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AGCO LELY ATTIS PT 130, Operator'S Manual

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AGCO LELY ATTIS PT 130 Operator'S Manual Download Page 9

1.1   Safety icons

Safety warnings are shown with these icons:

DANGER: This is an immediately dangerous situation which, if you ignore it,

will cause death or injury.

WARNING: An indication of a possible dangerous situation that can cause death or injury.

It includes situations where the safety guards are removed, thus increasing the risk of
death or injury.

CAUTION: An indication of a possible dangerous situation

that can cause a small injury, damage to the machine or adjacent area.

NOTE: 

An indication of more information related to the task.

GUID-A46B9917-F55D-4257-8730-D6404EEA23FB [V1]

1. Safety

Bale Wrapper 

9

4820.LE.EN01

Summary of Contents for LELY ATTIS PT 130

Page 1: ...nual Bale Wrapper ATTIS PT 130 Wolfenb ttel AGCO GmbH Gebr der Welger Stra e 3 D 38304 Wolfenb ttel LELY is a worldwide brand of AGCO AGCO 2018 Original Operator s Manual October 2018 4820 LE EN01 Iss...

Page 2: ...t you carefully read this entire manual before operating the machine Also time spent in becoming fully acquainted with its performance features adjustments and maintenance schedules will be repaid in...

Page 3: ...0 1 4 9 Bale end tipper 20 1 4 10 Valve to lock wrapper table in maintenance position 21 2 Introduction 23 2 1 Preface 25 2 1 1 Manual contents 25 2 1 2 Vehicle identification number VIN and VIN plate...

Page 4: ...chine 54 3 5 1 Before you operate the machine 54 3 5 1 1 Start wrapping auto mode 54 3 5 1 2 Start wrapping manual mode 55 3 5 2 Before you start to wrap 55 3 5 3 Drive on slopes 55 3 5 4 Shut down pr...

Page 5: ...hipment 86 6 3 1 Lift the machine 86 6 3 2 Attach the machine to a truck 87 6 4 Disposal 88 7 Quick reference charts 89 7 1 Main menu 91 7 2 Second calibration menu CAL 2 92 7 3 Third calibration menu...

Page 6: ...Table of contents Bale Wrapper 4820 LE EN01...

Page 7: ...1 Examine and replace the safety decals and notices 16 1 4 Safety devices 18 1 4 1 Emergency stop button 18 1 4 2 Lock the transport wheel 18 1 4 3 Safety chain optional 18 1 4 4 Film knife cover 19 1...

Page 8: ...Table of contents 8 Bale Wrapper 4820 LE EN01...

Page 9: ...tuation that can cause death or injury It includes situations where the safety guards are removed thus increasing the risk of death or injury CAUTION An indication of a possible dangerous situation th...

Page 10: ...e Make sure that the installation of all the safety guards and protection devices is correct and they operate correctly Always use a tractor with a cabin Make sure that you close the cabin of the trac...

Page 11: ...law install the rear marking plate for Slow Moving Vehicles SMV on to the machine If necessary by local law install the licence plate on the machine If necessary by local law install the safety chain...

Page 12: ...ay a minimum of 20 m away from the tractor and machine when it is operating Use more precaution when you do work adjacent to bystanders Make sure that there are no objects in the field that can cause...

Page 13: ...1 3 Safety decals GUID EFD74EDE C61B 4808 ABAD FEC51357EB26 high jpg High Fig 1 GUID A7D946C4 8BD5 4BDA 8E4E 09CE87D491A8 V1 1 Safety Bale Wrapper 13 4820 LE EN01...

Page 14: ...GUID C62EA6AC 6F58 4D81 AE1D 5ADEF6B68A0B high jpg High Fig 2 1 Safety 14 Bale Wrapper 4820 LE EN01...

Page 15: ...area of the wrapper table A safe distance is more than 3 m 5 Warning Risk of electrical shock Keep a sufficient distance more than 3 m away from electrical power lines 6 Caution Risk of injury Read th...

Page 16: ...yes This symbol shows the location of the lift eyes Do not use other points to attach and lift the machine 16 Hydraulic return flow 17 Warning Risk of injury Keep out of the loader arm area A safe dis...

Page 17: ...use the cover paper to make sure that the decal is flat Maintenance of Safety Decals Safety decals show important data and data that you can use that will help you to safely operate and do maintenanc...

