: ... display status controller Meaning see ZFunction of the 7 segment display from page 62 H11 H14 Status display via LED Meaning see ZFunction of the LEDs H11 to H14 on page 63 X1 Service interface S1 S4 Address switch Setting see ZSettings address switches from page 66 H31 LED VARAN H32 LED VARAN H41 LED VARAN H42 LED VARAN Meaning see ZLEDs VARAN on page 64 NOTE The service interface X1 must be use...

Page 60: ... display status controller Meaning see ZFunction of the 7 segment display from page 62 H11 H14 Status display via LED Meaning see ZFunction of the LEDs H11 to H14 on page 63 X1 Service interface S1 Reserved for further functions S2 Baud rate CANopen See address switch ZCANopen from page 69 S3 S4 Address CANopen See address switch ZCANopen from page 69 H31 H32 LEDs without function H41 42 LEDs with...

Page 61: ...lay status controller Meaning see ZFunction of the 7 segment display from page 62 H11 H14 Status display via LED Meaning see ZFunction of the LEDs H11 to H14 on page 63 X1 Service interface S1 S4 Address switch Setting see ZSettings address switches from page 66 H31 LED POWERLINK H32 LED POWERLINK H41 LED POWERLINK H42 LED POWERLINK Meaning see ZLEDs POWERLINK on page 65 NOTE The service interface...

Page 62: ...110 Pulse enable 0 Quick stop 1 low active 3 SWITCHED ON Control word xxxx x111 Pulse enable 1 Quick stop 1 4 OPERATION ENABLED Control word xxxx 1111 Pulse enable 1 Quick stop 1 5 INHIBIT OPERATION ACTIVE 6 DRIVE SHUT DOWN ACTIVE Pulse enable 0 7 QUICK STOP ACTIVE Quick stop 0 low active E ERROR REACTION ACTIVE F ERROR Error message Reset via control word 0xxx xxxx and accordingly delete error me...

Page 63: ...1 1 red Torque direction H11 green positive torque direction H11 red negative torque direction H12 1 2 green 1 2 red Power On pulse enable 24 V connected H12 green power ON H12 red H13 1 3 red Current limit H13 red device is operating at current limit H14 1 4 red Error display H14 red device signal error Designation front plate Internal designation Meaning ...

Page 64: ...RAN Type code BM3200 BM3300 with VARAN BM3XXX XXXX XXXXX X 2XXXX S0X XX XX EXX XX Naming on the front plate H31 green H41 green LINK On connection between 2 PHYs physical interfaces is established H32 yellow H42 yellow ACTIVE On data is received or transmitted Designation front plate Meaning Blinking pattern H31 green X3 Link Act off no connection on connection blinking data transmission H32 orang...

Page 65: ... connection On Connection Blinking Data transfer H32 yellow ERROR Off NMT_CT3 NMT_CT7 NMT_GT2 On NMT_CT11 NMT_GT6 Blinking Configuration error e g address setting H41 green X4 Link Act Off No connection On Connection Blinking Data transfer H42 green STATUS Off NMT_GS_OFF NMT_GS_INITIALISATION NMT_CS_NOT_ACTIVE 50 ms off 50 ms on NMT_CS_BASIC_ETHERNET 200 ms on 1 s off NMT_CS_PRE_OPERATIONAL_1 2 x ...

Page 66: ...ofile Both of the first bytes are set with the base address 192 168 at the factory Both of the last bytes are set by means of the address switches S1 S2 S3 and S4 In the process S1 and S2 as well as S3 and S4 each rep resent an 8 bit value Controller with POWERLINK profile Both of the first bytes are set with the base address 192 168 100 at the factory Both of the last bytes are set by means of th...

Page 67: ...Design and Function Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 67 of 218 4 ...

Page 68: ...ay and operating elements BM3200 BM3300 Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 68 of 218 4 5 Figure 24 Address switch setting EtherCAT POWERLINK VARAN ...

Page 69: ...n handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 69 of 218 4 CANopen BM3XXX XXXX XXXXX X 3XXXX S0X XX XX EXX XX Baud rate S2 20 kBit s switch 125 kBit s default setting 250 kBit s 500 kBit s 1 MBit s NOTE Switch up 0001 ...

Page 70: ...Display and operating elements BM3200 BM3300 Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 70 of 218 4 5 Address S3 S4 Figure 25 Address setting CANopen ...

Page 71: ...nge 25 C up to 70 C m Vibration shock continuous shock class 2 M 1 as per EN 60721 3 2 NOTICE Damage due to unauthorized transport Transport handled by untrained personnel can lead to a substantial amount of mate rial damage m The unloading of the packages upon delivery as well as the in house transport should only be done by trained personnel m Contact Baumüller Nürnberg GmbH sales office if nece...

Page 72: ...nsible representative of Baumüller Nürnberg GmbH 5 4 Unpacking After having received the packaged device h Avoid forceful transport agitation and hard jolts e g when putting an item down If no transport damage is visible h Open the packaging of the device h Verify the delivery scope based on the delivery note File a claim with the responsible Baumüller representative if the delivery is incomplete ...

Page 73: ...er qual ified personnel Qualified personnel are persons who on account of their occupational training ex perience instruction and knowledge of relevant standards and stipulations accident prevention regulations and operating conditions are authorized by the persons re sponsible for the safety of the facilities to perform the respective activities that are necessary while at the same time recognizi...

Page 74: ...e Faulty mount ing can lead to life threatening situations or substantial material damage Therefore m Only allow mounting to be performed by employees of the manufacturer or by oth er qualified personnel WARNING Danger of physical impact Secure devices against falling down NOTICE Danger due to electrostatic discharge The connecting terminals of the device are partially at risk due from ESD Therefo...

Page 75: ...ce is lifted with unprotected hands during mounting palms or fingers can be cut If the device falls feet can be injured Figure 26 Danger area near the mechanical mounting Therefore m Ensure that only qualified personnel who are familiar with the safety notes and as sembly instructions mount this device Wear safety gloves Wear safety shoes ...

Page 76: ...ing installation work of any kind it must be ensured that no foreign material e g drill shavings copper strands etc gets into the device as a result m If possible the drilling of the holes should be done before mounting the device and the configuring of the cables should take place outside of the control cabinet If this is not possible the device must be appropriately covered Remove this covering ...

Page 77: ...for cooling when making the drill holes Further notes see ZDimensions from page 23 and ZCooling from page 34 NOTE m Assembly permitted in the displayed position only vertical with air cooling from the bottom to the top m A lining up of several devices next to each other is possible Comply with the specified clearance of 100 mm above and below the device so that the air circu lation for heat dissip...

Page 78: ...Drilling templates Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 78 of 218 6 3 Drilling template BM3000 Figure 27 Drilling template BM3000 ...

Page 79: ...Mounting Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 79 of 218 6 Drilling template BM3200 BM3300 Figure 28 Drilling template BM3200 BM3300 ...

Page 80: ...he first one is the mounting platform within the con trol cabinet or on the machine base the other is the cold plate on the device s back High requirements e g to surface roughness and evenness for this surface are specified to ensure an optimal heat flow Already a slight damage pollution of the surface can cause a significant deterioration in heat dissipation to the mounting plate For this reason...

