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Amazone AD-P 3001 Special 850, Operating Manual

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Amazone AD-P 3001 Special 850 Operating Manual Download Page 178

 

 

Cleaning, maintenance and repair 

 

178 

AD-P 30/35/4001 SPECIAL  BAH0095-2  11.17

 

12 

Cleaning, maintenance and repair 

 

12.1 Safety 

first 

 

WARNING 

Danger of crushing, shearing, cutting, being caught or drawn in, 
winding and knocks through: 

 

unintentional lowering of the implement raised using the 
tractor's 3-point hydraulic system. 

 

unintentional lowering of raised, unsecured implement 
parts. 

 

unintentional start-up and rolling away of the tractor-
implement combination. 

Secure the tractor and the implement against unintentional starting 
and rolling away before working on the implement. 

 

 

CAUTION 

Switch off control terminal 

 before 

road 

transport. 

 

before adjustment, maintenance and repair work. 

Risk of accident due to unintentional activation of the metering unit or 
other implement components caused by radar pulses or pulse wheel 
movement. 

 

 

WARNING 

Risk of crushing, shearing, cutting, being caught and/or drawn 
in, or impact through unprotected danger points. 

 

Mount protective equipment, which you removed when cleaning, 
maintaining and repairing the implement. 

 

Replace defective protective equipment with new equipment. 

 

Never crawl under a raised, unsecured implement. 

 

 

WARNING 

Risk of crushing, shearing, cutting, being caught, wound in, 
pulled in or trapped by the motorised, unprotected metering roll-
er and agitator shaft. 

Never open or remove the safety equipment in the hopper when the 
metering roller is being driven, or as long as the metering roller can 
be unintentionally driven. 

 

Summary of Contents for AD-P 3001 Special 850

Page 1: ... seed drills AD P 3001 3501 4001 Special 850 AD P 3001 3501 4001 Special 1250 MG6093 BAH0095 2 11 17 Please read and observe this operating manual before initial operation of the implement Keep it in a safe place for future use en ...

Page 2: ...lf The person con cerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go into the mind of a thing or make himself familiar with every part of the machine and to get acquainted with its handling Only this way you would be satisfied both with the machine as also with y...

Page 3: ...H DREYER GmbH Co KG Postfach 51 D 49202 Tel E mail Hasbergen Germany 49 0 5405 50 1 0 amazone amazone de Spare part ordering Spare parts lists are freely accessible in the spare parts portal at www amazone de Please send orders to your AMAZONE dealer Formalities of the operating manual Type AD P 30 35 4001 SPECIAL Document number MG6093 Compilation date 11 17 Copyright AMAZONEN WERKE H DREYER GmbH...

Page 4: ... ordered Damage can only be rectified if problems are claimed immediately Before initial operation read and observe this operating manual and particularly the safety infor mation Only after careful reading will you be able to benefit from the full scope of your newly pur chased implement Please ensure that all the implement operators have read this operating manual before they put the implement in...

Page 5: ...revention instructions 27 2 16 2 Hydraulic system 31 2 16 3 Electrical system 32 2 16 4 Mounted implements 33 2 16 5 Operation of the seed drill 34 2 16 6 Cleaning maintenance and repair 34 3 Upon delivery loading and unloading the implement 35 4 Product description 36 4 1 Components of the seeding combination 36 4 2 Components of the AD P Special pack top seed drill 37 4 3 Safety and protective e...

Page 6: ... 2 Tramline rhythms 4 6 and 8 86 5 16 3 Tramline rhythm 2 and 21 87 5 16 4 One sided switching 88 5 16 5 Tramline marker 90 5 17 Work floodlights 91 5 18 Camera system 91 6 Start up 92 6 1 Checking the suitability of the tractor 93 6 1 1 Calculating the actual values for the total tractor weight tractor axle loads and tyre load bearing capacity as well as the required minimum ballast weight 94 6 1...

Page 7: ...r pressure 136 8 4 6 1 Mechanical coulter pressure adjustment 136 8 4 6 2 Hydraulic coulter pressure adjustment 137 8 4 7 Soil tillage without seeding Lifting the coulters and harrow 138 8 5 Adjusting and checking the seed placement depth 139 8 6 RoTeC Control coulter 140 8 6 1 Adjusting the coulter discs 140 8 7 Exact following harrow 142 8 7 1 Exact following harrow tine position 142 8 7 2 Setti...

Page 8: ...2 4 1 1 Soil tillage implements type 00 Overview of the coupling parts 186 12 4 1 2 Soil tillage implements type 00 coupling part installation 186 12 4 1 3 Soil tillage implements type 01 overview of the coupling parts 191 12 4 1 4 Soil tillage implements type 01 coupling part installation 191 12 4 2 Initial installation of the transport safety bar bracket 194 12 4 3 Working on the distributor hea...

Page 9: ...AD P 30 35 4001 SPECIAL BAH0095 2 11 17 9 ...

Page 10: ...n the implement and the information in this operating manual No claims can be made based on differences in the specifications figures or descriptions If you want to sell the implement ensure that the operating manual is supplied with the implement 1 1 Purpose of the document This operating manual describes the operation and maintenance of the implement provides important information on safe and ef...

Page 11: ...out an essential order are shown as a list with bullets Ex ample Point 1 Point 2 Item numbers in diagrams Numbers in round brackets refer to the item numbers in the diagrams The first number refers to the diagram and the second number to the item Example Fig 3 6 Figure 3 Item 6 ...

Page 12: ... symbols on the implement in a legible state to replace damaged warning symbols Obligations of the user Before starting work anyone charged with working with on the imple ment is obliged to comply with the basic workplace safety instructions and acci dent prevention regulations to read and understand the General safety information section of this operating manual to read the section Warning symbol...

Page 13: ... These shall be available to the operator at the latest on conclusion of the contract Guarantee and liability claims for damage to people or property will be excluded if they can be traced back to one or more of the following causes Improper use of the implement Improper installation commissioning operation and mainte nance of the implement Operation of the implement with defective safety equipmen...

Page 14: ...ediate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physical injury CAUTION Indicates a low risk which could cause minor or medium level physical injury or damage to property if not avoided IMPORTANT Indicates an obligation to speci...

Page 15: ...ntenance personnel Check all the available safety equipment regularly 2 4 Safety and protective equipment Before starting up the implement each time all the safety and protec tion equipment must be properly attached and fully functional Check all safety and protection equipment regularly Faulty safety equipment Faulty or disassembled safety and protection equipment can lead to dangerous situations...

Page 16: ...ny 2 Instructed persons are those who have been instructed in their assigned tasks and in the possi ble risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protective equipment and measures 3 Persons with specialised technical training shall be considered as a specialist Due to their spe cialist training and their knowledge of the appr...

Page 17: ...al electronic energy on the implement Use appropriate measures to inform the operator You can find de tailed information in the relevant sections of this operating manual 2 9 Maintenance and repair work fault elimination Carry out prescribed setting maintenance and inspection work in good time Secure all media such as compressed air and the hydraulic system against unintentional start up Carefully...

Page 18: ... the operating permit for example remains valid in accordance with national and interna tional regulations Vehicles with an official type approval or with equipment connected to a vehicle with a valid type approval or approval for road transport according to the German road traffic regulations must be in the state specified by the approval WARNING Risk of crushing cutting being trapped or drawn in...

Page 19: ...use wear and spare parts from third parties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of non approved spare and wear parts or aids 2 11 Cleaning and disposal Handle and dispose of any materials used carefully in particular when carrying out work o...

Page 20: ...gers A warning symbol consists of two fields Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbol Explanation The Order number and explanation column provides an explanation of the adjacent warning symbol The description of the warning sym bols is always the same and specifies in the following order A de...

Page 21: ...nd wheel drive is moving MD 078 Risk of crushing of fingers hand by accessi ble moving parts of the implement This hazard can cause the most severe injuries with loss of body parts Never reach into the danger area when the trac tor engine is running with the universal joint shaft or hydraulic electronic system connected MD 082 Risk of falling when riding the implement on treads or platforms Causes...

Page 22: ...the parts MD 095 Before commissioning the implement read and observe the operating manual and the safety instructions carefully MD 096 Danger from escaping high pressure hydrau lic fluid due to leaking hydraulic hose lines This danger may cause serious injuries perhaps even resulting in death if escaping high pressure hydraulic fluid passes through the skin and into the body Never attempt to plug ...

Page 23: ... adjusting troubleshooting cleaning maintaining and repairing due to the tractor and the implement being started unintentionally and rolling away These dangers can cause extremely serious and potentially fatal injuries Secure the tractor and the implement against unintentional start up and rolling away before any intervention in the imple ment Depending on the type of intervention read and underst...

Page 24: ...body Transportation without a correctly fitted transport safety bar is forbidden Install the transport safety bar provided be fore starting transportation MD 157 The stability of the implement is guaranteed only if the empty implement is supported on the parking supports Always set the empty implement down so that it is stable on a horizontal parking area with a firm base MD 199 The maximum operat...

Page 25: ...General safety instructions AD P 30 35 4001 SPECIAL BAH0095 2 11 17 25 2 13 1 Position of warning symbols Fig 1 Fig 2 ...