Page 18: ...tractor to the machine to prevent injury or death The safety tow chain prevents separation between the tractor and the machine if the towing devices break Install the safety chain through the eye hole...

Page 19: ...GUID F0791CD5 855D 46A3 9FAE B28635F0C2CC high jpg High Fig 6 1 4 6 Lock the loader arm in position WARNING Risk of death or injury For road transport you must lock the loader arm Make sure that the...

Page 20: ...nt and decreases the length of the machine for transport on the road GUID D643846F 12CB 4FE6 AAD6 86C1F3E29A81 high jpg High Fig 9 1 4 9 Bale end tipper The bale end tipper sets the bale on its end du...

Page 21: ...e position This safety valve is to lock the wrapper table in the maintenance position A Unlock B Lock GUID 70BCE0D4 AE03 41E1 8765 A8D2F657F32A high jpg High Fig 11 GUID ABF71276 6896 4B32 825E C8E5EC...

Page 22: ...1 Safety 22 Bale Wrapper 4820 LE EN01...

Page 23: ...3 6 Loading arm 29 2 3 7 Film cutter assembly 30 2 3 8 Stretch unit 30 2 3 9 Extension kit for 500mm film 31 2 3 10 Suction cup 31 2 3 11 Flow control valve 31 2 3 12 Battery extension cable 32 2 3 1...

Page 24: ...Table of contents 24 Bale Wrapper 4820 LE EN01...

Page 25: ...ns illustrations and specifications were correct when this manual was written Your machine can have equipment and optional components not shown in this manual Standard Torque Loading of Parts Tighten...

Page 26: ...on and model year NOTE PTAC Maximum permissible total weight of the machine this includes the vertical load on the pulling eye Only for some machines with hydraulic brakes Local Approved Dealer Inform...

Page 27: ...om incorrect use the operator is the only person at risk To operate the machine correctly read and understand all the instructions set by the manufacturer and follow them 2 2 2 Known misuse Do not ope...

Page 28: ...2 Drawbar The draw bar connects the machine to the tractor and the draw bar coupler eye is height adjustable to adjust the connection to the height of the tractor The wrapper has a 40 mm diameter coup...

Page 29: ...ing table turns the forage bale on all axis to put the bale in plastic layers GUID 4C9DF748 7BD1 4C9A 8094 85D13E5C60C0 high jpg High Fig 7 2 3 6 Loading arm The loading arm lifts the forage bale up f...

Page 30: ...gh Fig 9 The cutter arm holds the knife blade 3 GUID 8DD28112 8691 4378 A220 9EE9F850D14C high jpg High Fig 10 2 3 8 Stretch unit The stretcher unit holds the plastic film roll and adds tension to the...

Page 31: ...th a bracket You can attach the mount to all flat and hard surfaces that air does not go through The suction cup uses vacuum to hold the assembly against the surface The crank lever moves the mount to...

Page 32: ...tractor if the footplate touches the ground The foot plate prevents the tipper frame to go down into the soft wet ground and let the tipper frame operate correctly to remove the bale GUID 2EE8437A F96...

Page 33: ...our switches five buttons and an emergency stop button These features let personnel set and change values for the machine s operation The LCD display also shows reports and errors for personnel to vie...

Page 34: ...le after the bale release is complete 6 Up Not applicable Turns the machine s table slowly in the opposite direction Down Hold down for three seconds to engage auto wrap Turns the machine s table at h...

Page 35: ...lay screen for each section This will let personnel set the number of turns wraps to complete a wrapped bale set reset the field counter see the number of wraps target number of wraps field count part...

Page 36: ...D400EF6 high jpg High Fig 19 2 5 2 4 Third calibration menu CAL 3 To access the third calibration menu follow the procedure below Procedure 1 Push the button to set the E link Basic to OFF 2 Push the...

Page 37: ...3 3 1 Transport position of the bale end tipper optional 47 3 3 2 Transport position of the loader arm 47 3 3 3 Place or remove the wheel chocks 48 3 4 Prepare the machine to wrap 50 3 4 1 Move to the...

Page 38: ...Table of contents 38 Bale Wrapper 4820 LE EN01...

