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Associated Research HypotULTRA 7800, Operation And Service Manual

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Associated Research HypotULTRA 7800 Operation And Service Manual Download Page 130

 

 

 

125 

 

at the Output Error screen.  If the instrument has an output problem when the TEST 
button is pressed, the Output Error screen will appear as follows: 

 

 

 

The RESET button is not active in this situation.  Only the EXIT key will allow you to return to 
the Perform Test screen. 

 

Voltage at Return: 

The HypotULTRA contains a protective circuit on the Return. This circuit 

has the capability to protect the instrument from getting damaged as result of line voltage 
coming back into the Return circuit.

 

If the instrument detects any line voltage on the Return 

circuit then the following screen will appear: 

 

 

You can then check for any inappropriate connections.

Summary of Contents for HypotULTRA 7800

Page 1: ...pliance Analyzer AC DC 500VA HIPOT WITH INSULATION RESISTANCE TESTER CONTINUITY TESTER AND USB RS 232 INTERFACE on 7800 AC DC HIPOT WITH INSULATION RESISTANCE TESTER CONTINUITY TESTER AND USB RS 232 INTERFACE on 7850 AC HIPOT WITH CONTINUITY TESTER AND USB RS 232 INTERFACE on 7820 SERIAL NUMBER Models 7820 7850 7800 Item 39658 Ver 1 06 Printed July 20 2017 Via Acquanera 29 22100 Como tel 031 526 5...

Page 2: ...010 EN 61000 4 4 2012 IEC 61000 4 4 2012 EN 61000 4 5 2006 IEC 61000 4 5 2005 EN 61000 4 6 2014 IEC 61000 4 6 2013 EN 61000 4 8 2010IEC 61000 4 8 2009 EN 61000 4 11 2004 IEC 61000 4 11 2004 Supplementary Information The product herewith complies with the requirements of the Low Voltage Directive 2014 35 EU the EMC Directive 2014 30 EU and the RoHS Directive 2011 65 EU with respect to the following...

Page 3: ... Work Area 11 2 2 2 Power Requirements 12 2 2 3 Basic Connections 13 2 2 4 Environmental Conditions 14 Specifications and Controls 15 3 1 HypotULTRA Functional Specifications 7820 7850 and 7800 15 3 2 Instrument Controls 22 3 2 1 Front Panel Controls 7820 7850 and 7800 22 3 2 2 Rear Panel Controls 7820 7850 and 7800 24 Programming Instructions 26 4 1 Using the Touch Screen 26 4 2 Power Up 30 4 3 S...

Page 4: ...ers 77 4 12 1 Description of Test Parameters 77 4 12 2 Default Test Parameters 79 4 12 3 Additional Parameter Notes and Functions 80 Setup tests 82 5 1 Continuity Test 84 5 2 AC Withstand Test 88 5 3 DC Withstand Test 7850 7800 only 97 5 4 Insulation Resistance Test 7850 and 7800 only 105 5 5 View Test Files 111 5 5 1 Edit Test Files 111 Perform tests 113 6 1 Instrument Connections 113 6 1 1 Conne...

Page 5: ...rface 135 8 2 GPIB Interface 136 8 2 1 GPIB Connector 136 8 2 2 GPIB Address 137 8 3 Interface Functions 137 8 4 USB RS 232 GPIB Interface Command List 139 Options 156 CALIBRATION 183 10 1 Warranty Requirements 183 10 2 Calibration Initialization 184 10 3 Calibration of Parameters 185 REPLACEMENT PARTS LIST 198 ...

Page 6: ...purchase date There are no additional costs for the 5 year product warranty You are responsible for the annual calibration fees and shipping costs This extended warranty is non transferable and is offered only to the original purchaser You must obtain a return material authorization RMA from Associated Research Inc before returning this instrument for warranty service Please contact our customer c...

Page 7: ...e Parts used must be parts that are recommended by Associated Research Inc as an acceptable specified part Use of non authorized parts in the repair of this instrument will void the warranty Associated Research Inc will not be responsible for any injuries sustained due to unauthorized equipment modifications or use of parts not specified by Associated Research Inc Instruments returned to Associate...

Page 8: ... will be marked with this symbol at connections that require earth grounding Le produit sera marqué de ce symbole au niveau des connexions qui nécessitent à la terre Caution and Warning Symbols Calls attention to a procedure practice or condition that could possibly cause bodily injury or death Attire l attention sur une 3olarize3 une pratique ou une condition qui pourrait causer des blessures cor...

Page 9: ...nal Before applying power verify that the input voltage to the instrument is 115VAC 10 or 230VAC 10 and the correct fuse is installed This product carries an NRTL Nationally Recognized Testing Laboratory and comes equipped with an audible and visual failure indicator Service and Maintenance User Service To prevent electric shock do not remove the instrument cover There are no internal user service...

Page 10: ...onnect any other metal in the work area to a good ground Never leave any metal floating Keep the area clean and uncluttered Remove all test equipment and unnecessary test leads from the test bench and put away Make it apparent to everyone which product is under test which product is waiting to be tested and which product has already been tested Power Arrange power to the test station so that it ca...

Page 11: ...t s est produit Rules Thoroughly train all operators to follow all national safety standard guidelines for electrical safety testing in the workplace Defeating any safety system should be considered a serious offense with severe penalties Allowing unauthorized personnel in the area during a test should also be dealt with as a serious offense Familiarize test operators with methods to properly disc...

Page 12: ...erated by the instrument are very dangerous If contacted the instrument may cause heart related problems Please have the test operator consult a physician for recommendations 1 4 Keep unqualified and unauthorized personnel away from the test area Arrange the test station in a safe and orderly manner In case of any problem turn off the high voltage first ...

Page 13: ...or restricting access to certain parts of the menu EXPANDED TEST MEMORIES User can link up to 200 steps in a single test file with a total of 2000 steps available in memory REAL CURRENT MEASUREMENT HypotULTRA simultaneously monitors real and total current in AC Hipot mode on the same screen EXCLUSIVE PROMPT AND HOLD FUNCTION HypotULTRA allows operators to setup a user configured message that is di...

Page 14: ...elf verify the instrument s failure detectors PRO VOLT Allows the operator to set multiple dwell cycles at different voltages for ACW DCW IR so that test voltages can be raised and held in steps BARCODE SCANNING Connect a barcode scanner directly to the instrument front panel and perform the appropriate tests USB STORAGE Transfer test data directly to a USB flash drive after performing the test IM...

Page 15: ...ng us and receiving an RMA return material authorization number To receive an RMA number please contact our customer care department at 1 800 858 TEST 8378 2 1 2 Instructions for Safe Lifting and Carrying This instrument weighs in excess of 18kg therefore proper methods of lifting and carrying will protect against injury Follow the recommendations below to ensure that instruments are handled in a ...

Page 16: ...épondent aux 11olarize11ve11ns du fabricant doivent être utilisées Returning the Instrument for Service or Certification 2 2 Installation 2 2 1 Work Area Locate a suitable testing area and be sure you have read all safety instructions for the operation of the instrument and suggestions on the test area setup in section 1 3 Safety Make sure the work area you choose has a three prong grounded outlet...

Page 17: ... and be rated for at least 125VAC 10A number 16 gauge or 125VAC 15A number 14 gauge wire or larger and the length of the cord does not exceed 2 m must be used For European A certified power supply cord not lighter than light PVC sheathed flexible cord according to IEC 60227 designation H03 VV F or H03 VVH2 F for equipment mass not exceeding 3 kg or H05 VV F or H05 VVH2 F2 for equipment mass exceed...

Page 18: ...2 2 3 Basic Connections Power Cable The instrument is shipped with a line cord containing a protective earth ground When the line cord is connected to an appropriate AC power source the cable will connect the chassis to earth ground Only insert the main plug in a socket outlet with a protective ground earth contact This protective ground must not be defeated by the use of an extension cord without...

Page 19: ...ent Gardez les fentes de ventilation découverts au cours de l opération Ne pas le faire pourrait entraîner l instrument de surchauffer et endommager les composants internes Storage and Shipping Environment Store or ship this instrument in environments with the following limits Temperature 40 167 F 40 75 C Altitude 50 000 feet 15 240 meters Also protect this instrument against temperature extremes ...