Page 26: ...rking in an unsafe working environment Failure of important implement functions Failure of prescribed methods of maintenance and repair Risk to people through mechanical and chemical influences Risk to the environment through leakage of hydraulic fluid 2 15 Safety conscious working Besides the safety information in this operating manual the generally applicable national workplace safety and accide...

Page 27: ...ion of the metering unit or other implement components caused by wheel move ments or radar pulses 2 16 1 General safety instructions and accident prevention instructions In addition to these instructions also comply with the generally valid national and safety and accident prevention regulations The warning symbols attached on the implement provide im portant instructions for safe operation of the...

Page 28: ...standing next to the vehi cles and may only move between the vehicles when both are at a standstill Before the implement is connected to or disconnected from the tractor s three point hydraulic system secure the operating lever of the tractor hydraulic system so that unintentional raising or lowering is impossible When coupling and uncoupling implements move the support equipment if equipped to th...

Page 29: ...external force if per sonal are maintaining an adequate safety distance to the imple ment Secure the tractor against unintentional start up and rolling away before you leave the tractor For this Lower the implement onto the ground Apply the tractor parking brake Switch off the tractor engine Remove the ignition key Implement transportation When using public roads national road traffic regulations ...

Page 30: ...vel implement parts to the transport position Before road transport secure all the swivel implement parts in the transport position against risky position changes Use the transport locks intended for this Before transporting lock the operating lever of the tractor s three point hydraulic system against the unintentional raising or lowering of the connected or hitched implement Before road transpor...

Page 31: ... tractor parking brake Take out the ignition key Have the hydraulic hose lines checked for proper functioning by a specialist at least once a year Replace the hydraulic hose lines if they are damaged or worn Use only genuine AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than 6 years including any storage time of maximum 2 years Even with proper storage and app...

Page 32: ...ry terminal If there is accidental earth contact there is a danger of explosion Risk of explosion Avoid sparking and naked flames in the area of the battery The implement may be equipped with electronic components whose function can be influenced by electromagnetic interfer ence from other devices Such interference can pose risks to people if the following safety information is not observed In the...

Page 33: ...or rear of a tractor do not exceed The permissible total tractor weight The permissible tractor axle loads The permissible load bearing capacities of the tractor tyres Observe the max working load of the mounted implement and the permissible axle loads of the tractor Always ensure that the tractor lower links are adequately locked against sideways movement before transporting the implement When tr...

Page 34: ...erminal is switched off the implement plug is disconnected from the tractor e g ISOBUS plug the drive is switched off the tractor engine is at a standstill the ignition key has been removed Regularly check the nuts and bolts for a firm seat and retighten them as necessary Secure the raised implement or raised implement parts against unintentional lowering before performing any cleaning mainte nanc...

Page 35: ...guarantees your safety Load the implement only when the hopper is empty Please pay attention to the required tensile strength of the sling Do not walk under suspended loads Lash the implement down on the transport vehicle in accordance with regulations The pack top seed drill can be loaded as a solo implement standing on the parking supports or in combination with the soil tillage implement and ro...

Page 36: ...Product description 36 AD P 30 35 4001 SPECIAL BAH0095 2 11 17 4 Product description 4 1 Components of the seeding combination Fig 5 1 Soil tillage implement 2 Roller 3 AD P Special pack top seed drill ...

Page 37: ...ectrically driven 3 Segment distributor head 4 Seed tube hoses 5 Track marker attached to the soil tillage implement to the seed drill only in combination with a soil tillage implement from a dif ferent manufacturer 6 RoTeC Control coulter optionally WS coulter 7 Roller harrow optionally exact following harrow 8 Fan 9 Loading board with folding steps 10 Tramline marker 11 Radar ...

Page 38: ...oduct description 38 AD P 30 35 4001 SPECIAL BAH0095 2 11 17 Cabinet for the supply lines Fig 7 1 Seed metering unit electrically driven 2 Injector sluice Fig 8 1 Low level sensor Fig 9 WS coulter Fig 10 ...

Page 39: ...g device for the track markers on the soil tillage implement Fig 11 1 The charging sieve in the seed hopper pre vent accidental reaching into the rotating metering roller The charging sieve cannot be opened with out tools Fig 12 1 The transport safety bar covers the tines of the exact following har row that protrude into the traffic space Fig 13 ...

Page 40: ...Implement plug Data transfer implement job computer control terminal Plug 7 pin Connection to the lighting for road travel 4 4 2 Hydraulic hose lines All hydraulic hose lines have handles with col oured markings and a code number or code let ter to assign the respective hydraulic function to the pressure line of a tractor control unit Fig 14 ...

Page 41: ...acting Lowering Blue Coulter pressure Exact following harrow pressure Increase Single acting Reduce Green Coulter lifting Harrow lifting Lifting Double acting Lowering Red Fan hydraulic motor see also section 6 3 page99 Switch on and switch off Single acting Pressureless return 1 The symbols show the type of actuation for the tractor control units Latched for a permanent oil circulation Actuated w...

Page 42: ...rning signs 2 Reflector red Fig 15 1 Lighting rear left 2 Turn indicators 3 Brake and tail lights 4 Reflector red 5 Reflector yellow on the sides without illustration 2 side facing warning signs not permitted in Germany and several oth er countries Fig 16 1 Number plate holder 2 Licence plate lighting Fig 17 ...

Page 43: ...scription AD P 30 35 4001 SPECIAL BAH0095 2 11 17 43 3 Transport safety bar only in combination with the exact following harrow Fig 18 1 2 forwards facing warning signs 2 2 forwards facing limiting lights Fig 19 ...

Page 44: ...erator Slopes can be travelled Across the slope Direction of travel to left 10 Direction of travel to right 10 Up down the slope Up the slope 10 Down the slope 10 Intended use also includes Compliance with all the instructions in this operating manual Adherence of inspection and maintenance work Exclusive use of genuine AMAZONE spare parts Other uses to those specified above are forbidden and shal...

Page 45: ... construction reasons Here the special safety regulations from the corresponding section are applicable No one may remain in the danger area of the implement while the tractor engine is running with the universal joint shaft hydraulic system connected the tractor and implement are not protected against unintentional start up and rolling away The user may only move the implement or switch or move t...

Page 46: ...nce with the stipulations of the valid EU directives Fig 20 The following information is specified on the rat ing plate and the CE mark 1 Implement ID no 2 Type 3 Basic weight kg 4 Max payload kg 5 Factory 6 Model year 7 Year of manufacture Fig 21 The permissible total weight kg comprises weights of the basic weight kg and maximum load kg The load kg comprises weights of the possible implement opt...

Page 47: ...urface m 1 97 2 12 1 97 2 12 1 97 2 12 Permissible total weight kg 2007 2305 2115 2410 2220 2520 Working width m 3 00 3 50 4 00 Transport width m 2 99 3 49 3 99 WS coulter No of rows 24 32 Row spacing cm 12 5 12 5 Medium working speed km h 4 4 Maximum working speed km h 8 8 RoTeC Control coulter No of rows 24 20 28 24 32 26 Row spacing cm 12 5 15 0 12 5 15 0 12 5 15 0 Medium working speed km h 6 6...

Page 48: ...plement combination Rear mounted implement combinations with AD P 30 35 4001 SPECIAL always have the same distance d Fig 22 Distance d 0 9 m The permissible total weight GH of the implement combination is obtained from the sum of the weights Basic weight of the pack top seed drill see rating plate Maximum load on the pack top seed drill see rating plate Total weight of the soil tillage implement r...

Page 49: ...and AD P 4001 Special starting at 125 kW 170 bhp Electrical equipment Battery voltage 12 V volts Lighting socket 7 pin Hydraulic sys tem Tractor control units See section Overview Supply lines supply cable page 40 Maximum operating pressure 210 bar Tractor pump output See section Hydraulic connection for the blower fan drive page 99 Hydraulic oil for supplying the implement see section 4 9 page 47...

Page 50: ...t of AMAZONE rotary cultivator KG KX Fig 23 2 AMAZONE KE rotary harrow and Tooth packer roller PW Wedge ring roller KW Wedge ring roller matrix KWM Trapeze ring roller TRW Fig 23 3 Cracker disc CDW For the soil tillage implement to be able to deflect upwards when it hits obstacles the AD P Super pack top seed drill is supported by the AMAZONE roller This seeding combination optimises loosening of ...

Page 51: ...the coulters Seed drills with WS coulters are used after the plough Mulch seeding is possi ble with the AMAZONE rotary cultivator if the AD P is equipped with RoTeC Control coulters Fig 24 4 The seed is embedded in the soil which is reconsolidated in strips by the trapeze ring roller Fig 24 5 The trapeze ring roller is used on soils with very heavy clods that could not be completely elimi nated by...

Page 52: ...The AmaTron 3 control terminal Fig 25 can operate all implements that are equipped with the ISOBUS system Instructions for operating the AMAZONE job computer can be found in the ISOBUS Software op erating manual the ISOBUS compatible control terminal can be found in the AmaTron 3 operating manual Fig 25 5 1 1 TwinTerminal Communication with the ISOBUS compatible control terminal in the tractor cab...