Page 81: ... the figure Complete mounting as follows 1 Provide suitable fixing material 2 Mount device n check the surface quality of device s rear panel mounting plate see ZMechanical data of the mounting plate for cold plate on page 80 Mount device h Mount BM3000 horizontally only Figure 29 Mounting instruction BM3000 Device BM3000 A Screws 2 x M5 B Washers 2 x 5 3 x 10 ...

Page 82: ...over option 1 Keep the accessories kit protection cover ready see ZAccessories kit protection cover BM3000 on page 197 2 Unscrew 2 screws M3 with a screwdriver 3 Replace with 2 distance bushings M3x52 torque 1 Nm 4 Attach protection cover 5 Mount the protection cover with the 2 screws M3 torque 1 Nm Distance bushing Figure 30 Mount protection cover option ...

Page 83: ...ow the figure Complete mounting as follows 1 Provide suitable fixing material 2 Mount device Mount device h On the top and on the bottom insert the fixing screw into the longitudinal holes 1 h Then let the device glide downwards 2 h In conclusion tighten all fixing screws and grounding screws 3 Figure 31 Mounting instruction BM3200 BM3300 Device BM3200 BM3300 A Screws 2 x M5 B Washers 2 x 5 3 x 10...

Page 84: ...Mounting instruction BM3200 BM3300 Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 84 of 218 6 5 ...

Page 85: ...ed by employees of the manufacturer or by other qualified personnel Qualified personnel are persons who on account of their occupational training ex perience instruction and knowledge of relevant standards and stipulations accident prevention regulations and operating conditions are authorized by the persons re sponsible for the safety of the facilities to perform the respective activities that ar...

Page 86: ...Therefore m Only allow installation and initial commissioning to be performed by employees of the manufacturer or by other qualified personnel DANGER Risk of fatal injury from electrical current Inevitably when operating this electrical device certain parts of it are energized with hazardous voltage Therefore m Pay heed to areas on the device that could be dangerous during the electrical in stalla...

Page 87: ... to the DC link the DC link discharge can take a much longer time In this case the necessary waiting period must itself be determined or a measurement made as to whether the equipment is de energized This discharge time must be posted together with an IEC 60417 5036 2002 10 warning symbol on a clearly visible location of the control cabinet DANGER Risk of fatal injury from electrical current Durin...

Page 88: ...le must be compliant with IEC EN 60204 1 section 5 2 tab 1 h A fixed connection for the protective ground conductor is mandatorily specified for op eration of the device h Use copper cable approved for a minimum of 60 C drives 3 x 100 A or 75 C drives 3 x 100 A if UL 508C is in consideration For further details e g maximum permissible length see ZCables from page 177 7 5 Protection of the device a...

Page 89: ...missible to provide current to this product m Otherwise a different protective measure must be utilized such as separation from the surroundings by means of double or enhanced isolation or separation from the power supply network by means of an isolating transformer for example NOTE The emission of radio frequency interference RFI is to a great extent dependent on the wiring spatial expansiveness ...

Page 90: ...rminals contactors or fuses for example m If possible route the cables on the surface of the grounded mounting plate i e the least effective antenna height m When routing in parallel minimum clearance of 20 cm should be observed between signal and control cables vis à vis the power cables m Cables of different EMC categories e g signal cables mains cables and or motor ca bles should be crossed at ...

Page 91: ...tact between the shield and the conductive and grounded mounting plate by means of a conductive clamp Refer to ZConnecting the shield on page 92 7 8 2 Shielding connection with shield sheet 7 8 2 1 Mounting shield sheet Refer to ZAccessories kit shielding BM3200 BM3300 from page 197 Figure 33 Mounting shield sheet NOTE Pay attention to strain relief for all cables ...

Page 92: ...ing figure see also ZAcces sories kit shielding BM3200 BM3300 on page 197 1 prepare motor cable according figure 2 remove the motor temperature cable s shield from the cable 3 wrap motor temperature cable around motor cable at least 1 turn form no loop RIGHT WRONG Shield motor cable Motor cable Motor temperature cable Shield motor temperature cable Figure 34 Wrap shield motor temperature cable aro...

Page 93: ...p conductive metallic adhesive tape around Motor cable Motor temperature cable conductive metallic adhesive tape Figure 35 Tape shield motor temperature cable around NOTE The shielding of the motor temperature cable and the shielding of the motor cable is wrapped together with a conductive metallic adhesive tape ...

Page 94: ...ew Shielding clamp Motor cable Figure 36 Shield connection motor cable Motor tempera ture cable Wrapping with metallic adhe sive tape Locking torque of the fixing screw NOTE The shield must be connected to the mounting plate with a metallic clamp if the op tional shield sheet is not used Shielding clamp width Locking torque shielding clamp width 24 mm width 0 8 Nm cable diameter 5 20 mm shielding ...

Page 95: ...when a settable threshold temperature has been exceeded 1 Motor protection thermistor PTC as per DIN 44080 082 NOTE The motor temperature sensor must be connected either on the BM3200 BM3300 directly or via the encoder cable the other input must not be connected NOTE The motor temperature sensor should be installed in such a manner that safe elec trical separation is ensured The motor temperature ...

Page 96: ...e power supply input terminals three phase 1U1 1V1 and 1W1 Connection data see ZConnections BM3000 on page 119 3 Connect the protection conductor to the PE connection a permanent PE connection is compulsory also see ZConnections BM3000 on page 119 4 Connect input signal for bridging relay X100 see ZConnections BM3000 on page 119 5 Connect further axis units via the DC link connection DANGER Risk o...

Page 97: ...N Connection data see ZX202 X203 X205 power supply DC link ballast resistor connection on page 138 4 Connect the protection conductor to the PE connection a permanent PE connection is compulsory also see ZPE connections BM3200 BM3300 rear panel on page 145 5 Connect 24 V supply via terminals X200 1 X200 2 Connection data see ZX200 24V voltage supply on page 137 6 Connect signal bus X300 see ZX300 ...

Page 98: ...e a s o are shown from ZPage 100 onwards The connection data and the pin assignments are found from ZPage 120 onwards NOTE The motor temperature sensor must be connected either on the BM3200 BM3300 directly or via the encoder cable the other input must not be connected NOTE The ballast resistor connection is not short circuit proof When using devices BM3200 BM3300 without internal ballast resistor...

Page 99: ...3000 X100 Connection for input signal of bridging relay see ZConnections BM3000 on page 119 1U1 1V1 1W1 Power supply see ZRequirements to the energy supply power supply from page 27 and ZConnections BM3000 on page 119 PE PE connection see ZPE connection and RCD compatibility from page 89 and ZConnections BM3000 on page 119 F1 Fuses cable device see ZProtection of the device and accordingly of the ...

Page 100: ... X200 1 U V W PE F2 2 X7 X1 X2 1C1 1D1 1U11V1 1W1 X200 X205 X202 BM3X0X 310045678 00500141 Entladezeit 15 Minuten Discharge time 15 minutes Betriebsanleitung beachten Observe the user manual ProDrive BM5 K USB XXX X300 X2 5 3 M 1W2 1V2 1U2 PE X107 26 X102 1U2 1V2 1W2 ENC Motor temp L off H on Devices with internal ballast resistor BM3XXX XTXX XXXXX B XXXXX Figure 38 Terminal diagram BM3XXX XT 3 ph...