Page 20: ...0mA Output Regulation 1 of output 5V From no load to full load and Low Line to High Line combined regulation SETTINGS Auto Range HI and LO Limit Total current mA 0 000 9 999 0 001 7820 7850 2 of setting 2 counts 7800 2 of setting 6 counts 10 00 30 00 10 99 99 Model 7800 0 01 HI and LO Limit Real current mA 0 000 9 999 0 001 3 of setting 50µA 10 00 30 00 10 99 99 Model 7800 0 01 Ramp Up Timer secon...

Page 21: ...N 0 0 999 9 Low Range OFF 0 1 2 of setting 2 counts 1000 10000 1 Ramp Up Timer second 0 4 999 9 Low Range OFF 0 5 999 9 Low Range ON 0 1 0 1 0 05 sec Ramp Down Timer second 0 0 1 0 999 9 Dwell Timer second 0 0 4 999 9 0 continuous and 0 1 0 999 9 when low current range is selected Ramp HI current uA 0 0000 0 9999 0 0001 2 of setting 10 counts Low Range is ON 1 000 9 999 0 001 10 00 99 99 0 01 100 ...

Page 22: ...ge DC 10 1000 1 2 of setting 2 counts 1001 6000 1 2 of setting 5V Charging Current Maximum 10mApeak SETTINGS HI and LO Limit resistance MΩ 0 10 99 99 HI Limit 0 OFF 1 00 99 99 when voltage 1000V 0 01 0 10 999 9 2 of setting 2 counts 100 0 999 9 0 1 1000 9999 5 of setting 2 counts 1000 50000 1 10000 50000 15 of setting 2 counts Ramp Up Timer second 0 1 999 9 0 1 0 1 0 05 sec Ramp Down Timer second ...

Page 23: ...t Voltage Vdc IR only 1001 6000 0 01 2 of reading 5V 0 1000 1 2 of reading 2 counts Accuracy for AUTO range AC Current Total mA 0 000 4 000 RMS 0 000 5 657 Peak 0 001 2 of reading 2 counts 3 50 30 00 RMS 4 95 42 42 Peak 0 01 AC Current Real mA 0 000 9 999 0 001 3 of reading 50µA All Ranges PF 0 1 V 250VAC 10 00 30 00 0 01 DC Current nA 0 0 400 0 DC 0 000 565 7 Peak 0 1 2 of reading 10 counts Low R...

Page 24: ...0 0 001 1 of reading 3 counts 1 01 10 00 0 01 10 1 100 0 0 1 101 1000 1 1001 10000 1 1 of reading 10 counts Accuracy for Fixed range AC Current Total mA 0 000 3 500 0 001 2 of reading 2 counts 0 00 30 00 0 01 2 of reading 2 counts Additional error when reading 6 of range 0 1 of range DC Current nA 0 0 350 0 0 1 2 of reading 10 counts Low Range is ON DC Current µA 0 000 3 500 0 001 2 of reading 10 ...

Page 25: ...20 0 00 10 00 0 01 2 of reading 2 counts Additional error when reading 6 of range 0 2 of range ...

Page 26: ...under 1000V Multinational language User interface available in English Traditional Chinese Simplified Chinese Turkish Portuguese Spanish German French Interface Standard USB RS232 Optional GPIB IEEE 488 2 RS232 Ethernet or USB Printer Security Standard Password Protection Programmable User ID and Password capability to avoid unauthorized access to test set up program Alarm Volume Setting Range 0 9...

Page 27: ... You must press the Reset button before performing another test or changing any of the setup parameters This button also serves as an abort signal to stop any test in progress 2 TEST BUTTON Starts a test 3 TOUCH SCREEN GRAPHIC LCD Displays all the information and allows full control of the instrument 4 MY MENU Allows you to customize the interface 5 TOGGLE This button allows you to toggle between ...

Page 28: ...nnection provides the return current path 8 POWER SWITCH Powers the test instrument ON or OFF 9 HIGH VOLTAGE OUTPUT TERMINAL Connector used to attach the high voltage test lead adapter box high voltage lead or test fixture high voltage lead to the instrument This connection provides the high voltage used during a Hipot test 10 BARCODE USB PORT This USB style port allows for connecting a barcode sc...

Page 29: ...wer switch simultaneously 3 REMOTE SIGNAL INPUT 9 Pin D type subminiature male connector for remote control of TEST RESET and REMOTE INTERLOCK DISABLE functions as well as MEMORY SELECTION See section 6 0 Connection of Remote I O for more detailed information 4 REMOTE SIGNAL OUTPUT 9 Pin D type subminiature female connector for monitoring PASS FAIL and PROCESSING output relay signals See section 6...

Page 30: ...e unplug the power mains cord and turn the fuse receptacle counter clockwise This will expose the fuse compartment Please replace the fuse with one of the proper rating 10 SCANNER OUTPUTS Optional internal Scanner matrix that provides 8 HV Continuity Return connections Please refer to the Options section of this manual for additional connection information 11 INPUT POWER RECEPTACLE Standard IEC 32...

Page 31: ...he he touch screen to setup system and test parameters as well as security setup and calibration HypotULTRA s touch screen functions just like any other touch screen Soft Keys The HypotULTRA touch screen has 3 functional keys Back Home and Perform Tests Use the Back key to return to a previous menu Use the Home key to return to the Main Menu ...

Page 32: ...rm Tests key to navigate to the Perform Tests screen Touch The various screens of the HypotULTRA will display icons and parameters Touch the appropriate icon or parameter with the fingertip as shown in the image below ...

Page 33: ...he screen anywhere scroll upward or downward Swipe left to right in order to change parameters when setting up test or system values Drag and Drop You can drag and drop test files and steps on certain HypotULTRA screens To use this feature simply touch and hold the test file test step or parameter Drag the file to the appropriate location as shown in the following screen ...

Page 34: ...29 ...

Page 35: ...screen you can access all the functions and settings of the instrument Setup System instrument global parameters such as time and date calibration and hardware Perform Tests navigate to the Perform Tests screen in order to run a test sequence Security access instrument lockout and security features Setup Tests create test files FailCHEK check the instrument s failure detectors MyMENU user customiz...

Page 36: ...ETERS Setup Sys PLC Remote OFF Single Step OFF Fail Stop ON Alarm 5 Results Last Address GPIB only 8 Smart GFI ON Results Last Cal Alert ON Security Password from Factory 0 Security based on Password OFF Memory Step and Default System Parameter Initialization Initializing the instrument will overwrite all memories and steps with ACW default parameters Initialisation de l instrument va écraser tout...

Page 37: ...are as follows Setup Sys PLC Remote OFF Single Step OFF Fail Stop ON Results Last Address GPIB only 8 Smart GFI ON Results Last Cal Alert ON Date mdy System initialization will not affect the following System parameters Setup Sys Cal Date No change Cal Due No change Alert No change Date No chnage Time No change Security Password No change Security No change ...

Page 38: ... the touchscreen downward to see the remaining Hardware parameters Upon scrolling down the remaining items appear as follows 4 4 1 Smart GFI The high voltage power supply of the HypotULTRA is internally referenced to earth ground Since the leakage current measuring circuit of the instrument monitors only current that flows through the return lead the possibility exists for current to flow ...

Page 39: ... were to remain active in this state the tester would continuously fail since all current is returning through earth ground By disabling the SmartGFI circuit and operating in a grounded return mode HypotULTRA allows you to perform tests on devices that have their chassis s earth grounded by the test fixture or test environment Touch the Smart GFI icon and the following screen will appear The Smart...

Page 40: ...is function to temporarily override the automatic connection feature When the Single Step function is ON the instrument will pause after each step is completed To continue the test sequence press the Test button to execute the next connected step Each time the TEST button is pressed the next connected step will execute If you press the RESET button before completing all connected steps it will ret...