Page 53: ...e the working speed to calculate the worked area to calculate the speed of the metering roller and electric motor For a constant seed rate at differ ent forward speeds Use of the pulse wheel or the radar device requires teaching in the pulses over a calibration distance of 100 m before initial use in event of different soils slippage if the actual seed rate differs from the calibrated seed rate in...

Page 54: ...tion Fig 28 5 3 2 Measuring the distance covered with a pulse wheel In combination with soil tillage implements from other manufacturers the AD P Special is equipped with a pulse wheel Fig 29 1 The pulse wheel can be set in 2 positions Transport position Working position Fig 29 If the pulse wheel is in transport position during operation the soil is worked without seeding 5 4 Implement documentati...

Page 55: ... on the coulter frame Fig 31 5 6 Hopper and loading board The roller tarpaulin Fig 32 1 protects the con tents of the seed hopper from water and dust Manual filling of the seed hopper is performed from the loading board at the rear of the seed drill The hopper extension Fig 32 2 enlarges the volume of the seed hopper Only one hopper extension can be mounted Fig 32 The charging sieve Fig 33 1 on th...

Page 56: ... the same time the control terminal displays a warning message This warning message is intended to remind the tractor driver to refill the seeds in due time The height of the low level sensor is adjustable when the seed hopper is empty Fig 34 The fastening height of the low level sensor depends on the filled material Cereals and legumes attach the sensor in the upper area Fine seed types e g rapes...

Page 57: ...n to the coulters As soon as the implement is raised when turning at the end of a field or when the implement comes to a stop the electric motor switches off and the metering roller comes to a halt Fig 35 The speed of the metering roller is determined when calibrating the seed rate determines the seed rate The higher the speed of the electric motor the greater the seeding rate automatically adjust...

Page 58: ...d metering roller depending on the seed and the seed rate can be found in the table sec tion Table metering rollers seed page 62 If the seed is not listed select the metering roller for a seed that has a similar grain size For seeding particularly large seeds e g large beans the chambers Fig 36 1 of the metering roller can be enlarged by repositioning the wheels and the plates Fig 36 The volume of...

Page 59: ...Layout and function AD P 30 35 4001 SPECIAL BAH0095 2 11 17 59 5 7 1 Metering roller diagram table Metering roller Volume 7 5 cm3 Metering roller Volume 20 cm3 Metering roller Volume 40 cm3 ...

Page 60: ...Layout and function 60 AD P 30 35 4001 SPECIAL BAH0095 2 11 17 Metering roller Volume 120 cm3 Metering roller Volume 210 cm3 Metering roller Volume 350 cm3 ...

Page 61: ...Layout and function AD P 30 35 4001 SPECIAL BAH0095 2 11 17 61 Metering roller Volume 600 cm3 Metering roller Volume 660 cm3 Metering roller Volume 880 cm3 ...

Page 62: ... 120 cm 210 cm Beans Buckwheat X Spelt Peas Flax dressed X X X X Barley X Grass seed X Oats Millet X X Caraway X Lupins X X Alfalfa X X X X Maize X Poppy X X X Oilseed moist dressing X X Fodder radish X X X X Phacelia X X X Rapeseed X X X Rye X Red clover X X X Mustard X X X X Soy Sunflowers X X Turnips X X Triticale X Wheat X Vetches X ...

Page 63: ...600 cm 660 cm 880 cm Beans X X X Buckwheat X Spelt X Peas X X X Flax dressed Barley X X X Grass seed Oats X Millet Caraway Lupins Alfalfa Maize Poppy Oilseed moist dressing Fodder radish Phacelia Rapeseed Rye X X X Red clover Mustard Soy X X X Sunflowers Turnips Triticale X Wheat X X X Vetches ...

Page 64: ...ial Always perform a calibration test during the initial operation when changing the sort if the seed type is identical but the grain size grain shape specific weight and dressing are different after replacing the metering roller if the hopper takes more less time than expected to empty The actual seed rate then does not correspond to the seed rate determined by the calibration test During calibra...

Page 65: ...nished For a more detailed description refer to the ISOBUS Software operating manual Fig 39 The scope of delivery includes a digital scale to determine the weight of the collected metered material Fig 40 For checking purposes the calibration procedure must always be repeated The required seed rate is generally achieved during the second calibration If this is not the case repeat the calibration un...

Page 66: ...er pressure adjustment unit are re quired The control terminal serves to enter the desired rate increase in 5 increments If the desired rate increase is set to 0 on the control terminal the seed rate remains un changed when the coulter pressure increases Fig 41 5 7 5 Spreading seed with wide row spacing For spreading seed with wide row spacing e g maize individual seed rows can be closed The seed ...

Page 67: ...the implement accelerates the metered seed is only deposited in the soil when the speed of the implement is much higher than that of the metering unit The start up ramp which can be activated on the ISOBUS control terminal prevents insufficient metering of the seed during the acceleration phase To be able to compensate for the system related insufficient seed quantity using the start up ramp durin...

Page 68: ...e nominal speed The percent deviation at which the alarm should be triggered can be adjusted see ISOBUS Software operating manual Fig 44 The blower fan hydraulic motor is connected to the tractor hydraulic system Fig 45 Set the blower fan speed at the flow control valve of the tractor see section 8 4 1 at the pressure relief valve of the hydraulic motor see section 8 4 2 if the tractor has no flow...

Page 69: ... higher the blower fan speed the greater is the air volume generated The required blower fan speed Fig 47 1 depends on the seed Fine seed types Fig 47 2 e g rapeseed or grass seed Grains or legumes Fig 47 3 and the seed rate Fig 47 4 Example Seed type Cereal Fig 47 3 Seed rate 130 kg ha Fig 47 4 Required blower fan speed Fig 47 1 3200 rpm ...

Page 70: ... of the segments in the distrib utor head and is carried to the coulters through the connected seed line tubes Fig 48 To create tramlines the individual segments Fig 49 1 have flaps to close the tramline outlet When creating the tramlines the flaps in the tramline segments Fig 49 1 close off the seed supply to the seed line tubes of the tramline coulters the tramline coulters do not deposit any se...

Page 71: ...nation is equipped with a working position sensor which transmits the pulses to switch the electric motor for the metering roller drive on and off The equipment of your seed drill with seed tube monitoring requires a second working position sensor This working position sensor supplies the pulse for switching the seed tube monitoring on and off The working position sensors can be installed as follo...

Page 72: ...r outlet clogging when the seed drill is set down Fig 53 5 10 1 Band seeding shoe The WS coulters can be equipped with band seeding shoes Band sowing improves the com petition conditions for the growing wheat plants The precondition is a well tilled seed bed Band sowing shoeII is particularly well suited to light to medium soils The inclined sole compresses the planting area and reduces the placem...

Page 73: ... cleaning disc see below are used for limiting the placement depth of the seed cleaning the rear side of the steel disc Fig 56 2 Fig 56 To limit the seed placement depth the coulter discs can be adjusted in 3 positions The handle Fig 56 3 is used for actuation The shallow seeding disc Fig 56 1 enables shallow seeding even on very light soils with increased coulter pressure The cleaning disc Fig 57...

Page 74: ...avy soil To achieve uniform levelling with the exact following harrow even on heavy soils the exact following harrow pressure is also increased when the coulter pressure is increased At the same time more seed can be spread As an option your seed drill can be equipped with all or only selected hydraulic functions The hydrau lic functions are actuated by the tractor control unit blue The exact foll...

Page 75: ...s and the stop rests against the upper pin In floating posi tion the stop rests on the lower pin The numbers on the scale Fig 59 2 are provid ed for guidance The higher the number the greater the coulter pressure Fig 59 During work the coulter pressure can be read on a second scale in the tractor cabin Fig 60 1 Fig 60 The control unit blue serves to change the coulter pressure and the exact follow...

Page 76: ...llowing are adjustable the exact following harrow tine position using a spindle the exact following harrow pressure mechanically or hydraulically The exact following harrow pressure determines the tillage intensity of the exact following harrow and depends on the soil texture Before driving in reverse always life the seed drill and pay attention to obstacles Stop immedi ately if there is a collisi...

Page 77: ...ition Distance A 230 to 280 mm When correctly set the harrow tines of the ex act following harrow should lie horizontally on the ground and have 5 8 cm clearance beneath Fig 64 The supplied ratchet serves to adjust the dis tance A Fig 65 Turning to the right Distance A Fig 64 gets bigger Turning to the left Distance A Fig 64 gets smaller ...

Page 78: ...67 1 in the ad juster segment The stop rests against the linch pin Fig 67 2 The higher the linch pin is insert ed in the group of holes the greater the exact following harrow pressure Fig 67 Adjust the exact following harrow pressure so that all seed rows are evenly covered with earth As an option the exact following harrow pressure can be adapted to the soil during operation when changing from no...

Page 79: ...r germination Voids are closed and obstruct snails access to the seed Fig 68 The following are adjustable the angle of the harrow tines the working depth of the harrow tines the roller contact pressure If the roller harrow is not being used it can be raised from the ground The adjuster segment Fig 69 1 serves to adjust the harrow tines Fig 69 Adjustments can be made to the pitch of the harrow tine...

Page 80: ...to the seed drill Fig 71 It is possible to set the length of the track marker the working intensity of the track marker depending on the soil type The description can also be found in the Soil tillage implement operating manual Raise the active track marker on the field before passing obstacles If the track marker still strikes against a solid obstacle a bolt shears off and the track marker deviat...