Page 101: ... handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 101 of 218 7 Devices without internal ballast resistor BM3XXX XTXX XXXXX E XXXXX Figure 39 Terminal diagram BM3XXX XT 3 phase connection no internal ballast resistor ...

Page 102: ...lso see ZRequirements to the motor on page 28 and ZX107 motor connection on page 144 X200 Connections for the 24 V voltage supply SELV PELV see ZRequirements to the control voltage 24 V supply on page 28 and ZX200 24V voltage supply on page 137 X202 Power supply see ZRequirements to the energy supply power supply from page 27 and ZX202 X203 X205 power supply DC link ballast resistor connection on ...

Page 103: ...b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 103 of 218 7 7 12 3 BM3XXX as an axis unit Devices with internal ballast resistor BM3XXX XTXX XXXXX B XXXXX Figure 40 Terminal diagram BM3XXX XT axis unit with internal ballast resistor ...

Page 104: ...ok b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 104 of 218 7 12 Devices without internal ballast resistor BM3XXX XTXX XXXXX E XXXXX Figure 41 Terminal diagram BM3XXX axis unit without internal ballast resistor ...

Page 105: ...ction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 105 of 218 7 Devices with internal ballast resistor BM3XXX XEXX XXXXX B XXXXX Figure 42 Terminal diagram BM3XXX XE axis unit with internal ballast resistor ...

Page 106: ...k b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 106 of 218 7 12 Devices without internal ballast resistor BM3XXX XEXX XXXXX E XXXXX Figure 43 Terminal diagram BM3XXX XE axis unit without internal ballast resistor ...

Page 107: ...ZX102 safe torque off option on page 143 X107 Motor also see ZRequirements to the motor on page 28 and ZX107 motor connection on page 144 X200 Connections for the 24 V voltage supply SELV PELV see ZRequirements to the control voltage 24 V supply on page 28 and ZX200 24V voltage supply on page 137 X203 Connection for DC link see ZX202 X203 X205 power supply DC link ballast resistor connection on pa...

Page 108: ...cument no 5 11018 11 Baumüller Nürnberg GmbH 108 of 218 7 12 7 12 4 BM3XXX XT as a compact servo unit single phase Devices with internal ballast resistor BM3XXX XTXX XXXXX B XXXXX Figure 44 Connection diagram BM3XXX XT single phase connection with internal ballast resistor ...

Page 109: ... the user manual ProDrive BM5 K USB XXX X300 N 3 M 1W2 1V2 1U2 PE X107 26 X102 1U2 1V2 1W2 ENC Motor temp X2 5 L off H on Ba 1U1 1V1 1W1 X203 Ba RB Installation Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 109 of 218 7 Devices without internal ballast resistor BM3XXX XTXX XXXXX E XXXXX Figure 45 Connection diagram BM3XXX XT single phase connection no internal ballast res...

Page 110: ... see ZRequirements to the motor on page 28 and ZX107 motor connection on page 144 X200 Connections for 24 V voltage supply SELV PELV see ZRequirements to the control voltage 24 V supply on page 28 and ZX200 24V voltage supply on page 137 X202 Power supply connection see ZRequirements to the energy supply power supply from page 27 and ZX202 X203 X205 power supply DC link ballast resistor connection...

Page 111: ... BM3300 Document no 5 11018 11 111 of 218 7 7 12 5 BM3XXX XE as compact servo unit 1 phase 230 V Devices with internal ballast resistor BM3XXX XEXX XXXXX B XXXXX Figure 46 Connection diagram BM3XXX XE 1 phase connection 230 V with internal ballast resistor ...

Page 112: ... maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 112 of 218 7 12 Devices without internal ballast resistor BM3XXX XEXX XXXXX E XXXXX Figure 47 Connection diagram BM3XXX XE 1 phase 230 V without internal ballast resistor ...

Page 113: ...43 X107 Motor also see ZRequirements to the motor on page 28 and ZX107 motor connection on page 144 X200 Connections for 24 V voltage supply SELV PELV see ZRequirements to the control voltage 24 V supply on page 28 and ZX200 24V voltage supply on page 137 X202 Power supply connection see ZRequirements to the energy supply power supply from page 27 and ZX202 X203 X205 power supply DC link ballast r...

Page 114: ...V1 1W1 X200 X205 X202 X300 X2 1 X2 5 X2 10 X200 1 1C1 1D1 1U1 1V1 1W1 X200 X205 X202 X300 X2 1 X2 5 X2 10 X200 1 2 1C1 1D1 1U1 1V1 1W1 X200 X205 X202 X300 F3 2 PE 3 M3 3a L 2 L3 L2 L1 1U2 1V2 1W2 PE 3 M2 1U2 1V2 1W2 PE F2 2a L 3 M1 1U2 1V2 1W2 PE F10 F12 F14 F11 F13 F15 F1 1a L ENC Filter ENC Filter ENC Filter L off H on L off H on L off H on for devices with internal ballast resistor BM3XXX XTXX ...

Page 115: ...311 BM3312 BM3313 n no further devices or components e g external DC link capacitors are allowed to be connected to the DC link F1 F2 F2 Fuses cable protection device protection separate fuse for every device F10 F15 Option a destruction of the next devices can be avoided F4 Fuse for the 24 V voltage supply Filter Separate filter for every device a shared filter can be possible but its function is...

Page 116: ...X202 X300 X2 1 X2 5 X2 10 X200 1 2 1C1 1D1 1U1 1V1 1W1 X200 X205 X202 X300 2 PE 3 M3 2 L1 L2 L3 1U2 1V2 1W2 PE 3 M2 1U2 1V2 1W2 PE 3 M1 1U2 1V2 1W2 PE F11 F10 F1 ENC ENC ENC Filter L off H on L off H on L off H on F13 F12 F15 F14 for devices with 3 phase connection and internal ballast resistor BM3XXX XTXX XXXXX B XXXXX Figure 49 Example Further devices connected to the DC link NOTE Following note...

Page 117: ...8 7 Installation notes Figure 50 Max external capacitance that can be connected dependent on the power supply voltage F1 Fuses cable protection device protection F10 F15 Option a destruction of the next device can be avoided F4 Fuse for the 24 V voltage supply Filter The supplying device must be connected to a filter CAUTION The maximum number of devices or the maximum DC link capacitance that can...

Page 118: ...ditional capacitance connected to the DC link 235 µF or 1 add device 470 µF or 2 add devices 705 µF or 3 add devices 940 µF or 4 add devices 1175 µF or 5 add devices Connecting diagrams Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 118 of 218 7 12 Figure 51 Waiting time between two charging procedures ...

Page 119: ...m 1U1 1V1 1W1 1C1 1D1 PE 1C1 1D1 DC link PE PE connection Input current 0 08 A Level Low 0 5 V High 12 28 V 1 Input bridging relay 2 not connected 3 M24V Max conductor cross section Termination system 0 2 mm to 1 5 mm spring clamp termination 1 2 3 Max conductor cross section Termination system Tightening torque 1 mm bis 4 mm Cable lug for M4 min 1 4 Nm max 1 8 Nm NOTICE The DC link cables must be...

Page 120: ...side X1 Service interface X2 Digital IOs X3 X4 Fieldbus EtherCAT VARAN CANopen POWERLINK X7 Encoder connection X6 Analog IOs Figure 52 Connections front side 7 14 1 1 X1 Service interface X1 NOTE Only the service cable BM5 K USB XXX must be used with the service interface X1 also see ZService interface on page 150 max trans mission rate 920 kBaud X1 Service interface ...