Page 41: ...inue to the end of the sequence regardless of whether or not a failure has occurred If the Fail Stop is OFF and a failure occurs during the test sequence the RESET button will light and a short alarm will sound but the sequence will continue to the end At the end of the test sequence the RESET button will light and alarm will sound indicating failure during the sequence Pressing the RESET button w...

Page 42: ...ement From the main Setup System menu touch the Measurement icon and the following screen will appear You can set the Measurement function to either True RMS or Average Touch the screen to select the value and use the enter key to save the selection and move to the next parameter 4 4 6 ProVOLT From the main Setup System menu touch the ProVOLT icon and the following screen will appear ...

Page 43: ...DCW For example if an ACW test is followed by a DCW test the ProVOLT function will not operate If stepping up the voltage between steps the ramp down parameter is ignored If stepping down the voltage between steps the ramp up parameter is ignored You can set The ProVOLT function to ON or OFF To set the ProVOLT function touch the ON OFF key To save the setting touch the enter key and move to the ne...

Page 44: ...ation for testing To use this function plug a USB type barcode reader into the barcode port on the front panel of the instrument Once a USB barcode is plugged in the instrument will notify you that a reader has been detected If there is a problem with the connection to the barcode reader or an incompatible device is plugged into the USB barcode port the following message will appear ...

Page 45: ...rcode device is removed while the instrument is powered on the following message will appear There are two options under Barcode Barcode I P and Autostart Touch the Barcode I P icon and the following screen will appear ...

Page 46: ...to set the Barcode I P For example if you touch the SERIAL input another screen will appear When the setting is SERIAL PRODUCT or SER PROD you can scan barcodes in the Perform Tests screen before the test is started When the barcode is scanned one of the following messages will appear on the display ...

Page 47: ... initiate the test sequence Pressing RESET will abort the TEST sequence The barcode function allows for the re scanning of barcodes if the previously scanned barcode was incorrect Re scanning is available in the SERIAL PRODUCT and SER PROD modes Any time ...

Page 48: ...ct s barcode begins with those first 10 characters even if the barcode has more than 10 characters When using certain features of barcoding the instrument s response to the TD and RD x commands will differ slightly to an instrument that is not utilizing this function For all types of tests ACW DCW IR CONT two fields are added to the end of the standard response when the Barcode I P setting is set ...

Page 49: ...creen will appear Select Int memory if you wish to store the test results on the onboard instrument memory Select USB disk if you wish to save the test results on an external USB flash drive For best results use the USB flash drive provided by Associated Research If Int memory is selected the following screen will appear and this where you can set how the results are displayed ...

Page 50: ...nal memory From the Results Data screen select Results Limit and the following screen will appear You can set the Results Limit Select from 0 up to 100000 with 0 being OFF Selecting 0 will set the Results limit to OFF which means you can store as many results as desired until you reach the maximum capability of 100000 results From the Results Data screen select Time Limit and the following screen ...

Page 51: ...ll be stored on the internal memory of the instrument and a warning pop up message will appear at the end of a test alerting you The time limit of the results has exceeded the Time Limit From the Results Data screen select Location and the following screen will appear Select USB disk and the following screen will appear asking you to enter a file name ...

Page 52: ...next screen is for the Test Results Select PASS to save the results of the steps that passed Select FAIL to save the results of the steps that failed Select ALL to save all the test results Selecting NONE will not save any results to the USB disk Once you select the USB disk for Location the default Results Data screen will appear as follows ...

Page 53: ...48 ...

Page 54: ...play format 4 5 1 Set Date Touch the Set Date icon and the following screen will appear Use the touchscreen numeric keypad to enter a value for the date month and year Upon entering a value the enter key will appear Touch the enter key to save the value and move to the next field Use Tthe back arrow key to toggle between date month and year Use the Prev and Next arrows to toggle between different ...

Page 55: ...Use Tthe back arrow key to toggle between hour minute and second Use the Prev and Next arrows to toggle between different fields under the Time and Date menu 4 5 3 Date Format The next parameter under Time and Date is Date Format Touch the Date Format icon and the following screen will appear Select the date format and the enter key will appear Touch the enter key to save the value and move to the...

Page 56: ... Time Format icon and the following screen will appear Select the time format and the enter key will appear Touch the enter key to save the value and move to the next parameter under the Time and Date menu Use the Prev and Next arrows to toggle between different fields under the Time and Date menu ...

Page 57: ...hen the date matches the Alert Date the instrument will display the Calibration Alert Warning screen upon power up The Calibration Alert settings can be found in the Setup System screen Click on the Calibration Alert icon and the following screen will appear The first field under the Calibration Alert screen allows you to set the Calibration Alert to ON or OFF Touch the Calibration Alert icon and ...

Page 58: ...ue Date is not set greater than one year from the Calibration Date displayed After a calibration is performed the instrument automatically sets the Calibration Due Date 1 year after the calibration date This parameter defaults to one year after the calibration date but you may overwrite to any date desired You can set the Calibration Due Date and Alert Date by selecting the appropriate fields on t...

Page 59: ...he date fields and use the enter key to accept the new entry Use the touchscreen numeric keypad to enter a value for the date month and year Upon entering a value the enter key will appear Touch the enter key to save the value and move to the next field Use the back arrow key to toggle between date month and year Use the Prev and Next arrows to toggle between different fields under the Time and Da...

Page 60: ... after a test sequence has been run The Results function can be set to ALL LAST or P F Pass Fail When ALL is selected a Results summary screen will be displayed at the end of the test or sequence of connected steps displaying the results of all of the steps The Results summary screen will appear as follows When Last is selected the results of the last step performed will be displayed on the Perfor...

Page 61: ... F is selected a Pass or Fail screen will be displayed at the end of the test The Pass and Fail screens will appear as follows Touch the screen to select the value and the enter key to save the selection and move to the next parameter ...

Page 62: ...and move to the next field 4 7 3 Alarm Volume The next parameter under User Interface is Alarm Volume Select Alarm Volume using the touchscreen and use the numeric keypad to enter a value The numbers corresponding to the different volume settings are 0 through 9 0 meaning the volume is off and 9 being the loudest setting Upon selecting a value a momentary alarm chirp will occur to indicate the vol...

Page 63: ...value and move to the next field 4 7 5 Home Screen The next parameter under the User Interface is Home Screen This allows you to set the default screen upon instrument power up Select Home Screen on the touchscreen display and choose between Perform Test Menu or My Menu If you select the Perform Test the instrument will automatically navigate to the Perform Tests screen upon power up If you select...

Page 64: ...e The next parameter under User Interface is Color Style This allows you to change the color style of the touch screen Select Color Style using the touchscreen keypad and select between White Black or Blue Upon selecting a color the enter key will appear Touch the enter key to save the value and move to the next field 4 7 7 Dual Test ...

Page 65: ...ote interface is reconfigured to allow two test switches instead of the standard reset and test inputs The two test switches have to be pressed within 0 5 seconds to activate the test process The two test switches must remain closed to continue the test If either of the test switches is released the process will be shut down immediately The functions of the Test and Reset switches on the front pan...

Page 66: ...tup System is Information Select the Information icon and the following screen will appear This gives you the ability to view all instrument information including Model Number Serial Number Calibration Date Company Information and Firmware Version ...

Page 67: ...on the front panel Once you insert a USB disk from the main menu select the Setup System icon Two additional icons will appear at the bottom of the Setup System screen The two new icons are Import and Export Import Select the Import icon and the following screen will appear There are four different Import options available All the options will import the appropriate files from the connected USB di...

Page 68: ...est files that are on the USB disk will be displayed Select the test file that needs to be imported and the screen will display the import progress and once the import is complete the following confirmation screen will appear If there is no Test file to import the following warning message will appear on the screen If the Test file name already exists in the instrument internal memory the followin...

Page 69: ... a single Test file System and All Files Export all System Settings and Test files All Files Export all Test files For example if you decide to export a single test file select Export One File and all the test files that are on the instrument internal memory will be displayed Select the test file that needs to be exported and the screen will display the export progress and once the export is compl...

Page 70: ...the Test file with the same name already exists on the USB disk the following message will appear If you select System System and All Files or All Files an additional screen will appear requiring a file name ...