Page 39: ...gh Fig 1 3 1 2 Adjust the film holder for other film roll sizes Procedure 1 Remove the two fasteners 5 from the film holder 3 GUID 98F604A2 5986 430D 957F B319B4D8FD8C high jpg High Fig 2 2 Move the f...

Page 40: ...gear wheel with 45 teeth and a chain from the extension kit 9 Adjust the tension on the chain 2 10 Install the cover on the gear wheel housing GUID CBAFAB97 DC4A 4F1C B018 894B3EA4B55D high jpg High F...

Page 41: ...ller bearings 2 against the adjust plate 1 GUID 3F767870 1033 43A9 BE51 73AF7139C830 high jpg High Fig 7 3 1 5 Adjust the film stretch Procedure 1 NOTE If there are two bolts in the gear box cover the...

Page 42: ...To increase the length of the film by 55 use the gear wheels with 39 and 60 teeth To increase the length of the film by 70 use the gear wheels with 36 and 60 teeth 4 Align the gear wheels and rollers...

Page 43: ...the DOWN position to open the film clamp 10 Push and hold the switch in the UP position to move the wrapper table to the unload position 11 Push and hold the switch in the UP position to close the fil...

Page 44: ...7CD96B1 high jpg High Fig 10 2 Use the suction device if applicable and install the E Link Basic controller in the tractor cabin 3 NOTE If the length is incorrect use the battery cable set Connect the...

Page 45: ...controller GUID B4E13FCE D8DE 43EC B2EB 94248C1E776C high jpg High Fig 12 15 Move the parking jack to the highest position and lock it GUID A1BCE3BF 558F 47CB A190 25D6D8037E20 high jpg High Fig 13 16...

Page 46: ...the type plate of the ball head towing eye 3 Find the value of the permitted load from the hitch of the tractor 4 From these three values take the lowest value This value is the maximum vertical load...

Page 47: ...nd lock it safely with the two pins GUID D643846F 12CB 4FE6 AAD6 86C1F3E29A81 high jpg High Fig 16 3 When not in use stow the bracket in the correct position and lock it with the two pins GUID B6C4AC6...

Page 48: ...96 B01D 0FF7D2F73EC3 high jpg High Fig 19 3 3 3 Place or remove the wheel chocks Procedure 1 Park the machine on solid ground when it is not in use 2 IMPORTANT When the machine is not in use and not c...

Page 49: ...t to move with a machine connected Put the wheel chocks in the special storage containers on the machine NOTE Make sure that the clips hold the wheel chocks correctly GUID 1BD0AF60 9DD2 4356 9FB0 589B...

Page 50: ...High Fig 22 2 Start the E link controller 3 Operate the loading arm to lift the transport wheel off the ground 4 Unlock the wheel pin and remove it 5 Turn the transport wheel half a turn counterclock...

Page 51: ...2 758054BDBED7 high jpg High Fig 25 3 4 2 Replace a film roll WARNING Risk of injury or death Always stop the engine and remove the ignition key before you do maintenance or adjustments to the machine...

Page 52: ...g 27 4 Put the new film roll in the centre of the film holder 5 Turn the film lock handle clockwise Make sure that it locks correctly GUID 68EA31BC 3D0B 4A17 9312 F1150B3BA8F9 high jpg High Fig 28 6 P...

Page 53: ...ID 49C7A6EC 58C2 4280 97D3 661FFB436DCF high jpg High Fig 30 8 Attach the film to the eye bracket on the wrapping table IMPORTANT Do not attach the film to the film cutter GUID CCECAC33 10D1 4588 A470...

Page 54: ...e tipper device Procedure 1 Make sure that the film is attached to the eye bracket or the film cutter 2 Make sure that the Machine is in the working position 3 Push the button to set the machine into...

Page 55: ...p the wrapping operation 4 Push the button to turn the wrapping table in the opposite direction of operation 5 Push the button to open the film cutter 6 Push the button to close the film cutter 7 Push...

Page 56: ...the work area is muddy peaty or wet soil install the foot plate for the bale end tipper 3 5 4 Shut down procedure on the field Procedure 1 Park the machine on a level surface 2 Make sure that there i...

Page 57: ...to the correct position and lock it 4 Turn the handle of the parking jack to release the tension on the pull eye GUID BE884F5C 1B59 4285 81DD F9F496E9C7CD high jpg High Fig 33 3 6 2 Remove the pressur...