Page 121: ...rt circuit proof Current limited Differing from this are pin No 6 7 NO contact ungrounded Loading capability per NO contact max 30 V max 100 mA Max conductor cross section Termination system 1 0 mm Connector spring clamp termination NOTE A relay with varistor protection circuit is required in case the customer connects a re lay to a digital output 1 M24V supply digital input output 2 Digital input...

Page 122: ...00 BM3300 with EtherCAT CoE profile BM3XXX XXXX XXXXX X 1XXXX S0X XX XX EXX XX Type code BM3200 BM3300 with EtherCAT SoE profile BM3XXX XXXX XXXXX X 7XXXX S0X XX XX EXX XX X3 X4 EtherCAT IN EtherCAT OUT Number of bus connections 1 IN 1 OUT Bus connection RJ 45 Number of parameters refer to parameter handbook BM3000 Data width of parameters 16 32 Bit Baud rates 10 100 Mbit s 1 TX 2 TX 3 RX 4 reserv...

Page 123: ...with VARAN profile BM3XXX XXXX XXXXX X 2XXXX S0X XX XX EXX XX X3 X4 VARAN IN VARAN OUT Number of bus connections 1 IN 1 OUT Bus connection RJ 45 Number of parameters refer to parameter handbook BM3000 Data width of parameters 16 32 Bit Baud rates 10 100 Mbit s 1 TX 2 TX 3 RX 4 reserved 5 reserved 6 RX 7 reserved 8 reserved X3 X4 ...

Page 124: ...open IN CANopen OUT Memory 4 kByte DP RAM 256 kByte RAM 1 MByte Flash EPROM Number of bus connections 2 no slot rules Bus connection 2 connectors RJ45 8 pin Baud rates 20 125 250 500 1000 kBit s Address range 7 Bit address 1 to address 127 Address setting DIP switch Short circuit proof RJ45 connection Yes Isolation Optocoupler DC DC converter 1 CAN_H 2 CAN_L 3 GND 4 reserved 5 reserved 6 GND 7 res...

Page 125: ...with POWERLINK BM3XXX XXXX XXXXX X 4XXXX S0X XX XX EXX XX X3 X4 POWERLINK IN POWERLINK OUT Number of bus connections 1 IN 1 OUT Bus connection RJ 45 Number of parameters refer to parameter handbook BM3000 Data width of parameters 16 32 Bit Baud rates 10 100 Mbit s 1 TX 2 TX 3 RX 4 reserved 5 reserved 6 RX 7 reserved 8 reserved X3 X4 ...

Page 126: ... Differential input Input resistance approx 50 k Current input max 200 µA Sampling rate 125 µs Input voltage 10 V to 10 V Outputs Resolution 12 Bit Output voltage 10 V up to 10 V tolerance 10 offset lower than 150 mV Output current max 1 mA Update rate 62 5 µs Short circuit proof limited max 10 s D sub connector 9 pin 1 Analog input 1 2 n c or analog input 2 dependent on type see above 3 GND analo...

Page 127: ...nd the pole pair number of the encoder must be an integer Current input max 160 mA Excitation frequency approx 8 kHz Excitation current 160 mA Ratio 0 5 D sub connector 26 pin 1 GND encoder supply Ref 2 reserved 3 reserved 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 reserved 10 Resolver Ref 11 reserved 12 reserved 13 reserved 14 reserved 15 reserved 16 reserved 17 Temperature 18 Tempe...

Page 128: ...d Voltage supply 10 VDC Signal level HIPERFACE specification of the process data channel 1 VSS REFSIN REFCOS 2 5V Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 10 V encoder supply 3 reserved 4 COS 5 COS 6 SIN 7 SIN 8 reserved 9 reserved 10 reserved 11 reserved 12 reserved 13 reserved 14 reserved 15 reserved 16 reserved 17 Temperature 18 Temperature 19 RS485 Data 20 RS485 D...

Page 129: ...oltage supply 5 VDC controlled Signal level 1 VSS Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 Clock 4 A COS 5 A COS 6 B SIN 7 B SIN 8 reserved 9 reserved 10 reserved 11 Sense GND 12 Sense Vcc 13 Clock 14 reserved 15 reserved 16 reserved 17 Temperature 18 Temperature 19 Data 20 Data 21 reserved 22 reserved 23 reserved 24 reserved 25 reserved 26 reserv...

Page 130: ... used Voltage supply 5 VDC controlled Signal level 1 VSS Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 Clock 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 reserved 10 reserved 11 Sense GND 12 Sense Vcc 13 Clock 14 reserved 15 reserved 16 reserved 17 reserved 18 reserved 19 Data 20 Data 21 reserved 22 reserved 23 reserved 24 reserved 25 reser...

Page 131: ...are wave incremental encoders 1 Vss for sine incremental encoders Current input Max 250 mA D sub connector 26 pin 1 GND encoder supply 2 5 V encoder supply 3 reserved 4 RS422 A 5 RS422 A 6 RS422 B 7 RS422 B 8 RS422 0 9 RS422 0 10 reserved 11 Sense GND 12 Sense VCC 13 reserved 14 reserved 15 reserved 16 reserved 17 Temperature 18 Temperature 19 reserved 20 reserved 21 reserved 22 reserved 21 reserv...

Page 132: ...sub connector 26 pin 1 GND encoder supply 2 10 V encoder supply 3 reserved 4 reserved 5 reserved 6 reserved 7 reserved 8 reserved 9 reserved 10 reserved 11 reserved 12 reserved 13 reserved 14 reserved 15 reserved 16 reserved 17 reserved 18 reserved 19 DSL 20 DSL 21 reserved 22 reserved 21 reserved 22 reserved 23 reserved 24 reserved 25 reserved 26 reserved do not occupy NOTE The use of the standar...

Page 133: ...3 of 218 7 7 14 2 Connections BM3200 BM3300 on top 3 phase device with internal ballast resistor BM3XXX XTXX XXXXX B XXXXX Figure 53 Connections at the top BM3XXX XT with internal ballast resistor X300 Signal bus X202 Power supply connection X205 Connection DC link X200 24V voltage supply ...

Page 134: ... Figure 54 Connections at the top BM3XXX XT without internal ballast resistor X300 Signal bus X203 Power supply connection Ballast resistor connection DC link connection X200 24V voltage supply NOTE The ballast resistor connection is not short circuit proof When using devices BM3200 BM3300 without internal ballast resistor an external ballast resistor must be connected in case of braking operation...

Page 135: ...ent no 5 11018 11 135 of 218 7 1 phase device with internal ballast resistor BM3XXX XEXX XXXXX B XXXXX Figure 55 Connections at the top BM3XXX XE with internal ballast resistor X300 Signal bus X202 Power supply connection X205 Connection DC link X200 24V voltage supply ...

Page 136: ...XXX Figure 56 Connections at the top BM3XXX XE without internal ballast resistor X300 Signal bus X202 Power supply connection X205 Connection DC link Ballast resistor X200 24V voltage supply NOTE The ballast resistor connection is not short circuit proof When using devices BM3200 BM3300 without internal ballast resistor an external ballast resistor must be connected in case of braking operation ...