Page 71: ...Menu select Security and the following screen will appear The first option under Security allows you to set Security to ON or OFF Select Security using the touchscreen keypad and choose between ON or OFF and the enter key will appear ...

Page 72: ...n be added and assigned different privileges To add a user select User Setup from the Security screen and the following screen will appear To add a user select the Add User icon and the following screen will appear where an alpha numerical user ID can be entered and saved ...

Page 73: ...enter a password for the newly created User ID After the password is entered another screen will appear to confirm the password Once you confirm the password the next screen will display the Security Level options for the newly added User ID Use the touch screen display to select between Run Only Recall Setup Edit Setup or Full System ...

Page 74: ...test parameters Recall Setup This mode allows you to load previously configured test files but it does not allow any editing of the parameters In this mode you are restricted from access to the Setup Test Parameters screen Run Only This is the most restricted mode of user access You can only initiate a test reset a failure or abort a test from the Perform Tests screen NOTE whenever your security l...

Page 75: ... display the newly added user From this screen the user settings can be edited Security Forgotten Password If you have forgotten your password you may access all security functions by typing in the number 8000 into the password field The old password cannot be recovered and a new password needs to be entered ...

Page 76: ...lectrical safety instrument NOTE You should perform this process at the beginning of each day or each shift before testing has begun Select the FAILCHEK icon from the main menu and the following screen will appear 4 11 1 Continuity FailCHEK To perform Continuity FAILCHEK touch the Continuity icon and the following screen will appear Follow the instructions on the screen Press the Test button on th...

Page 77: ...72 instrument to start the test If the FAILCHEK test passes the following screen will appear If the FAILCHEK test fails the following screen will appear ...

Page 78: ...t icon and the following screen will appear Follow the instructions on the screen Press the Test button on the front panel of the instrument to start the test If the FAILCHEK test passes the following screen will appear If the FAILCHEK test fails the following screen will appear ...

Page 79: ...ot FAILCHEK touch the DC Hipot icon and the following screen will appear Follow the instructions on the screen Press the Test button on the front panel of the instrument to start the test If the FAILCHEK test passes the following screen will appear ...

Page 80: ...75 If the FAILCHEK test fails the following screen will appear 4 11 4 IR FAILCHEK To perform an IR FAILCHEK touch the IR icon and the following screen will appear ...

Page 81: ...ructions on the screen Press the Test button on the front panel of the instrument to start the test If the FAILCHEK test passes the following screen will appear If the FAILCHEK test fails the following screen will appear ...

Page 82: ...tance threshold that triggers a failure when not exceeded HI Limit The maximum current or resistance threshold that triggers a failure when exceeded LO Limit The minimum current or resistance threshold that triggers a failure when not exceeded Ramp Up The length of time that is allowed for the test voltage to climb from 0 to the programmed test voltage Dwell The length of time that is allowed for ...

Page 83: ...ing resistance For information on how to set the offset value refer to section Scanner or EX Scanner This parameter will only be seen on units equipped with a scanner This parameter allows for setup of multiple Scanner channels The three different selectable Scanner states are L scanner channel set to the return point H scanner set to the high voltage point and O OFF Prompt The Prompt function all...

Page 84: ...ers are as follows TEST TYPE PARAMETER VALUE ACW Voltage 1240V HI Limit T 10 00mA LO Limit T 0 000mA HI Limit R 10 00mA LO Limit R 0 000mA Display Total Ramp UP 0 1s Dwell 1 0s Ramp DN 0 0s Frequency 60Hz Arc Detect OFF Arc Sense 5 Continuity OFF Scanner OOOOOOOO Prompt DCW Voltage 1500V 7850 and 7800 only HI Limit 10000uA LO Limit 0 0uA Ramp UP 0 1s Dwell Time 1 0s Ramp DN 0 0s Ramp HI OFF Charge...

Page 85: ...nal parameter selections are added to the ACW test parameters The additional test parameters are HI Limit R Real Current Maximum limit LO Limit R Real Current Minimum Limit and Display The standard total current limits have a T next to them indicating total current The AC Real Current function allows the operator to view both real and total current simultaneously The Display parameter allows you t...

Page 86: ...epted Continuity The Continuity test is generally used to test the ground conductor of a line cord If the resistance exceeds Max Lmt trip point or drops below the Min Lmt trip point the HypotULTRA will signal a continuity failure If you are testing products with two prong plugs do not activate the continuity circuit Offset This function allows the instrument to compensate for lead and test fixture...

Page 87: ...Menu select Setup Tests and the following screen will appear Touch the Add File icon and the following screen will appear Enter a name for the new file using the touchscreen keypad and use the enter key to save the name and move to the next screen Next add a test to the newly created test file ...

Page 88: ...83 Touch the Add Step icon to enter the test parameters screen In this screen you select the test type and program and save all the relevant test parameters ...

Page 89: ...inuity test and use the enter key to save the selection and move on to the first Continuity test parameter Max Lmt Using the numeric keypad enter a value for the Max Limit within the specified range shown on the screen and use the enter key to save the value and move on to the next test parameter Min Lmt ...

Page 90: ...en and use the enter key to save the value and move on to the next test parameter Dwell Time Use the numeric keypad to enter a value for the Dwell Time within the specified range shown on the screen and use the enter key to save the value and move on to the next test parameter Offset The offset parameter ...

Page 91: ...n the actual test is performed Use the Next arrow to move to the next test parameter To manually enter an offset value use the numeric keypad and enter a value within the specified range shown on the screen and use the enter key to save the value and move on to the next test parameter Int Scanner The Internal Scanner option is available on the HypotULTRA See the Options section for more informatio...

Page 92: ...87 You can add a prompt message before each test step Use the touchscreen keypad to enter the prompt message and use the enter key to save the entry and return back to the Test Type ...

Page 93: ...CW for the test type and use the enter key to save the Test Type and move to the next test parameter Voltage Use the numeric keypad to enter a value for the voltage in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Hi Limit Total ...

Page 94: ... the screen and use the enter key to save the entry and move to the next test parameter Lo Limit Total Use the numeric keypad to enter a value for the Lo Limit Total in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Hi Limit Real ...

Page 95: ...n the screen and use the enter key to save the entry and move to the next test parameter Lo Limit Real Use the numeric keypad to enter a value for the Lo Limit Real in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Ramp Up time ...

Page 96: ... on the screen and use the enter key to save the entry and move to the next test parameter Dwell Time Use the numeric keypad to enter a value for the Dwell time in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Ramp Down time ...

Page 97: ...the specified range on the screen and use the enter key to save the entry and move to the next test parameter Arc Detect Use the touchscreen keypad to set Arc Detect to either ON or OFF and use the enter key to save the entry and move to the next test parameter Arc Sense ...

Page 98: ...t Tthe Offset value by performing the auto offset To perform an auto offset disconnect the DUT and leave all the test leads open Press the test button on the front panel The instrument will display Reading on the screen when the performing the auto offset Once the instrument is finished performing the auto offset the numeric value will be displayed on the screen and will be automatically saved to ...

Page 99: ...0Hz or 60Hz Use the enter key to save the entry and move to the next test parameter Continuity The Continuity function within an ACW test is a basic ground continuity check that can be set to ON or OFF Use the touchscreen keypad set the Continuity function and use the enter key to save the entry and move to the next test parameter Range ...

Page 100: ... parameter Int Scanner The Internal Scanner option is available on the HypotULTRA See the Options section for more information To set the scanner channels use the back and forward arrows to select scanner channels and set the channels to either High H Low L or Open O Use the enter key to save the values and move on to the next test parameter Prompt ...

Page 101: ...96 A prompt message can be added before each test step Use the touchscreen keypad to enter the prompt message and use the enter key to save the entry and return back to the Test Type ...

Page 102: ...ar Select DCW for the test type and use the enter key to save the Test Type and move to the next test parameter Voltage Use the numeric keypad to enter a value for the voltage in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Hi Limit ...

Page 103: ...nge on the screen and use the enter key to save the entry and move to the next test parameter Lo Limit Use the numeric keypad to enter a value for the Lo Limit in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Ramp Up ...

