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Barco OVERVIEW D 50", Installation Manual

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Barco OVERVIEW D 50

1. Assembly of support frame 

OverView D 50" – DOC-3303-5 – installation manual – Revision 10 – September 2006 

September 2006 

September 2006 

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Assembly of support frame 

In deliveries for over sea destination the supports are completely disassembled  

This section describes how to assemble the support frame for OverView mD. 

Summary of Contents for OVERVIEW D 50"

Page 1: ...Installation manual OVERVIEW D 50...

Page 2: ...pter 4 Rev 04 earthquake protection kit added chapter 5 Rev 08 wall fixation added chapter 6 Rev 10 installation of 3200 color filter chapter 7 chapter 8 Chapter9 Chapter10 Chapter11 Revision 10 deins...

Page 3: ...e mirror 2 10 3 Installation of Screen Module 3 1 3 1 Installation of the standard screen module 3 1 3 2 Installation of the seamless screen module 3 4 4 Additional fixation facilities of systems empl...

Page 4: ...shift 7 11 7 12 Vertical picture shift 7 12 7 13 Locking the Projection Unit 7 12 8 Final Adjustment and Configuration 8 1 8 1 The IR Remote Control Unit 8 1 8 1 1 Terminology of RCU controls 8 2 8 2...

Page 5: ...3 8 5 15 More 8 43 9 Updating projectors to Firmware 2 0 9 1 9 1 Update procedure 9 1 10 Manual User Interface 10 1 10 1 1 Power Switch 10 1 10 1 2 Standby Switch 10 2 10 1 3 Active Lamp Selection Sw...

Page 6: ...____________________________ ________________________________ _________________________________________________________ _________________________ _________________________ _________________________1 1...

Page 7: ...port 875mm 875mm 875mm 875mm Support Support Support Support 1000mm 1000mm 1000mm 1000mm Support Support Support Support 1200mm 1200mm 1200mm 1200mm 2 Front profile vertical PU I 1 PU I 2 PU 4I 1 PU 4...

Page 8: ..._________________1 3 1 2 Required tools Quantity Quantity Quantity Quantity Description Description Description Description 1 Torx key size 30 1 Allen key size 6 Table 2 List of required tools 1 3 Ass...

Page 9: ..._________________________ _________________________________________________________ _________________________ _________________________ _________________________1 4 1 4 Installation of horizontal prof...

Page 10: ..._____________________________________ _________________________ _________________________ _________________________1 5 Insert the two lower panels Figure 1 6 The panels must be tightened by securing s...

Page 11: ...care that the max rating of the power strip is not exceeded In case the installation site is in a 110V country and in case the display wall is higher than 3 rows an additional power strip has to be i...

Page 12: ...______________ _________________________________________________________ _________________________ _________________________ _________________________1 7 Install the multi socket angle position see Fi...

Page 13: ...ptember 2006 September 2006 ________________________________ ________________________________ ________________________________ _________________________________________________________ _______________...

Page 14: ...2006 ________________________________ ________________________________ ________________________________ _________________________________________________________ _________________________ ____________...

Page 15: ...________________________ _________________________ _________________________2 1 2 Set up of OverView mD This section describes the set up of OverView mD Two engineers are required to set up the system...

Page 16: ...e Back side 1 2 3 4 Figure 2 1 adjustable feet Unpack supporting frame screw in the adjustable feet as far as possible and position frames at required place Adjust the supporting frame Using the adjus...

Page 17: ...__________________2 3 Screw the supporting frames together size 10 socket spanner and size 5 hex key Be sure that the 2 frames are exactly adjusted check area Frame 1 Frame 2 Check area Check area O K...

Page 18: ...______________________ _________________________2 4 Figure 2 4 Polygonal installation of support rear view 2 2 Set up of Dark Boxes When assembling the dark boxes take special care that adjacent dark...

Page 19: ...____ _________________________2 5 Supporting frame Profile connector Securing screw Figure 2 6 profile connectors Unpack the dark boxes Remove the two covers from the backside of each dark box Place t...

Page 20: ...____________________ _________________________2 6 Figure 2 8 Polygonal installation of dark boxes rear view Use the polygonal template to align the two dark boxes The two profiles A B must fit exactly...

Page 21: ..._________________________ _________________________________________________________ _________________________ _________________________ _________________________2 7 Supporting frame Dark box Dark box...