Page 58: ...nect the lighting cable from the tractor 3 Disconnect the electrical cable from the E Link Basic controller GUID 9A90CBC0 C941 483D B42C 58A04236AF02 high jpg High Fig 34 4 Disconnect the safety towin...

Page 59: ...4 4 2 Lubricate the gear wheels of the transmission 66 4 4 3 Lubricate the drive chain of the wrapping table rollers 67 4 5 Adjust the chain tension 69 4 6 Measure the oil pressure in the accumulator...

Page 60: ...Table of contents 60 Bale Wrapper 4820 LE EN01...

Page 61: ...chine Procedure 1 Move the machine on to flat and level ground 2 Put the wrapping table in the maintenance position 3 Set the E link controller to OFF 4 Set the tractor ignition to OFF GUID 1F3EAEA0 1...

Page 62: ...om the tractor 8 Clean the machine GUID 61252C8C 99E0 4AE3 BD4C AC6CD3D47149 high jpg High Fig 3 9 Release the pressure in the hydraulic system GUID BA5EA653 53BA 4726 B8A4 90E8094AE83C high jpg High...

Page 63: ...rs X X Make sure that the transport wheels are tightened to the correct torque X X Make sure that the safety decals have no damage Replace if necessary X X Examine the hydraulic system for leaks and d...

Page 64: ...se Total Biomultis SEP2 or equivalent Molykote BR2 plus grease or equivalent Oil can GX85 W140 transmission oil or equivalent Apply Biodegradable grease Total Biomultis SEP2 or equivalent to Parking j...

Page 65: ...high jpg High Fig 5 1 Transport Wheel Hinge 2 Wrapping Roller Bearings x4 3 Stretcher Unit Gearwheels x4 4 Parking Jack 5 Loading Arm Hinges x3 6 Loading Arm Hinge GUID A1DEE467 0212 4530 AFBC 46D0F34...

Page 66: ...ct Personal Protective Equipment PPE when you use lubricants and oils Lubricants and oils are dangerous to health and the environment Procedure 1 Remove the three bolts from the right side of the gear...

Page 67: ...4 4 3 Lubricate the drive chain of the wrapping table rollers WARNING Risk of injury Put on the correct Personal Protective Equipment PPE when you use lubricants and oils Lubricants and oils are dange...

Page 68: ...smission oil GUID F7324E6E 61F6 4266 A619 99A8674FA8D1 high jpg High Fig 12 4 Install the drive chain housing on the machine GUID D63B5D35 AE37 4793 B048 E87B2FCF573D high jpg High Fig 13 5 Install th...

Page 69: ...D63B5D35 AE37 4793 B048 E87B2FCF573D high jpg High Fig 16 3 Loosen the nut on the chain tensioner 4 Put 70 Nm of force on the drive chain tensioner NOTE The arrow shows the direction to apply the forc...

Page 70: ...UID D63B5D35 AE37 4793 B048 E87B2FCF573D high jpg High Fig 18 7 Install the two bolts on the drive chain housing GUID F0791CD5 855D 46A3 9FAE B28635F0C2CC high jpg High Fig 19 4 Maintenance and lubric...

Page 71: ...et the oil pressure pump to OFF and disconnect the hose b If the oil pressure is more than or less than the specified values go to step 5 5 Operate the oil pressure pump to pump oil into the system to...

Page 72: ...h hydraulic fluid get medical aid immediately 1 Make sure that the machine is Off refer to the shut down procedure for maintenance 2 From a safe distance look at the hydraulic hoses for damage and a p...

Page 73: ...DEEF1BD7 93C7 4E67 993A AC3FC4333DDA high jpg High Fig 23 3 Remove the shaft and the spring from the film cutter GUID 51E66B7C 94EF 4EA1 83FF 30FE41AAC533 high jpg High Fig 24 4 Remove the two bolts...

Page 74: ...ttach the knife to the machine GUID 2C0D41EC 460E 40EF AECC 529946431AE9 high jpg High Fig 27 7 Install the shaft and the spring on the film cutter GUID 51E66B7C 94EF 4EA1 83FF 30FE41AAC533 high jpg H...