Page 104: ... on the screen and use the enter key to save the entry and move to the next test parameter Dwell Time Use the numeric keypad to enter a value for the Dwell time in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Ramp Down time ...

Page 105: ...he front panel The instrument will display Reading on the screen when performing the auto Charge Lo Once the instrument is finished performing the auto Charge Lo it will display the numeric value on the screen and will be automatically saved The instrument will use this value when you perform the actual test Use the Next arrow to move to the next test parameter To enter a Charge Lo value manually ...

Page 106: ...xt test parameter Arc Sense If you set the Arc Detection to ON the instrument uses the Arc Sense to set the sensitivity for the Arc Detection function Use the numeric keypad to enter a value for the Arc Sense in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Offset ...

Page 107: ... be automatically saved The instrument will use this value when you perform an actual test Use the Next arrow to move to the next test parameter You can also set the Offset value manually for the DCW test Use the numeric keypad on the touchscreen to enter a value and use the enter key to save the entry and move to the next test parameter Ramp Hi Use the numeric keypad to enter a value for the Ramp...

Page 108: ... Use the touchscreen keypad to set the Continuity function and use the enter key to save the entry and move to the next test parameter Range You can set the Range to Auto or Fixed Use the touchscreen keypad to set the Range and use the enter key to save the entry and move to the next test parameter Int Scanner ...

Page 109: ...orward arrows to select scanner channels and set the channels to either High H Low L or Open O Use the enter key to save the values and move on to the next test parameter Prompt You can add a prompt message before each test step Use the touchscreen keypad to enter the prompt message and use the enter key to save the entry and return back to the Test Type ...

Page 110: ...ll appear Select IR for the test type and use the enter key to save the Test Type and move to the next test parameter Voltage Use the numeric keypad to enter a value for the voltage in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Hi Limit ...

Page 111: ...ange on the screen and use the enter key to save the entry and move to the next test parameter Lo Limit Use the numeric keypad to enter a value for the Hi Limit in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Ramp Up ...

Page 112: ...ge on the screen and use the enter key to save the entry and move to the next test parameter Delay Time Use the numeric keypad to enter a value for the Delay time in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Dwell Time ...

Page 113: ...n the screen and use the enter key to save the entry and move to the next test parameter Ramp Down time Use the numeric keypad to enter a value for the Ramp Down time in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Charge Lo ...

Page 114: ...nstrument will use this value when you perform an actual test Use the Next arrow to move to the next test parameter To enter a Charge Lo value manually use the numeric keypad to enter a value for the Charge Lo in the specified range on the screen and use the enter key to save the entry and move to the next test parameter Int Scanner The Internal Scanner option is available on the HypotULTRA See th...

Page 115: ...110 You can add a prompt message before each test step Use the touchscreen keypad to enter the prompt message and use the enter key to save the entry and return back to the Test Type ...

Page 116: ...that you have programmed in this test file For example 5 5 1 Edit Test Files Once you have programmed and saved all test files you can edit these files from the Setup Test menu From the main menu select Setup Test The next screen will display all the test files that are stored on the instrument memory To edit test files touch and hold the screen on a test file name and the screen should change to ...

Page 117: ... save the changes Save As Edit an existing test file and save the test file with a different name Rename Rename an existing test file Delete Delete an existing test file If you choose to delete an existing test file a confirmation screen will appear as follows Select Exit to cancel deleting the test file or Enter to confirm the action ...

Page 118: ...y test Plug the red alligator clip into the HV receptacle on the HypotULTRA Connect the black alligator clip lead to the Return receptacle 1 and 3 show the Return Lead connected from the Return port of the instrument to the chassis of the DUT 2 and 4 show the HV lead connected from the HV port on the instrument to the mains conductors of the DUT 6 1 2 Connecting the Adaptor Box The adapter box pro...

Page 119: ...ar This screen will display the first test that was saved in the test file If there are multiple test files saved in the instrument select the Load icon and all the test files will be displayed You can select the test file and the first test step in the selected test file will be displayed ...

Page 120: ...green Test button on the front panel of the HypotULTRA to execute the test When the Continuity test is running the following screen will appear At the end of the Continuity test the following screen will appear if the test is a pass If the test fails for Hi Limit the following screen will appear ...

Page 121: ...116 ...

Page 122: ...to the Perform Test screen press the green Test button on the front panel of the HypotULTRA to execute the test When the ACW test is running the following screen will appear At the end of the ACW test the following screen will appear if the test is a pass ...

Page 123: ...118 There are several types of failures that can occur during an ACW test You can find the description of each failure type can be found in the section 4 6 1 Error Messages ...

Page 124: ...ng screen will appear Press the green Test button on the front panel of the HypotULTRA to execute the DCW test If you programmed a long enough Ramp Up the following screen will appear displaying the ramp up phase of the test After the ramp up phase the instrument will display the dwell period ...

Page 125: ... After the dwell phase is over if you programmed a Ramp Down time the following screen will appear After the Ramp Down phase the test will end and if there were no failures the following screen will appear ...

Page 126: ...121 The following screen shows a Hi Limit failure that can occur during a DCW test Refer to section 6 6 for a description of failure messages ...

Page 127: ...the front panel of the HypotULTRA to execute the test The first screen to appear will display the Delay phase of the test The next screen to appear once the Delay phase is over will display the Dwell period If the IR test passes the following screen will appear The following screens show some of the failures that can occur during an IR test ...

Page 128: ...123 ...

Page 129: ...the display if the DUT current is well beyond the metering range of the test Charge LO This message appears on the display if the leakage current during Ramp up falls below the Charge LO setting Breakdown This message appears on the display if the DUT current is well beyond the metering range of the test and the arcing condition beyond the arc sense limit GND Fault This message appears on the disp...

Page 130: ...l allow you to return to the Perform Test screen Voltage at Return The HypotULTRA contains a protective circuit on the Return This circuit has the capability to protect the instrument from getting damaged as result of line voltage coming back into the Return circuit If the instrument detects any line voltage on the Return circuit then the following screen will appear You can then check for any ina...

Page 131: ...e user security setup The drag and drop feature of the instrument allows you to set large and small meters For example the following screenshot shows the Perform Test screen of the DCW test In the image above the two large meters display the DCW test voltage and the Dwell Time Touch and hold the display on any of the meters and drag it on to the location of a different meter and the two meters wil...

Page 132: ...sults screen The Results screen will appear as follows The Results screen allows you to view the results of the last test step the instrument performed and the results of the previously performed tests Select Present Test to view test results from the current test sequence that was executed Select any test step to view more details regarding the test ...

Page 133: ...t Memory to view all the test results stored on the internal memory of the instrument Scroll down to view all the test results Touch and hold any test step result on the previous screen and a new screen will pop up ...

Page 134: ... To transfer results to a USB disk select the Transfer icon and a new pop up screen will appear where a file name must be entered for the results file The results will be saved on the USB disk with this file name Once you assign and save a file name the following screen will appear showing the transfer status ...

Page 135: ...ll appear on the screen confirming the successful transfer along with the results file name that was previously assigned Selecting Delete All function will simply delete all the test results from the internal memory Selecting Delete will delete a selected step ...

Page 136: ...4 4 PLUG SHELL WITH GROUND INDENTS 205203 3 RECEPTACLE SHELL 745254 7 CRIMP SNAP IN PIN CONTACT for plug 745253 7 CRIMP SNAP IN SOCKET CONTACT for receptacle 745171 1 SHIELDED CABLE CLAMP for either plug or receptacle 747784 3 JACKSCREW SET 2 7 1 Remote Signal Outputs The rear panel connector provides three output signals to remotely monitor PASS FAIL and PROCESSING conditions The monitoring signa...

Page 137: ...t the item under test failed The connection is opened when you initiate the next test or active the reset function RESET OUT The relay contact closes the connection between pin 7 and pin 8 while the reset function is activated This is only a continuous closure dependent on the length of time you hold the reset button in an active state 7 2 Remote Signal Inputs and Memory Access The HypotULTRA remo...