Page 81: ...e section Distributor head page 70 Fig 73 When creating the tramlines a symbol appears on the control terminal see the ISOBUS software operating manual and AmaDrill operating manual the tramline flaps in the tramline segments Fig 74 1 close off the seed supply to the seed lines of the tramline coulters see sec tion Distributor head page 70 the tramline coulters do not deposit any seeds on the grou...

Page 82: ...ield passes are numbered consecutively tramline counter and displayed on the control terminal In tramline rhythm 3 the tramline counter shows the field passes in the following order 2 0 1 2 0 1 2 0 1 etc When creating a tramline the tramline counter displays the tramline value 0 The required tramline rhythm see following table is derived from the required tramline spacing b and the working width o...

Page 83: ... not ordered otherwise the wheelmark width Fig 77 c of the tramline is set to 0 4 m Fig 77 Tramline rhythm Seed drill working width 3 0 m 3 5 m 4 0 m Tramline spacing working width of the fertiliser spreader and field sprayer 1 3 9 m 12 m 4 12 m 16 m 5 15 m 20 m 6 18 m 21 m 24 m 7 21 m 28 m 8 24 m 28 m 32 m 9 27 m 36 m 2 12 m 16 m 21 18 m 21 m 24 m Fig 78 ...

Page 84: ...lays according to the control terminal operating manual Example Working width seed drill 3 m Working width fertiliser spreader or field sprayer 9 m 9 m tramline spacing 1 In the adjacent table look for the following in column A the seed drill s working width 3 m and in column B the tramline spacing 9 m 2 On the same line column C read the tramline rhythm tramline rhythm 3 and enter it on the contr...

Page 85: ...Layout and function AD P 30 35 4001 SPECIAL BAH0095 2 11 17 85 Fig 79 ...

Page 86: ...the working width part width section during the first field pass A second option for creating tramlines with tramline rhythms 4 6 and 8 is to begin with full working width and creation of a tramline see Fig 80 In this case the cultivating implement works with half the working width during the first field pass After the first field run restore the full implement working width ...

Page 87: ...mline rhythms 2 and 21 tramlines are created when driving out and driving back on the field The seed feed to the tramline coulters may be interrupted by the implement with tramline rhythm 2 only on the right side of the implement tramline rhythm 21 only on the left side of the implement Work always starts on the right hand edge of the field ...

Page 88: ...e seed drill works with half the working width The coulter on the left side of the implement does not place seeds in the soil The distributor head can be closed on one side by installing an insert Fig 83 1 in the distributor head During operation with the insert the seed rate must be halved see ISOBUS software oper ating manual or AmaDrill operating manual Fig 83 ...

Page 89: ...n the required partition wall is lifted This provides the option to interrupt the seed supply to the coulters on the right or left side of the implement At the same time the seed rate is automatically halved Fig 84 The partition walls Fig 85 1 can be individually controlled using the control terminal of the job computer The partition walls are actuated by two computer controlled electric motors Fi...

Page 90: ... created This makes the tramlines visible before the seed has germinated Fig 86 The following are adjustable the track width of the tramline tractor wheelmark width the tillage intensity of the track discs When working on the field the track discs are raised if no tramline is being created For road transport of the implement both sec tions Fig 87 1 are raised and secured with a pin and linch pin F...

Page 91: ...trol terminal or with an on off switch in the tractor cab When transporting the implement on public roads switch off the work floodlights 5 18 Camera system The camera Fig 89 1 at the rear of the combi nation increases safety when manoeuvring e g to the loading vehicle The monitor is characterised by the clear glare free representation of multiple camera images simultaneously The camera system can...

Page 92: ... for the task The tractor and implement must meet the national road traffic regulations Vehicle owner and vehicle operator are responsible for compli ance with the statutory provisions of the national road traffic regulations WARNING Risk of contusions cutting catching drawing in and knocks in the area of hydraulically or electrically actuated components Do not block the operator controls on the t...

Page 93: ...chieves the required braking delay with the implement connected Requirements for the suitability of a tractor are in particular The permissible total weight The permissible axle loads The permissible drawbar load at the tractor coupling point The load capacity of the installed tyres The permissible trailer load must be sufficient You can find this data on the rating plate or in the vehicle docu me...

Page 94: ...d implement or drawbar load of the hitched implement This notice applies only to Germany If having tried all possible alternatives it is not possible to comply with the axle loads and or the permissible total weight then a survey by an officially recognised motor traffic expert can with the approval of the tractor manufacturer be used as a basis for the responsible authority to issue an exceptiona...

Page 95: ...t mounted implement or front ballast or meas urement a1 m Distance from the centre of the front axle to the centre of the lower link hitch Refer to the tractor operating manual or measure a2 m Distance from the centre of the lower link coupling point to the centre of gravity of the front mounted implement or front ballast distance from the centre of gravity See the technical data for the front mou...

Page 96: ...xle load specified in the tractor operating manual 6 1 1 4 Calculation of the actual total weight of the combined tractor and implement H L V tat G T G G In the table section 6 1 1 7 enter the numeric value for the calculat ed actual total weight and the permissible total tractor weight specified in the tractor operating manual 6 1 1 5 Calculation of the actual rear axle load of the tractor TH tat...

Page 97: ...ability and insufficient tractor steering and brake power It is forbidden to couple the implement to the tractor used as the basis for calculation if one of the actual calculated values is greater than the ap proved value there is no front weight if necessary attached to the tractor for the required minimum front ballast GV min ballast your tractor with weights at the front or rear if the tractor ...

Page 98: ...h as installation adjustment troubleshooting cleaning mainte nance and repairs while the implement is being driven as long as the tractor engine is running with a connected hydraulic system if the ignition key is inserted in the tractor and the tractor engine can be started unintentionally with the hydraulic system connected if the tractor is not secured with the parking brake against unintentiona...

Page 99: ...return line use only piping with ND 16 e g 20 id x 2 0 mm with a short return path to the hydraulic fluid tank For operation of all hydraulic functions the tractor hydraulic pump output should be at least 80 l min at 150 bar Fig 91 Fig 91 A On the implement side B On the tractor side 1 Hydraulic fan motor Nmax 4000 rpm 2 Filter 3 Single acting or double acting control unit with priority 4 Hydrauli...

Page 100: ...arking supports Fig 92 mounted on the soil tillage implement Fig 93 This section describes the coupling and uncoupling of the soil till age implement on the tractor the coupling an uncoupling of the pack top seed drill onto the soil tillage implement Fig 94 The pack top seed drill cannot be uncoupled if the soil tillage imple ment is equipped with hydraulic working depth adjustment ...

Page 101: ... e g ISOBUS plug Risk of accident due to unintentional activation of the metering unit or other implement components caused by wheel move ments or radar pulses WARNING Risk of crushing due to unintentional starting and rolling away of the tractor and implement when coupling or uncoupling the implement When coupling or uncoupling the implement secure the tractor and implement against unintentional ...

Page 102: ...tions when the hydraulic hose lines are connected incorrectly When coupling the hydraulic hose lines observe the coloured mark ings with the code number or code letters on the hydraulic plugs Check the compatibility of the hydraulic fluids before connecting the implement to the hydraulic system of your tractor Do not mix any mineral oils with biological oils Observe the maximum permitted hydraulic...

Page 103: ...e float position 2 Clean the coupling part 3 Connect the hydraulic lines to the tractor control units markings of the hydraulic lines see section 4 4 Fig 95 7 1 2 Uncoupling the hydraulic hose lines 1 Put the tractor control units into the float position 2 Disconnect the hydraulic plug and store in the hose cabinet Fig 96 ...

Page 104: ... the implement are the same Whenever you couple the implement check the coupling parts such as the top link pin for visible defects Replace the cou pling parts in the event of clearly visible wear Secure coupling parts such as the top link bolt with a linch pin so that they do not accidentally detach WARNING Risk of contusions when coupling the implement and standing between the tractor and the im...

Page 105: ...ainst other parts DANGER When the tractor control units are actuated several hydraulic cylinders could be operated at the same time depending on the switch position Direct people out of the danger area Risk of injury from moving parts During operation the control unit yellow is actuated more frequently than any other control unit Assign the connections of the control unit yellow to an easily acces...

Page 106: ...e second working position sensor transmits the pulse for switching the seed tube monitoring on and off Attach the working position sensors on the soil tillage implement before coupling to the tractor 1 Installation of the analogue working position sensor and the working position sensor for seed drills with seed tube monitoring see section 7 2 1 1 page 107 2 Couple the soil tillage implement and th...

Page 107: ...e analogue working position sensor and the working position sensor for the seed tube monitoring Without seed tube monitoring 1 Bolt the holder Fig 99 1 onto the upper coupling point Fig 99 With seed tube monitoring 2 Bolt the holder Fig 100 1 and sensor bracket Fig 100 2 onto the upper coupling point Fig 100 ...

Page 108: ...ithout seed tube monitoring 3 Bolt the middle part Fig 101 1 with the top link bracket Fig 101 2 and section Fig 101 3 Fig 101 With seed tube monitoring 4 Bolt the middle part Fig 102 1 with the top link bracket Fig 102 2 section Fig 102 3 and guide Fig 102 4 for the mag nets Fig 102 ...