Page 137: ...the control voltage 24 V supply on page 28 The control voltage must accord to PELV EN 61800 5 1 chapter 3 21 and accordingly to SELV EN 61800 5 1 chapter 3 35 At a control voltage of 24 V the fan power is reduced Therefore it can be necessary to reduce the output current Max conductor cross section Termination system Loading capacity 1 5 mm2 2 wire cabling 2 pin Connector spring clamp termination ...

Page 138: ...per execution of BM3200 BM3300 as an axis unit can only be ensured at Baumüller supply units mains rectifiers The DC link terminal is not protected against overload polarity reversal or ground fault A connection of one or several DC link terminals of the BM3200 BM3300 to an active mains rectifier unit is forbidden NOTE The ballast resistor connection is not short circuit proof When using devices B...

Page 139: ...evice with internal ballast resistor BM3XXX XEXX XXXXX B XXXXX device with internal ballast resistor DC link connection 1C1 1D1 X205 BM3XXX XEXX XXXXX E XXXXX device without internal ballast resistor DC link connection 1C1 1D1 Ballast resistor connection 1C1 Ba PE See ZPE connections BM3200 BM3300 rear panel from page 145 Connection system Loading capacity Connector screw terminal Connector max 20...

Page 140: ... The bus including the supply unit can be scanned by each participant and individual signals can be set Via this bus the supply unit can indicate errors to the axes so that the individual axes can react Each axis can gen erate messages to the other axes for example failures ballast resistors on or warning signal bus NOTE Dependent on the type of the used device BM3XXX XXXX XXXXX X XXX1X up to 12 d...

Page 141: ... from the left to the first device and at the same position Put the leftovers of the flat cable holder as a loop between the flat cable hold er and the connector 2 From the second device onwards always attach the flat cable holder from the left and always at the same position The signal bus cables are not included in the delivery scope and must be ordered sepa rately Available cables and flat cabl...

Page 142: ... BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 142 of 218 7 14 7 14 3 Connections BM3200 BM3300 at the bottom Figure 58 Connections at the bottom X101 Connection motor temperature X102 STO connection X107 Motor connection 1U2 1V2 1W2 ...

Page 143: ...tion system Connector spring clamp termination Minimum Maximum Connector cross section single wire flexible with wire end ferrule without with shroud 0 2 mm AWG28 0 2 mm AWG28 0 2 mm 1 5 mm AWG16 1 5 mm AWG16 1 5 mm 1 mm 1 Motor temperature 2 Motor temperature 2 1 STO1 X102 1 2 STO2 X102 4 5 Digital input according EN61131 2 type 2 with following change Low Voltage 0 3 5 V IL at 5 V max 23 mAeff H...

Page 144: ...V 1 5 NOTE The used power supply must comply with the defined voltage drop according EN60204 1 Connection system Loading capacity Connector screw terminal is limited by the device also see ZElectrical data from page 35 connector max 20 A Minimum Maximum Max cross section single wired fine wired with ferrule with without protective over 0 08 mm AWG28 0 08 mm AWG28 0 2 mm 4 mm AWG12 4 mm AWG12 2 5 m...

Page 145: ...PE Connection PE Figure 59 Connections PE Max connector cross section Connection system Torque 10 mm2 copper cables 16 mm2 aluminum cables Cable lug for M5 min 2 2 Nm max 3 0 Nm 2 cables diameter according power supply connection see ZX202 X203 X205 power supply DC link bal last resistor connection on page 138 2 x 2 5 mm2 with wire end ferrule 2 x 4 mm2 without wire end ferrule ...

Page 146: ... Structure of PE connection m Also without the cable the screw must be firmly tightened and must have a cor rect electrical contact to the cabinet m There is one line lug between two washers and the pressing nut is protected against loosening by one spring washer m The lug must have a large surfaced contact which means that it should be close to the screw m The structure must ensure a permanent sa...

Page 147: ...ginning work ensure that all coverings and protective devices are in stalled and are functioning properly m The control cabinet in which the device is installed should be protected against contact with energized parts Keep all doors of the control cabinet closed during operation NOTICE Environmental conditions that do not meet the requirements Environmental conditions that are non compliant can le...

Page 148: ...r gized with hazardous voltage Improper handling can lead to significant personal in jury and material damage Therefore m Only qualified personnel may work on this device NOTICE The BM3000 can be damaged while charging or operating if the charge resistor is not bridged accordingly the notes below The LED H100 lights up green as soon as the bridging relay is closed the BM3000 can provide power afte...

Page 149: ...le the drive reaction can be adjusted see the parameter manual During operation the quick stop signal must be continuously provided in order for the device to provide output Which digital input is used a quick stop input can be parameterized see parameter man ual b maXX 3000 5 12001 8 3 2 Monitoring The controller part monitors the device during operation If the controller part detects a condition...

Page 150: ...ch on frequency of power supply Switch on frequency accords to the time between two switch on procedures This period cannot be selected freely as each switch on procedure is connected with a thermal load of the precharge resistors These precharge resistors limit the starting current when switching on the power supply voltage NOTE Only the service cable BM5 K USB XXX must be used for the X1 service...

Page 151: ...ding to EN 61496 WARNING In the unlikely event of a total failure of an internal driver IGBT or a control element a temporary excitation of the drive can occur also if STO is active The angular movement covered depends on the rotor position and the number of pole pairs of the motor The maximum is 180 number of pole pairs DANGER Danger due to moving engine parts The supply of the inputs by a connec...

Page 152: ...rcuit detection standard type according EN ISO 13849 1 and EN 62061 The Baumüller compact servo unit BM33XX XXXX XXXXX X XXXXX S01 S02 XX XX EXX XX provides the safety function STO Safe Torque Off m The drive is without torque in STO function m The activation of the power amplifier is reliable disabled m The STO function fulfills the stop category 0 according EN 60204 1 If no load is active on the...

Page 153: ...g an emergency stop device interrupting a safety light curtain the STO function ensures that the power supply of the converter in the power stage is shut down safely and the pulse inhibitor is activated Thus the motor can no longer generate a rotating field The mains supply is not disconnected from the motor when the shut down function is activated The safety relay function is based on the fail sa...

Page 154: ...WDWH S02 Td Td Td2 Td2 Td Td Td Td2 QRW STO QRW STO QRW STO QRW STO QRW STO STO STO STO STO STO Figure 62 Timing STO function Td 40 ms Td2 max 30 ms n the controller is enabled after 40 ms when both voltages are activated n the controller is disabled after max 30 ms when one voltage deactivated 8 5 5 Supply with separate power supplies GND GND 24 V 24 V Figure 63 Supply with separate power supplie...

Page 155: ...r Safety I O terminal SO4000 Operation with emergency stop device The following example for the wiring of an emergency stop device with the STO module ensures that short circuits on the input side are detected BM33XX XXXX XXXXX X XXXXX S01 In case of a short circuit on the input side between A B the converter always switches to the STO Safe Torque Off status Figure 64 STO function S01 Operation wi...

Page 156: ...BM3300 bottom X102 5 4 3 2 1 Emergency stop 24 VDC 0 VDC 24 VDC 0 VDC A B In case of a short circuit on the input side between A B or A 0 VDC or B 24 VDC the converter always switches to the STO Safe Torque Off status A short circuit between A 24 VDC or B 0 VDC is detected in state STO the drive re mains in state STO Figure 65 STO function S02 Operation with emergency stop device ...