Page 138: ...be selected The Remote File Select Truth Table binary shows the different combinations of momentary switch relay closures and which memory programs that will be selected as the result It may be necessary to OR the momentary switches relay contacts to prevent incorrect program selection due to timing errors REMOTE FILE SELECT TRUTH TABLE BIT 4 BIT 3 BIT 2 BIT 1 FILE 0 0 0 1 01 0 0 1 0 02 0 0 1 1 03...

Page 139: ...rform Test icon is selected a pop up message will be displayed on the screen for two seconds The message will appear as follows If the Remote Interlock contacts are opened during a test the pop up message will be displayed and the test will abort The hardware and has been configured to provide the interlock connections on pins 4 and 5 of the Remote Interface Signal Input port The instrument can st...

Page 140: ...ebsite http www asresearch com products software USB driver aspx Click on USB RS 232 Driver to download the driver This link contains an automatic extract and install program Follow the instructions of the installation program to initialize the driver install NOTE The USB port acts as a USB to RS 232 converter As a result the PC will recognize the USB port as a virtual COM port 8 1 USB RS 232 Inte...

Page 141: ...s for software handshaking to monitor and control data flow Receiving Data When requesting data from the instrument it will automatically send the data back to the controller input buffer The controller input buffer will accumulate data being sent from the instrument including the ACK and NAK response strings until it has been read by the controller 8 2 GPIB Interface This interface is optional on...

Page 142: ...erface Functions The capability of a device connected to the bus is specified by its interface functions These functions provide the means for a device to receive process and send messages over the bus The interface functions are listed in the chart below GPIB 488 1 INTERFACE FUNCTIONS INTERFACE FUNCTION SUBSET DESCRIPTION Source Handshake SH1 Complete Source handshake capability Acceptor Handshak...

Page 143: ...138 ...

Page 144: ...arameter The Pipe is used to separate different parameter options for a command The command and the parameter data must be separated with a space Each command string should be terminated by the ASCII control code New Line NL OAh or the end of line EOL message for GPIB All commands that end with a question mark are query commands and required an IEEE 488 read command to retrieve the data from the d...

Page 145: ... or modify Test Setup Files Commands should be separated from parameters by a space If multiple parameters are entered they should be separated by commas COMMAND DESCRIPTION VALUE FL memory number File Load memory number 001 2000 FN nn xxxx File Name nn 01 2000 xxxx name FD File Delete Current file in use FD nn File Delete nn nn 1 2000 FS File Save Current file in use FSA nn xxxx File Save As nn 1...

Page 146: ...lready exists the default values will replace the previous parameters ADD2 n p1 p2 p3 This command adds a step with all parameters to the current file See the command summary tables below to see the specific test type for each of these commands The parameter n indicates the test type The values ACW DCW IR or CONT must be used The parameters p1 p2 etc indicate the individual settings for each param...

Page 147: ...ime Ramp Down Charge LO Arc Sense Offset Ramp HI Arc Detect Continuity Range Low Range Scanner Setup ADD2 IR Voltage HI Limit LO Limit Ramp UP Delay Time Dwell Time Ramp Down Charge LO Scanner Setup ADD2 CONT HI Limit LO Limit Dwell Time Offset Scanner Setup LS2 LS2 nn Response Data format Step number ACW Voltage HI Limit T LO Limit T Ramp UP Dwell Ramp Down Arc Sense HI Limit R LO Limit R Offset ...

Page 148: ...OFF External Scanner opt 14 Range AUTO FIXED 15 Internal Scanner opt 16 External Scanner opt ADD2 Command String Examples Use the following ADD2 command string to setup a corresponding test with the listed parameters The command string below can be copied exactly as it appears The parameters can be edited and sent to the tester via BUS command ACW Test Test Voltage Hi Limit T LO Limit T Ramp Up Dw...

Page 149: ... Min Lmt Dwell Time Offset CONT 1000 0 000 1 0 0 00 ADD2 CONT 1000 0 000 1 0 0 00 Use the following example command string with tester that includes optional scanners channels The BUS command follows similar structure to the ADD2 command string mentioned above ADD2 ACW 1240 10 00 0 000 0 1 1 0 0 0 5 10 00 0 000 0 000 60 OFF OFF Auto OOOOOOOOOOOOOOOO ADD2 DCW 1500 10000 0 0 0 4 1 0 0 0 0 0 5 0 0 0 ...

Page 150: ...tiple test types however the input range may be different and therefore used a different possible set of values COMMAND NAME TEST TYPES VALUE ECC 1 0 ECC Edit Connect ALL 1 On 0 Off ED 1 0 ED Edit Current Meter Display ACW 1 Real 0 Total EV value EV Edit Voltage ACW DCW IR 0 5000V 0 6000V 10 6000V ECG value ECG Edit Charge Lo DCW IR 0 0 350 0uA 0 000 3 500uA ECT 1 0 ECT Edit Continuity ACW DCW 1 O...

Page 151: ...z 1 60Hz 2 400Hz 3 800Hz ES xxxxxxxx ES Edit Scanner HLO xxxx All xxxxxxxx H L O ERG n ERG Edit Range ACW DCW n 0 1 0 Auto 1 Fixed ELG n ELG Edit Low Range DCW n 0 1 0 Off 1 On System Parameter Editing Commands and Companion Queries These commands are used to modify the system parameters for the instrument These commands require a parameter value to be included with the command The companion query...

Page 152: ...yy according to SDF setting SDT value SDT System Date mm dd yy or yy mm dd or dd mm yy according to SDF setting SDF value SDF Date Format 0 yy mm dd 1 mm dd yy 2 dd mm yy STM value STM Time hh mm 24hr hh mm AM or hh mm PM 12hr according to STF setting STF 1 0 STF Time Format 0 12hr 1 24hr SPID nnnnnnn SPID Device ID 0 9999999 SPD n SPD System Display ID n 0 1 0 Off 1 On SPM 2 1 0 SPM Print Mode 0 ...

Page 153: ...SAV n SAV Auto Save n 0 1 0 Off 1 On STS n STS Touch Sound n 0 1 0 Off 1 On SHK n SHK Hardware Key n 0 1 0 Off 1 On SPV n SPV ProVOLT n 0 1 0 Off 1 On SGP n SGP GPIB Address n 0 30 SDUT n SDUT Dual Test n 0 1 0 Off 1 On SRS n SRS Result Save n 0 1 0 Internal memory 1 USB Disk STR n STR Test Results n 0 3 0 None 1 Fail 2 Pass 3 All SRL n SRL Results Limit n 0 100000 STL n STL Time Limit n 0 99 SRN ...

Page 154: ... query commands will retrieve data from the instrument The GPIB bus application requires an IEEE 488 read command to be sent after the query command These commands include functions for retrieving test data test results and remote hardware status as well as setup file information COMMAND NAME VALUE TD List Testing Data Test In Process RDM Read Max Current ACW Total current Real Current DCW current...

Page 155: ... been saved within the file not the order of which the steps were executed For example if the test was executed starting from step 3 and ending with step 5 then the first step test results will be found in location 3 not in location 1 Each parameter is separated by commas and includes step number test type test status and metering The syntax for this command response is step test type status meter...

Page 156: ...lected See the ADD command for the list of parameters A comma will separate each parameter and will be preceded with the step number LS step number Lists all the parameters for the individual step indicated by step number 1 30 See the ADD command for the list of parameters A comma will separate each parameter and will be preceded with the step number IEEE 488 2 Common Commands These commands are r...

Page 157: ... ESE Standard Event Status Enable Query 0 255 STB Read Status Byte Query Read Status Byte SRE value Service Request Enable Command value 0 255 SRE Service Request Enable Query 0 255 IDN Read the instrument identification string Company Associated Research Inc RST Reset the instrument to original power on configuration Does not clear Enable register for Standard Summary Status or Standard Event Reg...

Page 158: ...of bits ESE value Standard Event Enable register controls which bits will be logically OR d together to generate the Event Summary bit 5 ESB within the Status Byte ESE Queries the Standard Event enable register Returns the decimal value of the binary weighted sum of bits STB Read the Status Byte Returns the decimal value of the binary weighted sum of bits SRE value Service Request Enable register ...