Page 109: ...ECIAL BAH0095 2 11 17 109 Without seed tube monitoring 5 Bolt the section Fig 103 1 with 1 hex bolt Fig 103 2 onto the holder Fig 103 3 Fig 103 With seed tube monitoring 6 Bolt the section Fig 104 1 with 1 hex bolt Fig 104 2 onto the holder Fig 104 3 Fig 104 ...

Page 110: ...ith a hex bolt Fig 105 3 8 Connect the potentiometer Fig 105 4 with a hex bolt Fig 105 5 and hex nut Fig 105 6 with the section Fig 105 7 Fig 105 With seed tube monitoring 9 Fasten the working position sensor Fig 106 1 and the adjustment magnet Fig 106 2 The working position sensor Fig 106 1 transmits the pulse for switching the seed tube monitoring on and off Fig 106 ...

Page 111: ...orking position sensor transmits the pulse for switching the seed tube monitoring on and off Attach the working position sensors on the soil tillage implement before coupling to the tractor 1 Installation of the digital working position sensor see section 7 2 2 1 page 112 2 Installation of the working position sensor for seed drills with seed tube monitoring see section 7 2 2 2 page 113 3 Couple t...

Page 112: ...001 SPECIAL BAH0095 2 11 17 7 2 2 1 Installation of the digital working position sensor Fig 109 Fasten the digital working position sensor Fig 109 1 onto the upper coupling point of the soil tillage implement as shown in the supplied assembly instructions ...

Page 113: ...95 2 11 17 113 7 2 2 2 Installation of the working position sensor for seed drills with seed tube monitoring Fig 110 Fasten the working position sensor Fig 110 1 onto the upper coupling point of the soil tillage imple ment as shown in the supplied assembly instructions ...

Page 114: ...on the pins Fig 112 2 The pins Fig 112 2 immobilise the pendu lum support Fig 112 1 when coupling the seed drill in the pendulum mount Fig 112 3 Fig 112 2 Check whether the soil tillage implement and the roller are equipped with the correct coupling parts see section 12 4 1 page 182 3 Direct persons away from the danger area between the soil tillage implement and the pack top seed drill 4 Drive th...

Page 115: ...p link 8 Raise the soil tillage implement for coupling the coupling triangle Fig 114 1 and Fig 114 of the two pendulum supports Fig 115 1 Fig 115 WARNING Never align the pendulum supports manually during the coupling pro cedure 9 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 10 Position the coupling triangle with a pin Fig 116 1 11 Secure the pin with a ...

Page 116: ... by inserting the linch pin through the holes of the pin re ceptacle Fig 116 1 and the pin Fig 117 16 Pull out the parked pins Fig 118 1 Fig 118 17 Insert the 4 pins Fig 119 1 in the pendu lum mounts The pins secure the connec tion of the pendulum mount with the pendu lum support 18 Secure the pins with linch pins Fig 119 19 Raise the combination so that the parking supports Fig 120 1 are just abo...

Page 117: ...gn the pack top seed drill until straight by adjusting the top link Fig 121 1 24 Tighten the lock nut on the top link Fig 121 25 Connect the cables Fig 122 1 Fig 122 26 Connect the hydraulic hose lines Fig 123 1 only required when attaching the track marker onto the soil tillage imple ment Fig 123 27 Connect the supply cables and lines to the tractor see section Overview Supply lines supply cable ...

Page 118: ...k top seed drill cannot be uncoupled if the soil tillage imple ment is equipped with hydraulic working depth adjustment 1 If the implement is equipped with coulter lifting and the coulters are lifted lower the coulters into working position 2 Park the combination on a level surface with solid ground 3 Empty the hopper 4 Move the implement into transport position see section Moving the seeding comb...

Page 119: ... 119 8 Disconnect the hydraulic hose lines Fig 126 1 only required when the track mark ers are attached on the soil tillage imple ment Fig 126 9 Disconnect the cables Fig 127 1 Fig 127 10 Put protective caps onto the cable ends Fig 128 1 and hang them in the hose cabinet Fig 128 ...

Page 120: ...ports Fig 129 1 into the square tubes of the pack top seed drill Fig 129 14 The front two parking supports must be in stalled as follows 14 1 Insert the square tube Fig 130 1 into the seed drill frame 14 2 Push the parking supports Fig 130 2 onto the square tube 14 3 Secure the parking supports with 2 pins Fig 130 3 and lock with 2 linch pins Fig 130 15 Lower the mounted seed drill onto the park i...

Page 121: ... remove the ignition key 17 Remove 4 pins Fig 132 1 Fig 132 18 Insert the pins Fig 133 1 in parking posi tion and secure with linch pins Insert the pins directly beside the pendulum support so that the pendulum support is fixed during coupling Fig 133 19 Release the linch pin Fig 134 1 and pull the pin Fig 134 2 out of the coupling tri angle Fig 134 ...

Page 122: ...rect persons out of the danger area be tween the implements 21 Lower the soil tillage implement until the coupling triangle is released Fig 135 1 and Fig 135 the pendulum support Fig 136 1 is released from the mount Fig 136 2 The pendulum support rests on the parked pin Fig 136 3 Fig 136 ...

Page 123: ... DANGER While pulling the tractor forwards no one is permitted to stand between the tractor and the implement It is forbidden to climb onto the loading board when the implement is standing on the parking supports risk of tip ping Before driving on public roads equip the soil tillage imple ment with the lighting for road travel The rear lights of the pack top seed drill can be attached to the soil ...

Page 124: ...k width on the segment distributor head page 198 the track discs of the tramline marker to the track width of the cultivating tractor see section Moving the tramline marker into working transport position page 155 7 2 6 Checking the tramline wheelmark width When the implement is delivered or when buying a new cultivating tractor check that the tramline is set to the wheelmark width Fig a of the cu...

Page 125: ...nst unintentional starting and rolling away before working on the implement WARNING Before adjustment maintenance and repair work if not specified otherwise couple the implement combination and tractor lower the implement combination onto level solid ground apply the tractor parking brake switch off the control terminal switch off the tractor engine remove the ignition key disconnect the power sup...

Page 126: ...g up is only permitted when the seed drill is coupled to the soil tillage implement CAUTION Only step onto the loading board via the steps Climbing onto the loading board without using the steps can lead to serious injuries due to falling Always fold up the steps before starting operation or road transport 8 1 1 Folding down the steps 1 Hold onto the steps Fig 140 1 Fig 140 2 Pull up the lever Fig...

Page 127: ... AD P 30 35 4001 SPECIAL BAH0095 2 11 17 127 3 Fold down the steps carefully Fig 142 8 1 2 Folding up the steps 1 Fold up the steps Fig 143 1 Fig 143 2 Make sure that the bar Fig 144 1 locks into place Fig 144 ...

Page 128: ...parts when filling the hopper caused by unin tentional lowering Always put the implement combination down on the ground before filling the hopper Never stand under full Big Bags Always open Big Bags from a safe position next to the Big Bag Do not climb into the seed hopper when filling is in progress DANGER Dressing dust is toxic and must not be inhaled or come into contact with the body Dressing ...

Page 129: ... the loading board using the steps 7 Open the roller tarpaulin The belt Fig 145 serves to open and close the roller tarpaulin The roller tarpaulin opens when the belt is released Fig 145 8 Adjust the height of the low level sensor Fig 146 1 to the required residual seed volume 9 Tighten the wing nuts Fig 146 2 Fig 146 10 Fill the hopper with bagged goods from a supply vehicle with a filling auger ...

Page 130: ...h seed accordingly less for fine seed see section Fill the seed hopper page 128 5 Place the trough under the injector sluice Fig 148 6 Open the injector sluice flap Fig 149 1 Only hold the injector sluice flap by the han dle Fig 149 2 otherwise there is a risk of injury when the spring loaded flap snaps closed Fig 149 CAUTION Danger of getting crushed Never insert your hand between the injector sl...

Page 131: ... coulter pressure adjustment see section 8 4 6 2 page 137 2 When adjusting the coulter pressure the piston rods of the hydraulic cylinders are extended and retracted one after the other When the piston rod is extended loosen the wing nut Fig 151 3 3 Adjust the sensor Fig 151 1 so that the sensor and bolt Fig 151 2 are flush 4 Tighten the thumb nut Fig 151 3 5 Depressurize the tractor control unit ...

Page 132: ...an speed until the oper ating temperature is reached If the blower fan is put back into operation after a longer standstill period the set blower fan speed is only reached once the hydraulic fluid has heated up to operating temperature Fig 152 Fig 153 The pressure relief valve of the blower fan can be installed in 2 versions with round outer contour Fig 152 1 with hexagonal outer contour Fig 153 1...

Page 133: ...Setting the blower fan speed on tractors without flow control valve 1 The required blower fan speed can be found in the following table Fig 47 page 69 2 Set the blower fan speed according to section 8 4 4 2 or section 8 4 5 2 depending on the version of the pressure relief valve 8 4 3 Switching on the blower fan speed monitoring The fan speed can be monitored Set the nominal fan speed on the contr...