Page 22: ..._________2 8 2 3 Installation of Safety Brackets Before the installation of the safety brackets check again the position of the supports Each support has to be anchored by two safety brackets on the f...

Page 23: ...ial and the label Figure 2 13 grounding kit The wire has to be connected on a vertical profile of the support The following picture shows the connection point at this position from the backside of the...

Page 24: ...____ ________________________________ ________________________________________________________ ________________________ ________________________ ________________________2 10 2 5 Pick up the protective...

Page 25: ...touch with your bare hands Unpack always with two persons Use fabric gloves Figure 3 1 Unpacking a screen module Lift simultaneously on both sides don t tilt Unpacked screens shall directly be instal...

Page 26: ...______________________________________________________ _________________________ _________________________ _________________________3 2 Figure 3 2 Screen module Screw on the screen module with an hexa...

Page 27: ...____ ________________________________ ________________________________ _________________________________________________________ _________________________ _________________________ ___________________...

Page 28: ...ng on the position in the wall There is one complete static module in the centre of the base row the other base row modules can move in horizontal direction and the modules above the static module can...

Page 29: ...________________ ________________________________ _________________________________________________________ _________________________ _________________________ _________________________3 5 To block ve...

Page 30: ...Depending on the position of the screen in the display wall zero 8 4x2 2 2x1 or 10 4x2 2x1 screws have to be installed Step1 Please note Installation of the screens starts on the bottom row Every dar...

Page 31: ...at the bottom Try to fix the screen centered to the darkbox visual check Tighten all 4 screws Completely remove the two horizontal movement screws Step4 The static screen itself and also the projecti...

Page 32: ...border of the display wall this means that the left neighbor of the static screen is rotated by 180 compared to the right neighbor of the static screen Lock the 4 securing screws from behind The hori...

Page 33: ...nd row Start with the screen on top of the static screen Lock it in horizontal direction by applying 2x1 screw diagonally Take care that all 4 vertical movement plates are in their nominal position i...

Page 34: ...ht So the leveling should be already quite good In case there is still a small gap to the adjacent screen apply the leveling tape B195707 covering the entire width Step13 Installation of the screens f...

Page 35: ...ial requirements the OverView mD50 system can be built up using a special support earthquake support and the earthquake protection kit for the dark box The earthquake protection kit consists of some a...

Page 36: ..._________________________________________ _________________________ _________________________ _________________________ 12 4 1 2 Fixation of the screen frame After the screen has been aligned the scre...

Page 37: ...e fixed to the wall too the lower anchoring devices are only applied on the rear side For the upper anchoring devices wall fixations the following rules apply for each row which must be attached to th...

Page 38: ...c and defined by the distance between the rear side of the display wall and the wall of the building The attachment of the profile on the wall of the building allows to be positioned between 30degrees...

Page 39: ...Figure 5 3 connection bracket fixation points for linear wall fixation Position the profile 7 and apply the bushing 8 either on top of the profile as shown in the drawing or beneath the profile Insert...

Page 40: ...and the wall of the building The attachment of the profile on the wall of the building allows to be positioned between 30degrees and 60degrees off the straight connection thus also eliminating unevenn...

Page 41: ...Description 1 2 Profile length project specific 6 2 Screw M10x110 5 1 Fixation bracket display wall side 2 4 Washer U 6 125 12 4 Screw M6x40 4 1 Distance bushing 7 2 Nut M10 8 2 Washer U 10 125 To ins...

Page 42: ...leg profiles and fix the bracket using screws M6x10 and spring washers Do only tighten them loosely by shifting this profile the angle between the legs is determined and thus the distance to the wall...

Page 43: ...s having a grounded neutral conductor To reduce the risk of electrical shock do not plug into any other type of power system In OverView D series the projection unit and the illumination unit are sepa...

Page 44: ...eft top 1 center 4 and the right rear cover 5 see Figure 6 1 Figure 6 2 Rear view dark box with removed rear covers Pos Description A Projection mirror B Guide pins for predefined projector position C...

Page 45: ...06 September 2006 ________________________________ ________________________________ ________________________________ _________________________________________________________ _________________________...

Page 46: ..._ _________________________6 4 Figure 6 5 Overview illumination unit Pos Description Pos Description A Main Power 1 Connectors B Rocker switch On Res with LED 2 Optical interface C Rocker switch activ...

Page 47: ...________ ________________________________ _________________________________________________________ _________________________ _________________________ _________________________6 5 6 2 Installation of...