Page 75: ...Do not spray water directly at the hydraulic system electric system or bearings This causes damage to the hydraulic system electric system and bearings Procedure 1 Prepare the machine for maintenance...

Page 76: ...e wheel wedges in position 3 In the correct sequence shown torque the transport wheel nuts to the specified torque Wheel Nut Torque 270 Nm GUID 093381B8 158C 404E 8BCE 4C6F043802AE high jpg High Fig 3...

Page 77: ...5 Troubleshooting 5 1 Replace the transport wheel 79 5 2 The wrapping table turns too quickly 80 Table of contents Bale Wrapper 77 4820 LE EN01...

Page 78: ...Table of contents 78 Bale Wrapper 4820 LE EN01...

Page 79: ...ground 3 Make sure that you lock the clip 1 into pin 2 GUID 7B2C04B7 CD93 4BE9 8C1E E95E370950F6 high jpg High Fig 1 4 Remove clip 1 and pin 2 then rotate the wheel assembly 180o GUID 8105BCD3 7514 47...

Page 80: ...operates to tell you that the wrapper table rotates too quickly Solution Decrease the speed of the wrapper table Use flow valve or decrease oil flow from tractor GUID 7339E600 AD14 49E2 9530 E4408907...

Page 81: ...6 Specifications 6 1 Dimensions 83 6 2 Specifications 85 6 3 Shipment 86 6 3 1 Lift the machine 86 6 3 2 Attach the machine to a truck 87 6 4 Disposal 88 Table of contents Bale Wrapper 81 4820 LE EN01...

Page 82: ...Table of contents 82 Bale Wrapper 4820 LE EN01...

Page 83: ...e type of tyres and the installed height of the drawbar head See the table for the maximum dimensions GUID 3C2B7501 7E54 47C2 BA90 9CF51A7D7AC7 high jpg High Fig 1 GUID BD93DFDB 5134 44DA 82B7 98ABAA9...

Page 84: ...3718 mm Length B 6040 mm Height C loader arm down 2180 mm Height D 2266 mm Dimensions If necessary for local law the machine will have marks to identify the width when B exceeds 2 55m 6 Specification...

Page 85: ...re pressure 2 5 bar Dimensions of the licence plate 255 mm x 165 mm Location of the licence plate Left rear light panel Type of coupling eye Fixed eye 40mm diameter Hydraulic connections Single acting...

Page 86: ...applicable lift equipment attached to specified hard points There are two lift eyes at the rear of the machine and a hard point at the front of the machine on the drawbar GUID 69E74367 17D4 44BB A6C2...

Page 87: ...the weight of the machine See the VIN plate on the machine Use the PTAC value or add the values A 0 and A 1 to calculate the weight of the machine 6 3 2 Attach the machine to a truck CAUTION Risk of i...

Page 88: ...organizations All components must be disposed in compliance with the local rules and regulations Lubricants and fluids must be disposed correctly to prevent pollution of the environment Read the safe...

Page 89: ...7 Quick reference charts 7 1 Main menu 91 7 2 Second calibration menu CAL 2 92 7 3 Third calibration menu CAL 3 93 Table of contents Bale Wrapper 89 4820 LE EN01...

Page 90: ...Table of contents 90 Bale Wrapper 4820 LE EN01...

Page 91: ...ount bales per hour turn speed of table in rpm The second calibration menu CAL 2 and the third calibration menu CAL 3 are only applicable for approved personnel Personnel can adjust the machine as nec...

Page 92: ...calibration menu 3 Turn the button to set the E link Basic to ON 4 NOTE You have five seconds to complete the subsequent step Release the button in less than five seconds from when you turn the E lin...

Page 93: ...ushed in to select the calibration menu 3 Turn the button to set the E link Basic to ON 4 NOTE You have five seconds to complete the subsequent step Release the button after five seconds to start the...

Page 94: ...7 Quick reference charts 94 Bale Wrapper 4820 LE EN01...

Page 95: ...se 27 L lift the machine 86 loader arm 19 lubrication 64 65 O Operation adjustments 39 42 P preface 25 prepare for maintenance 61 public road transport safety 11 R rotation speed 80 S safe driving 11...

Page 96: ...Index 96 Bale Wrapper 4820 LE EN01...

Page 97: ......

Page 98: ...AGCO Corporation 2018 All rights reserved 4820 LE EN01 English October 2018...

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