Page 159: ...SC command tells the device whether or not it should clear the Enable registers at power on Using this command will allow SQRs to function immediately after power on EVENT REGISTER STATUS BYTE REGISTER Bit Binary weight Event Register Enable Register Summary Register Enable Register 0 1 Operation Complete ALL PASS 1 2 not used FAIL 2 4 Query Error ABORT 3 8 Device Error TEST IN PROCESS 4 16 Execut...

Page 160: ...n enabled when the test s have finished with pass indications the instrument will set the hardware SRQ line and output the Status Byte of 41 hex This means that bit 6 and bit 0 are set to a value of 1 After reading the Status Byte the Status Byte value will change to 01 hex FOR MORE INFORMATION ON IEEE GPIB PLEASE CONTACT The Institute of Electrical and Electronic Engineers Inc 345 East 47th Stree...

Page 161: ...Continuity 7820 7850 only 04 3mA AC DC Output 7820 7850 only 05 5mA AC DC Output 7820 7850 only 07 Printer Port 7820 7850 only 08 GPIB Card all models 09 Ethernet Card all models 10 Burn Hipot Test 7820 7850 only 11 Continuity Delay Timer 7820 7850 only 12 Negative DCW all models 13 400 800 Hz Hipot Output all models 14 Mimic HU3 Command Set 7820 7850 only 01 Internal 8 Channel Scanner with Contin...

Page 162: ...ions for this option 3mA AC DC Output AC WITHSTAND VOLTAGE SETTINGS HI and LO Limit Total current mA 0 000 3 000 0 001 2 of setting 6 counts HI and LO Limit Real current mA 0 000 3 000 0 001 3 of setting 50µA MEASUREMENT HI and LO Limit Total current mA 0 000 3 000 0 001 2 of setting 2 counts HI and LO Limit Real current mA 0 000 3 000 0 001 3 of setting 50µA Current Offset 0 000 3 000mA PF 0 00 1...

Page 163: ...nd the software has been modified so the high speed maximum current shutdown is fixed at 5mA The following table shows the specifications for this option 5mA AC DC Output AC WITHSTAND VOLTAGE SETTINGS HI and LO Limit Total current mA 0 000 5 000 0 001 2 of setting 6 counts HI and LO Limit Real current mA 0 000 5 000 0 001 3 of setting 50µA MEASUREMENT HI and LO Limit Total current mA 0 000 3 500 R...

Page 164: ... current 5 8mA DC at short circuit Response time 2ms 07 Printer Port This option allows the instrument to generate a hardcopy printout of the test results The printout can be configured to print automatically with each test or manually by pressing a front panel key There is also the capability to enter a device ID number for each test that will increment automatically after each test is performed ...

Page 165: ... the parameters for this option From the Print Format setting screen six different parameters may be accessed Device ID number Mode Test Result Test Setting Device ID and Form Feed Mode From the Print Format setting screen select Mode and the following screen will appear ...

Page 166: ...Present test The next screen will display the results of the present test along with an option of Print Results You can then select Print Results to send the test results to a printer OFF mode disables the printer card and printer menu Test Result From the Print Format Setting screen select Test Result The two options available for Test Result are All and Fail This option allows you to select whic...

Page 167: ... appears twice in under the Print Format option The first parameter allows you to set the Device ID to ON or OFF The Device ID number is a counter that increments once every time a test is performed The number can be set to match the exact serial number or some portion of the actual serial number of the item under test or just used as an identifier or tracking number From the Print Format Setting ...

Page 168: ...he signature line will not appear When the form feed is turned ON the pages will break whenever the page is determined to be full by the printer 08 GPIB Card This option may be substituted for the RS232 interface This option provides all of the function control of the RS232 interface with the addition of SRQ functions All commands can be found in section 7 Bus Remote Interface GPIB USB RS 232 of t...

Page 169: ... interface can be found in section 8 Bus Remote Interface GPIB USB RS 232 of this manual Ethernet Interface The Ethernet interface provides all of the function control of the standard RS 232 interface Some commands are only exclusive to GPIB control Default Settings The default settings for the Ethernet interface are as follows IP Setup AUTO IP Address 010 000 000 000 Gateway IP 000 000 000 000 Su...

Page 170: ...be completed by Network Administrator Ethernet Card Address ______ ______ ______ ______ ______ Device Name _____________________ Device IP Address _______ _______ _______ _______ Gateway IP Address _______ _______ _______ _______ Subnet Mask _______ _______ _______ _______ ...

Page 171: ...AUTO the Ethernet Card will request a new IP Address every time a parameter is edited and as a result the Requesting IP Address message will appear Power Up The Ethernet Card will be installed with the default options listed above After the HypotULTRA initially powers up the following pop up message will appear NOTE The Requesting IP Address pop up message only appears at power up when the Etherne...

Page 172: ...essfully receives an IP Address from the server the following pop up message will be displayed If the HypotULTRA fails to receive an IP Address after approximately 20 seconds the following pop up message will be displayed Select the EXIT key to remove the pop up message Ethernet Card Menu When the Ethernet Card option is installed the Ethernet Card icon will appear in the System Settings menu ...

Page 173: ...168 Touch the Ethernet Card icon to access the Ethernet Card Menu IP Setup Touch the IP Setup icon to access the IP Setup parameters ...

Page 174: ... to the next test parameter IP Address IP Address Touch the IP Address icon to access the IP Address parameters A specific IP Address must be entered into this field if the IP Setup parameter is configured to MANUAL Enter the IP Address that you wish using the numeric keypad The IP Address must be entered in the following format XXX XXX XXX XXX A valid IP Address must be entered Users may not use ...

Page 175: ...Mask using the touchscreen keypad The Subnet Mask must be entered in the following format XXX XXX XXX XXX If the IP Setup parameter is set to AUTO you do not need to enter a Subnet Mask manually Device Name Select the Device Name parameter on the touchscreen From this screen you may enter a Device Name for the HypotULTRA The Device Name is used to identify the HypotULTRA on your server and may be ...

Page 176: ... with the command string the instrument will respond with 15 hex 21 decimal the Not Acknowledge NAK ASCII control code However the presence of this response does not mean that the instrument in the case of these commands only completed the command These commands require a restarting of the hardware that controls the Ethernet Protocols Because of this you must wait before the Ethernet Card will res...

Page 177: ...arting the ACW test period The Burn Hipot Test option reduces the standard minimum Dwell time from 0 4 seconds to 0 1 seconds The option optimizes the single test cycle time and results in a fast overall test cycle time of two tests in less than 600ms measured from the Remote Test input to the Remote Pass output The Ramp UP Dwell and Ramp DN cycle times as well as the Test Voltage settings apply t...

Page 178: ...lay time of the CONT Delay Timer option There are no specification changes as a result of the installation of this option NOTE If the GPIB or Printer Options are installed the System menu will look different and will consist of two pages with the Dual Test parameter appearing on the second page The rear panel remote interface is reconfigured to allow two test switches instead of the standard reset...

Page 179: ...d 0 0 1 0 999 9 Dwell Timer second 0 0 4 999 9 0 continuous and 0 1 0 999 9 when it be selected low current range Ramp HI current uA 0 0000 0 9999 0 0001 2 of setting 10 counts Low Range is ON 1 000 9 999 0 001 10 00 99 99 0 01 100 0 999 9 0 1 2 of setting 2 counts 1000 10000 1 Charge LO current 0 0 350 0 µA DC or Auto Set When current range is 3 ranges 0 00 35 00 uA DC or Auto Set When current ra...

Page 180: ...380 5 657 Peak 0 001 3 50 40 00 DC 3 80 56 57 Peak 0 01 35 0 400 0 DC Low Range ON 38 0 565 7 Peak 0 0 400 0 DC Low Range OFF 0 0 565 7 Peak 0 1 2 of reading 2 counts DC Current mA 0 300 4 000 DC 0 424 5 657 Peak 0 001 3 50 10 00 DC 3 80 14 14 Peak 0 01 Accuracy for Fixed range DC Current nA 0 0 350 0 0 1 2 of reading 10 counts Low Range is ON DC Current µA 0 000 3 500 0 001 2 of reading 10 counts...