Page 134: ...lock nut 8 4 4 2 Blower fan speed setting This setting should only be carried out when the blower fan hydraulic motor is connected to the tractor hydraulic system and the tractor is not equipped with a flow control valve 1 Loosen the lock nut Fig 154 2 Adjust the target blower fan speed on the pressure relief valve using the hexagon socket wrench Fig 154 1 Do not exceed the maximum blower fan spee...

Page 135: ...lock nut 8 4 5 2 Blower fan speed setting This setting should only be carried out when the blower fan hydraulic motor is connected to the tractor hydraulic system and the tractor is not equipped with a flow control valve 1 Loosen the lock nut Fig 156 2 Adjust the target blower fan speed on the pressure relief valve using the hexagon socket wrench Fig 156 1 Do not exceed the maximum blower fan spee...

Page 136: ...nt are actuated simultaneously This setting influences the seed placement depth Check the seed placement depth after making adjustments 8 4 6 1 Mechanical coulter pressure adjustment 1 Insert the central key Fig 158 1 on the adjustment spindle and adjust the coulter pressure Fig 158 Turn anticlockwise causes shallower seed placement clockwise causes deeper seed placement 2 After use insert the cen...

Page 137: ...inders for the coulter and exact following harrow pressure adjustment are actuated simultaneously 1 Extend and retract the piston rods of the hydraulic cylinders one after the other 1 1 Actuate the tractor control valve blue 2 Insert one pin each Fig 159 1 below and above the stop Fig 159 2 into the adjuster segment and secure with linch pins Fig 159 3 Fig 159 ...

Page 138: ...ing the coulters and harrow 1 Reduce the coulter pressure 1 1 Actuate the tractor control valve blue 2 Lift the coulters and harrow 2 1 Actuate the tractor control valve green 3 Switch off the electric motor that drives the metering roller 3 1 The seed flow is interrupted Lowering the coulters and harrow 1 Lower the coulters and harrow 1 1 Actuate the tractor control valve green 2 Switch on the el...

Page 139: ...re page 136 A higher coulter pressure generally maintains the seed placement depth more continuously 2 Seed approx 30 m to 50 m at working speed 3 Expose the seed at a number of points 4 Check the seed placement depth 5 The coulter pressure must be increased if the placement depth is too shallow reduced if the placement depth is too deep 6 Only implements with RoTeC Control coulters If the desired...

Page 140: ...he placement depth after every adjustment Each coulter disc can be engaged in 3 positions on the coulter or be removed from the coulter Coulter lever position Placement 1 Shallow 2 3 Seeding without coulter disc Deep Fig 161 Positioning the coulter discs Select one of the 3 possible coulter lever positions see above and allow all of the coulter levers Fig 162 1 on your implement to engage in this ...

Page 141: ...sc Attachment of the coulter disc with the marking K on the short coulter the marking L on the long coulter 1 Insert the coulter disc onto the locking mechanism Fig 164 3 In doing so the shoulder of the coulter body engages in the elongated slot Fig 164 2 2 Push the coulter disc into the elongated slot Fig 164 2 until the coulter disc engages in the locking mechanism A light knock on the centre of...

Page 142: ...ombination on the field 3 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 8 7 1 Exact following harrow tine position 1 Remove the linch pin see below 2 Insert the ratchet 3 Set the distance A Fig 64 3 1 Adjustments are made by uniformly turning the spindle Fig 165 on all of the adjuster segments 4 Insert the ratchet into the cartridge Fig 30 Fig 165 5 Secu...

Page 143: ... actuated simultaneously 1 Tension the tension springs of the exact following harrow with the lever Fig 167 1 Fig 167 2 Insert a safety pin for the tube Fig 168 1 into a hole underneath the stop Fig 168 2 3 Relieve the lever Only exact following harrow with hydraulic pressure adjustment 4 Insert a safety pin for the tube Fig 168 3 into a hole above the stop Fig 168 5 Fasten the lever Fig 169 1 in ...

Page 144: ...to be pushed outwards Clamp the square tubes with the outer harrows after every adjustment The central key Fig 170 2 is used to tighten the bolts Fig 170 8 7 3 2 Moving the exact following harrow into transport position The outer tines of the exact following harrow can exceed the permissible transport width during transport see section Legal regulations and safety page 162 and protrude into the tr...

Page 145: ...he same hole Fig 171 The deeper the safety pin for the tube Fig 171 1 is inserted in the adjuster segment the flatter the pitch 8 8 2 Adjusting the working depth of the harrow tines 1 Raise the implement until the harrow tines are directly above the ground but not touching it 2 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 3 The working depth of the harr...

Page 146: ...r contact pressure 1 Move the implement on the field to the work ing position 2 Swivel both handles Fig 173 1 up Fig 173 The two spring loaded levers Fig 174 1 serve to adjust the roller contact pressure on the ground 3 Pull the first lever in the direction of the arrow Fig 174 ...

Page 147: ... secure it Fig 175 The roller contact pressure is highest when the safety pin for the tube Fig 175 2 is inserted in the hole beside the plus symbol Fig 175 3 6 Check the roller contact pressure e g with a spring balance see Fig 176 Fig 176 Roller diameter D Roller contact pressure F 250 mm max 20 kg To prevent damage to the roller harrow the roller contact pressure F must not exceed the table valu...

Page 148: ... surface 2 Briefly pull on the lever Fig 177 1 and remove the safety pin for the tube Fig 177 2 Fig 177 3 Swivel the handle Fig 178 1 down Fig 178 4 Push the lever Fig 179 1 in the direction shown by the arrow until the clamping plate Fig 179 2 engages 5 Insert the safety pin for the tube in a free hole in parking position 6 Repeat the procedure for the second lever Fig 179 ...

Page 149: ...n for the tube that was inserted in the parking position 3 Swivel the handle Fig 180 1 up Fig 180 4 Pull the lever Fig 181 1 in the direction shown by the arrow The roller harrow is in working position 5 Repeat the procedure for the second lever 6 Adjust the roller contact pressure on the ground see section Setting the roller con tact pressure page 146 Fig 181 ...

Page 150: ...he track marker immediate ly before beginning field work WARNING Direct people out of the danger area The hydraulic cylinder of the track marker and of the tramline marker can be actuated simultaneously in certain constellations 8 9 1 Moving the track marker into working position Track markers on soil tillage implements In transport position each track marker is se cured with a bar Fig Fig 182 1 F...

Page 151: ...and secured with a linch pin Fig 184 2 Fig 184 1 Position the implement on the field 2 Unlock both track markers 2 1 Switch off the tractor PTO shaft apply the tractor parking brake switch the tractor engine off and remove the igni tion key 2 2 Take hold of the track marker 2 3 Remove the pin that is secured with a linch pin Fig 185 1 Fig 185 ...

Page 152: ...Fig 186 1 5 Adjust the track marker length by shifting Fig 186 3 to length A see Table Fig 187 6 Turn the track marker disc Fig 186 4 to adjust the working intensity of the track marker so that it runs roughly parallel to the direction of travel on light soils and is set more to grip on heavier soils 7 Tighten up the screws Fig 186 2 Fig 186 Working width Distance A 1 AD P 3001 Special 3 0 m AD P ...

Page 153: ...ent on the field 4 Switch off the tractor PTO shaft apply the tractor parking brake switch the tractor en gine off and remove the ignition key 5 Secure the track markers see below Fig 188 Securing track markers on soil tillage implements 6 Secure the track markers see Soil tillage implement operating manual 2 bars Fig 189 1 serve to secure the track marker Fig 189 Securing track markers on seed dr...

Page 154: ... on the distributor head 1 Perform all work on the distributor head from the hopper see section Working on the distributor head page 195 Fig 191 2 Open the distributor head cover 2 1 Loosen the knurled screw Fig 192 1 and remove the cover Fig 192 2 from the segment distributor head 3 Mount the insert Fig 192 3 in the distributor head such that the outlets to the coulters are closed on one half of ...

Page 155: ...ion wall is raised the seed rate is automatically halved Fig 193 Retract the partition wall before driving the next bout 8 11 Moving the tramline marker into working transport position WARNING Direct people out of the danger area The hydraulic cylinders of the track marker and of the tramline marker can be actuated simultaneously 8 11 1 Moving the tramline marking device into working position 1 Pa...

Page 156: ...97 1 and secure with a linch pin Fig 197 6 Direct people out of the swivelling range of the track discs of the track marker and the tramline marker 7 Set the tramline counter to zero see the ISOBUS software operating manual or AmaDrill operating manual 8 Actuate the tractor control unit yellow to lower the tramline marker 9 Apply the tractor parking brake switch the tractor engine off and remove t...

Page 157: ...e marker so that it runs roughly parallel to the direction of travel on light soils and stands more on grip on heavier soils 12 Tighten the screws Fig 198 1 firmly Fig 198 When marking the track soil is scattered from the track discs This soil may not cover the seeds additionally Mount the track discs somewhat offset in the track that is not being seeded The scattered soil is then deposited in the...

Page 158: ...er to a number greater than zero see the ISOBUS software operating manual or AmaDrill operating manual 3 Actuate the tractor control unit yellow 3 1 Raise the track disc carrier 4 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 5 Remove the bolt Fig 199 1 Fig 199 6 Lift the track disc carrier Fig 200 1 Fig 200 7 Position the track disc carrier with a pin F...