Page 48: ...________________________________ _________________________________________________________ _________________________ _________________________ _________________________6 6 Figure 6 7 Pos Description A...

Page 49: ...__________________ _________________________ _________________________ _________________________6 7 Figure 6 8 Projection unit installed Pos Description A Position of guide pins B Position of securing...

Page 50: ..._____________ _________________________6 8 6 3 Installation of the 3200K color filter cartridge To install the 3200K color filter cartridge switch the projector to standby power off the projector remo...

Page 51: ...er assembly looks like this The fixation angle will be fixed to the drills of the removed black sheet metal cover The activation handle allows sliding the filter in and out In position the filter is i...

Page 52: ...____ ________________________ ________________________6 10 The following pictures show the projection unit after the installation of the 3200K color filter cartridge B For a color temperature of 3200K...

Page 53: ...t data data power power main power external fan dvi external IR sensor Figure 6 10 Block diagram Figure 6 11 Overview cabling Pos Description A Projection unit B Illumination unit 1 DVI connector 2 Ex...

Page 54: ...on unit with lamps of 100W 120W Fetch the lamp module on its housing The power socket is on the right side Insert the lamp carefully Take care that the tubes slide on the guide rods 2 Figure 6 12 lamp...

Page 55: ...l Number of the lamps have to be entered cf Reset Runtime In addition Lamp Optimization has to be performed once for both lamps cf Lamp Optimization It is recommended to do these step as soon as possi...

Page 56: ...ed and it is highly recommended to select the lamp optimization procedure cf Error Reference source not Error Reference source not Error Reference source not Error Reference source not found found fou...

Page 57: ...ast half a minute while the fan is blowing Switch on the lamp by pressing On rocker switch On Res Figure 6 5 B The last 3 steps have to be repeated for each module Insert a DOS boot diskette into the...

Page 58: ...The projection lens for SXGA systems Figure 7 1 projection lens for SXGA systems 1 Scale for screen size adaptation 2 Focus adjustment 3 Zoom adjustment 4 2 fixation screws for focus lock the focus r...

Page 59: ...ion screws for screen size adaptation lock filled with paint 3 Zoom adjustment 4 Focus adjustment 5 3 fixation screws for zoom lock 6 2 fixation screws for focus lock the focus ring still shows some c...

Page 60: ...g picture and remember These screws shall NEVER be touched The projection lens is mounted on the housing of the projection engine All screws mounted on the level indicated by a black arrow are NOT to...

Page 61: ...________ _________________________7 5 7 4 Adjustment devices Besides the adjustment rings on the projection lens to adjust focus and size there are adjustment screws to correct distortions The followi...

Page 62: ...________________________ _________________________7 6 7 5 First steps The entire projection unit is locked via the lock ring Figure 7 8 Lock ring Unlock the system loosen the lock ring Loosen the scre...

Page 63: ..._______ _________________________ _________________________ _________________________7 7 7 7 Picture size The wrong picture size looks like this or similar Figure 7 9 Rear view picture size too big Tu...

Page 64: ...______________ _________________________ _________________________7 8 7 8 Vertical Trapezoid A vertical distortion looks like this or similar Figure 7 12 Rear view vertical trapezoid Turn the adjustme...

Page 65: ...__________ _________________________ _________________________7 9 7 9 Horizontal trapezoid A horizontal distortion looks like this or similar Figure 7 14 Rear view horizontal trapezoid Turn the adjust...

Page 66: ..._____________ ________________________ ________________________ ________________________7 10 7 10 Rotation The distortion rotation looks like this or similar Figure 7 16 Rear view rotation Turn the ro...

Page 67: ...___ ________________________ ________________________7 11 7 11 Horizontal picture shift The horizontal picture shift may looks like this or similar Figure 7 18 Rear view horizontal position Use the ad...

Page 68: ...ift Use the adjustment screws for vertical lens shift Figure 7 6 D Tighten the top and loosen the lower screw to move the picture downwards Figure 7 21 Use the adjustment screws for vertical lens shif...

Page 69: ..._____________ _________________________________________________________ _________________________ _________________________ _________________________8 1 8 Final Adjustment and Configuration After the...

Page 70: ...e power switch 7 Mute has no function for this projector 8 Help has no function for this projector 9 Digit buttons To enter the remote control address 10 Audio controls have no function for this proje...

Page 71: ...d out 8 3 Menu Layout The existence of a submenu is indicated by a white arrow Three suspension points indicate that the menu item hides a dialog box or a text box A dot indicates which option is sele...