Page 157: ... with Baumüller Safety I O terminal SO4000 The output terminal SO4000 shown provides bipolar safety outputs For connection of the STO function the 0 V switching output is wired with pin 2 5 The corresponding 24 V switching output is wired with terminal pin 1 4 Short circuits of the outputs of the Baumüller Safety output terminal SO4000 to supply potentials or between the outputs are detected by th...

Page 158: ...nstallation The mounting installation consists of the following steps 1 De energize the BM3200 BM3300 device 2 at the BM3200 BM3300 IP address set see ZSettings address switches on page 66 3 Connect BM3200 BM3300 with Ethernet connection cables n Please observe an EMC compatible laying of the Ethernet connection cables n The following cables were released for use by Baumüller Ethernet connection c...

Page 159: ... not necessary if using the CoE profile CoE CANopen over Eth erCAT and the EtherCAT master has set the parameter 1C32 02 Cycle Time to a valid value or Distributed Clock is set to Sync0 When using the SoE profile Servodrive profile over EtherCAT the fieldbus cy cle time can be set via S parameter S 0 0002 or directly via controller parameter fieldbus cycle time In case Distributed Clock is activat...

Page 160: ...IP address see ZSettings address switches on page 66 3 Connect BM3200 BM3300 with VARAN bus cables Ethernet LAN cable at least CAT 5 n X3 VARAN In X4 VARAN Out On the first BM3200 BM3300 node of a VARAN line X3 is connected with the VA RAN master X4 is connected with X3 of the next BM3200 BM3300 slave in the line and so on The last node of a VARAN line has no connection of X4 or is connected with ...

Page 161: ...es are operating 3 The BM3200 BM3300 device is ready to use 4 Create a Lasal Class2 project using the driver classes for BM3200 BM3300 drives for cyclic and service data communication 5 Start the VARAN control Address switch By means of the address switches S1 to S4 the IP address is set See settings ZSetting the IP address with address switches from page 67 Parameters The parameter settings deter...

Page 162: ...umüller released the following cables for use CANopen connection cable further information see ZAccessories CANopen on page 182 Commissioning The following preconditions must be fulfilled before commissioning can be made 1 BM3200 BM3300 with CANopen is correctly installed n CANopen connection cables are correctly wired 2 The control cabinet has been locked correctly and the safety devices have bee...

Page 163: ...Nopen slave is tested by using the total CANopen network ProDrive does not indicate errors the CANopen slave was commissioned Operation Avoid a reset of the BM3200 BM3300 in the cyclical operation of the CANopen slave WARNING Risk of injury due to moving parts Rotating and or linearly moving parts can cause severe injuries If a reset of the BM3200 BM3300 device is released in the running cyclical ...

Page 164: ...ioning The following preconditions must be fulfilled before commissioning 1 BM3200 BM3300 with POWERLINK is installed correctly n Ethernet connection cables are wired correctly 2 The control cabinet is properly locked and all safety devices are operating 3 The BM3200 BM3300 device is ready to use Address switch By means of the address switches S3 and S4 the last byte of the IP address is set See s...

Page 165: ... stipulated environmental conditions are m Dust free ambient air m Temperature Min 5 C to max 55 C m Relative humidity 5 to 85 no condensation m Installation altitude From 1000 m and higher derating WARNING Risk of injury due to improperly performed maintenance work Improper maintenance can lead to severe personal injury and material damage Therefore m Before beginning work make sure that there is...

Page 166: ...peration m Does the motor work as requested m Is the operating environment normal m Is the cooling system working normal m Is there an unusual vibration or noise during operation m Does the motor overheat during operation Regularly scheduled inspection Before inspection switch off the input voltage and wait until the device s capacitors have discharged DANGER Risk of fatal injury from electrical c...

Page 167: ...he control circuits Measurement and comparison with standard values O DANGER Risk of fatal injury from electrical current Stored electric charge Discharge time of the modular system discharge time of the device with the longest DC link discharge time in the modular system Refer to Z Electrical Data Therefore m Do not touch before taking into account the discharge time of the capacitors and electri...

Page 168: ...nnu ally Are there any missing or loose screws Replace the screws or respectively tighten them O Is there any deformation cracking damage or color change on the device as a result of overheat ing or aging Visual inspection O Are there any dust or dirt deposits Visual inspection O m Connections and circuitry of the power supply Check points Methods and criteria Inspection intervals Daily Semi annu ...

Page 169: ...ctors Tighten screws and firmly stick in plug connector O Are there any noticeable odors or color changes Visual inspection and odor check O Is there any cracking damage deformation or corrosion Visual inspection O Is there any leaking fluid or deformation of the capacitors Visual inspection O m Cooling system fans Check points Methods and criteria Inspection intervals Daily Semi annu ally Annu al...

Page 170: ...018 11 Baumüller Nürnberg GmbH 170 of 218 9 4 9 4 Repairs In case of device damage please inform your sales office or Baumüller Nürnberg GmbH Ostendstr 80 90 90482 Nuremberg Germany Tel 49 9 11 54 32 0 Fax 49 9 11 54 32 1 30 Mail mail baumueller de Internet www baumueller de ...

Page 171: ...e energized with hazardous voltage Therefore m Pay heed to areas on the device that could be dangerous WARNING Risk of injury due to improper fault correction Therefore m Only qualified personnel may work on this device m Personnel that work with the b maXX device must be trained in the safety regula tions and the handling of the device and be familiar with the correct operation of it In particula...

Page 172: ...hold 1 X X Temperature switch off threshold X IS Temperature motor I2 t threshold exceeded X IS 1 Threshold 1 exceeded 4 X X Threshold 2 exceeded 4 X X Short circuit sensor T 30 C 4 X IS 1 Sensor is not connected T 250 C 4 X IS 1 Maximum temperature exceeded 2 X X IS 1 Position controller Position deviation error dynamic mode X X Position deviation error static mode X X Controller synchronization ...

Page 173: ...the warning threshold the controller displays a warn ing m If the temperature is greater than the maximum permitted heat sink temperature of the device s internal space an error is generated the error reaction can be set Temperature motor This monitoring function checks the temperature of the motor if the I t overload of the controller is displayed Only for KTY84 and PT1000 sensor If the set tempe...

Page 174: ...eady for use Indicates when the supply unit is in the status ready for use This signal is generated after the recognition and identification of the power supply At a power rectifier ready for use is active after about 4 s after switching on the 24 V supply voltage At power supply errors and power supply failure the ready for use signal is reset The axes must react upon this and must change into th...

Page 175: ...hree methods to acknowledge errors m On the control word via write access m Via a digital input m Via the pulse enable input Precondition is that the drive can be controlled via the hardware inputs only this means that the motor control cannot be set via another communication source Fur thermore the option error acknowledge via pulse enable must be activated The first rising edge of the pulse enab...

Page 176: ...Troubleshooting error acknowledge Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 176 of 218 10 4 ...

Page 177: ...e power supply device 1 The length of the cable between mains filter and power supply in order to comply with the EMC Guideline is irrelevant 2 The laying procedure is not specified The DC link connections must be laid DC compliant Device Cross section Maximum Length 1 Connection to the device 2 BM300X 1 mm bis 4 mm optional flexible cable with cable lug M4 Device Cross section Maximum Length 1 Co...