Page 181: ...st Execution Commands The following commands are used to control actual output voltage and current from the instrument Please observe all safety precautions COMMAND DESCRIPTION TEST Execute a Test RESET Abort a test in Process or Reset Failures SAO Set Auto Offset SACG Set Auto Charge LO File Editing Commands The following commands are used to create or modify Test Setup Files Commands should be s...

Page 182: ...of the commands will function the same way for multiple test types however the input range may be different and therefore used a different possible set of values COMMAND NAME TEST TYPES VALUE ECC 1 0 ECC Edit Connect ALL 1 On 0 Off ED 1 0 ED Edit Current Meter Display ACW 1 Real 0 Total EV value EV Edit Voltage ACW DCW IR 0 5000V 0 5000V 50 1000V ECG value ECG Edit Charge Lo DCW IR 0 0 350 0uA 0 0...

Page 183: ...tring consisting of H L or O H HV or Cont L RETURN O OPEN EES EES Edit External Scanner ACW DCW IR CONT scanner string 1 16 element ASCII string consisting of H L or O H HV or Cont L RETURN O OPEN System Parameter Editing Commands and Companion Queries These commands are used to modify the system parameters for the instrument These commands require a parameter value to be included with the command...

Page 184: ...Alert Date mm dd yy or yy mm dd or dd mm yy according to SDF setting SD value SD Date mm dd yy or yy mm dd or dd mm yy according to SDF setting SDF value SDF Date Format 0 yy mm dd 1 mm dd yy 2 dd mm yy ST value ST Time hh mm 24hr hh mm AM or hh mm PM 12hr according to STF setting STF 1 0 STF Time Format 0 12hr 1 24hr SD1 value SD1 Device ID 0 9999999 SD2 1 0 SD2 Device ID 1 On 0 Off SPM 2 1 0 SPM...

Page 185: ...ed Step LP step number List Prompt by step number step number 1 30 LS List Step Parameters LS step number List Step Parameters by step number step number 1 30 IEEE 488 2 Common Commands These commands are required by the IEEE 488 2 standard with the exception of PSC PSC Most of these commands are not available over the USB RS 232 bus except for the IDN command which can be used to retrieve the ins...

Page 186: ...cifications apply to the Continuity Test with this option CONTINUITY TEST Output Current DC 0 1A for 0 00 10 00Ω 0 01A for 10 01 100 0Ω 0 001A for 100 1 1000Ω 0 0001A for 1000 2000Ω All ranges have 10 over range capability Range indicated is for total resistance which includes any programmed offset value Therefore when offset is used the meter display may fall into a higher resistance range SETTIN...

Page 187: ...182 ...

Page 188: ...after calibration Calibration effects will only be noticeable after exiting calibration mode 10 1 Warranty Requirements Associated Research Inc offers a standard three year manufacturer s warranty This warranty can be extended an additional two years provided that the instrument is returned each year to Associated Research Inc for its annual recertification In order to be eligible for the extended...

Page 189: ...tULTRA The HypotULTRA enters calibration mode after the power on sequence is complete When the calibration is initialized the calibration screen will display each calibration point and appear as follows Scroll down on the screen to view the next page which will appear as follows Scroll down on the screen to view the next page which will appear as follows ...

Page 190: ... prompt screen will now appear that describes the necessary load and connection information for the parameter being calibrated Once you press TEST the Calibration data entry screen will appear for the selected parameter Read the measurement from your standard and enter it using the numeric keypad Once a value is entered the screen for the next step will appear Calibration of AC Hipot Voltage The c...

Page 191: ...econd step requires a 1kVAC voltmeter Calibration of AC Hipot Voltage 400Hz option 13 only The calibration of AC Hipot Voltage at 400Hz is a two step process The instructions for the first step appear as follows ...

Page 192: ...econd step requires a 1kVAC voltmeter Calibration of AC Hipot Voltage 800Hz option 13 only The calibration of AC Hipot Voltage at 800Hz is a two step process The instructions for the first step appear as follows ...

Page 193: ...188 The second step requires a 1kVAC voltmeter Calibration of DC Hipot Voltage The calibration of DC Hipot Voltage is a three step process The instructions for the first step appear as follows ...

Page 194: ...189 The second step requires a 1kVDC voltmeter the third step requires a 100VDC voltmeter The third step requires a 100VDC voltmeter ...

Page 195: ...190 Calibration of 30mA AC Total Current Range The 30mA ACW calibration is a one step process Calibration of 3 5mA AC Total Current Range The 3 5mA ACW calibration is a one step process ...

Page 196: ...191 Calibration of 9 99mA DC Current Range The 10mA DC current range calibration is a one step process ...

Page 197: ...92 Calibration of 3 500mA DC Current Range The 3 5mA DC current range calibration is a one step process Calibration of 350uA DC Current Range The 350uA DC current range calibration is a one step process ...

Page 198: ...A DC current range calibration is a one step process Calibration of 3 5uA DC Current Range The 3 5uA DC current range calibration is a one step process Calibration of 305nA DC Current Range The 350nA DC current range calibration is a one step process ...

Page 199: ...194 Calibration of DC Continuity Offset The calibration of DC Continuity Offset is a one step process Calibration of DC Continuity 1 The calibration of DC Continuity 1Ω is a one step process ...

Page 200: ...195 Calibration of DC Continuity 10 The calibration of DC Continuity 10Ω is a one step process Calibration of DC Continuity 100 The calibration of DC Continuity 100Ω is a one step process ...

Page 201: ...196 Calibration of DC Continuity 1000 The calibration of DC Continuity 1000Ω is a one step process Calibration of DC Continuity 10K The calibration of DC Continuity 10KΩ is a one step process ...

Page 202: ...197 Calibration of GFI 5 0mA The calibration of GFI 5 0mA is a two step process ...

Page 203: ...rotective Film 39571 1 8GB White USB Flash Drive Panel Components 38364 1 Fuse Holder 20mm 7820 50 39274 1 Fuse Holder 30mm 7800 37478 2 High Voltage Connector 35999 4 Return Connector 39606 1 Power Switch 4P 4A 37571 1 Earth Connector 37806 1 TEST Test Switch Green Lighted 37807 1 RESET Reset Switch Red Lighted 38101 1 Feet Kit w o Rubber Inserts 38102 4 Rubber Insert for Feet 39572 1 Color LCD T...

Page 204: ...tor 39596 1 REMSB100 Remote Board 39597 1 URP G USB RS232 Card 39595 1 USBSB100 USB Barcode Board 39649 1 URP H Printer Interface Board 39650 1 CGP 03 GPIB Interface Board 39651 1 38818 Ethernet Card 39562 1 CSUSB100A 8 Port Scanner Assembly 39563 1 CSUSB100B 4 Port Scanner Assembly Internal Components 39652 1 T2 High Voltage Output Transformer 7820 50 39636 1 T2 500VA Output Transformer 7800 ...

Page 205: ...ielectric Withstand Test 30 78 79 136 137 140 141 142 146 Discharge 6 DUT 6 8 32 79 80 112 121 Dwell 76 78 79 140 141 Edit Parameters 52 78 80 141 142 ESD 5 6 Ethernet Card 158 159 160 161 162 164 165 Exit Key 121 Fail Stop 35 Features 8 Frequency 76 78 80 140 142 Front Panel Controls 21 GPIB 30 31 132 133 134 135 145 151 157 158 Interlock 9 11 23 121 131 146 147 180 LCD 21 137 146 180 Leakage 8 1...

Page 206: ... 79 142 158 Channel 80 Internal 152 Option 152 Setup 77 Security 8 30 31 Sequence 34 35 135 146 170 Service 1 3 4 11 134 148 149 150 151 169 Service Interval 4 Setup 8 11 21 30 31 136 145 AC Withstand 79 File 136 145 Ground Continuity 80 Scanner 77 152 Short 35 77 80 121 Single Step 30 31 34 142 163 164 Smart GFI 30 31 32 142 Specifications 15 System Parameters 30 31 42 142 Test Parameters 78 79 1...

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