Page 72: ...Click Accept to activate the serial number These steps have to be performed for both lamps Then Lamp Optimization should be done 8 4 2 Lamp Optimization Since the light is coupled into the light rod b...

Page 73: ...re 8 6 Lamps menu Lamp optimization This procedure optimizes the coupling of the active lamp into the optical system of the projector and is immediately triggered by selecting the command Lamp Optimiz...

Page 74: ..._________________________ _________________________ _________________________8 6 8 5 Access to the service menu To access the service menu of the OSD proceed as follows Start the OSD Move the cursor...

Page 75: ...can be set between 0 and 9 IR Remote Control or between 0 and 255 RS232 Remote Control CAST as well as the RS232 command interface and the IR Remote Control Unit will talk to a specific projector by...

Page 76: ...means of the numeric keys of the IR Remote Control For an application it might be useful to have the Display Wall split into two parts one with the common RC5 address 0 and one with the common RC5 ad...

Page 77: ...dress into the RCU Press the ADDRESS key recessed key on the RCU with a pencil and enter the address with the digit buttons within 5 seconds after pushing the address key That address can be any digit...

Page 78: ...rties of the system Figure 8 14 Service Menu Internal Patterns Move the cursor to Internal Patterns Press enter to select A list of available patterns is displayed Move the cursor key to select the de...

Page 79: ...nting to the right increase a value Clicking on a single arrow increases 4 decreases 3 the value per 1 Clicking on the double arrows increases 4 4 decreases 3 3 the values per 64 Clicking on the right...

Page 80: ...Color Brightness Figure 8 16 Service Menu Color Brightness 8 5 4 1 Color Coordinate Adjustment Color Adjustment has to be done by CAST Only very experienced personnel in possession of a spectrometer...

Page 81: ...romaticity diagram CIE 1931 The ASIC needs to know the uncorrected color coordinates for red green blue and white as well as the relative lumens of each color On the Color Coordinate Adjustment dialog...

Page 82: ...t individually for each lamp The Enable Disable selection always refers to both lamps Click on the arrow next to the respective text field to get a list of the available options Parameter Possible val...

Page 83: ...ffer Changes become only active if Enabled is checked and if the menu is left by pressing the Exit button on the IR Remote Control Unit 8 5 4 2 White Peaking After changing the White Peaking Value the...

Page 84: ...e Peaking Value The White Peaking Value can be set by means of the command Service Color Brightness White Peaking A dialog box is opened where the desired White Peaking Value can be entered Figure 8 1...

Page 85: ...of available gamma values Disable applies a gamma value of 1 For OverView D series do NOT use any of the TI gamma values gamma 2 7 should be used with utmost care Influence of White Peaking on Gamma...

Page 86: ...white segment and without spoke light recapture White Peaking 0 and for an operation with full white segment and full spoke light recapture White Peaking 1 These diagrams clearly show the influence o...

Page 87: ...d be the same for all projection modules of the configuration in order to ensure a homogeneous brightness distribution Changing the brightness setting requires the following steps Move to Service Colo...

Page 88: ...to activate Use the left right cursor key to decrease increase the value or set a new value by means of the numeric keys on the Remote Control unit Since it is the result of the measurement the DIS va...

Page 89: ...mmer range limit Please note this error message does not indicate a dimmer failure This message indicates that the dimmer cannot achieve the desired value but operates at his limits 100 or 50 respecti...

Page 90: ...0 2400 2600 2800 3000 dimmer position steps normalized DIS value Figure 8 29 intensity of emitted light depends on the position of the dimmer wheel Only dimmer positions between approx 1600 minimum br...

Page 91: ...This mode should only be used by advanced support engineers If disabled is selected the dimmer will stay at its current position and even at reboot no search for the home position of the dimmer is pe...

Page 92: ...ese settings are set back to their neutral positions 50 8 5 4 6 DIS Calibration Factor The DIS Calibration Factor is determined by CAST Only experienced user equiped with a lux meter should change the...

Page 93: ...determined by CAST The following description applies if there is urgent need to define the DIS Calibration Factor and if no CAST is available To determine the DIS Calibratin Factor it is mandatory to...

Page 94: ...ection engines incorporated in OverView D systems this menu entry is irrelavant The orientation of the projection engine is fixed and defined as Front Ceiling However in case your picture is displayed...