Page 178: ... n 2 With Baumüller cables with this maximum length and the use of Baumüller mains filters it can be expected that the limit values of the EMC regulation is complied with 11 1 3 Hybrid cable device encoder motor Selection The trailing cables are suitable for mobile deployment for example in mobile cable han dlers In addition the cable sheath can be used in environments with acids and bases e g coo...

Page 179: ...GE U Figure 69 Motor cable with DSL Hiperface 15 A Cable 4G1 5 2x0 75 2x22AWG Shielding copper wires tinned Motor side Circular metal connector speedtec M23 8 pin Connect outside shielding and inside shielding with the connector housing Device side Metal D sub connector 45 26 pin with electronics Connect inside shielding with the connector housing Circular connector Type of stranding Unconnected w...

Page 180: ...tional Maximum length digital IO 30 m Connection at device Without with wire end ferrules plug in terminal 1 The laying procedure is not specified 2 The length of the cable in order to comply with the EMC regulation is irrelevant HINWEIS A ferrite core part No 308293 must be used with a DC link connection longer than 3 m to ensure a reliable EMC interference immunity of the BM3000 BM3200 BM3300 Th...

Page 181: ...CAT VARAN POWERLINK m Ethernet connection Cables Type Patch cable STP Type Length mm Part No K ETH 33 0 0 5 0 5 325160 K ETH 33 0 01 1 325161 K ETH 33 0 02 2 325162 K ETH 33 0 03 3 325163 K ETH 33 0 04 4 325317 K ETH 33 0 05 5 325164 K ETH 33 0 10 10 325165 other lengths on request NOTE The signal bus cables are not included in the delivery scope and must be ordered separately Type Part No Signal ...

Page 182: ...2 02 2 on request BM4 CAN K 32 03 3 346573 BM4 CAN K 32 05 5 on request BM4 CAN K 32 10 10 on request BM4 CAN K 33 01 RJ45 plug RJ45 plug 1 346577 BM4 CAN K 33 02 2 on request BM4 CAN K 33 03 3 on request BM4 CAN K 33 05 5 on request BM4 CAN K 33 10 10 on request m Terminating terminal RJ45 Terminating terminal CAN RJ45 with pin assignment according to CIA standard 120 0 25 W Type Part No BM4 CAN ...

Page 183: ...g to IEC 60754 1 Sili cone free FCKW free RoHS compliant additional lengths upon request Length Resolver Encoder with HIPERFACE Sine square wave incremental encoder Part No Part No Part No speedtec speedtec speedtec 1 m 429914 448746 429958 448761 430015 448777 2 m 429915 448747 429959 448762 430016 448778 3 m 429916 448748 429960 448763 430017 448779 5 m 429917 448749 429961 448764 430018 448780 ...

Page 184: ...c M12 speedtec M23 1 m 429986 448796 458805 465906 2 m 429987 448797 458806 465907 3 m 429988 448798 458807 465908 5 m 429989 448799 458808 465909 7 m 429990 448800 458809 465910 10 m 429991 448801 458810 465911 15 m 429992 448802 458811 465912 20 m 429993 448803 458812 465913 25 m 429994 448804 458813 465914 30 m 429995 448805 458814 465915 35 m 429996 448806 458815 465916 40 m 429997 448807 4588...

Page 185: ...ials m Cable Li9YC 1x2x0 25 Li9Y 2x2x0 25 Li9Y C11Y 1x2x0 34GN m High density D sub connector 26 pin male m Round connector 12 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 70 Connecting cable for resolver NOTE The connecting cable must be made according to the figure shown above If t...

Page 186: ...le pairs are not needed and also not connected m High density D sub connector 26 pin male m Round connector 12 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 71 Connecting cable for encoder with HIPERFACE 5000_1102_rev01_int cdr 2 1 4 5 6 19 20 17 18 7 12 10 8 1 5 2 7 3 4 6 Æ 0 34 mm Æ...

Page 187: ...x2x0 25 Li9Y C11Y 1x2x0 34GN Two cable pairs are not needed and also not connected m High density D sub connector 26 pin male m Round connector 17 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 72 Connecting cable for encoder with EnDat or SSI NOTE The connecting cable must be made acc...

Page 188: ...tilize the following materials m Cable 4 x 0 38 1 x 4 x 0 14 m High density D sub connector 26 pin male m Round connector 8 pin M12 female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 73 Connecting cable for encoder with EnDat 2 2 M12 NOTE The connecting cable must be made according to the figu...

Page 189: ...D sub connector 26 pin male m Round connector 9 pin speedtec M23 female Intercontec 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 74 Connecting cable for encoder with EnDat 2 2 speedtec M23 NOTE The connecting cable must be made according to the figure shown above If there is a different pin assignment the cable is not ...

Page 190: ...e not needed and also not connected m High density D sub connector 26 pin male m Round connector 12 pin female e g from Interconnectron 2 Fully adjoin the cable shield with the housing of the round connector and with the shielding of the D sub connector Figure 75 Connecting cable for sine square wave incremental encoder 5000_1103_rev01_int cdr 2 1 4 5 6 8 9 12 11 17 18 7 12 10 5 6 8 3 4 2 11 7 9 1...

Page 191: ...e of the power supply cable according to the accordantly valid national standard and the local regulations The current carrying capacity of fuses is defined in the table 5 of the EN60204 1 The ac cording value must be calculated self in the standard in order to use it Here is an extract Use suitable fuses with a tripping characteristic gL 11 2 2 Device protection Use semiconductor fuses with the t...

Page 192: ...ing characteristic are not tested and therefore not permitted It must be con sidered that the installation is protected against fire but not against destruction Dimension the circuit breaker dependent on the interface of the used power supply cable as well as from the rated and the peak current of the devices BM3002 Producer Device protection Device protection and cable protection Siemens 3NE8 003...

Page 193: ...ironment industry power supply Operation temperature range 25 C up to 85 C environmental conditions mains filter 11 3 2 Mains filter for 3 phase devices BM3XXX XTXX m Block diagram of filter for mains applications simplified Figure 76 Block diagram mains filter m Selection of the correct mains filter for 3 phase devices In dependency of the application install a mains filter from the following tab...

Page 194: ...or 2 s 2 7 kVDC for 2 s 2 1 kVDC for 2 s Maximum conductor cross sections 4 mm 4 mm 10 mm 10 mm 16 mm 25 mm Power loss typical 4 W 8 W 12 W 15 W 18 W 24 W Harmonics power supply voltage THDU 10 Type of protection IP 20 Weight 0 6 kg 1 0 kg 1 3 kg 1 6 kg 1 9 kg 2 6 kg DANGER Risk of fatal injury from high leakage current Therefore m Cross section of the PE conductor see ZPE connections BM3200 BM330...

Page 195: ...kVDC Maximum conductor cross sections 4 mm2 fine wire 6 mm2 rigid wire Leakage power typical 9 W Ground current typical 7 mA at 250 V 50 Hz Type of protection IP 20 Weight 0 6 kg IBem AC 1 Type Part No Use with devices 12 A LGF mains filter FFU 1X12B SB02 463472 BM32XX XEXX BM33XX XEXX DANGER Risk of fatal injury from high leakage current Therefore m Cross section of the PE conductor see ZPE conne...