Page 159: ...multi part transport safety bar Fig 202 1 over the tine tips of the exact following harrow 2 Fasten the transport safety bar to the exact following harrow with spring holders Fig 202 2 Fig 202 8 12 2 Moving the transport safety bar into parking position 1 Insert the multi part transport safety bar Fig 203 1 into one other and secure to the transport holder Fig 203 2 with the spring holders Fig 203...

Page 160: ...ulse wheel in the transport position 1 Hold the pulse wheel firmly 2 Pull up the lever Fig 204 1 3 Swivel the pulse wheel to the working posi tion Fig 204 In its working position Fig 205 1 the pulse wheel is secured as a pendulum Fig 205 8 13 2 Moving the pulse wheel to transport position Raise the pulse wheel before transportation The pulse wheel will engage on the spring loaded lever Fig 206 1 F...

Page 161: ...d and lock the track markers Page 153 4 Check if the permissible values for the total tractor weight axle loads and tyre load bearing capacity are maintained when the seed hopper is full Page 93 5 If necessary empty the hopper Page 171 6 Close the roller tarpaulin of the seed hopper 7 Fold up the steps Page 126 8 Move the tramline marker into transport position Page 155 9 Move the pulse wheel into...

Page 162: ...untries the transportation of a implement combination up to 3 0 m wide mounted on the tractor is permissible The max transport height of 4 0 m must not be exceeded Max permissible speed The max permissible speed 1 is 40 km h for tractors with mounted implements In particular on bad roads and ways driving may only take place at a considerably lower speed than specified 1 The permissible maximum spe...

Page 163: ...or visible damage the tractor parking brake must be released completely WARNING Risk of being crushed cut caught drawn in or struck if the im plement is unintentionally released from its attached or hitched position Before road transport visually check that the top and lower link pins are secured against accidental loosening with the original linch pins DANGER Risk of personal injury from cutting ...

Page 164: ...portation fasten the side locking device of the trac tor lower link so that the mounted or towed implement cannot swing back and forth WARNING Danger of breaking during operation insufficient stability and insufficient tractor steering and braking power on improper use of the tractor These risks pose serious injuries or death Comply with the maximum load of the connected implement and the approved...

Page 165: ...rrow elements folded out protrude to the side in the area of the traffic and put other road users at risk Moreover the permissible transport width of 3 m is exceeded Push the outer harrow elements into the main tube of the exact fol lowing harrow before you perform any transport journeys CAUTION Switch off the control terminal during road transport If the control terminal is switched on there is a...

Page 166: ...n because of unprotected drive elements Only ever start up the implement when the protective equipment is fully installed WARNING Risk of slipping stumbling or falling due to unauthorised climb ing onto the implement and or carrying persons on the imple ment the loading board or the steps to the loading board It is forbidden to ride on the implement and or climb on the imple ment when it is in ope...

Page 167: ... the working position A and transport position B on the field with ISOBUS system see ISOBUS Software operating manual with AmaDrill see supplied assembly instructions with seed tube monitoring see sup plied assembly instructions The settings can be made so that the electric motor that drives the metering roller starts rotating as soon as the seed drill coulters penetrate into the soil comes to a s...

Page 168: ...ressure hourly e g each time the hopper is refilled after adjusting the coulter discs of the RoTeC Control coulters Seed placement depth 8 5 139 Working intensity of the exact fol lowing harrow 8 7 142 Tillage intensity of the roller harrow 8 8 145 Check for and remove any dirt in the seed metering unit in the seed hoses in the blower fan suction guard screen Inspection After finishing work Visual...

Page 169: ...ation The coulter and harrow must not contact the ground during turning Raising the combination before turning at the end of the field interrupts the seed supply by stopping the metering roller in the metering unit With the blower fan in operation seed emerges from the coul ters until the seed tubes are empty After turning at the end of the field 1 Start 2 Operate the control unit for the tractor ...

Page 170: ...t position see section 9 1 page 161 DANGER Secure the track markers immediately after work Unsecured track markers could unintentionally move to the working position and cause serious injury Empty and clean the metering unit after use In metering units that are neither emptied nor cleaned a viscous to solid mass may form there is water enters under the metering roller The metering roller is braked...

Page 171: ... is toxic and must not be inhaled or come into contact with the body When emptying the hopper and metering unit or when removing dressing dust e g with compressed air wear a protective suit face mask safety goggles and gloves 10 4 1 Quick emptying of the hopper Actuate the quick emptying with the shutter Fig 211 Fig 211 A commercially available hose DN 140 can be fitted A residual quantity remains...

Page 172: ...etering unit or other implement components caused by radar pulses or pulse wheel movement 1 Couple the implement combination to the tractor 2 Park the combination on a level surface 3 Switch off the control terminal 4 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 5 Close the opening between the hopper and the metering unit only necessary when hopper is f...

Page 173: ...nto the metering unit up to the stop Fig 214 6 Empty the metering unit 6 1 Place the trough under the metering units and open the injector sluice flap see section 8 3 page 130 The contents of the metering unit drop into the trough Fig 215 7 Remove the metering roller 7 1 Loosen but do not remove the two bolts Fig 216 1 Fig 216 ...

Page 174: ... 35 4001 SPECIAL BAH0095 2 11 17 7 2 Twist and remove the bearing cover Fig 217 1 Fig 217 The bearing cover is equipped with an O ring Fig 218 1 Check the O ring and replace it if damaged Fig 218 7 3 Remove the metering roller Fig 219 ...

Page 175: ...ller into the metering unit 8 2 Pull the shutter Fig 220 2 slowly out of the metering unit The contents of the hopper drop into the trough 8 3 Thoroughly clean the hopper metering unit and the metering roller Fig 220 9 Reassembly 9 1 Reassembly takes place in the reverse sequence Fig 221 Attach the shutter onto the metering unit with 2 nuts Fig 221 1 ...

Page 176: ...ts unintentional start up and rolling away of the tractor implement combination Secure the tractor and the implement against unintentional starting and rolling away before eliminating faults on the implement Wait for the implement to stop before entering the implement dan ger area CAUTION Switch off control terminal before road transport before adjustment maintenance and repair work Risk of accide...

Page 177: ...rate For recording the worked area and the required seed rate pulses from the radar or pulse wheel are required over a calibration distance of 100 m Field surfaces change during work e g when changing from dry light soil to wet heavy soil This can also alter the calibration value Pulse 100 m If there are differences between the set and actual seed rate the calibration value Pulses 100 m has to be ...

Page 178: ...ort before adjustment maintenance and repair work Risk of accident due to unintentional activation of the metering unit or other implement components caused by radar pulses or pulse wheel movement WARNING Risk of crushing shearing cutting being caught and or drawn in or impact through unprotected danger points Mount protective equipment which you removed when cleaning maintaining and repairing the...

Page 179: ...e cleaners please note Observe the safety regulations for working with your cleaning device Pay particular attention to the hydraulic hose lines Lubricate the implement after cleaning Observe the statutory requirements for the handling and removal of cleaning agents Do not clean any electrical components with high pressure cleaners Never aim the cleaning jet of the high pressure cleaner directly o...

Page 180: ...rings the rating plate warning sym bols stickers and design foils The components can be damaged Fig 222 Never treat hydraulic hose lines with fuel benzene petroleum or min eral oils Clean the dirty blower fan guard screen to ensure an unobstructed air flow If the required quantity of air is not reached faults may occur in the seed delivery and distribution Clean the fan of any deposits Deposits le...

Page 181: ...g 224 2 from the segment distributor head 7 Clean the segment distributor head using a paint brush hand brush or with compressed air Then wipe out the segment distributor head with a dry cloth Fig 224 To clean the segment distributor head do not use a high pressure cleaner when the segment distributor head is equipped with tramline segments The electronic components may be damaged as a result 12 3...

Page 182: ...ing parts serve to attach the pack top seed drill Fig 225 1 onto the soil tillage implement Fig 225 2 with roller Fig 225 3 Fig 225 The installation of the AMAZONE triangle Fig 226 1 is the same for all soil tillage implements and design of the coupling parts Fig 226 2 is individually adapted to the combi nation of soil tillage implement and roller Only couple the implements listed in Table Fig 22...

Page 183: ...or KG 3000 Super AD P 3001 Special Rotary cultivator KG 3500 Super AD P 3501 Special KG 4000 Super rotary cultivator AD P 4001 Special Soil tillage implements type 01 Roller Pack top seed drills Rotary harrow KE 3001 Special see section Overview of coupling parts for soil tillage implements Type 01 Page 191 AD P 3001 Special KE 3001 Super rotary harrow AD P 3001 Special Rotary cultivator KE 3501 S...

Page 184: ...ing arms Fig 228 2 Fasten the dampers with setting rings Fig 228 3 Note It is easier to install the dampers before coupling the roller onto the soil tillage implement Fig 228 All types 3 Lift the soil tillage implement until the carry ing arms are supported 4 Insert the depth setting pins Fig 229 1 in the adjuster segment Fig 229 2 at the very bottom and secure with linch pins Fig 229 3 5 Lower th...