Page 95: ...e is specific for each color wheel cassette and will be programmed in production Do not change alter this value In case of color wheel exchange a new delay value has to be entered by the support engin...

Page 96: ...Default Settings By means of this command the settings stored in production can be applied again Restoring can be done for the projection unit and for the illumination unit After the Restore command f...

Page 97: ...______________________ ________________________ ________________________ ________________________8 29 A warning pops up to inform that the user settings will be lost Select Yes to restore the producti...

Page 98: ...____________________ ________________________________________________________ ________________________ ________________________ ________________________8 30 8 5 6 4 Restart Projector Selecting this co...

Page 99: ...________________________ ________________________ ________________________8 31 8 5 6 5 Lamp Driver Selecting this entry displays a list with the lamp drivers of the different versions of the illumina...

Page 100: ...river Please keep in mind In case of the Powerpack lamp drivers the following feature is normal and cannot be avoided During ignition of the lamp some color alternation on the screen will show up for...

Page 101: ..._______________________________ ________________________________________________________ ________________________ ________________________ ________________________8 33 8 5 8 I2C Diagnostics igure 8 47...

Page 102: ..._______________________8 34 8 5 9 Dimmer Sensor Power The dimmer sensors requires to be powered only when performing a reference search Thus during normal operation the life time of the dimmer sensor...

Page 103: ...nutes the projector saves all parameters During this process which lasts about 7 seconds the projector is blocked for communication Since this might be annoying in some cases the new functionalities S...

Page 104: ...________________________________________ ________________________ ________________________ ________________________8 36 8 5 11 Freeze Figure 8 53 Service menu Freeze This new function allows to freeze...

Page 105: ...___8 37 8 5 12 Disable IR Figure 8 54 Service menu Disable IR By selecting this command all OSD content will disappear and the IR will be disabled This function is intended to be used to close a servi...

Page 106: ...__________ ________________________________ ________________________________________________________ ________________________ ________________________ ________________________8 38 8 5 13 Lamps Figure...

Page 107: ...This function is intended to be used together with the function Lamp Top Serial Number and Lamp Bottom Serial number These two commands together allow exchanging lamps within a Display Wall and keep...

Page 108: ..._____ ________________________8 40 8 5 13 4 Runtime Warning Figure 8 59 Service Lamps Runtime Warning In this menu the limit for a Lamp Runtime Warning can be set in the range 0 hours to 15000 hours D...

Page 109: ...the respective field Enter the new value by means of the numeric keys of the IR Remote Control in Hot Standby mode the warning pops up if the operation time of one of the lamps exceed the specified va...

Page 110: ...____________ ________________________________ ________________________________ ________________________________________________________ ________________________ ________________________ ______________...

Page 111: ...____________8 43 8 5 15 More The More menu gives access to activate the Hot Standby mode which is only accessible with an authorization code Figure 8 65 Service menu More To access the Hot Standby opt...

Page 112: ..._________ ________________________________________________________ ________________________ ________________________ ________________________8 44 The correct Authorization Code opens a dialog box to e...

Page 113: ...dure SXGA projectors must fi SXGA projectors must fi SXGA projectors must fi SXGA projectors must first be switched off Disconnect them from the DVI source and switch them on rst be switched off Disco...

Page 114: ...of OverView D includes the switches of the illumination unit A B C the LED s of the illumination unit and the LED s of the lamp doors The manual user interface is intended to operate the projection m...

Page 115: ...d for pushing After sending a command after pushing the switch the next command can only be sent after the release of the switch for at lease 0 5s In case the power switch A is off there is no reactio...

Page 116: ...after the release of the switch for at lease 0 5s In case the power switch A is off there is no reaction Projector status Power LED Action Function Up Lamp Top becomes active lift is going down Stand...

Page 117: ...ration Mode On a Non Critical Error occurred Check status for more information then press Standby Switch On for acknowledge Red Blinking Fast Projector off Standby because of a Critical Error Service...

Page 118: ...reen Static lamp is switched on Yellow blinking fast lamp is starting 15 minutes Yellow blinking slowly lamp is cooling down Top LED status LED of Lamp Top Red blinking slowly lamp is switched off coo...

Page 119: ...screen in the bottom row Above the static screen in all rows the screen with vertical movability only is placed The module with the static screen is marked by a red label on the right rear profile The...

Page 120: ...izontal movement screw Only when there is a gap of 2mm to the adjacent screen from the rear side of the display wall unlock the 4 securing screws of this screen and de mount this screen On the screen...

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