Page 196: ...r X200 Wago 231 2302 417197 BM3XXX XTXX XXXXX B XXXXX Connector power supply X202 Weidmüller BLZ 7 62IT 03 180MF3 436298 BM3XXX XTXX XXXXX B XXXXX Connector DC link X205 Weidmüller BLZ 7 62IT 02 180MF2 436294 BM3XXX XE Connector power supply X202 Weidmüller BVF 7 62HP 02 180MF2 449452 BM3XXX XE Connector DC link ballast resistor X205 Weidmüller BLZ 7 62IT 03 180MF2 436300 BM3XXX XTXX XXXXX E XXXXX...

Page 197: ...s kit shielding BM3200 BM3300 Part No BM3200 BM3300 Cable shield grounding clamp 24 mm width 437738 Cable shield grounding clamp 17 mm width 437736 11 4 3 Accessories kit protection cover BM3000 Part No BM3000 Accessories kit protection cover 473838 NOTE Optional not included in delivery NOTE Optional not included in BM300 delivery ...

Page 198: ...Spare parts Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 198 of 218 11 4 ...

Page 199: ...ouch electrically live parts before taking into account the discharge time of the capacitors m Assure that all electric connections are current free and are safe against switch on m Before working check at the electrical connections with suitable measuring devic es that the connections are off circuit m Remove the connections not until the safe isolation from supply has been checked m If additiona...

Page 200: ...connections earliest 10 minutes after switching off 3 demount the connections and protect the connections according to the safety instruc tions 4 document the shut down setting 12 4 Demounting m Ensure that only qualified personnel who are familiar with the safety notes and as sembly instructions demount this device mWear safety shoes The demounting assumes a completed documented setting out of op...

Page 201: ... Incorrect storage can damage destroy the device Therefore Assure that the environmental conditions are kept during the entire period of storage m Climatic category 1K4 m Temperature range 25 C to 55 C CAUTION Recommissioning without forming of the capacitors From six months storage period on the capacitors are destroyed during commission ing if they are not formed beforehand m Reform the DC link ...

Page 202: ...x months storage period on the capacitors are destroyed during commission ing if they are not formed beforehand m Reform the DC link capacitors n by supplying the device ready to operate for at least one hour with supply voltage n but do not transmit a pulse enable during this time m Consider that it is imperative to connect the accordingly prescribed line commu tating reactor for this forming pro...

Page 203: ...rge time of the device with the longest DC link discharge time in the modular system Refer to ZElectrical data from page 35 Therefore m Do not touch before taking into account the discharge time of the capacitors and electrically live parts m Heed corresponding notes on the equipment m If several devices are connected e g with a mains rectifier unit the DC link dis charge can take a much longer ti...

Page 204: ... personnel to en sure that device cannot fall down m Use appropriate means of transport NOTICE Avoid polluting the environment as a result of improper disposal Therefore m Only dispose in compliance with the health and safety regulations m Take heed of any special local regulations If you are unable to directly ensure safe disposal yourself commission a suitable disposal contractor m In the event ...

Page 205: ...as well as with all national regulations of the responsible disposal facilities and au thorities In case of doubt consult the bureau of commerce or environmental protection authority responsible for your company WARNING Danger as a result of faulty demounting The demounting and disposal requires qualified personnel with adequate experience Therefore m Only allow demounting and disposal to be perfo...

Page 206: ...Disposal facilities authorities Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 206 of 218 13 2 ...

Page 207: ... unit MSKL Motor protection thermistor n 0 Rotational speed 0 nist Rotational speed actual value nmax Maximum rotational speed nmin Minimum rotational speed MSL Height above mean sea level nsoll Rotational speed set value NTC Negative temperature coefficient thermistor PE Protected ground ground conductor connection PELV Protective extra low voltage with safe isolation grounded PLL Phase Locked Lo...

Page 208: ...Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 208 of 218 A ...

Page 209: ...209 of 218 Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 APPENDIX B DECLARATION OF CONFORMITY ...

Page 210: ...he Low Voltage Di rective 2014 35 EU Applied harmonized standards Attention must be paid to the safety instructions in the manual Nuremberg 14 Jun 2016 Location Date The content of the Declaration of Conformity is subject to change The current version can be obtained on request Standard Title DIN EN 62061 2010 05 Safety of Machinery Functional safety of safety related electrical electronic and pro...

Page 211: ...s in the manual This product is to be used in machinery and must not put into operation until the machinery into with it is incorporated has been declared to be in conformity with the Machinery Directive 2006 42 EC Nuremberg 14 Jun 2016 Location Date Subject to change of this declaration of EC conformity without notice Actual valid edition on request Norm Title EN 62061 2016 05 Safety of machinery...

Page 212: ...Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 212 of 218 ...

Page 213: ...pen 70 Danger area near the mechanical mounting 75 Drilling template BM3000 78 Drilling template BM3200 BM3300 79 Mounting instruction BM3000 81 Mount protection cover option 82 Mounting instruction BM3200 BM3300 83 Hazard areas during electrical installation 86 Mounting shield sheet 91 Wrap shield motor temperature cable around motor cable 92 Tape shield motor temperature cable around 93 Shield c...

Page 214: ...ions PE 145 Structure of PE connection 146 Bridging charge resistor X100 148 Timing STO function 154 Supply with separate power supplies 154 STO function S01 Operation with emergency stop device 155 STO function S02 Operation with emergency stop device 156 STO function Operation with safety light grid 157 STO function Operation with SO4000 157 VARAN fieldbus connection 160 Motor cable with DSL Hip...

Page 215: ...nductor 89 Guarantee provisions 10 H Hard hat 15 Hazardous situations 18 Hazards special 16 I Inductance energy supply 27 Initial commissioning 85 Inspection intervals 166 Inspection daily 166 Inspection regularly scheduled 166 Installation 85 Installation procedure 97 K Key to symbols 7 L Limitation of liability 8 M Mains filter 193 Mains filter selection 193 195 Maintenance 165 Maintenance perio...

Page 216: ...l bus 174 Signs and labels 19 Spare parts 10 177 196 Storage 199 Storage conditions 201 T Technical data 23 Temperature range 29 Temperature range filter 193 Temperature sensor motor 95 Termination plug 182 Transport 71 Transport inspection 72 Troubleshooting 175 Type code 53 Type plate 51 52 U Unpacking 72 Usage compliant with the intended purpose 12 V Voltage test 87 W Warning 7 149 172 Warning ...

Page 217: ...014 Declaration of Conformity according Machinery Directive Safety Certificate 5 11018 05 11 Nov 2014 Error correction additions STO POWERLINK 5 11018 06 11 Jul 2015 New implemented VARAN additional power ratings 5 11018 07 24 Sep 2015 New BM3200 3300 without internal ballast resistor 5 11018 08 04 Jul 2016 Additional power ratings devices for 230 V power supply 5 11018 09 09 Aug 2016 Timing STO m...

Page 218: ...Instruction handbook b maXX BM3000 BM3200 BM3300 Document no 5 11018 11 Baumüller Nürnberg GmbH 218 of 218 Notes ...

Page 219: ......

Page 220: ...g our permanent revision service Please notice that specifications data information are current values according to the printing date These statements are not legally binding according to the measurement computation and calculations Before you make any information given in this manual to the basis of your own calculations and or applications please make sure that you have the latest edition of the...

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