Page 185: ...230 2 with a cylinder bolt with lock nut 9 Fasten the AMAZONE triangle Fig 230 1 with the top link Fig 230 3 and secure both pins with a linch pin 10 The assembly plans for the coupling parts that must be attached on the roller can be found in the tables for combinations with soil tillage implements type 00 in the table page 186 combinations with soil tillage implements type 01 in the table page 1...

Page 186: ...g roller KW 520 206928 206928 Tooth packer roller PW 600 Wedge ring roller KW 580 206929 206929 206929 Matrix wedge ring roller KWM 600 219204 219204 219204 Cracker disc roller CDW 550 210504 210504 210504 Seed drill AD P 3001 Special AD P 3501 Special AD P 4001 Special Fig 231 12 4 1 2 Soil tillage implements type 00 coupling part installation The support brace Fig 232 1 has 2 holes Fig 232 2 One...

Page 187: ...Cleaning maintenance and repair AD P 30 35 4001 SPECIAL BAH0095 2 11 17 187 Coupling parts 206929 Fig 233 Coupling parts 206928 Fig 234 ...

Page 188: ...Cleaning maintenance and repair 188 AD P 30 35 4001 SPECIAL BAH0095 2 11 17 Coupling parts 206926 Fig 235 Coupling parts 206927 Fig 236 ...

Page 189: ...Cleaning maintenance and repair AD P 30 35 4001 SPECIAL BAH0095 2 11 17 189 Coupling parts 210504 First replace the parallel rod with the supplied parallel rod Fig 237 1 Fig 237 Fig 238 ...

Page 190: ...Cleaning maintenance and repair 190 AD P 30 35 4001 SPECIAL BAH0095 2 11 17 Coupling parts 219204 First replace the parallel rod with the supplied parallel rod Fig 237 1 Fig 239 Fig 240 ...

Page 191: ...e Fig 243 Roller with sin gle tube frame Wedge ring roller KW 520 Installation see Fig 244 217435 Packer roller PW 600 Installation see Fig 245 Roller with dou ble tube frame Wedge ring roller KW 580 Matrix wedge ring roller KWM 600 Trapeze ring roller TRW 500 Trapeze ring roller TRW 600 Installation see Fig 246 Fig 241 12 4 1 4 Soil tillage implements type 01 coupling part installation The suppor...

Page 192: ...Cleaning maintenance and repair 192 AD P 30 35 4001 SPECIAL BAH0095 2 11 17 Coupling parts 217432 Installation drawing for PW 500 Fig 243 Coupling parts 217432 Installation drawing for KW 520 Fig 244 ...

Page 193: ...intenance and repair AD P 30 35 4001 SPECIAL BAH0095 2 11 17 193 Coupling parts 217435 Installation drawing for PW 600 Fig 245 Coupling parts 217435 Installation drawing for KW 580 KWM 600 TRW 500 TRW 600 Fig 246 ...

Page 194: ...IAL BAH0095 2 11 17 12 4 2 Initial installation of the transport safety bar bracket Bolt two brackets Fig 247 1 onto the frame Fig 247 2 of the seed drill Fig 247 During work the transport safety bars Fig 248 1 are attached to the brackets Fig 248 2 Fig 248 ...

Page 195: ...ask safety glasses and gloves when working on the distributor head 1 Couple the implement combination to the tractor 2 Lower the combination onto the ground 3 Apply the tractor parking brake switch the tractor engine off and remove the ignition key 4 Empty the hopper 5 Open the cover 6 Climb into the hopper using the steps the loading board and the ladder Fig 249 1 Fig 249 The distributor head can...

Page 196: ...act following harrow Roller harrow Fig 251 Fig 252 The bracket Fig 252 1 serves for bolting on the exact following harrow and the roller harrow For replacement hook the harrow to a crane The crane requires a minimum lifting capacity of 300 kg Fasten the harrow in the bracket more specifically the exact following harrow with 2 bolts Fig 251 1 the roller harrow with 2 bolts Fig 252 2 ...

Page 197: ...253 1 in the segment distributor head and is delivered to the coulters through the connected seed line tubes The number of segments in the segment distributor head corresponds to the number of coulters Fig 253 The tramline segments Fig 254 have an electronically driven flap When creating tramlines the flaps in the tramline segments are closed and the seed supply to the tramline coulters is interru...

Page 198: ...n Replacing the segment in the segment distributor head Page 199 connect the plug according to section Connecting the tramline segments Page 200 12 4 5 2 Adjusting the tramline wheelmark width on the segment distributor head When the implement is delivered or when buying a new cultivating tractor check that the tramline is set to the wheelmark width Fig 256 a of the tractor The wheelmark width cha...

Page 199: ...he 4 knurled screws Fig 257 1 and remove the cover Fig 257 2 from the segment distributor head Fig 257 2 Remove one hexagon socket head screw Fig 258 2 from the replacement segment Fig 258 1 3 Loosen the adjacent knurled screws Fig 258 3 do not remove Fig 258 4 Slightly turn the 3 loose segments Fig 259 1 until the clip is released Fig 259 2 Fig 259 ...

Page 200: ...ecting the tramline segments Fig 261 The figure shows a segment distributor head Fig 261 1 with 4 tramline segments Fig 261 2 for creating the right side tramline track and 4 tramline segments Fig 261 3 for creating the left side tramline track The right hand implement cable Fig 261 4 is labelled with Tramline right has a plug Fig 261 5 and a socket Fig 261 6 The plug always has the longer cable T...

Page 201: ...e plug Fig 262 2 and socket Fig 262 3 1 2 Connect socket Fig 262 4 1 3 Open the deactivated tramline flap Fig 262 IMPORTANT Tramline flaps that are not connected to the implement cable must be opened Otherwise the coulters will not be supplied with seed 2 The plugs Fig 262 2 and sockets Fig 262 3 that are not required should be stuck together to protect against humidity and soiling ...

Page 202: ...e segment distributor head Fig 263 Tramline segments cannot be closed using the plugs Fig 263 1 If work should be performed with closed tramline segments close and deactivate the respective tramline flaps see handling instructions 2 2 Close and deactivate the tramline flaps 2 1 Switch on the tramline control 2 2 Close the tramline flaps 2 3 Deactivate tramline segments whose flaps should be closed...

Page 203: ...un before lubrication so that no dirt is pressed into the bearings Press the dirty grease completely into the bearings and replace it with new grease Lubricate using a lithium saponified multi purpose grease with EP additives Manufacturer Lubricant designation ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Ratinax A 12 5 1 Greasing points overview Fig 265 Number of grease nipples Lubrication i...

Page 204: ...leaks Specialist work shop Check all bolted connections for tight fit Section 12 7 Before each start up daily Visual inspection of the upper and lower link pins Section 12 6 3 Check the hydraulic hose lines using the inspection criteria Section 12 6 2 Check all the components of the hydraulic system for leaks Repair any areas of chafing on the hydraulic hose lines and pipes During operation Overvi...

Page 205: ... deformation of the hose assembly sealing function restricted minor surface dam age is not a reason for replacement Movement of the hose out of the valve chest Corrosion of valve chest reducing the function and strength rating Installation requirements not complied with Life span of 6 years has been exceeded The date of manufacture of the hydraulic hose line on the assembly plus six years is decis...

Page 206: ... worn Use only genuine AMAZONE hydraulic hose lines The hydraulic hose lines should not be used for longer than 6 years including any storage time of maximum 2 years Even with proper storage and approved use hoses and hose connec tions are subject to natural aging thus limiting the length of use However it may be possible to specify the length of use from experience values in particular when takin...

Page 207: ...hydraulic hose lines such that in all implement situations There is no tension apart from the hose s own weight There is no possibility of jolting on short lengths External mechanical effects on the hydraulic hose lines are avoided Use appropriate arrangements and fixing to prevent any scouring of the hoses on components or on each other If necessary secure hy draulic hose lines using protective c...

Page 208: ...t unexpectedly releases from the tractor Check the upper and lower link pins for visible defects whenever the implement is coupled Replace the upper and lower link pins in the event of clearly visible wear 12 7 Bolt tightening torques Tightening torques for rustproof bolts inserted with assembly paste M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 2 4 4 9 8 4 20 6 40 7 70 5 112 174 242 342 470 589 ...

Page 209: ... 9 12 9 Nm M 8 13 25 35 41 M 8x1 27 38 41 M 10 16 17 49 69 83 M 10x1 52 73 88 M 12 18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 355 M 16x1 5 225 315 380 M 18 27 290 405 485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1...

Page 210: ...e venting 0320 Harrow pressure cylinder 0400 Track marker 0410 Track marker change valve 0420 Track marker right 0430 Track marker left 0500 Tramline marker 0510 Marking yellow 1 0520 Tramline marker control valve 0530 Tramline marker cylinder left 0540 Tramline marker cylinder right 0550 Tramline marker ventilation left 0560 Tramline marker ventilation right 0600 Coulter and harrow lifting 0610 C...

Page 211: ...Hydraulic diagram AD P 30 35 4001 SPECIAL BAH0095 2 11 17 211 Fig 267 ...

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Page 214: ...H DREYER GmbH Co KG Postfach 51 D 49202 Hasbergen Gaste Germany Tel 49 0 5405 501 0 email amazone amazone de http www amazone de ...

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